20.well Control Guidelines For Horizontal Wells
20.well Control Guidelines For Horizontal Wells
All techniques used in vertical wells for avoiding and detecting kicks can be
applied to high angle or horizontal wells.
Kick intensity is potentially high when drilling a horizontal well due to the longer
exposed hole section to the producing formation.
The equivalent circulating density (ECD) is relatively higher when drilling a high
angle well. This means a greater bottom-hole pressure reduction when circulation
stops. Therefore it is important to flow-check the well prior to making a connection
or tripping to ensure that the well is stable without the ECD effect.
Use hard (fast) shut-in method to shut in the well upon detecting a kick to minimise
the kick volume. Studies showed that the potential water-hammer effect associated
with the hard shut-in is negligible.
When a kick occurs in a high angle or horizontal hole section, the shut-in drillpipe
pressure (SIDPP) will be close or equal to the shut-in casing pressure (SICP). This is
because the kick only causes a small or no hydrostatic pressure reduction in the
annulus.
Zero shut-in pressures (SIDPP & SICP) does not mean there is no kick. Together
with a positive pit gain, this may indicate that the kick is still in the horizontal hole
section which may be caused by swabbing or improper hole fill up on trips.
During the well shut-in period, the free gas usually migrates up the annulus if the
angle is below 90. Experiments showed that, for a mud with PV=10 cP and YP=6
Ibf/100sqft, the gas migrates at 10,000, 9,500 and 7,500 ft/hr at vertical, 50 and
80,respectively. The migration rate will be lower if the mud has a higher yield stress
or gel/
Do not calculate the migration rate based on the increase in SICP, as it often
seriously under-predicts the migration rate.
The advantages of the wait-and-weight method over the drillers method are less
important in a high angle or horizontal well. This is because the weighted mud will
not reduce the surface and casing shoe pressures until it has passed the high angle
or horizontal hole section. By then the gas influx may have entered into the casing
or been out of the well.
Do not wait for the mud being weighted up. Start to circulate using the drillers
method once detecting a kick; change over to the wait-and-weight method once the
kill weight mud is ready (circulate & weight method). This will minimise the time
dealing with the kick and reduce the risks of stuck pipe and other hole problems.
When pumping down the kill mud, use the kick sheet designed for high angle wells
to work out the standpipe pressure schedule. Do not use the kill sheet designed for
vertical wells, as it will result in excessive high well pressures and the possible
consequence of fracturing the formation.
During circulating out a gas kick, the free gas will slip through and travel faster than
the mud, even in a horizontal hole section. Studies showed that the slip velocity is
in the range of 60~180 ft/min, depending upon the mud rheology and hole angle, etc.
Therefore the gas kick may arrive at surface much earlier then the mud.
If a gas kick occurs when drilling an inverted hole section, the free gas will be
trapped at the bottom of the hole when circulation stops. Similar scenario may also
occur in washouts or undulations of a horizontal hole section. Studies showed that,
the free gas will remain being trapped unless the annular velocity exceeds about
100 ft/min, which is higher than that at a commonly used SCR during well killing
operations. Therefore special well killing techniques may have to be considered.
The trapped gas may be flushed out by gradually increasing the SCR to a
corresponding annular velocity of about 100~150 ft/min for a short period of time
(say 1/4 of bottom-up maximum). Then reduce to a normal SCR and proceed using a
conventional well killing technique (drillers or wait-and-weight). Depending on the
kick volume and the length of the hole section, the procedures may have to be
repeated in order to remove the trapped gas completely. So prior to drilling the hole
section, the pump pressure at a SCR corresponding to 100~150 ft/min should be
recorded.
If the above technique fails to remove the trapped gas, consider bullheading the gas
back into the formation. As the trapped gas should be near the kicking formation,
bullheading is more likely to succeed in an inverted hole section.