Jarvis: Model Buster V Beef Splitting Band Saw

Model Buster V
Beef Splitting Band Saw
EQUIPMENT
SELECTION . . . . . . . . . . . . . Ordering No.
TABLE OF
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . Page
Buster V Band Saw
Safety Messages to Employer and

Safety Director . . . . . . . . . . . . . . . . . . . 2
Safety Messages to Operators,
Maintenance and Cleanup Personnel 3
Parts Diagram and List . . . . . . . . . . . . 4
Specifications . . . . . . . . . . . . . . . . . . . 10
Installation Instructions . . . . . . . . . . . 10
Operation Instructions . . . . . . . . . . . . 12
Maintenance Instructions . . . . . . . . . 13
Motor Wiring Diagrams . . . . . . . . . . . 15
460/230V--60Hz . . . . . . . . . . 4006033
380/220V--50Hz . . . . . . . . . . 4006057
Spring Balancer . . . . . . . . . . . . . . . . 4042052
Air Balancer (4 feet overall length) 4042016
Air Balancer (20 feet overall length) 4042020
Standard Blade (127 in) . . . . . . . . . 1023159
Cut Tooth Blade (127 in) . . . . . . . . 1023338
JET Blade (127 in) . . . . . . . . . . . . . 1023620
JARVIS
6206002;::::
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
TEL. 860-347-7271
EMAIL. jarvis.products.corp@snet.net
FAX. 860-347-6978
WWW.jarvisproducts.com
safety messages to employer

and safety director
Model Buster V
page 2 of 16
Keep hands clear.

SAFETY MESSAGES TO EMPLOYER AND SAFETY DIRECTOR
AVOID INJURY
1. Remove and repair any tool that malfunctions. All personnel must be instructed to remove any
malfunctioning equipment.
2. Ensure that all employees who use this tool are trained in the proper use of this tool and are aware of
the dangers that may arise if they do not follow the procedure outlined in this brochure.
3. Enclosed are four (4) copies of NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP
PERSONNEL. Post one copy on the employees bulletin board; give one copy to the operator(s);
give one copy to the maintenance foreman; and give one copy to the sub-contract cleanup / internal
cleanup foreman. Additional copies will be provided upon request.
4. The tool is designed and intended to be powerful. This fact should be obvious to your employees, but
you must emphasize it to them.
5. Never make modifications or alterations to the tool. Replace any missing or illegible labels.
6. Ensure that proper procedures are established in accordance with OSHAs lockout/tagout procedures
(29 CFR 1910.147) to prevent accidental startup or release of stored energy.
7. Follow our installation and maintenance instructions for proper installation and care of the tool.
8. Avoid injury. Do not permit the tool to be misused.
9. If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety
sheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided upon
request.
JARVIS
6206002;::::
TEL. 860-347-7271
FAX. 860-347-6978
safety messages to operators,

maintenance and cleanup personnel
Model Buster V
page 3 of 16
Keep hands clear.

SAFETY MESSAGES TO OPERATORS, MAINTENANCE AND CLEANUP
PERSONNEL
REMOVE ANY MALFUNCTIONING TOOL FROM SERVICE
REPORT ANY PROBLEMS TO YOUR SUPERVISOR
1. Disconnect the power supply in accordance with OSHAs lockout/tagout procedures (29 CFR
1910.147) before making any blade changes.
2. Disconnect the power supply in accordance with OSHAs lockout/tagout procedures (29 CFR
1910.147) before performing any repairs or maintenance.
3. Disconnect the power supply -- or have the power supply disconnected -- in accordance with OSHAs
lockout/tagout procedures (29 CFR 1910.147) before performing any cleanup.
4. Disconnect the power supply when the tool is not in use.
5. Never put fingers, hands or other parts of the body on the cutting edge or within the cutting path of the
tool when it is connected to the power supply.
6. Test the tool prior to use or daily. Depress each trigger separately and the tool should not start. Depress
one trigger, then pause one second and depress the other trigger and the tool should not start. Repeat
this procedure reversing the triggers. Depress both triggers simultaneously and the tool should start.
With the tool running, release one trigger and the tool should stop. Continue holding the depressed
trigger and then depress the other trigger. The tool should not start. Repeat this procedure holding the
other trigger. If the tool malfunctions, remove it from service and report or repair it immediately.
7. Never depress the triggers unless you want to use or test the tool.
8. Never make modifications or alterations to the tool. Report or replace any missing or illegible labels.
JARVIS
6206002;::::
TEL. 860-347-7271
FAX. 860-347-6978
parts diagram and list
Model Buster V
page 4 of 16
IDLER END
Figure A
**
* Tighten to 37 lbf--ft
** Use grease gun 8038001
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART NO.
1055338
1055277
1002227
1061201
1038011
1007176
1055536
1042127
1021235
1021234
3021006
1057023
1013141
1055363
1042126
1055021
1061220
1029194
1020146
1016243
PART NAME
QTY
Flat Head Socket Screw
5
1
Idler Wheel Cover
1
Door Catch
1
Grease Fitting
1
Lock Nut
1
Socket Head Cap Screw
1
Support Bracket with item 7 1
Roller Bearing Cone
2
Roller Bearing Cup
2
Bearing Cup and Cone
Idler Wheel
1
Internal Retaining Ring
1
4
Slide Plate
1
8
Slide Rail
2
Slide Rail Spacer
2
Idler Wheel Shaft
1
Idler End Housing
1
JARVIS
6206002;::::
ITEM
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
PART NO.
1055862
1004275
1060030
1004154
1055488*
1006025
1013122
page 6
1010579
page 6
1055457
1036127
1032155
1002224
1055270
1036103
1055026
1055486
1007177
1067008
1010214
1029195
1055361
1002221
PART NAME
QTY
Flat Head Screw
2
Washer
2
Hex Head Threaded Insert
1
Plain Washer
6
Hex Head Screw
6
Door Knob
1
1
Torque Knob Assembly
1
Roll Pin
2
Guide Assembly, Idler End
1
Socket Hd Shoulder Screw
2
Bushing (spare part only)
1
Guide Mounting Plate
1
Guide Plate Cover
1
2
Torque Knob Thrust Bushing
1
Socket Set Screw, Cup Pt.
1
Hex Head Screw
2
Taper Nut
5
Hinge with item 40
1
Hinge Pin
1
Hinge Spacer
1
4
Hinge Cover
1
TEL. 860-347-7271
FAX. 860-347-6978
Model Buster V
page 5 of 16
DRIVE END
Figure B
**
* Tighten to 37 lbf--ft
** Tighten to 80 lbf--ft using
wrench 8039120
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
PART NO.
page 7 or 8
1013122
1006025
1004051
1004093
1055304
1055358
page 7
1055027
1026090
1026078
1002213
1021424
1044043
1035208
1055331
3063022
1055498*
1004154
1055344
1050232
1059030
1050242
1055287
1051001
1061203
1016242
27
28
29
30
1011217
1055049
1004275
1055862
PART NAME
Top Handle Assembly
Door Knob
Int. Tooth Lock Washer
Int. Tooth Lock Washer
Hex Head Screw
Hex Head Screw
Hanger Assembly
Driven Gear 60 Hz 92 teeth
Driven Gear 50 Hz 86 teeth
Bearing Retaining Cover
Ball Bearing
Bearing Retaining Flange
O-ring
Hex Head Screw
Conduit Assembly
Hex Head Screw
Plain Washer
Hex Head Screw
Male Elbow Assembly
Plastic Tubing (12 inch)
Male Connector
Hex Head Screw
Quick Connect Plug
External Water Manifold
Drive End Housing with
items 58 and 59
Drain Coupling
Washer
Flat Head Screw
JARVIS
6206002;::::
QTY
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
2
1
6
6
1
1
1
1
2
1
1
1
1
4
2
2
ITEM
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
PART NO.
1061614
1055499
1061580
1029187
1035207
1055338
1010214
1055296
1004049
1067007
1002228
1032156
1055277
1055459
1002209
1010579
1032155
1036127
1061201
1007173**
1057026
1055025
1002219
1058061
1055490
1035210
1055485
1017081
1055482
1061229
1002218
1055361
page 6
1024063
1055255
PART NAME
Internal Water Manifold
Pan Head Screw
Adjustable Nozzle
Spacer
Oil Seal
Hinge Pin
Hex Head Screw
Split Lock Washer
Hinge with item 37
Drive Wheel Cover
Nut Cover Plate
Guide Plate Cover
Roll Pin
Guide Mounting Plate
Bushing (spare part only)
Door Catch
Bearing Locknut
Drive End Wheel
Rail Cover, Drive End
Blade Guide
Pan Head Screw
O-ring
Flat Head Screw
Danger Label
Pan Head Screw
Saw Frame Rail
Rail Cover, Idler End
Drive End Guide Package
Blade Guide Guard
QTY
1
1
1
1
1
5
1
4
4
1
1
1
1
2
1
2
1
1
1
1
1
3
1
1
3
1
1
1
4
1
1
3
1
1
4
TEL. 860-347-7271
FAX. 860-347-6978
parts diagrams and list
Model Buster V
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NO.
1036103
1013244
1020144
1030067
1021259
1035163
1007041
1006026
1021106
1039024
1002239
1055482
3006005
13
14
15
1006022
1073037
1036124
1036131
1014059
1010213
1010219
1016246
1016247
1061202
1055494
1055502
1058078
1014083
1061231
1058061
1055490
3058057
16
17
18
19
20
21
22
23
24
25
26
3058056
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
1035209
1021139
1055948
1016227
1055104
1004069
1010215
1016244
1016225
1035009
1030096
page 9
1008077
1008135
1055357
1004032
1050771
1035206
1055467
1026089
1026087
1055468
1035214
1021240
1021241
1063163
1035216
1063176
PART NAME
QTY
Thrust Bushing
1
1
Torque Knob Shaft
1
Woodruff Key
1
Flanged Bearing Race
1
O-ring
1
Hex Lock Nut
1
Torque Knob
1
Roller Bearing
1
Ball Plunger
8
Torque Knob Cover
1
Pan Head Screw
2
Torque Knob Assembly
(includes items 1-12)
Lock Pin Knob
2
2
Drive End Lock Pin Bushing
1
Idler End Lock Pin Bushing
1
Compression Spring
2
Drive End Lock Pin
1
Idler End Lock Pin
1
Drive End Guide Housing
1
1
Idler End Guide Housing
Guide Plug
2
Socket Set Screw, Special
4
2
Back-up Blade Guide
2
Compression Spring
2
Blade Guide Mounting Plate
2
Blade Guide Insert
4
Pan Head Slotted Screw
12
Drive End Guide Package
1
Idler End Guide Package
1
O-ring
1
Ball Bearing
1
3
Bearing Retaining Flange
1
4
Split Lock Washer
4
Locator Pin
2
Gear Housing, 60 Hertz
1
Gear Housing, 50 Hertz
O-ring
1
Square Key
1
Motor (3.3 Hp., 3 Phase):
1
460/230V, 60 Hz
380/220V, 50 Hz
Hex Head Screw
8
Flat Washer
8
Hex Socket Pipe Plug
2
Oil Seal
1
1
Drive Gear, 60 Hz 28 teeth
1
Drive Gear, 50 Hz 30 teeth
1
Socket Set Screw, Flat Pt.
1
Motor Accessories, Finned:
1
Gasket Seal
Ball Bearing (Front)
Ball Bearing (Rear)
Rotor
Oil Seal
Electrical Plug
JARVIS
6206002;::::
page 6 of 16
Torque Knob
Assembly
Torque wrench nut adapter 8030054

Torque wrench 8039138
Set to slip at 60--65 lbf--in
Blade Guide Assembly,

Idler and Drive End
Motor and
Gear Cover Assembly
TEL. 860-347-7271
FAX. 860-347-6978
parts diagrams and list
Model Buster V
page 7 of 16
Hanger Assembly
* tighten to 115 lbf--ft
Dual Handle
Control Assembly
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NO.
1055721
1042125
1021493
1028040
1055469
1055455
1050243
1016226
1055471
1061855
1028061
1055367
3061080
13
14
15
16
17
18
19
20
21
22
23
24
1018085
1036132
1019086
1011182
1005020
1005112
1017085
1055487
1002223
1061222
1055090
1011223
1011174
1063148
1011203
1035123
1018086
1010145
3019035
25
26
27
28
29
Top Handle
Assembly
JARVIS
6206002;::::
30
31
32
33
34
1055296
1004182
1021314
1010273
1018111
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
1061368
1010275
1014097
1055304
1019118
1042164
1013181
1016316
1039044
1035173
1014098
1005059
1035282
1002270
1055592
1035210
1063220
1001049
1010274
1055358
1042176
1007022
1007059
3019073
PART NAME
QTY
2
Hanger Bracket
1
Cylindrical Bearing
2
Pin and Shackle Link Assy.
1
1
Socket Hd Shoulder Screw
1
Handle and Plug
1
Bearing Retaining Housing
1
Thumb Screw
1
Cylindrical Insert
2
Hanger Link
1
2
Hanger Assembly
Right Hand Trigger Lever
1
Bushing (incl. with item 15)
2
Switch Housing and Handle
1
Strain Relief Connector
1
Push Button Switch
2
Safety Kill Switch
1
Electric Danger Label
1
Pan Head Screw
7
Switch Hsg Cover w/ item 19
1
Switch Housing Gasket
1
Button Head Screw
4
1
Cord Connector, 42V only
Switch Boot
1
1
Threaded Boot Seal
2
Left Hand Trigger Lever
1
Dowel Pin
2
Saw Handle Assembly
(includes items 13-23
and 25-29)
Hex Head Screw
1
Washer
1
Bushing
1
Threaded Pin
2
Trigger Lever with items 32,
1
35 and 36
Trigger Roller
1
Dowel Pin
1
Compression Spring
1
Hex Head Screw
1
Handle
1
Handle Bracket
1
External Retaining Ring
1
Switch Housing
1
Plunger with item 44
1
O-ring
1
Compression Spring
1
Push Button Switch
1
O-ring
1
Switch Cover
1
Flat Head Phillips Screw
3
O--ring
1
Electrical Connector w/item 50
1
Wire and Plug
1
Threaded Pin
1
Hex Head Screw
1
Handle Bracket
1
Hex Lock Nut
1
Hex Lock Nut
1
Top Handle Assembly
TEL. 860-347-7271
FAX. 860-347-6978
Model Buster V
page 8 of 16
Electric Handles for Export Tools
Top Handle
Assembly
ITEM PART NO.

1
1055304
2
1018113
3
1010273
4
1014096
5
1021314
6
1013181
7
1042164
8
3005017
9
1035282
10
1002270
11
1055592
12
1035210
13
1063220
14
1010274
15
1001049
16
1055358
17
1042176
18
1007022
19
1007059
20
1010297
21
1019128
22
1004182
23
1055296
3019115
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
1018085
1036132
1010145
1019086
1011182
1005114
1016354
1035012
1055629
1004423
1013198
1039051
1014119
1013197
1061222
1002223
1017085
1055487
1007242
1042240
1005112
1055090
1011223
1063148
1011203
1018086
3019128
PART NAME
Hex Head Screw
Trigger Lever with item 5
Threaded Pin
Spring
Bushing
Handle Bracket
Switch Assembly
O--ring
Switch Cover
Flat Head Screw
O--ring (with item 13)
Electrical Connector
Threaded Pin
Wire with Molded Plug
Hex Head Screw
Handle Mounting Bracket
Hex Lock Nut
Hex Lock Nut
Roll Pin
Switch Handle with item 20
Washer
Hex Head Screw
Top Handle Assembly
(includes items 1--23)
Right Hand Trigger Lever
Bushing (with item 27)
Pin
Switch Housing and Handle
Connector, 90 Degree
Switch
Switch Housing with item 31
O--ring
Round Head Screw
Washer
Plunger
Spring
Gasket
Housing Cover with item 40
Danger Label
Pan Head Screw
Hex Nut
Switch Mounting Bracket
Toggle Switch
Button Head Screw
Switch Boot
Electrical Connector
Left Hand Trigger Lever
Rear Handle Assy (includes
items 24--45 and 47--49)
QTY
1
1
2
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
2
2
2
4
8
2
2
2
2
1
1
1
7
4
1
1
4
1
1
1
1
Rear Handle
Assembly
JARVIS
6206002;::::
TEL. 860-347-7271
FAX. 860-347-6978
Model Buster V
page 9 of 16
Electric Motor with Smooth Housing
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
For 9 wire and 6 wire motor

hook--ups see page 15
13
14
15
16
PART NO.
1055321
1002342
1035456
1021240
3064001
1013211
1021302
1014141
1016406
1017158
1055039
1063783
1063576
1063780
1063778
1063773
1063742
1063779
1063712
1051151
1055849
1035214
1035216
3016336
3016337
3016338
3016339
3016340
3016342
3016341
3016343
JARVIS
6206002;::::
PART NAME
QTY
6
Motor Cover
1
O--ring
1
Ball Bearing
1
Rotor Assembly
1
Retaining Ring
1
Ball Bearing
1
Wave Spring
1
Motor Housing
1
Information Label
1
Drive Screw
4
Stator, 575V--60Hz
Stator, 460/230V--60Hz
Stator, 415V--50Hz
Stator, 115V--50Hz
Stator, 208V--60Hz
Stator, 42V--50Hz
Threaded Fitting
2
Socket Set Screw
2
Gasket
1
Seal
1
Stator and Housing Assembly
(includes items 9--14)
Hsg & Stator 575V--60Hz
Hsg & Stator 460/230V--60Hz
TEL. 860-347-7271
FAX. 860-347-6978
parts diagram and list, specifications

and installation instructions
Model Buster V
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
1017110
1017111
1017085
1063311*
1063312*
1072091
1063862
1063208
1063209
1001014
1011240
1004211
1007278
1032265
1073072
1029445
1004244
1072071
1072072
1016346
PART NAME
Wiring Diagram, 115V
Wiring Diagram, 220V
Electrical Danger Label
Pigtail Fuse, 115V
Pigtail Fuse, 220V
Glass Fuse, 115V
Glass Fuse, 220V
Electrical Outlet
Electrical Plug (not shown)
Electrical Cord
Sealing Washer
Locking Nut
Panel
Pan Head Slotted Screw
Hex Spacer
Lock Washer
ATD Circuit Board, 115V
ATD Circuit Board, 220V
Electrical Box Enclosure
3016167
3016190
Control Box Assy, 115V

Control Box Assy, 220V
(items 1, 2, 4, 5 and 7--16)
page 10 of 16
Electric Control
Box Assembly
QTY
1
1
1
1
1
1
1
1
ft
3
3
3
1
4
4
4
1
1
1
* not used in current tools
SPECIFICATIONS
Model Buster V
Motor Power
3.3 hp
2500 W
Operating Voltage
460/230 V, 3 Phase, 60 Hz
all other voltages and 50 Hz available
Capacity
180 head / hour
Control Handles
Electric Dual Anti-tie Down
Distance between guides
19.75 in
502 mm
Blade Length
127 in
3226 mm
Overall Length
57 in
1448 mm
Drive Wheel Speed
530 rpm
Weight
196 lbs
88.9 kg
Switch in
Top Handle
Red/
White
Stripe
Switches in
Dual Trigger Rear Handle
Red/
Black
Stripe
White
Black
Safety Kill
Switch
Wire Junction
Box on Saw
Green
Electric Circuit Board

White
Green
Black
INSTALLATION INSTRUCTIONS
ALWAYS DISCONNECT THE POWER SUPPLY IN
ACCORDANCE WITH OSHAS LOCKOUT/TAGOUT
PROCEDURES
(29
CFR
1910.147)
BEFORE
PERFORMING ANY MAINTENANCE OR REPAIRS.
Starter Coil
Figure 1
White - Neutral
Black - Hot
Green
ALL WIRING MUST BE DONE IN ACCORDANCE WITH

NATIONAL, STATE AND LOCAL ELECTRICAL CODES.
JARVIS
6206002;::::
AC Power Supply
TEL. 860-347-7271
FAX. 860-347-6978
installation instructions
Model Buster V
page 11 of 16
1 Install the electrical control box in a dry location that

will not be subject to wash downs.
2 Wire the electrical control box.
Refer to figures 1 and 2.
2.1 Attach wires numbered 1, 2 and 3 to the appropriate AC power supply. Check the label (item 1,
page 10) inside the control box cover for the correct voltage and frequency.
2.2 Attach wires numbered 4 and 5 to a starter coil
(supplied by the customer). Disconnect any other source of power to the starter coil. The coil operating voltage is indicated on the label (item 1,
page 10) inside the control box cover.
2.3 The connection between the Buster V and the
control box is pre--wired and is approximately 22
feet long.
3 Wire the motor.
AC Supply
2 ft.
Control
Top Handle
To Starter Coil
By Customer
3.1 Follow the wiring diagram shown on page 15 for

all dual voltage (6 or 9 wire) motors. All motors
require a power cord with three leads plus an
earth ground.
3.1.1 Make sure that rear wheel (item 51, Figure
B, page 5) rotates counterclockwise.
Note: the power supply must be connected to perform the above test only.
Rear Handles
20 ft.
4 Install the balancer above the work station on a

trolley.
4.1 The trolley should have sufficient travel to allow
the operator to reach the entire work area. Refer
to figure 3 for dimensions.
Overall length 57 in.
Rail thickness 1 in.
123/4 in.
Safety
Kill
Switch
Power from
Starter
Figure 2
JARVIS
6206002;::::
Frame
Thickness
13/4 in.
193/4 in.
Figure 3
TEL. 860-347-7271
FAX. 860-347-6978
installation instructions
operation instructions
Model Buster V
page 12 of 16
5 Suspend the Buster V from the balancer.

5.1 Adjust the balancer to the operators preference.
7.2 Attach a drain hose (supplied by customer) to the

drain coupling (item 27, Figure B, page 5).
OPERATION INSTRUCTIONS
6 Adjust the hanger.

PROCEDURES
(29
CFR
1910.147)
BEFORE
PERFORMING ANY MAINTENANCE OR REPAIRS.
Refer to figure 4 for steps 6.1-6.2.
1 Turn on the power.
Figure 4
2 Prior to use or daily, perform the following tests.

Adjustment A
Safety
Kill
Switch
Water
Hookup
Adjustment B
Oil Drain
Water Drain
6.1 Adjustment A to adjust the tilt of the saw:

S Move hanger bracket (item 2, page 7) toward
the rear of the Buster V to tip the nose of the
saw down.
S Move the hanger bracket toward the front of
the Buster V to tip the nose of the saw up.
2.1 Make sure that the dual anti-tie down control

handles (the top and the rear handles) are working correctly. Depress each trigger separately
and the tool should not start. Depress one trigger,
then pause one second and depress the other trigger and the tool should not start. Repeat this
procedure reversing the triggers. Depress both
triggers simultaneously (within one half second
of each other) and the tool should start. With the
tool running, release one trigger and the tool
should stop. Continue holding the depressed
trigger and then depress the other trigger. The
tool should not start. Repeat this procedure
holding the other trigger. If the tool malfunctions, remove it from service and report the problem to your supervisor immediately.
2.2 Make sure that the Buster V moves freely on its
balancer.
3 Making the cut.
6.2 Adjustment B to adjust the saw to cut straight

down the backbone:
If an elevating platform is used, the operator can keep

the Buster V in a horizontal position during most of
the split.
S Turn handle (item 7, page 7) clockwise to cut

more to the right.
Always avoid using pressure; instead, guide the Buster V.
S Turn the handle counter-clockwise to cut

more to the left.
Step 3.1 is necessary only during the operators

learning period.
3.1 Mark the center of the backbone of the beef with
a knife.
7 Attach a cold or warm water hookup.

Refer to figure 4 for steps 7.1-7.2.
3.2 Start the Buster V.
7.1 Attach cold or warm water to quick connect plug

(item 24, Figure B, page 5).
3.3 Saw through the tail bone using the knife mark as
a guide.
JARVIS
6206002;::::
TEL. 860-347-7271
FAX. 860-347-6978
operation instructions
maintenance instructions
Model Buster V
page 13 of 16
3.3.1 The idler end of the Buster V should be
pointing upward while sawing through the
tail bone.
3.3.2 Do not pressure the Buster V; guide the
Buster V.
3.4 When the tail bone hits the crossbeam of the
Buster V, saw until the tail bone breaks apart and
the Buster V is allowed to continue its path down
the backbone of the beef.
3.4.1 The drive end of the Buster V should be lower than the idler end while sawing through
the tail bone.
3.5 After the tail and aitch bones have been split, saw
through the loin area.
3.5.1 The Buster V should be in a horizontal position during this cut.
3.5.2 Do not pressure the Buster V; guide the
Buster V to ensure a straight cut.
3.6 Saw through the shoulder and neck of the beef.
3.6.1 The idler end of the Buster V should be
pointing downward while sawing through
the shoulder and neck.
1.1 The Buster V is equipped with dual anti-tie down

control handles (the top and the rear handles).
Check for the correct operation of the dual antitie down control handles prior to use or daily.
Depress each trigger separately and the tool
should not start. Depress one trigger, then pause
one second and depress the other trigger and the
tool should not start. Repeat this procedure reversing the triggers. Depress both triggers simultaneously (within one half second of each
other) and the tool should start. With the tool running, release one trigger and the tool should
stop. Continue holding the depressed trigger
and then depress the other trigger. The tool
should not start. Repeat this procedure holding
the other trigger. If the tool malfunctions, repair
or remove it from service immediately.
Note: the power supply must be connected to
perform the above operation only.
1.2 Clean and check the blade guide assemblies: Refer to the parts diagram on page 6 for referenced
items.
Note: the backup blade guides can be replaced or
rotated without removing the blade guide mounting plate from the saw.
1.2.1 Remove two (2) set screws (item 20).
1.2.2 Slide the blade guide mounting plate (item
24) out of the guide housing (item 18).
MAINTENANCE INSTRUCTIONS
1.2.3 Remove six (6) screws (items 26).

1.2.4 Rotate or replace the blade guide inserts
(item 25) as required.
blade
torque
guide
knob
blade
guide
grease
fitting
tooth direction
1.2.5 Insert a 0.022 feeler gage between the blade

guide inserts.
1.2.6 Apply a light pressure to the outside of the
blade guides.
water
manifold
1.2.7 Tighten the six (6) screws (item 26).

PROCEDURES
(29
CFR
1910.147)
BEFORE
PERFORMING ANY REPAIRS OR MAINTENANCE.
1 DAILY:
JARVIS
6206002;::::
1.2.8 Remove screw (item 21).

1.2.9 Rotate or replace the back--up blade guide
(item 22) as required.
1.2.10 Tighten the screw (item 21).
TEL. 860-347-7271
FAX. 860-347-6978
maintenance instructions
Model Buster V
page 14 of 16
1.2.11 Tighten locknut (item 50, Figure B, page 5)

to 80 lbf--ft. Jarvis wrench 8039120 is
available.
1.3 Check the front bearings:
1.3.1 Grease the front wheel bearings through
grease fitting (item 5, Figure A, page 4) with
USDA approved wheel bearing grease.
1.4 Check the oil in the gear housing:
1.4.1 Check the level of oil in the gear housing
(item 34, page 6).
1.4.2 Change the oil if these conditions exist:
The oil contains water.
The oil is dark or gritty.
Any bearing is being replaced.
1.5 Check the cord and plug assembly:

1.5.1 Check the cord and plug assembly (items
5-7, page 10) for wear and replace if necessary.
Silver Screw
White Wire
Silver Screw
White Wire
Black Screw
Black Wire
2.1.10 Work each ball plunger up and down with a

wooden dowel to lubricate the springs.
2.1.11 Apply Jarvis 1315 White Grease to the ball
plunger surface and to the bearing (item 9,
page 6).
2.1.12 Install the shaft (item 3).
2.1.13 Rotate the shaft slightly until you can feel
the balls fall into their holes.
2.1.14 Install the retaining ring (item 2).
2.1.15 Tighten the torque knob to 60--65 lbf--in.
Torque wrench nut adapter 8030054 and
torque wrench 8039138 are available.
1.4.2.1 The saw should be tilted rearward and

filled with approximately 11/2 quarts of
SAE 80W - 90 EP hypoid gear lube.
Green Screw
Green Wire
2.1.9 Pour oil onto the ball plungers.
Green Screw
Green Wire
Bronze Screw
Black Wire
2 WEEKLY:
Refer to page 6 for referenced items unless otherwise noted.
2.1 Clean the torque knob:

2.1.1 Remove the torque knob (item 27, Figure A,
page 4) from the Buster V.
2.1.16 Install the torque knob cover (item 11).

2.1.17 Install the screws (item 12).
2.1.18 Install the torque knob assembly on the
Buster V.
3 WHEN NECESSARY:
3.1 Replace the blade:
3.1.1 Open doors (item 3, Figure A, page 4 and
item 41, Figure B, page 5).
3.1.2 Loosen the torque knob (item 27, Figure A,
page 4) by turning it fully counter-clockwise.
3.1.3 Raise the blade guide assemblies (item 29,
Figure A, page 4 and item 63, Figure B, page
5) so that both guide assemblies are parallel
to the floor.
3.1.4 Install the blade with teeth pointing inward,
toward the frame.
3.1.5 Tighten the torque knob until it clicks.
2.1.3 Remove cover (item 11, page 6).
3.1.6 Twist the blade so that the teeth point downward; set the blade guide assemblies down
over the blade.
2.1.4 Turn the torque knob over.
3.1.7 Close the doors.
2.1.5 Remove retaining ring (item 2, page 6).
3.1.8 Tighten the torque knob after saw has run a

few minutes.
2.1.2 Remove screws (item 12, page 6).
2.1.6 Remove shaft (item 3, page 6) assembly.

2.1.7 Clean all grease out of the torque knob.
2.1.8 Turn the torque knob so that ball plungers
(item 10, page 6) are visible.
JARVIS
6206002;::::
3.2 Tighten the front wheel:

3.2.1 Turn the front bearing locknut (item 6, Figure A, page 4) clockwise until hand tight.
TEL. 860-347-7271
FAX. 860-347-6978
wiring diagrams
Model Buster V
page 15 of 16
Nine Wire Motor Hook--up
1017301
Six Wire Motor Hook--up
1017296
JARVIS
6206002;::::
TEL. 860-347-7271
FAX. 860-347-6978
Model Buster V
page 16 of 16
JARVIS
JARVIS
6206002;::::
33 ANDERSON
ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
PRODUCTS
CORPORATION
UNITED STATES OF AMERICA EMAIL.jarvis.products.corp@snet.net

33 ANDERSON
ROAD, MIDDLETOWN,
CONNECTICUT
06457-4926
TEL. 860--347--7271
FAX. 860--347--6978
6206002;::::
TEL. 860-347-7271
FAX. 860-347-6978

Jarvis: Model Buster V Beef Splitting Band Saw

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Model Buster V

Beef Splitting Band Saw

Buster V Band Saw

Safety Messages to Employer and

safety messages to employer

Keep hands clear.

safety messages to operators,

Keep hands clear.

parts diagram and list

parts diagram and list

parts diagrams and list

Torque wrench nut adapter 8030054

Blade Guide Assembly,

parts diagrams and list

* tighten to 115 lbf--ft

parts diagram and list

Electric Handles for Export Tools

ITEM PART NO.

parts diagram and list

For 9 wire and 6 wire motor

parts diagram and list, specifications

Control Box Assy, 115V

* not used in current tools

Electric Circuit Board

ALL WIRING MUST BE DONE IN ACCORDANCE WITH

1 Install the electrical control box in a dry location that

3.1 Follow the wiring diagram shown on page 15 for

4 Install the balancer above the work station on a

5 Suspend the Buster V from the balancer.

7.2 Attach a drain hose (supplied by customer) to the

6 Adjust the hanger.

ALWAYS DISCONNECT THE POWER SUPPLY IN

Refer to figure 4 for steps 6.1-6.2.

1 Turn on the power.

2 Prior to use or daily, perform the following tests.

6.1 Adjustment A to adjust the tilt of the saw:

2.1 Make sure that the dual anti-tie down control

6.2 Adjustment B to adjust the saw to cut straight

If an elevating platform is used, the operator can keep

S Turn handle (item 7, page 7) clockwise to cut

Always avoid using pressure; instead, guide the Buster V.

S Turn the handle counter-clockwise to cut

Step 3.1 is necessary only during the operators

7 Attach a cold or warm water hookup.

3.2 Start the Buster V.

7.1 Attach cold or warm water to quick connect plug

1.1 The Buster V is equipped with dual anti-tie down

1.2.3 Remove six (6) screws (items 26).

1.2.5 Insert a 0.022 feeler gage between the blade

1.2.7 Tighten the six (6) screws (item 26).

1.2.8 Remove screw (item 21).

1.2.11 Tighten locknut (item 50, Figure B, page 5)

1.5 Check the cord and plug assembly:

2.1.10 Work each ball plunger up and down with a

1.4.2.1 The saw should be tilted rearward and

2.1.9 Pour oil onto the ball plungers.

2.1 Clean the torque knob:

2.1.16 Install the torque knob cover (item 11).

2.1.3 Remove cover (item 11, page 6).