Guide Specification

This Guide Specification is intended to be used as a basis for the development of an office master specification
or in the preparation of specifications for a particular project. In either case this Guide Specification must be
edited to fit the conditions of use. Particular attention should be given to the deletion of inapplicable
provisions or inclusion of appropriate requirements.
Shaded portions are Notes to the Specification Writer.
SECTION 03491 GLASS FIBER REINFORCED CONCRETE
This Section uses the term "Architect." Change this term to match that used to identify the design professional
as defined in the General and Supplementary Conditions.
Verify that Section titles referenced in this Section are correct for this Project's Specifications; Section titles
may have changed.
PART 1 - GENERAL
SCHEDULE 0 - RELATED DOCUMENTS
PRODUCT DATA SHEET 0 - Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 1 Specification Sections, apply to this Section.
SCHEDULE 1 - SUMMARY
PRODUCT DATA SHEET 0 - This Section includes glass fiber reinforced concrete (GFRC) panels,
consisting of GFRC, panel frames, anchors, and connection hardware.
Retain subparagraph below if listing GFRC panel applications.
1.
GFRC panels include [wall units] [window wall units] [mullions] [column covers] [fascia
units] [cornices] [soffits] <Insert applications>.
PRODUCT DATA SHEET 1 - Related Sections include the following:
List below only products and construction that the reader might expect to find in this Section but are specified
elsewhere.
1.
Division 03 Section "Cast-in-Place Concrete" for placing connection anchors in concrete.
2.
Division 03 Section "Plant-Precast Architectural Concrete."
3.
Division 05 Section "Structural Steel Framing" for connection attachment to structural-steel
framing.
4.
Division 07 Section "Joint Sealants" for elastomeric joint sealants and sealant backings.
5.
Division 08 Section "Aluminum Windows" for windows set into GFRC panels.
SCHEDULE 2 - DEFINITIONS
Retain paragraph below if a design reference sample has been preapproved.
PRODUCT DATA SHEET 0 - Design Reference Sample: Sample of approved GFRC color, finish and
texture, preapproved by Architect.
SCHEDULE 3 - PERFORMANCE REQUIREMENTS
PRODUCT DATA SHEET 0 - Structural Performance: Provide GFRC panels, including panel frames,
anchors, and connections, capable of withstanding the following design loads, as well as the effects of
thermal- and moisture-induced volume changes, according to load factors and combinations established
in PCI MNL 128, "Recommended Practice for Glass Fiber Reinforced Concrete Panel."
Retain subparagraph below if loads are indicated on Drawings and delete four subparagraphs that follow.
1.
Design Loads: <As indicated.>
Retain four subparagraphs below if indicating loads here and delete subparagraph above.
2.
Dead Loads: <Insert loads.>
3.
Live Loads: <Insert loads.>

4.

Wind Loads: <Insert loads or wind-loading criteria, positive and negative for various
parts of the building.>
5.
Earthquake Loads: <Insert applicable earthquake design data including seismic
coefficient and importance factor.>
Revise deflection limit in subparagraph below to suit Project.
6.
Deflection: Design panel frames to withstand design loads without lateral deflections greater
than 1/240 of wall span.
Differential values in first subparagraph below are suitable for most of the U.S. Revise to suit local
conditions.
7.
Thermal Movements: Provide for thermal movements resulting from annual ambient
temperature changes of [100 degF (56 degC)] <Insert temperature>.
8.
Design panel frames and connections to accommodate deflections and other building
movements.
Retain below if window loads will be transmitted to structure through panel frames. Insert other performance
and design criteria here to suit Project or add to Drawings.
9.
Design panel frames to transfer window loads to building structure.
SCHEDULE 4 - SUBMITTALS
PRODUCT DATA SHEET 0 - Product Data: For each type of product indicated. Include GFRC design
mixes.
PRODUCT DATA SHEET 1 - Shop Drawings: Show fabrication and installation details for GFRC panels,
including the following:
1.
Structural analysis data signed and sealed by the qualified professional engineer responsible
for their preparation.
2.
Panel elevations, sections, and dimensions.
3.
Thickness of facing mix, GFRC backing, and bonding pads for typical panels.
4.
Finishes.
5.
Joint and connection details.
6.
Erection details.
7.
Panel frame details for typical panels, including sizes, spacings, thicknesses, and yield
strengths of various members.
8.
Locations and details of connection hardware attached to structure.
9.
Size, location, and details of flex, gravity, and seismic anchors for typical panels.
10.
Other items sprayed into panels.
11.
Erection sequence for special conditions.
12.
Relationship to adjacent materials.
13.
Descriptions of loose, cast-in, and field hardware.
PRODUCT DATA SHEET 2 - Samples: Representative of finished exposed face of GFRC showing the full
range of colors and textures expected, 16 by 16 inches (400 by 400 mm) and of actual thickness.
Retain paragraph below if procedures for welder certification are retained in "Quality Assurance" Article.
PRODUCT DATA SHEET 3 - Welding certificates.
Retain paragraph below if steel sheet certification is retained in "Quality Assurance" Article.
PRODUCT DATA SHEET 4 - Steel Sheet Certification. For steel sheet used in cold-formed steel panel
framing.
Retain paragraph below if mill certificates are retained in "Quality Assurance" Article.
PRODUCT DATA SHEET 5 - Mill Certificates: For structural-steel shapes and hollow structural sections
used in panel framing.
Coordinate first paragraph below with qualification requirements in Division 1 Section "Quality
Requirements" and as supplemented in "Quality Assurance" Article.
PRODUCT DATA SHEET 6 - Qualification Data: For GFRC manufacturer, including proof of current PCI
Plant Certification.
PRODUCT DATA SHEET 7 - Source Quality-Control Program: For GFRC manufacturer.

PRODUCT DATA SHEET 8 - Source Quality-Control Test Reports: For GFRC, inserts, and anchors.
Insert specific model code organization below or revise if report must be from another source. PCI's ICBO
Evaluation Report #4359 for GFRC is an example.
PRODUCT DATA SHEET 9 - Research/Evaluation Reports: For GFRC.
SCHEDULE 5 - QUALITY ASSURANCE
PRODUCT DATA SHEET 0 - Manufacturer Qualifications: A qualified manufacturer who participates in
PCI's Plant Certification Program and is designated a PCI-Certified Plant for Group G, Glass Fiber
Reinforced Concrete.
Retain option in first subparagraph below if requiring manufacturer to install GFRC.
1.
Manufacturer's responsibility includes fabricating [and installing] GFRC panels and
providing professional engineering services needed to assume engineering responsibility for GFRC
panels.
2.
Engineering responsibility includes preparation of Shop Drawings and comprehensive
engineering analysis, based on GFRC production test values, by a qualified professional engineer
experienced in GFRC design.
Retain paragraph below if requiring mill certificates or test reports for cold-formed steel framing used in panel
frames.
PRODUCT DATA SHEET 1 - Steel Sheet Certifications: Obtain mill certificates, signed by manufacturers
of steel sheet or test reports from a qualified testing agency indicating steel sheet used in cold-formed
metal panel framing complies with requirements, including uncoated steel thickness, yield strength,
tensile strength, total elongation, chemical requirements, and galvanized-coating thickness.
Retain first paragraph below if requiring mill certificates for structural-steel shapes and hollow structural
sections used in panel frames.
PRODUCT DATA SHEET 2 - Mill Certificates: Obtain certified mill test report from manufacturer of
structural-steel shapes and hollow structural sections used in panel framing indicating compliance of
these products with requirements.
PRODUCT DATA SHEET 3 - Source Limitations: Obtain GFRC panels through one source from a single
manufacturer.
Retain "Welding certificates" Paragraph in "Submittals" Article with paragraph below.
PRODUCT DATA SHEET 4 - Welding: Qualify procedures and personnel according to AWS D1.1,
"Structural Welding Code--Steel," and AWS D1.3, "Structural Welding Code--Sheet Steel."
PRODUCT DATA SHEET 5 - PCI Manuals: Comply with requirements and recommendations in the
following PCI manuals, unless more stringent requirements are indicated:
1.
PCI MNL 128, "Recommended Practice for Glass Fiber Reinforced Concrete Panels."
2.
PCI MNL 130, "Manual for Quality Control for Plants and Production of Glass Fiber
Reinforced Concrete Products."
Retain paragraph below if using cold-formed metal framing for panel frames.
PRODUCT DATA SHEET 6 - AISI Specifications: Comply with AISI's "Specification for the Design of
Cold-Formed Steel Structural Members."
Retain subparagraph below if using structural-steel shapes or hollow structural sections for panel frames.
Retain one of first two options if requiring ASD or LRFD calculations with submittals.
PRODUCT DATA SHEET 7 - AISC Specifications: Comply with AISC's ["Specification for Structural
Steel Buildings--Allowable Stress Design and Plastic Design"] ["Load and Resistance Factor
Design Specification for Structural Steel Buildings"] ["Specification for the Design of Steel
Hollow Structural Sections"].
Retain paragraph and subparagraphs below if required for GFRC. If retaining, indicate location, size, and
other details of mockups on Drawings or by inserts. Revise wording if only one mockup is required.
PRODUCT DATA SHEET 8 - Mockups: Build mockups to demonstrate aesthetic effects and set quality
standards for fabrication and installation.

1.

Build mockup of typical wall area as shown on Drawings [as part of] [separately from]
building.
2.
In addition to GFRC panels, mockups include [architectural precast concrete] [unit
masonry] [aluminum windows] [joint sealants] [metal flashings] [and] [copings] <Insert
construction>.
Retain subparagraph below if mockups are erected as part of building rather than separately and the intention
is to make an exception to the default requirement in Division 1 Section "Quality Requirements" for
demolishing and removing mockups.
3.
Approved mockups may become part of the completed Work if undamaged at time of
Substantial Completion.
Delete below if Work of this Section is not extensive or complex enough to justify a preinstallation conference.
If retaining, coordinate with Division 1.
PRODUCT DATA SHEET 9 - Preinstallation Conference: Conduct conference at Project site to comply
with requirements in Division 01 Section "Project Management and Coordination."
SCHEDULE 6 - DELIVERY, STORAGE, AND HANDLING
PRODUCT DATA SHEET 0 - Handle and transport GFRC panels to avoid damage.
1.
Place nonstaining resilient spacers between panels.
2.
Support panels during shipment on nonstaining material.
3.
Protect panels from dirt and damage during handling and transport.
PRODUCT DATA SHEET 1 - Store GFRC panels to protect from contact with soil, staining, and physical
damage.
1.
Store panels with nonstaining resilient supports in same positions as when transported.
2.
Store panels on firm, level, and smooth surfaces.
3.
Place stored panels so identification marks are clearly visible.
PART 2 - PRODUCTS
SCHEDULE 0 - MANUFACTURERS
Delete this Article unless naming GFRC manufacturers. See PCI's magazine "Ascent" or its Web site
www.pci.org for current PCI-certified plant listings.
See Editing Instruction No. 1 in the Evaluations for cautions about naming manufacturers and products.
PRODUCT DATA SHEET 0 - Available Manufacturers: Subject to compliance with requirements,
manufacturers offering products that may be incorporated into the Work include, but are not limited to,
the following:
Retain above for nonproprietary or below for semiproprietary specification. Refer to Division 01 Section
"Product Requirements."
PRODUCT DATA SHEET 1 - Manufacturers: Subject to compliance with requirements, provide products
by one of the following:
1.
<Insert, in separate subparagraphs, manufacturer's name.>
SCHEDULE 1 - MOLD MATERIALS
PRODUCT DATA SHEET 0 - Molds: Rigid, dimensionally stable, nonabsorptive material, warp and
buckle free, that will provide continuous and true GFRC surfaces; nonreactive with GFRC and capable
of producing required finish surfaces.
1.
Mold-Release Agent: Commercially produced liquid-release agent that will not bond with,
stain, or adversely affect GFRC surfaces and will not impair subsequent surface or joint treatments
of GFRC.
Delete paragraph below if not using form liners against molds. Revise to add description if particular form
liner is selected.

PRODUCT DATA SHEET 1 - Form Liners: Units of face design, texture, arrangement, and configuration
[indicated] [to match GFRC design reference sample]. Provide solid backing and form supports to
ensure that form liners remain in place during GFRC application. Use with manufacturer's
recommended liquid-release agent that will not bond with, stain, or adversely affect GFRC surfaces and
will not impair subsequent surface or joint treatments of GFRC.
Delete below if not using retarder to help obtain exposed-aggregate finish on face mix.
PRODUCT DATA SHEET 2 - Surface Retarder: Chemical liquid set retarder capable of temporarily
delaying hardening of newly placed GFRC face mix to depth of reveal specified.
SCHEDULE 2 - GFRC MATERIALS
PRODUCT DATA SHEET 0 - Portland Cement: ASTM C150, Type I, II, or III.
Select portland cement color from options in subparagraph below.
1.
For surfaces exposed to view in finished structure, use [gray] [white] of same type, brand, and
source throughout GFRC production.
Retain metakaolin as supplementary cementing material if its use by GFRC manufacturer has been proven in
service to maintain GFRC ductility.
2.
Metakaolin: ASTM C618, Class N.
PRODUCT DATA SHEET 1 - Glass Fibers: Alkali resistant, with a minimum zirconia content of 16
percent, 1 to 2 inches (25 to 50 mm) long, specifically produced for use in GFRC, and complying with
PCI MNL 130.
PRODUCT DATA SHEET 2 - Sand: Washed and dried silica, complying with composition requirements of
ASTM C144; passing No. 20 (0.85-mm) sieve with a maximum of 2 percent passing No. 100 (0.15-mm)
sieve.
Delete paragraph and subparagraph below if no face mix is required.
PRODUCT DATA SHEET 3 - Facing Aggregate: ASTM C33, except for gradation, and PCI MNL 130,
1/4-inch (6-mm) maximum size.
Revise subparagraph below and add descriptions of selected face aggregate colors, sources, sizes, shapes, and
gradations if known.
1.
Aggregates: Selected, hard, and durable; free of material that reacts with cement or causes
staining; to match sample.
Delete first paragraph below if coloring admixture is not required. Add color selection if known.
PRODUCT DATA SHEET 4 - Coloring Admixture: ASTM C979, synthetic mineral-oxide pigments or
colored water-reducing admixtures, temperature stable, nonfading, and alkali resistant.
PRODUCT DATA SHEET 5 - Water: Potable; free from deleterious material that may affect color stability,
setting, or strength of GFRC and complying with chemical limits of PCI MNL 130.
Usually retain paragraph below as manufacturer's option with moist curing in "GFRC Fabrication" Article.
PCI MNL 130 sets product requirements and mandates published independent laboratory test data verifying
curing agent eliminates need for moist curing. Polymer curing admixture is used by most GFRC
manufacturers.
PRODUCT DATA SHEET 6 - Polymer Curing Admixture: Acrylic thermoplastic copolymer dispersion
complying with PCI MNL 130.
Retain paragraph below if in-service exposure involves freeze-thaw conditions and face mix does not include
polymer curing admixture. Air-entraining and polymer curing admixtures are incompatible.
PRODUCT DATA SHEET 7 - Air-Entraining Admixture: ASTM C260, containing not more than 0.1
percent chloride ions.
Add types of chemical admixtures, if known, or limit types if required. Water-reducing admixtures, Types A,
E, and D, or a high-range water reducer, Type F, predominate.
PRODUCT DATA SHEET 8 - Chemical Admixtures: ASTM C494/C494M, containing not more than 0.1
percent chloride ions.
SCHEDULE 3 - ANCHORS, CONNECTORS, AND MISCELLANEOUS MATERIALS

Edit this Article to suit Project. Add other materials as required.

PRODUCT DATA SHEET 0 - Carbon-Steel Shapes and Plates: ASTM A36/A36M. Finish steel shapes
and plates less than 3/16 inch (4.76 mm) thick as follows:
Retain one of two subparagraphs below. Hot-dip galvanized finish provides maximum corrosion resistance.
Electrodeposited zinc coatings provide some corrosion protection. MPI 79 in second paragraph provides some
corrosion protection while SSPC-Paint 25, without topcoating, provides minimal corrosion protection.
1.
Finish: Zinc coated by [hot-dip process according to ASTM A123/A123M, after
fabrication, or ASTM A153/A153M, as applicable] [electrodeposition according to ASTM
B633, SC3].
2.
Finish: Shop primed with [MPI 79] [SSPC-Paint 25] on surfaces prepared to comply with
SSPC-SP2, "Hand Tool Cleaning," or better.
Carbon-steel rods in paragraph below are used as flex, gravity, and seismic anchors.
PRODUCT DATA SHEET 1 - Carbon-Steel Bars: ASTM A108, AISI Grade 1018. Finish steel bars less
than 3/16 inch (4.76 mm) thick as follows:
Retain one of two subparagraphs below. Hot-dip galvanized finish provides maximum corrosion resistance.
Electrodeposited zinc coatings provide some corrosion protection. MPI 79 in second paragraph provides some
corrosion protection while SSPC-Paint 25, without topcoating, provides minimal corrosion protection.
1.
Finish: Zinc coated by [hot-dip process according to ASTM A123/A123M, after
fabrication, or ASTM A153/A153M, as applicable] [electrodeposition according to ASTM
B633, SC3].
2.
Finish: Shop primed with [MPI 79] [SSPC-Paint 25] on surfaces prepared to comply with
SSPC-SP2, "Hand Tool Cleaning," or better.
PRODUCT DATA SHEET 2 - Malleable-Iron Castings: ASTM A47/A47M, Grade 32510 (Grade 22010).
PRODUCT DATA SHEET 3 - Carbon-Steel Castings: ASTM A27/A27M, Grade 60-30 (Grade 415-205).
PRODUCT DATA SHEET 4 - Bolts: ASTM A307 or ASTM A325 (ASTM F568M or ASTMA325M).
Delete subparagraph below unless service conditions warrant this added protection. Hot-dip galvanized finish
provides maximum corrosion resistance. Electrodeposited zinc coatings provide some corrosion protection.
1.
Finish: Zinc coated by [hot-dip process according to ASTM A123/A123M, after
fabrication, and ASTM A153/A153M, as applicable] [electrodeposition according to ASTM
B633, SC3].
Select PVC reglet or add another material to suit Project. Coordinate with counterflashing materials and
details.
PRODUCT DATA SHEET 5 - Reglets: PVC extrusions.
SCHEDULE 4 - PANEL FRAME MATERIALS
PRODUCT DATA SHEET 0 - Cold-Formed Steel Framing: Manufacturer's standard C-shaped steel studs,
complying with AISI's "Specification for the Design of Cold-Formed Steel Structural Members,"
minimum uncoated steel thickness of 0.0538 inch (1.37 mm)[of web depth indicated], with stiffened
flanges, U-shaped steel track, and of the following steel sheet:
Select required steel sheet and finish from two subparagraphs below. Select weight of zinc coating from
options in first subparagraph for galvanized steel framing.
1.
Metallic-Coated Steel Sheet: ASTM A 653/A653M, structural-steel sheet, [G60 (Z180)] [G90
(Z275)] zinc coating, of grade required by structural performance of framing.
Select subparagraph below if using painted steel framing.
2.
Painted, Nonmetallic-Coated Steel Sheet: ASTM A1011/A1011M hot rolled or ASTM
A1008/A1008M cold rolled; nonmetallic coated according to ASTM A1003/A1003M; of grade
required by structural performance of framing.
PRODUCT DATA SHEET 1 - Hollow Structural Sections: Steel tubing, ASTM A500, Grade B, or ASTM
A513. Finish hollow structural sections with wall thickness less than 3/16 inch (4.76 mm) as follows:
Select finish options from two subparagraphs below. Zinc-rich primer offers some corrosion resistance;
primer, minimal corrosion resistance.

1.

Organic Zinc-Rich Primer: SSPC-Paint 20 on surfaces prepared to comply with SSPCSP6/NACE No. 3, "Commercial Blast Cleaning."
2.
Primer: [MPI 79] [SSPC-Paint 25] on surfaces prepared to comply with SSPC-SP 2, Hand
Tool Cleaning," or better.
PRODUCT DATA SHEET 2 - Steel Channels and Angles: ASTM A36/A36M, finished as follows:
Select finish options from two subparagraphs below. Finishes are placed in descending order of corrosion
resistance.
1.
Organic Zinc-Rich Primer: SSPC-Paint 20 on surfaces prepared to comply with SSPCSP6/NACE No. 3, "Commercial Blast Cleaning."
2.
Primer: [MPI 79] [SSPC-Paint 25] on surfaces prepared to comply with SSPC-SP 2, "Hand
Tool Cleaning," or better.
SCHEDULE 5 - GFRC MIXES
Backing and face or mist-coat mix proportions should be determined by GFRC fabricator.
PRODUCT DATA SHEET 0 - Backing Mix: Proportion backing mix of portland cement, glass fibers,
sand, and admixtures to comply with design requirements. Provide nominal glass-fiber content of not
less than 5 percent by weight of total mix.
PRODUCT DATA SHEET 1 - Face Mix: Proportion face mix of portland cement, fine and coarse
aggregates, and admixtures to comply with design requirements.
Usually retain mist-coat mix in first paragraph below with backing mix above where there is no face mix.
Delete below if retaining face mix or where GFRC is faced with dimension stone or another veneer.
PRODUCT DATA SHEET 2 - Mist Coat Mix: Portland cement, sand slurry, and admixtures, of same
proportions as backing mix without glass fibers.
PRODUCT DATA SHEET 3 - Polymer Curing Admixture: 6 to 7 percent by weight of polymer curing
admixture solids to dry portland cement.
Retain first paragraph below if GFRC panels are exposed to freeze-thaw conditions and GFRC manufacturer
does not use polymer curing admixture. Air content range below is based on PCI MNL 130 recommendations
for freeze-thaw conditions.
PRODUCT DATA SHEET 4 - Air Content: 8 to 10 percent; ASTM C185.
PRODUCT DATA SHEET 5 - Coloring Admixture: Not to exceed 10 percent of cement weight.
SCHEDULE 6 - PANEL FRAME FABRICATION
PRODUCT DATA SHEET 0 - Fabricate panel frames and accessories plumb, square, true to line, and with
components securely fastened, according to Shop Drawings and requirements in this Section.
1.
Fabricate panel frames using jigs or templates.
2.
Cut cold-formed metal framing members by sawing or shearing; do not torch cut.
3.
Fasten cold-formed metal framing members by welding. Comply with AWS D1.3
requirements and procedures for welding, appearance and quality of welds, and methods used in
correcting welding work.
4.
Fasten framing members of hollow structural sections, steel channels, or steel angles by
welding. Comply with AWS D1.1 requirements and procedures for welding, appearance and quality
of welds, and methods used in correcting welding work.
5.
Weld flex, gravity, and seismic anchors to panel frames.
PRODUCT DATA SHEET 1 - Reinforce, stiffen, and brace framing assemblies, if necessary, to withstand
handling, delivery, and erection stresses. Lift fabricated assemblies in a manner that prevents damage or
significant distortion.
PRODUCT DATA SHEET 2 - Galvanizing Repair: Touch up accessible damaged galvanized surfaces
according to ASTM A780.
Select paragraph above for galvanized surfaces or below for prime-painted surfaces.
PRODUCT DATA SHEET 3 - Painting Repair: Touch up accessible damaged painted surfaces using same
primer.

SCHEDULE 7 - MOLD FABRICATION

PRODUCT DATA SHEET 0 - Construct molds that will result in finished GFRC complying with profiles,
dimensions, and tolerances indicated, without damaging GFRC during stripping. Construct molds to
prevent water leakage and loss of cement paste.
1.
Coat contact surfaces of molds with form-release agent.
Usually retain subparagraph above. Delete subparagraph below unless exposed-aggregate surfaces require
surface retarder to achieve desired finish.
2.
Coat contact surfaces of molds with surface retarder.
Delete paragraph below if form liners are not used.
PRODUCT DATA SHEET 1 - Place form liners accurately to provide finished surface texture indicated.
Provide solid backing and supports to maintain stability of liners during GFRC application. Coat form
liner with form-release agent.
Delete below if flashing reglets are not used.
PRODUCT DATA SHEET 2 - Locate, place and secure flashing reglets accurately.
SCHEDULE 8 - GFRC FABRICATION
PRODUCT DATA SHEET 0 - Proportioning and Mixing: For backing mix, meter sand/cement slurry and
glass fibers to spray head at rates to achieve design mix proportions and glass-fiber content according to
PCI MNL 130 procedures.
PRODUCT DATA SHEET 1 - Spray Application: Comply with general procedures as follows:
1.
Spray mist coat over molds to a nominal thickness of 1/8 inch (3 mm) on planar surfaces.
Retain subparagraph above or first subparagraph below, unless neither is required.
2.
Spray or place face mix in thickness indicated on Shop Drawings.
3.
Proceed with spraying backing mix before [mist coat] [face mix] has set, using procedures
that produce a uniform thickness and even distribution of glass fibers and matrix.
4.
Consolidate backing mix by rolling or other technique to achieve complete encapsulation of
glass fibers and compaction.
5.
Measure thickness with a pin gage or other acceptable method at least once for each 5 sq. ft.
(0.5 sq. m) of panel surface. Take not less than six measurements per panel.
PRODUCT DATA SHEET 2 - Hand form and consolidate intricate details, incorporate formers or infill
materials, and over spray before material reaches initial set to ensure complete bonding.
PRODUCT DATA SHEET 3 - Attach panel frame to GFRC before initial set of GFRC backing,
maintaining a minimum clearance of 1/2 inch (13 mm) from GFRC backing, and without anchors
protruding into GFRC backing.
PRODUCT DATA SHEET 4 - Build up homogeneous GFRC bonding pads over anchor feet, maintaining a
minimum thickness of 1/2 inch (13 mm) over top of anchor foot, before initial set of GFRC backing.
PRODUCT DATA SHEET 5 - Inserts and Embedments: Build up homogeneous GFRC bosses or bonding
pads over inserts and embedments to provide sufficient anchorage and embedment to comply with
design requirements.
PRODUCT DATA SHEET 6 - Curing: Employ initial curing method that will ensure sufficient strength for
removing units from mold.
1.
After initial curing, remove panel from mold and place in a controlled curing environment.
2.
Keep GFRC panels continuously moist for a minimum of seven days, unless polymer curing
admixture was used. Maintain temperature between 60 and 120 degF (16 and 49 degC) during this
period.
Coordinate below with Shop Drawings.
PRODUCT DATA SHEET 7 - Panel Identification: Mark each GFRC panel to correspond with
identification mark on Shop Drawings. Mark each panel with its casting date.
SCHEDULE 9 - FABRICATION TOLERANCES
PRODUCT DATA SHEET 0 - Manufacturing Tolerances: Manufacture GFRC panels so each finished unit
complies with PCI MNL 130 for dimension, position, and tolerances.

Retain paragraph above if incorporating tolerances by reference; retain first paragraph and subparagraphs
below if detailed listing is required in this Section.
PRODUCT DATA SHEET 1 - Manufacturing Tolerances: Manufacture GFRC panels so each finished unit
complies with the following dimensional tolerances. For dimensional tolerances not listed below,
comply with PCI MNL 130.
Tolerances below are PCI recommendations. Manufacturers may be able to comply with closer tolerances if
required. Closer tolerances normally increase costs.
1.
Overall Height and Width of Units, Measured at the Face Adjacent to Mold: As follows:
B.
10 feet (3 m) or under, plus or minus 1/8 inch (3 mm).
C.
More than 10 feet (3 m), plus or minus 1/8 inch per 10 feet (3 mm per 3 m); 1/4 inch (6 mm)
maximum.
1.
Edge Return Thickness: Plus 1/2 inch (13 mm), minus 0 inch (0 mm).
2.
Architectural Facing Thickness: Plus 1/8 inch (3 mm), minus 0 inch (0 mm).
3.
Backing Thickness: Plus 1/4 inch (6 mm), minus 0 inch (0 mm).
4.
Panel Depth from Face of Skin to Back of Panel Frame or Integral Rib: Plus 3/8 inch (10
mm), minus 1/4 inch (6 mm).
5.
Angular Variation of Plane of Side Mold: Plus or minus 1/32 inch per 3 inches (0.8 mm per
75 mm) of depth or plus or minus 1/16 inch (1.5 mm) total, whichever is greater.
6.
Variation from Square or Designated Skew (Difference in Length of Two Diagonal
Measurements): Plus or minus 1/8 inch per 72 inches (3 mm per 1800 mm) or plus or minus 1/4
inch (6 mm) total, whichever is greater.
7.
Local Smoothness: 1/4 inch per 10 feet (6 mm per 3 m).
8.
Bowing: Not to exceed L/240 unless unit meets erection tolerances using connection
adjustments.
9.
Length and Width of Blockouts and Openings within One Unit: Plus or minus 1/4 inch (6
mm).
10.
Location of Window Opening within Panel: Plus or minus 1/4 inch (6 mm).
11.
Maximum Permissible Warpage of One Corner out of the Plane of the Other Three: 1/16 inch
per 12 inches (1.5 mm per 300 mm) of distance from nearest adjacent corner.
PRODUCT DATA SHEET 2 - Position Tolerances: Measured from datum line locations, as indicated on
Shop Drawings.
1.
Panel Frame and Track: Plus or minus 1/4 inch (6 mm).
2.
Flashing Reglets at Edge of Panel: Plus or minus 1/4 inch (6 mm).
3.
Inserts: Plus or minus 1/2 inch (13 mm).
4.
Special Handling Devices: Plus or minus 3 inches (75 mm).
5.
Location of Bearing Devices: Plus or minus 1/4 inch (6 mm).
6.
Blockouts: Plus or minus 3/8 inch (10 mm).
PRODUCT DATA SHEET 3 - Panel Frame Tolerances: As follows:
1.
Vertical and Horizontal Alignment: 1/4 inch per 10 feet (6 mm per 3 m).
2.
Spacing of Framing Member: Plus or minus 3/8 inch (10 mm).
3.
Squareness of Frame: Difference in length of diagonals of 3/8 inch (10 mm).
4.
Overall Size of Frame: Plus or minus 3/8 inch (10 mm).
SCHEDULE 10 - FINISHES
This Article presumes Architect has preapproved one or more design reference samples. Include complete
description of design reference sample here. If preapproving manufacturers, coordinate with "Manufacturers"
Article. Revise paragraph below to add requirements if GFRC finish is to match another product such as
architectural precast concrete.
PRODUCT DATA SHEET 0 - Finish exposed-face surfaces of GFRC as follows to match approved [design
reference sample] [and] [mockups]. Panel faces shall be free of joint marks, grain, or other obvious
defects.
Delete subparagraph below if Architect's design reference sample is not used. Revise if multiple samples are
approved.

1.

Design Reference Sample: <Insert description and identify manufacturer and code
number of sample.>
Retain type of finish from subparagraphs below. If more than one finish is required, add locations to finish
descriptions or indicate on Drawings. Add more detailed descriptions of finishes outlined below when greater
definition is required.
2.
Smooth-Surface Finish: Provide free of sand streaks, honeycombs, and excessive air voids,
with uniform color and texture.
3.
Textured-Surface Finish: Impart by form liners to provide surfaces free of sand streaks,
honeycombs, and excessive air voids, with uniform color and texture.
4.
Retarded Finish: Use chemical-retarding agents applied to concrete forms and washing and
brushing procedures to expose aggregate and surrounding matrix surfaces after form removal.
5.
Sand- or Abrasive-Blast Finish: Use abrasive grit, equipment, application techniques, and
cleaning procedures to expose aggregate and surrounding matrix surfaces.
6.
Acid-Etched Finish: Use acid and hot-water solution equipment, application techniques, and
cleaning procedures to expose aggregate and surrounding matrix surfaces.
SCHEDULE 11 - SOURCE QUALITY CONTROL
PCI MNL 130 mandates source testing requirements. PCI certification also ensures periodic auditing of plants
for compliance with requirements in PCI MNL 130.
PRODUCT DATA SHEET 0 - Quality-Control Testing: Establish and maintain a quality-control program
for manufacturing GFRC panels according to PCI MNL 130.
1.
Test materials and inspect production techniques.
2.
Quality-control program shall monitor glass fiber content, spray rate, unit weight, product
physical properties, anchor pull-off and shear strength, and curing period and conditions.
3.
Prepare test specimens and test according to ASTM C1228, PCI MNL 128, and PCI MNL 130
procedures.
4.
Test GFRC inserts and anchors according to ASTM C1230 to validate design values.
Revise frequency of testing in first subparagraph below to suit Project.
5.
Produce test boards at a rate not less than one per work shift per operator for each spray
machine and for each mix design.
B. For each test board, determine glass fiber content according to ASTM C1229, and flexural
yield and ultimate strength according to ASTM C947.
PART 3 - EXECUTION
SCHEDULE 0 - EXAMINATION
PRODUCT DATA SHEET 0 - Examine structure and conditions for compliance with requirements for
installation tolerances, true and level bearing surfaces, and other conditions affecting performance.
1.
Proceed with installation only after unsatisfactory conditions have been corrected.
SCHEDULE 1 - ERECTION
PRODUCT DATA SHEET 0 - Install clips, hangers, and other accessories required for connecting GFRC
panels to supporting members and backup materials.
PRODUCT DATA SHEET 1 - Lift GFRC panels and install without damage.
PRODUCT DATA SHEET 2 - Install GFRC panels level, plumb, square, and in alignment. Provide
temporary supports and bracing as required to maintain position, stability, and alignment of panels until
permanent connections are completed.
1.
Maintain horizontal and vertical joint alignment and uniform joint width.
2.
Remove projecting hoisting devices.
PRODUCT DATA SHEET 3 - Connect GFRC panels in position by bolting or welding, or both, as
indicated on Shop Drawings. Remove temporary shims, wedges, and spacers as soon as possible after
connecting is completed.

PRODUCT DATA SHEET 4 - Welding: Comply with applicable AWS D1.1 and AWS D1.3 requirements
for welding, appearance, quality of welds, and methods used in correcting welding work.
1.
Protect GFRC panels from damage by field welding or cutting operations, and provide
noncombustible shields as required.
PRODUCT DATA SHEET 5 - At bolted connections, use lock washers or other acceptable means to
prevent loosening of nuts.
SCHEDULE 2 - ERECTION TOLERANCES
Tolerances below are PCI MNL 130 recommendations.
PRODUCT DATA SHEET 0 - Erect GFRC panels to comply with the following noncumulative tolerances:
1.
Plan Location from Building Grid Datum: Plus or minus 1/2 inch (13 mm).
2.
Top Elevation from Nominal Top Elevation: As follows:
B.
Exposed Individual Panel: Plus or minus 1/4 inch (6 mm).
C.
Nonexposed Individual Panel: Plus or minus 1/2 inch (13 mm).
D.
Exposed Panel relative to Adjacent Panel: 1/4 inch (6 mm).
E.
Nonexposed Panel relative to Adjacent Panel: 1/2 inch (13 mm).
1.
Support Elevation from Nominal Elevation: As follows:
a. Maximum Low: 1/2 inch (13 mm).
b. Maximum High: 1/4 inch (6 mm).
2.
Maximum Plumb Variation over the Lesser of Height of Structure or 100 Feet (30 m): 1 inch
(25 mm).
3.
Plumb in Any 10 Feet (3 m) of Element Height: 1/4 inch (6 mm).
4.
Maximum Jog in Alignment of Matching Edges: 1/4 inch (6 mm).
5.
Maximum Jog in Alignment of Matching Faces: 1/4 inch (6 mm).
6.
Face Width of Joint: As follows (governs over joint taper):
a. Panel Dimension 20 Feet (6 m) or Less: Plus or minus 1/4 inch (6 mm).
b. Panel Dimension More Than 20 Feet (6 m): Plus or minus 5/16 inch (8 mm).
7.
Maximum Joint Taper: 3/8 inch (10 mm).
8.
Joint Taper in 10 Feet (3 m): 1/4 inch (6 mm).
9.
Differential Bowing, as Erected, between Adjacent Members of Same Design: 1/4 inch (6
mm).
SCHEDULE 3 - REPAIRS
Production blemishes should have been corrected at manufacturer's plant. Blemishes occurring after delivery
are normally repaired before final joint cleaning and sealing.
PRODUCT DATA SHEET 0 - Repairs will be permitted provided structural adequacy of GFRC panel and
appearance are not impaired, as approved by Architect.
PRODUCT DATA SHEET 1 - Mix patching materials and repair GFRC so cured patches blend with color,
texture, and uniformity of adjacent exposed surfaces.
PRODUCT DATA SHEET 2 - Prepare and repair accessible damaged galvanized coatings with galvanizing
repair paint according to ASTM A780.
Retain paragraph above if using galvanized framing, anchors, connections, and other items; retain first
paragraph below if items are prime painted.
PRODUCT DATA SHEET 3 - Wire brush, clean, and paint accessible weld areas on prime-painted
components with same type of shop primer.
PRODUCT DATA SHEET 4 - Remove and replace damaged GFRC panels when repairs do not comply
with requirements.
SCHEDULE 4 - CLEANING AND PROTECTION
PRODUCT DATA SHEET 0 - Perform cleaning procedures, if necessary, according to GFRC
manufacturer's written instructions. Clean soiled GFRC surfaces with detergent and water, using soft
fiber brushes and sponges, and rinse with clean water. Prevent damage to GFRC surfaces and staining
of adjacent materials.

END OF SECTION 03491