Turbogrupo Pni1: Vibrotest 60 Bruel & Kjaer Vibro

TURBOGRUPO PNI1
VIBROTEST 60 BRUEL & KJAER VIBRO
Mantenimiento Predictivo -GEOSA
1/18
1.
What is the frequency of the vibration?
The spectra correspond dated November 7, 2014, the terms of

the turbogenerator # 1 are:
Potencia Mw:
P. Reactiva Mvar:
C. Excitacin:
V. Generacin:
F. Potencia:
Hora:
TC aceite:
25.8 MW
-3.8
463.5A
13.9
0.98C
08:10 a.m.
38.73
2/18
3/18
4/18
5/18
6/18
7/18
2. Registro de Coast down curve (parada o arranque de la maquina 1X)
first criticism pedestal side regulation in horizontal direction. The
values are
too low to confirm the dynamic balancing.
During the putting into service dated 07.21.2014, after the

scheduled major maintenance curve was performed during
commissioning up reach 3,600 rpm, giving the following
results should be noted that this measure was under
contracted services.
8/18
in tracking is that there is no significant criticism on the pedestal side coupling

axial direction of the generator.
Upon reaching 3346 is increased to 18mm / s, this was with the machine hot
after having the load is removed.
9/18
10/18
11/18
3.
Are you able to measure the vibration phase?
Given the characteristics of VIBROTEST 60, we can not measure phase between
the direction points.
I will go to measure pahse, im not sure if they know
4.
What was done to the machine in April 2012 as it would appear the
vibrations became a problem after this date?
As can be seen the Excel file Annex-1, is monitoring the vibrations from 2009 to
2012.
After the greater involvement of Unit-1 for year 2010 of 26/03/10 to 22/05/10,
there was a slight increase in the extent GLA days after entering service the
unit, reaching magnitudes of 8.161 mm / s and normalize all the rest of 2010,
continuing for 2011 magnitudes to 9,808 mm / s at the same point "GLA".
During 2012 one Matto Scheduled Unit-1 of 27/04/12 to 21/05/12, which

consisted of as detailed below were performed:
Matto to V / vs-man, 1EX1,2EX1,3EX1,4Ex1,5Ex1, ext cleaning, and painting

lubric
Matto to Withholding steam extractions 1EX2,2EX2,3EX2,4EX2
Cleaning the Carter Review v / v check, ejector and filters (contract)
Bowser Cleaning, filters and change if (contract) is necessary
Mtto joints system v / v intake
Removing regulation cap thrust bearing work - Elka
Checking and adjusting the load limiter
Checking and adjusting the AC drive
Cleaning oil seals bearing the 1,2,3,4 Turbogroup
Cleaning the vapor seal high-side / low pressure
12/18
Check in position "K" Turbine Rotor

Review alignment of the two Rotors Turbogroup
V / v making, inspection, test selleja cap, seat, shift rod
Modulator review v / v-making
Open manholes (east-west) Turbine-1 p / inspection of blades
Inspection boroscopic row of blades 27/28
Inspection lead seal

Perform Flushing Turbine Oil
Cleaning oil coolers and B (upper cover removal)
Check insulation bearing # 2 Generator
Steam cleaning filter seal high-side / low pressure
Install thermowell in main steam line installation / TSHH-160
Re-pack v / vs-manual stuffing box leakage
Check and adjust performance value antic.p / loss of vacuum
Check and adjust performance value antic.p / pressure loss
Check and adjust the value of action Trigger low oil pressure
Check and adjust the value of Trigger action on speed
We found significant damage reported by the mechanical workshop

were:
Problem encountered in the turbine shaft regulation No. 1 side.
Date 03-05-12
13/18
The turbine shaft # 1 was found to scratches deep enough to contact

the entire surface of the bearing, these stripes are those caused
damage in the support bearing regulating side (bearing turbine # 1 #
1).
Regulating side
turbine shaft
Generator bearing No. 4 unit # 1.
In the contact area presents drag bearing babbitt

Conclusions:
The behaviors of vibration measurements on points

bearings 3 and 4 of the electric generator have been
several variations from April 2012.
Prior to this date vibration values were in good and more acceptable
parameters without further but this event is noted that the
magnitudes of vibration have been increasing, reaching barely
acceptable values.
5.
When the machine boots stop after a certain time the following behavior is
observed, as can be appreciated the excel file Annex-2 (Latest vibrations of the
past continuous months April to November 2014)
14/18
Bearing 3 and 4 are reaching the high vibrations according to the speed at
which the turbine reaches are launching some time that both bearings have the
same value as in vibration but JUST OK ranges according to ISO 10816-3 (7.1
mm / sec to 18 mm / sec.) attached behavior vibration on startup and in
commissioning of turbo # 1.
Monitoring performed before taken out of service of TURBOGENERATOR No. 1
15/18
Monitoring performed after the putting into service of TURBOGENERATOR No. 1
16/18

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TURBOGRUPO PNI1

VIBROTEST 60 BRUEL & KJAER VIBRO

Mantenimiento Predictivo -GEOSA

What is the frequency of the vibration?

The spectra correspond dated November 7, 2014, the terms of

Mantenimiento Predictivo -GEOSA

Mantenimiento Predictivo -GEOSA

Mantenimiento Predictivo -GEOSA

Mantenimiento Predictivo -GEOSA

Mantenimiento Predictivo -GEOSA

Mantenimiento Predictivo -GEOSA

2. Registro de Coast down curve (parada o arranque de la maquina 1X)

first criticism pedestal side regulation in horizontal direction. The

too low to confirm the dynamic balancing.

During the putting into service dated 07.21.2014, after the

in tracking is that there is no significant criticism on the pedestal side coupling

Mantenimiento Predictivo -GEOSA

Mantenimiento Predictivo -GEOSA

Mantenimiento Predictivo -GEOSA

Are you able to measure the vibration phase?

During 2012 one Matto Scheduled Unit-1 of 27/04/12 to 21/05/12, which

Matto to V / vs-man, 1EX1,2EX1,3EX1,4Ex1,5Ex1, ext cleaning, and painting

Check in position "K" Turbine Rotor

Inspection lead seal

We found significant damage reported by the mechanical workshop

Problem encountered in the turbine shaft regulation No. 1 side.

Mantenimiento Predictivo -GEOSA

The turbine shaft # 1 was found to scratches deep enough to contact

Generator bearing No. 4 unit # 1.

In the contact area presents drag bearing babbitt

The behaviors of vibration measurements on points

Mantenimiento Predictivo -GEOSA

Monitoring performed before taken out of service of TURBOGENERATOR No. 1

Mantenimiento Predictivo -GEOSA

Monitoring performed after the putting into service of TURBOGENERATOR No. 1

Mantenimiento Predictivo -GEOSA

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