Evaluation of Plant and Machinery
Evaluation of Plant and Machinery
Evaluation of Plant and Machinery
ABSTRACT
Evaluation is the method of estimating the
present value of a property. The aims and
objectives of this valuation study are to determine
the present condition of a plant and machinery
after engineering tests and trials, review the past
operational and financial performance of the
plant, assess the probable remaining operational
life of the plant and machinery, determine the
actual useful life of the plant and machinery,
establish relationships between efficiency of plant
and maintenance practice/policy plan, and
estimate the realizable value of plant and
machinery based on replacement value concept.
(Keywords: evaluation, industrial plant, machinery,
Nigeria, performance)
INTRODUCTION
Until 1925 there was no specific statutory
provision for the rating of industrial plants and
machinery.
Despite this, it has been long
established that certain components of a plant
and its machinery are intended to remain on the
premises to make the premises fit for its
established purpose and are considered as part
of the property. This view was upheld by the
courts in a series of cases, including R vs. St.
Nicholas, Gloucester (1783), Tyne Boiler Works
Co. vs. Longbenton (1886), and Kirby vs.
Hunslent Union (1906). Tools and other items
such as stock in trade were not rateable.
In 1925, the position was formalized following the
report of the Shortt committee with the passing of
the Rating and Valuation Act. Section 24 and
Schedule 3 of the Act provided a list of classes of
plants. Class 1 rates all items of plant and
machinery listed in Table 1 of the regulations and
in paragraph 1 and 2 of the list of accessories are
only rateable if they are used for the handling,
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Volume 12. Number 2. November 2011 (Fall)
Analytical Tool:
1.
2.
Assumptions:
No inflation in cost of machinery/plant
throughout its economic life.
Interest rate i for use of capital is equal
to zero, i=0.
Annual utility and material cost have no
effect on increasing operation cost.
Salvage value of machinery/plant is
negligible.
Since the base operation cost could not
be obtained, the graph of annual
operation cost against age of plant
follows a linear pattern starting from the
origin.
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Dt = (d)BVt-1
(5)
(6)
Therefore, Dt = (d)B(1 d)
(2)
t-1
(7)
(8)
Where
t = year (t = 1,2, ..,n)
Dt = annual depreciation charge
B = first cost or unadjusted basis (cost of
purchase)
SV = salvage value
n = expected depreciable life
(4)
t- 1
MANUFACTURES'S NAME
MANUFACTURER'S ADDRESS
DATE OF MANUFACTURE
DATE OF PURCHASE
COST OF PURCHASE
DATE OF MACHINE
INSTALLATION
MACHINE CAPACITY
FREQUENCY OF USE
FREQUENCY OF
MAINTENANCE
FREQUENCY OF BREAKDOWN
PREVIOUS PROBLEMS
REMEDIES/PARTS CHANGED
DATE OF LAST SERVICE
PRESENT CONDITION OF
MACHINE
MAINTENANCE PLAN
MAINTENANCE COST
AVAILABILITY OF SPARES
RECOMMENDED LUBRICANT
AVAILABILITY OF
MAINTENANCE RECORD
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Volume 12. Number 2. November 2011 (Fall)
G =N128, 000
Therefore,
n* = 14 years
Graco Inc.
88-11th Avenue NE |
Minneapolis, Minnesota 55413
19th February, 2003.
8th June, 2006.
USD 200,000 (N35,000,000)
26th July, 2006.
24 hours per day.
Weekly
Often
Blockage
Wiper
23rd January, 2010.
In service (Ok)
Not available
Readily available
Grease
Up to date
G = N39,000
Not often.
Bad Bushing.
Blade
30th January, 2010.
In service (Ok)
Therefore,
n* = 42.4 years
Not available
Not available
Readily available
Grease
SV = B(1 2/n)
Up to date
SV = N4,505,491.55
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G = N165,714.29
Therefore,
n* = 30.83 years
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DATE OF MANUFACTURE
DATE OF PURCHASE
COST OF PURCHASE
DATE OF MACHINE
INSTALLATION
MACHINE CAPACITY
FREQUENCY OF USE
FREQUENCY OF
MAINTENANCE
FREQUENCY OF
BREAKDOWN
PREVIOUS PROBLEMS
REMEDIES/PARTS
CHANGED
DATE OF LAST SERVICE
PRESENT CONDITION OF
MACHINE
MAINTENANCE PLAN
MAINTENANCE COST
AVAILABILITY OF SPARES
RECOMMENDED
LUBRICANT
AVAILABILITY OF
MAINTENANCE RECORD
From Equation 4,
Therefore,
Often
Poor folding.
Folding plate.
13th February, 2010.
In service (Ok)
Not available
Imported
Oil and grease
Up to date
January, 2010.
In service (Ok)
Not available
Available
Oil and grease
Up to date
MANUFACTURER'S
NAME
MANUFACTURER'S
ADDRESS
DATE OF MANUFACTURE
DATE OF PURCHASE
COST OF PURCHASE
DATE OF MACHINE
INSTALLATION
MACHINE CAPACITY
FREQUENCY OF USE
FREQUENCY OF
MAINTENANCE
FREQUENCY OF
BREAKDOWN
PREVIOUS PROBLEMS
REMEDIES/PARTS
CHANGED
DATE OF LAST SERVICE
PRESENT CONDITION OF
MACHINE
MAINTENANCE PLAN
MAINTENANCE COST
AVAILABILITY OF
SPARES
RECOMMENDED
LUBRICANT
AVAILABILITY OF
MAINTENANCE RECORD
Adelphi Group.
Olympus House, Mill green Road,
Haywards Health, U.K.
18th August, 2005.
20th September, 2006
USD 25,000 (N4,375,000)
3rd December, 2006.
45 cycles per minute.
8 hours per day.
Weekly
Often
Leakages.
Seal.
18th February, 2010.
In service (Ok)
Not available
Readily available.
Oil
Up to date
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From Equation 4,
From Equation 4,
Therefore,
n* = 17.75years
SV = B(1 2/n)
SV = B(1 2/n)
SV = N562,198.08
SV = N314,326.04
February, 2010.
In service (Ok)
Not available
Imported
Oil
Economic
Life n*
(years)
approx.
Realizable
value
(naira N)
Probable
Remaining
Operational
Life (years)
Deionized
Water Plant
Silverson
Batch Mixer
Graco Jelly
Pump
Nordenpack
Boxing M/C
Marden
Edward
Overwrappi
ng M/C
Subnil Tube
Filler
Cartoning
M/C
Rotary
Capping
M/C
Response
Filler
Labelling
M/C
14
1,489,466.16
Present
Value of
Plant and
Machinery
(naira N)
5,966,878.38
42
4,505,491.55
32
28,794,586.62
31
9,949,573.39
24
49,374,725.13
38
3,360,779.70
28
15,286,862.15
41
562,198.08
38
3,765,479.68
18
314,326.04
15
1,843,621.40
Up to date
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CONCLUSION
An evaluation of the case study plant and
machinery (PZ Nigeria) was successfully carried
out for the company.
REFERENCES
1.
http://www.nzjf.org/.../892E2739-7F34-4422-8BF983BDDCC9A0F6.pdf
2.
http://www.cavaluation.com/media/CAVQualificatio
ns2008.pdf
3.
http://www.budhbhatti.in/Valuation_of_Plant_and_
Machinery__Theory_and_Practice_.doc
4.
http://www.ivsc.org/pubs/exp_drafts/gn3plantequip.pdf
SUGGESTED CITATION
Erinle, T.J., O.K. Ukoba, and O.M. Adesusi. 2011.
Evaluation of Plant and Machineries: Case Study
of PZ Nigeria. Pacific Journal of Science and
Technology. 12(2):54-62.
Pacific Journal of Science and Technology
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