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    Saic N 2031

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    aamirapi
    This document is a Saudi Aramco inspection checklist for the final inspection and punchlisting of castable refractories. It contains 9 items to inspect, including verifying that applied refractory linings were accepted using other checklists, samples were tested by an independent lab and met manufacturer specifications, quality documentation was completed and accepted, and final cleaning was performed. Upon completion of the inspection, the contractor, Saudi Aramco representatives, and quality inspector must sign off to indicate the work is complete and any rework may proceed.

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    © All Rights Reserved
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    Saic N 2031

    Uploaded by

    aamirapi
    194 views4 pages
    This document is a Saudi Aramco inspection checklist for the final inspection and punchlisting of castable refractories. It contains 9 items to inspect, including verifying that applied refractory linings were accepted using other checklists, samples were tested by an independent lab and met manufacturer specifications, quality documentation was completed and accepted, and final cleaning was performed. Upon completion of the inspection, the contractor, Saudi Aramco representatives, and quality inspector must sign off to indicate the work is complete and any rework may proceed.

    Original Description:

    refractory

    Original Title

    SAIC-N-2031

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    This document is a Saudi Aramco inspection checklist for the final inspection and punchlisting of castable refractories. It contains 9 items to inspect, including verifying that applied refractory linings were accepted using other checklists, samples were tested by an independent lab and met manufacturer specifications, quality documentation was completed and accepted, and final cleaning was performed. Upon completion of the inspection, the contractor, Saudi Aramco representatives, and quality inspector must sign off to indicate the work is complete and any rework may proceed.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    194 views4 pages

    Saic N 2031

    Uploaded by

    aamirapi
    This document is a Saudi Aramco inspection checklist for the final inspection and punchlisting of castable refractories. It contains 9 items to inspect, including verifying that applied refractory linings were accepted using other checklists, samples were tested by an independent lab and met manufacturer specifications, quality documentation was completed and accepted, and final cleaning was performed. Upon completion of the inspection, the contractor, Saudi Aramco representatives, and quality inspector must sign off to indicate the work is complete and any rework may proceed.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 4
    At a glance
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    The key takeaways are that the document outlines the inspection process and requirements for castable refractories.

    The inspection checklist is used to verify that the applied refractory lining meets the specifications and acceptance criteria.

    The reference documents used in the inspection are SAES-N-110 for castable refractories installation requirements and SAES-N-120 for extreme erosion resistant refractories installation requirements.

    SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

    Rev 3

    SAUDI ARAMCO INSPECTION CHECKLIST

    SAIC NUMBER

    Final Inspection & Punchlisting of Castable Refractories


    PROJECT TITLE

    SAIC-N-2031
    WBS / BI / JO NUMBER

    EQUIPMENT ID NUMBER(S)

    EQUIPMENT DESCRIPTION

    LAYOUT DRAWING NUMBER

    REV. NO.

    SCHEDULED INSPECTION DATE & TIME

    ACTUAL INSPECTION DATE & TIME

    PLANT NO.

    EC / PMCC / MCC NO.


    MH's SPENT

    TRAVEL TIME

    SAUDI ARAMCO USE ONLY

    CONTRACTOR INSPECTION LEVEL

    REFERENCE

    General Requirements (SAES-N-110 & SAES-N-120 Applications, See Note 1)

    A1

    Applied lining is verified and accepted using following Checklists:


    A) Post Application Inspection of castable RefractoriesSAIC-N-2028 B)
    Inspection of repairs of Castable Refractories SAIC-N-2029
    C) Inspection of Furnace Dry out SAIC-N-2030

    as referenced

    A2

    Samples taken during production were tested for cold crushing strength
    & density per ASTM C133, ASTM C134 & ASTM C862 with results from
    an independent lab returned & available.

    SAES-N-110,
    Para. 11.3.2
    SAES-N-120
    Para. 10.5.5 &
    Para. 10.5.6

    A3

    Test results from lab compared to Refractory Manufacturer's product


    data sheet showed that Test values for cold crushing strength were at
    least 90% of the Refractory Manufacturer's minimum value.

    SAES-N-110,
    Para. 11.3.3
    SAES-N-120
    Para 10.5.9

    A4

    Test results from lab compared to Refractory Manufacturer's published


    values for density were within 81 kg/m (5 lbs/ft) of published values.

    SAES-N-110,
    Para. 11.3.4

    A5

    Test results from lab for density checks made in accordance with ASTM
    C134. shall not be less than 2,400 kg/m.

    SAES-N-120
    Para. 10.5.6

    A6

    On Final Inspection, after all repairs & temporary supports removed,


    linings were hammer tested & accepted by SA Refractory Inspector

    SAES-N-110,
    Para. 11.3.6
    SAES-N-120
    Para. 12.2.8

    A7

    On Final Inspection, after temporary supports were removed after


    Dryout, lining cracks with a width of 3 mm (1/8") and larger and a depth
    of more than 20% of refractory thickness did not exist in the finished
    lining.

    SAES-N-110,
    Para. 11.5.4
    SAES-N-120
    Para. 12.4.4

    A8

    QC Documentation listed in Form # 175-328110 (Material Certs, Water


    Analysis, Procedures, Sample Location logs, QC records for welding, fit
    up, preheat, weld repairs, bend tests) was completed & accepted by QC
    & signed off by the SA Refractory Inspector

    SAES-N-110,
    Para. 11.1.1
    SAES-N-120
    Para. 12.1.1

    A9

    Final Cleaning is done & all protective coverings are removed & all
    rebound & loose material is removed from equipment.

    SAES-N-110
    Para. 9.4.8

    Page 1 of 4

    MECH-

    SYSTEM ID.

    QUANTITY INSP.

    SAUDI ARAMCO INSPECTION LEVEL

    ACCEPTANCE CRITERIA

    QR NUMBER

    CONTRACTOR / SUBCONTRACTOR

    PURCHASE ORDER NUMBER

    SAUDI ARAMCO ACTIVITY NUMBER

    A.

    15-Dec-09

    EQPT CODE

    SAUDI ARAMCO TIP NUMBER

    ITEM
    No.

    30-Jun-08
    DATE APPROVED

    WORK PERMIT REQUIRED?

    PASS

    FAIL

    N/A

    RE-INSP DATE

    SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

    Rev 3

    SAUDI ARAMCO INSPECTION CHECKLIST

    SAIC NUMBER

    Final Inspection & Punchlisting of Castable Refractories


    PROJECT TITLE

    30-Jun-08
    DATE APPROVED

    SAIC-N-2031
    WBS / BI / JO NUMBER

    QR NUMBER

    15-Dec-09

    MECH-

    CONTRACTOR / SUBCONTRACTOR

    REMARKS:
    REFERENCE DOCUMENTS:
    1. SAES-N-110 -- Installation Requirements-Castable Refractories (30 Jan 2007)
    2. SAES-N-120 -- Installation Requirements-Extreme Erosion Resistant Refractories (30 Jan 2007)
    ATTACHMENTS (1): Attachment 1 -- SA Form 175-328110 Castable Refractories,
    NOTES: 1. This checklist applies to Final Inspection of Castable refractory systems detailed in both procedure SAES-N-110 & SAES-N-120.

    Contractor / Third-Party

    Saudi Aramco

    Construction Representative*

    PMT Representative

    Work is Complete and Ready for Inspection:


    Name, Initials and Date:

    T&I Witnessed

    QC Record Reviewed

    Work Verified

    T&I Witnessed

    QC Record Reviewed

    Work Verified

    T&I Witnessed

    QC Record Reviewed

    Work Verified

    Name, Initials and Date:

    QC Inspector

    PID Representative
    Performed Inspection

    Work / Rework May Proceed

    Name, Initials and Date:

    Name, Initials and Date:

    QC Supervisor

    Proponent and Others


    Quality Record Approved:

    Name, Sign and Date:

    Name, Organization,
    Initials and Date:

    *Person Responsible for Completion of Quality Work / Test

    Y = YES

    Page 2 of 4

    N = NO F = FAILED

    SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

    Rev 3

    SAUDI ARAMCO INSPECTION CHECKLIST


    Final Inspection & Punchlisting of Castable Refractories

    SAIC NUMBER

    SAIC-N-2031

    30-Jun-08
    DATE APPROVED

    15-Dec-09

    QR NUMBER

    MECH-

    Attachment 1 -- SA Form 175-328110 Castable Refractories

    Page 3 of 4

    SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

    Rev 3

    SAUDI ARAMCO INSPECTION CHECKLIST


    Final Inspection & Punchlisting of Castable Refractories

    Page 4 of 4

    SAIC NUMBER

    SAIC-N-2031

    30-Jun-08
    DATE APPROVED

    15-Dec-09

    QR NUMBER

    MECH-

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