SWD USF CSW Catalog PDF
SWD USF CSW Catalog PDF
SWD USF CSW Catalog PDF
Commercial &
Industrial Applications
May
2015
Centrifugal Fans
Greenheck's airfoil and backward-inclined centrifugal fans are designed to provide efficient and reliable
operation for commercial and industrial applications. Our products are manufactured with state-of-the-art laser,
forming, spinning and welding equipment, and endure our quality control testing to ensure trouble-free start-up.
Greenheck centrifugal models include industry-leading design features to ensure your ventilation equipment has
the latest technologies available.
Available with Greenheck Centrifugal Products:
AMCA licensed performance
PermalockTM or all welded scroll design
Set screw or concentric mount bearings with the
industrys highest cataloged bearing life
Corrosion-resistant, electrostatically applied and
baked powder coatings
Both belt and direct drive congurations
Galvanized, coated steel, aluminum or stainless
construction materials
UL/cUL approvals for electrical, kitchen grease
and high temperature operation
Made in U.S.A.
Models SWD, USF and CSW fans are designed
and built in one of two manufacturing locations,
Schofield, WI and Shelby, NC. Multiple
manufacturing locations enables us to build fans
and get them to you, our customer faster.
MODEL
AMCA
SIZES
SWD
AMCA Air
USF-BI 200
AMCA Air
6 - 10
USF-BI 200
12 - 22
USF-BI 300
AMCA Air
6 - 10
USF-BI 300
12 - 24
USF-BI 300
AMCA Air
27 - 49
USF-AF 400
18-49
USF-BI 400
CSW-AF
CSW-BI
Model
5 Day 10 Day
SWD
Standard
USF-200
USF-300 (6-24)
USF-300 (27-49)
USF-400
CSW
Centrifugal Fans
Greenhecks centrifugal products are specied to handle a variety of commercial and
industrial projects.
CSW-BI
20
CSW-AF
16
USF-400
12
USF-300
USF-200
SWD
5000 10000
Volume (CFM)
USF-200
USF-300
USF-400
2.5 (.62)
5 (1.2)
USF-300
54,000 (91750)
5 (1.2)
STATIC PRESSURE
in. wg (kPa)
Welded
5,500 (9340)
11,000 (18690)
CAPACITIES
CFM (m3/hr)
Bolted
SWD
USF-200
MODEL/SIZE
Direct
Aluminum
Scroll Materials
Coated
Steel
Frame
Galvanized
Drive
CSW
Stainless
SWD
Belt
24
USF-400
69,000 (117230)
8.5 (2.1)
CSW-BI (7-73)
220,000 (373780)
22 (5.5)
CSW-AF (18-73)
190,000 (322810)
14 (3.5)
Industrial:
Process exhaust, fume exhaust, chemical processing, high temperatures, high humidity,
vibration sensitive areas
Systems having a broad airflow performance range from low to high
volumes and pressures for supply or exhaust from different processes.
Application often requiring additional strength and rigidity to the unit
through welded scroll housings and frames. Application of specialized
coatings or construction materials for spark resistance, extra protection
to resist corrosion or high temperatures. High degree of durability in the
fan is critical for process operation or for safety concern. Components
required are of the highest quality, durability and longest life.
Models: USF-400, CSW
Time Duration
500F (260C)
4 hours
572F (300C)
2 hours
752F (400C)
2 hours
1000F (538C)
15 minutes
Temperature
Option
Wheel
Type
Arrangement
Material
251500F
(121260C)
BI, AF
1, 8, 9, 10
Steel,
316 Stainless Steel*
501750F
(261400C)
BI
1, 8
7511000F
(401538C)
BI
Model: CSW
Model Comparison
MODEL COMPARISON
Performance
Standard
Construction
Options
Accessories
SWD
USF-200
5,500 (9340)
11,000 (18690)
Sizes
7-18
6-22
Class
Wheel Type
BI
BI
Drive Type
Direct
Belt
Scroll Material
Galvanized
Galvanized
Scroll Construction
Permalock
Permalock
Discharges
TH, UB
Arrangements
10
Wheel Construction
Riveted
Riveted
Wheel Material
Aluminum
Frame Construction
Bolted
Bolted
Frame Material
Galvanized
Aluminum
Coated Steel
Bearings
Set Screw
Bearing Life
Welded Scroll
Yes
250F (121C)
250F (121C)
Stainless Airstream
Aluminum Construction
Airstream
Spark Resistant
Yes
Yes
Stainless Shaft
Isolation
Direct Mount
Bolted
Bolted
Inlet/Outlet Guards
Yes
Yes
Yes
Yes
WD
Yes
Yes
Coating Options
Yes
Disconnect Switch
NEMA 3R
USF-300
USF-400
CSW
MODEL COMPARISON
54,000 (91750)
69,000 (117230)
220,000 (373780)
6-49
7-49
7-73
Sizes
0-II
Class
BI
BI & AF
BI & AF
Wheel Type
Belt
Belt
Belt / Direct
Drive Type
Coated Steel
Coated Steel
Coated Steel
Scroll Material
Permalock
Permalock
Scroll Construction
Discharges
10
10
1, 3, 4, 8, 9 & 10
Arrangements
Welded
Welded
Wheel Construction
Coated Steel
Coated Steel
Wheel Material
Bolted
Welded
Welded
Frame Construction
Coated Steel
Coated Steel
Coated Steel
Frame Material
Coated Steel
Coated Steel
Coated Steel
Set Screw
Set Screw
Concentric Locking
Bearings
Bearing Life
Yes
Yes
Yes
Welded Scroll
400F (204C)
400F (204C)
1000F (538C)
Yes
Stainless Airstream
Aluminum Construction
Spark Resistant
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Direct Mount
Isolation
Hinged / Bolted
Hinged / Bolted
Hinged / Bolted
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
WD
HB, HCD
HB, HCD
Yes
Yes
Yes
Yes / Yes
Yes / Yes
Yes
Yes
Yes
Coating Options
NEMA 3R
NEMA 3R
Disconnect Switch
Vari-Green Advantages
Vari-Green Motors
Greenhecks electronically commutated (EC)
Vari-Green (VG) motor combines motor technology,
controllability and energy-efciency into one single
low maintenance unit and is the industrys rst fully
controllable motor. When combined with Greenhecks
SWD fans, most of the CFM and static pressure
ranges of a belt drive can be attained with the benets
of a direct drive.
Motor Information
HP
1/6
RPM
1725
Volts
115
115
1/4
1725
115/230
115
1/2
1725
115/230
115
3/4
1725
115/230
115
1
1725
115/230
1
1725 115/208-230
2
1725
208-230
Extended RPM Motors
1/2
2500
115
3/4
2200
115
HZ
50/60
Phase
Single
50/60
Single
50/60
Single
50/60
Single
50/60
Single
50/60
50/60
50/60
50/60
Enclosure
TENV
Single
Single
Single
Single
6.5
11.3
ODP
ODP
ODP
ODP
ODP
ODP
TEFC
TEFC
Analysis is based on
operating costs for a
period of three years
where the fans operate
continuously at 1725
rpm, 24/7, with an
energy rate of $0.10/
kWh. Maintenance on
the SQ-120 is estimated
at $65/yr.
1800
1600
1400
1200
1000
800
600
400
200
$0
Belt
Drive
VariGreen
Initial Cost
Maintenance cost over three years
Operating cost over three years
Features
1. Dial on Motor Control - A potentiometer (dial on
motor control) is mounted on the motor for easy
speed adjustment for system balance. Simply
turn the dial; there are no belts and pulleys to
adjust.
2. Control Wire Inputs - the motor accepts a
0-10 VDC signal from Building Automation
Systems, Vari-Green Controls or other controls to
adjust motor speed.
3. Consolidated Motor with Dial and 0-10 VDC Signal
- Refer to greenheck.com, Vari-Green Motor and
Controls IOM for specic information.
FLA
3.4
3.7
3.3/1.8
6.7
6.8/3.5
10.1
9.0/4.9
12.4
11.4/6.3
12.0/6.0
12.0
Constant Pressure Control - Outdoor - Control VariGreen motor via static pressure on the inlet side of
the fan. Includes one duct probe and transducer for
use in:
Time of Day
Series 1
% of Operation
Vari-Green Controls
1 2 3 4
Series 2
5 6
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Time of Day
Congurations
Arrangement 10 Belt Drive
Class 0, I, II
Isolation Base
Isolation Base
Single Width
Double Width
Configurations
Discharge Positions and Rotatable Housings
All centrifugal fans are available with clockwise (CW) or counterclockwise (CCW) rotation. See pages 6-7
for available discharge positions. Rotation and discharge is always determined from the drive side of
the fan. Rotatable housings are standard on fan sizes 30 and less; arrangements 1, 4 and 10; and Class 0,
I and II.
CW BAU
CCW BAU
CW UB
CW TAU
CW TH
CW DB
CCW UB
CCW TAU
CCW TH
CCW DB
CW BH
CCW BH
Fan
X/Y
Class of Construction
125
150
200
RPM
BHP
% WOV
3
Density 0.075 lb/ft
Density 1.2 kg/m3
URV
E
50% WOV
50
YST
EM
C
30
20
10
15
7
5
750
DO
0
0
80% WOV
19
00
HE
LEF
T
25
10
70% WOV
OF
THI
SS
15
NO
TS
EL
EC
TT
OT
20
40
82
40
60% WOV
20
20
00
USF-400, CSW
100
16
75
27
60
17
25
60
15
00
90% WOV
13
71
12
00
10
51
900
600
10
20
30
40
50
60
70
20
40
60
80
100
Class
0
Class
I
Class
II
Class
III
Class
IV
11
Construction Options
Wheels
Greenheck centrifugal fans have non-overloading backward-inclined blades. Both our flat blade backwardinclined (BI) and airfoil (AF) designs operate efficiently and quietly. All wheels are statically and dynamically
balanced to grade G6.3 per ANSI S2.19.
Backward Inclined (BI)
Airfoil (AF)
Application
Temperature
Up to 1000F (538C)
Up to 500F (260C)
Construction
Steel
Aluminum
316 Stainless Steel
Steel
Aluminum
Wheel Type
PermalockTM Housings
Welded Housings
Optional on Class 0, I, II
and standard on larger fan
sizes, centrifugal fans are
manufactured with heavy
gauge, welded housing
construction. All welded
construction is common for
industrial applications and is suitable for pressures up
to 22in. wg (5.5 kPa). Alternative housing materials
such as aluminum or stainless steel are only available
with CSW models.
Alternative Materials
Greenheck offers centrifugal models SWD and CSW in aluminum or CSW in stainless airstream construction as
an alternative to coated steel. Aluminum construction provides advantages for applications with high moisture
and various chemicals. Aluminum also reduces the weight of the fan if there are structural concerns. Stainless
steel (316L) construction is used for environments subject to continuous high heat up to 1000F (538C) or
severe corrosives. Both aluminum or stainless steel construction can be applied to the entire fan (housing,
wheel, inlet cone and drive frame) or the airstream components (housing, wheel and inlet cone) only.
Spark-Resistant Construction
Greenheck centrifugal fans are available with spark-resistant designs suitable for applications that involve
flammable particles, fumes or vapors. Spark resistant construction options adhere to guidelines defined within
AMCA Standard 99-0401-86.
Wheel
Housing
12
Inlet Cone
Pedestal
Material Options
CSW Material Availability by Model and Conguration
Construction
Wheel Type*
Construction
Size
Class
Arrangement
Coated Steel
BI/AF
Permalock/Welded
7 73
0, I, II, III, IV
Any1, 3, 4, 8, 9 & 10
Aluminum, entire
BI/AF
Welded
7 30
0, I, II
1, 4, 10
BI
Welded
7 30
0, I, II
1, 10
BI
Welded
33 49
0, I, II, III
1, 8, 9, 10
Spark A
BI/AF
Welded
7 49
0, I, II, III
Spark B
BI/AF
Permalock/Welded
7 49
0, I, II, III
1, 8, 9, 10
BI/AF
Permalock/Welded
7 73
0, I, II, III
1, 8, 9, 10
Spark C
Consult factory for sizes and options beyond what is cataloged. * BI=Backward Inclined AF=Airfoil Blade
Greenheck offers a wide variety of protective coatings suitable for corrosive applications. All coatings are
electrostatically-applied baked powders that offer a durable, long lasting nish. For more information on our
complete offering of coatings, visit www.greenheck.com and navigate to Library/Application Articles. Search for
Performance Coatings for Ventilation Products.
Chemical Resistance Ratings
Zinc Advantage
Topcoat
HCI
(10%)
MEK
Chlorine
(0.1%)
NaOH
(20%)
Permatector
Hi-Pro Poly
Perma-Z
Hi-Pro-Z
RATING
DESCRIPTIONS
0 - No effect
1- Slight change in gloss or color
2- Surface etching, severe staining, but lm integrity remains
3- Signicant pitting, cratering, swelling, or erosion with
obvious surface deterioration
Advanced
Surface Preparation
Environments
Hi-Pro-Z
Two-coat powder paint coating is resistant
to saltwater, chemical fumes and moisture in
corrosive environments
RAL 7023
Concrete Grey
Concrete Grey
CHEMICAL*
COASTAL
Concrete Grey
Perma-Z
Two-coat powder paint coating provides
outstanding corrosion protection in many
extreme applications
Hi-Pro Polyester
Formulated for exterior durability, color
and gloss retention. Excellent for chemical
applications.
Coating Specications
Thickness: 2.0 - 3.0 mils
Polyester urethane
powder coating
RAL 7023
Color
Concrete Grey
Coatings
Permatector
Standard coating for steel products in both
indoor and outdoor applications
CLEAN AIR
Base Steel
SUN-UV
Zinc-rich Primer
(70% zinc)
Sulfuric
Acid
(10%)
ABRASIVE PARTICLES
Bleach
Chemical
EXTREME WEATHER
Hi-Pro Polyester
topcoat with zinc-rich,
epoxy basecoat
13
Equal to L50 or
Average Life
Industry Standard
40,000 hrs.
200,000 hrs.
Greenheck Standard
80,000 hrs.
400,000 hrs.
CSW Upgrade
200,000 hrs.
1,000,000 hrs.
L10 life implies 90% reliability or 10% failure rate after the stated hours.
L50 life implies 50% reliability or 50% failure rate after the stated hours.
Vibration Analysis
All centrifugal wheels undergo a computerized balance analysis to a Grade of G 6.3. In addition, CSW
centrifugal products endure a complete mechanical vibration test after assembly. Our custom data acquisition
system uses tri-axial accelerometers to measure the vibration in three planes at the design operating speed. A
permanent record for each fans performance is kept on file and is available upon request.
The standard filter-in vibration levels attained meet the requirements of Fan Application BV-3 as defined in
AMCA Standard 204-05 Balance Quality and
Vibration Levels for Fans. Consult factory if
more stringent vibration levels are necessary.
Model
Drive Type
Filter-In
Vibration Limit
(Rigidly Mounted)
CSW
Belt
0.15 in/sec-pk
CSW
Direct Arrg. 4
0.08 in/sec-pk
CSW
Direct Arrg. 8
0.15 in/sec-pk
33-73
14
Accessories
Fan Monitoring
itoring System
Greenhecks Fan Monitoring System (FMS) is designed
des
esig
igne
ig
ned
ne
d to allow
allllow
ow facilities
fac
acilililit
itie
it
ies
ie
s and
a d maintenance
an
m intenance
ma
e managers
managers the
th
ability to stay
y connected with their critical ventilation
vent
ntilililat
nt
attion products. The
Th
he FMS
FMS package
pack
pa
ckag
ck
age
ag
e includes
incl
in
clud
cl
udes
ud
es a pre-programmed
pre
re--progra
monitor along
plan
g with a wide selection of commonly
commo
onl
nly
y applied
ap
pplied sensors to monitor
mon
onit
itor
it
or the
the
e overall equipment
equiipme
ment
n health,
hea
maintenance,, and monitor energy usage. (USF
(USF-200,
F-200, US
F-2
FUSF-300,
SF-3
-3
300,
0 US
USF-400,
SF-400,
0, CSW)
W))
Fan Monitoring
oring System Be
Benefits
ene
nefits
nef
Pre-programmed
rammed
d electronics
electronics
cs with
wit
ith
h commonly
common
co
only
on
ly
y applied
app
pplililied
ed sensors
sensors
Applicable
e to
to any
a y fan
an
fa
an type
type in
in easy-to-access
easy
ea
sy-ttosy
o ac
acce
ce
ess or
or remote
remo
re
mote
mo
te
e locations
loc
ocat
atio
at
io
ons
ns
Connects
s with
witth Building
B ildi
Bu
ding
di
ng Management
Man
a ag
agem
emen
em
entt System
en
Sy
ys
sttem (BMS)
(BM
BMS)
S)
Customizable
zable
l to
to unique
uniq
un
ique
iq
ue installations
ins
nsta
talllattio
ta
ions
ns
s and
d applications
app
pplilca
ati
tion
ons
on
s
Schedule maintenance
mainten
en
nan
nce based
bas
ased
e on operation,
op
per
e ation,
n,, not
not calendar
cal
alen
enda
en
darr dates
da
date
da
t s
te
System Integration
Maintenance
Energy use
Process monitors
Fan condition
Sure-Aire
Motor Starters
15
Accessories
Vibration Isolators and Isolation Bases
Greenheck offers a complete package of vibration isolators, mounting rails, isolation bases and inertia bases to
simplify field assembly and reduce transmitted vibrations.
Refer to Mounting Bases and Vibration Isolation catalog on
www.greenheck.com.
Neoprene
Restrained
Free
Standing
Direct Mount
No base required. Isolators are attached directly to equipment. Direct
isolation can be used if equipment is unitary and rigid without the
use of additional support. Direct isolation is not recommended for
equipment having large overhung loads (e.g. motors on Arr. 9 fans).
If there is any doubt that equipment can be supported directly on
isolators, use rails, bases or consult the factory.
(SWD, USF-200, USF-300, USF-400, CSW)
Mounting Rails
Mounting rails consist of aluminum top and bottom rail construction
with equipment mounting bolts which slide within slots for easier
installation. Aluminum rails are available with three types of mounting:
1. With neoprene mounting for up to 3/8inch deflection.
2. With free-standing spring mounts for up to 1 inch static
deflection.
3. With zinc plated hardware and springs incorporating vertical
limit stops providing up to 1 inch static deflection. This type
is recommended for outdoor applications requiring rails with
springs.
(Rails are shipped loose, not mounted) (SWD, USF-300)
Isolation base
with height
saving brackets
Inertia
Base
16
Isolation Bases
Isolation bases consist of formed steel members welded into a rigid
one piece base. A motor slide base is included where applicable.
Bases are required for all Arr. 1 and 3 fans with independently
mounted motors. Isolation bases are available without isolators,
with rubber mounts or with spring mounts. All formed steel bases
with spring mounts incorporate height saving brackets. (CSW)
Inertia Bases
Inertia bases may be desirable where isolation bases do not
provide sufficient mass or where discharge velocities cause greater
reaction forces. The additional weight of the concrete reduces the
vibration amplitude and reduces reaction forces from fan thrust and
start and stop motion. Concrete is by others.
(Note:
Motor slide base is included on Arr. 1 & 3 fans) (CSW)
Structural
Steel Base
Accessories
Weatherhoods (Arrangement 10)
CSW)
Belt Guard
Belt guards are designed to allow easy access to the
belts and pulleys for service. All belt guards include
tachometer openings to monitor the fan speed as
well as an access panel for testing belt tension. Belt
guards meet OSHA guidelines. (CSW)
Shaft Guard
Shaft guards are designed to cover shafts and
bearings on arrangements 1, 8, or 9 congurations.
Extended lube lines are optional for bearing
lubrication without removal of the guard. Shaft guards
meet OSHA guidelines. (CSW)
Shaft Seals
A felt, neoprene, or ceramic shaft seal with a rub ring
is available for operation at high temperatures or
for exhausting contaminated air. Stufng boxes are
available upon request. (USF-300, USF-400, CSW)
Disconnect Switches
Greenheck offers a wide selection of NEMA rated
fusible or non-fusible disconnect switches. Switches
can be factory mounted or shipped loose for
eldinstallation. (SWD, USF-200, USF-300, USF-400, CSW)
Grease Containment
Grease trap designed to collect grease residue to
avoid drainage onto roof surface. Grease traps ship
loose for eld installation. (USF-300, USF-400, CSW)
Backdraft Dampers
Access Doors
Volume Control:
USF-400, CSW)
Heat Slingers
The heat slinger is an aluminum cooling disc mounted
on the fan shaft between the inboard bearing and
the blower housing to dissipate heat conducted
along the fan shaft. Heat slingers are not available for
Arrangement 3 or 4 fans. (CSW)
17
Engineering Data
Selection data for the model CSW can
be found in our CSW Performance
Supplement and online at
www.greenheck.com.
Selection
The rst consideration in any fan
selection is the amount of air to be
moved and the resistance to this air
movement. Air volume requirements are
established through specic codes or
accepted industry standards. Once the
air volume is known, system resistance
can be determined by summing up the
losses through the system components.
Duct layout, duct size, coil, lters,
dampers and fan accessories all affect
system resistance. ASHRAE Guide and
Data Books and manufacturers data
on individual system components are
common sources of information available
to the system designer.
In most applications, several fans may
meet the required airow and system
resistance conditions. An optimum
fan selection requires evaluation of
alternative fan types and fan sizes, as
they relate to initial cost, operating cost,
available space and allowable sound
levels. The relative importance of these
facts varies with each system.
When deciding on a specic fan size,
consider selections that allow for
adjustments after installation. Avoid
selecting fans that are within 10% of
the maximum fan RPM or max motor
horsepower capacity. If a selection is
within 10% of capacity, upgrade to the
next class of construction if possible.
Avoid selections near the fan stall if
there is potential variability in pressure.
Operation in stall conditions will result
in low fan performance and potential
vibration issues. Watch for fan selections
with excessive fan RPMs (above
2700 fan RPM) as these can generate
higher sound levels. Select a slower
running fan (typically a larger diameter
wheel) if possible. Please contact your
local Greenheck Representative if you
need any assistance in reviewing fan
selections.
18
7 maximum
One fan
diameter
Should be at least
1/2 diameter impeller
SW
10 -
CW
TH
X
Certification
Model
None
Single Width
Drive
Discharge Position
D - Direct
UB
TAU
TH
TAD
DB
BAD
BH
BAU
Wheel Rotation
Fan Size
CW - Clockwise
CCW - Counterclockwise
07 through 18
Motor HP
4 = 1/4
3 = 1/3
5 = 1/2
7 = 3/4
10 = 1
USF
2 06
10
BI
15
20
30
50
75
30
=
=
=
=
=
112
2
3
5
712
100
150
200
300
400
=
=
=
=
=
10
15
20
30
40
Upblast
Top Angular Upblast
Top Horizontal
Top Angular Downblast
Downblast
Backward Angular Downblast
Backward Horizontal
Backward Angular Upblast
USF
Certification
None
Fan Size
06 through 49
Arrangement
10
Motor HP
Blade
4 = 1/4
3 = 1/3
5 = 1/2
7 = 3/4
10 = 1
BI-Backward Inclined
AF-Airfoil
Fan Class
15
20
30
50
75
=
=
=
=
=
112
2
3
5
712
100
150
200
300
400
=
=
=
=
=
10
15
20
30
40
18
CSW
BI
21
10
- 80 - II
400
X
Certification
Fan Size
None
Model
07 through 73
Blade
BI-Backward Inclined
Motor HP
AF-Airfoil
41 - Welded
4 = 1/4
3 = 1/3
5 = 1/2
7 = 3/4
10 = 1
Arrangement
1, 3, 4, 8, 9 & 10
Housing
21 - Permalock
Fan Class
0, I, II, III, IV
15
20
30
50
75
100 = 100%
90 = 90%
80 = 80%
=
=
=
=
=
112
2
3
5
712
100
150
200
300
400
=
=
=
=
=
10
15
20
30
40
70 = 70%
60 = 60%
50 = 50%
19
Our Commitment
As a result of our commitment to continuous improvement, Greenheck reserves the right to change
specifications without notice.
Specific Greenheck product warranties are located on greenheck.com within the product
area tabs and in the Library under Warranties.
Prepared to Support
Green Building Efforts
00.CVI.1033 R1 5-2015 IP
Copyright 2015 Greenheck Fan Corp.