Atlas Copco Bolting rigs

Boltec S
Technical specification

Illustration shows rig with optional equipment mounted.

A fully mechanized rock bolting rig for bolt lengths from 1.52.4
meters. Effective in roof heights up to 7.5 meters.

Standard features
Rock drill
COP 1132 with hydraulic dual-damping system
11 kW impact power

Bolting unit
Magazine for 10 bolts
Resin cartridges, Cement cartridges, Splitset, Swellex

Hydraulic boom
BUT 32 heavy-duty boom with single tripod suspension for
accurate drilling and bolting in all directions
Accurate and smooth boom movements

Control system
Operator friendly Control System which incorporates both
drilling and bolting in a single operating panel.

Carrier
Sturdy, articulated carrier with four-wheel driv
Powered by a 4-cylinder, EPAIII/COM III (Tier 3/Stage IIIA)
approved diesel engine
Four jacks for stable set-up

General
Operator panel mounted under canopy
FOPS-approved telescopic protective roof
Cable reel
Hydraulically driven compressor
Working lights on protective roof

Boltec S

Specifications
ROCK DRILL

Electrical system
COP 1132

COP 1435*

Shank adapter

R25/R28/R32/R32F

TC35/TC35E/R32/R32E

Height over drill centre

77 mm

77 mm

Length without shank

735 mm

735 mm

Impact power, max

11 kW

14 kW

Impact rate

100 Hz

80 Hz

Hydraulic pressure

200 bar

210 bar

Rotation system

Separate rotation

Separate rotation

Rotation speed

0300 rpm

0320 rpm

Rotation torque, max

225 Nm

550 Nm

Lub. air consump. at 3 bar

6 l/s

6 l/s

Water consumption

1.25 l/s

3-4 l/s

Weight

75 kg

75 kg

*Optional, generates a higher installed power (75kW motor).

Total installed power......................................................80 kW

Main motor............................................................. 55-75 kW*
Voltage..................................................................3801 000 V
Frequency..................................................................5060 Hz
Starting method.................................... star/delta (380690 V)
Transformer.....................................................................5 kVA
Working lights, mounted on roof............. 3 x 35 W, 24 V HID
Electronic overload protection for electric motors
Digital volt/amperage meter in electric cabinet
Limit switch for cable reel with signal lamp
Manual spotlight, left side
Phase sequence indicator
Earth fault indicator
Battery charger
Cable reel
*If running in 50 Hz 75 kW motor is required
If running in 60 Hz 55 kW motor is required

Bolting unit

Air system

Compressor ....................................................................GAR 5
Capacity at 5400 rpm ..........................................20 l/s at 7 bar
Air pressure gauge

Magazine capacity .......................................................10 bolts

Max. size of face plates, rectangular ..................150x150 mm
Max. size of face plates, round ............................... 200 mm
Bolt length ...............................................................1.52.4 m
Adapted for all commonly used bolt types on the market, see
options
Total length = Bolt length + 1.3 m for splitset only
Total length = Bolt length + 1.1 m for all other bolt types
Chain feed adapted according to bolt length

Boom
BUT 32
Feed extension .........................................................0400 mm
Boom extension ........................................................1,250 mm
Feed roll-over ....................................................................240
Max lifting angle .......................................................+70/-30
Max swinging angle ..........................................................45
Weight, boom only ......................................................2,550 kg

Power pack
Hydraulic oil tank, volume, max...................................... 145 l
Hydraulic pumps............................................................. 1 unit
Filtration......................................................................... 16 m
Water/Oil cooler in stainless steel
Oil temperature meter on oil tank
Hydraulic oil thermostat
Electric oil filling pump
Pumps unloaded at start
Low oil level indicator
Mineral hydraulic oil
Oil filter indicator

Water system
Dynaset HDF 40/40
Water booster pump max capacity at 12 bar...................1.1 l/s
Min water inlet pressure................................................... 2 bar
Hydraulic drive, axial piston motor................................... 5 cc
Water flow guard
Hole blowing kit with 50 l air receiver

Carrier
Deutz 4-cylinder, D914 L04, EPA III/COM III (Tier 3/Stage
IIIA) approved 4-stroke prechamber diesel engine
Power rating at 2 300 rpm.............................. 55 kW (77.8 hp)
Torque at 1 500 rpm.....................................................270 Nm
Articulated steering................................... 40 steering angle
Gradeability at max. load on drive wheels.......................... 1:4
Front axle (wide)....................................................... Dana 112
Rear axle .........................................Dana 112, 7 oscillation
Tyres . .....................................................................9.00 x R20
Clearance outside axles....................................................... 15
Hydraulic jacks, front . ........................................ 2 extendable
Hydraulic jacks, rear...............................................................2
Service brakes..............................................2 separate circuits
Emergency and parking brakes......................................SAHR
Fuel tank, volume............................................................... 60 l
Electric system..................................................................24 V
Batteries..............................................................2x12 V, 70 Ah
Tramming lights........6 x 40 W 24 V, LED and 2 x 70 w, 24 V
Automatic differential lock on front axle
12V outlet for communication radio
Hydrostatic power steering system
Horn, beacon and reverse alarm
Boots washing arrangement
Hydrostatic transmission
Central grease point
Exhaust catalyser
Illuminated stairs
Four-wheel drive
Fire extinguisher
Rig washing kit
Swingable seat
Brake lights
Safety belt

Boltec S

Specifications
Control system
Rig Control System (RCS), versatile and upgradeable to a
higher degree of automation
Ergonomic operator panel with colour display
All needed information and settings can be viewed on display
i.e. pressure gauges, logging hole depth etc.
USB-card for transfer of data and for storage of optimal drill
settings
Integrated diagnostic system
Exposed components are designed and tested acc. to IP 65
standard

Optional Equipment
Rock drill
COP 1435 Rock drill (Generats a higher installed power)
Rock drill lubrication warning kit
GAR 5 for internal air flushing

Boom
Automatic boom lubrication kit, rear part of boom
Boom suspension system

Water system
Water hose reel
Watermist system with water or air oil cooler

Hydraulic system
Biodegradable hydraulic oil
Hydraulic oil thermostat
Heater kit for hydraulic oil tank

Carrier
Deutz 4-cylinder BF4L 914, 4-stroke turbo diesel engine,
Tier II (72 kW, 96 hp at 2500 rpm, 355 Nm at 1600 rpm,
14km/h on flat ground, 9km/h on incline1:8)
Fire suppression system ANSUL (manual or Checkfre)
Hand throttle
Illuminated stairs for platform/cabin

Cabin
FOPS/ROPS approved cabin, noise level <80 dB(A),
height 2 841 mm including, option with lowered cabin 2
665 mm:
-- Front window 16 mm (24 mm optional)
-- Air conditioning unit
-- Boots washing
-- CD/USB player
-- Swingable seat for drilling/Fixed seat
Cabin body made of stainless steel
Electrical heater, 1.2 kW, 230 V (CE)
Joystick-controlled spotlights left and/or right
Swingable seat for drilling and tramming
12 V outlet for communication radio

Electrical system
Stainless steel electrical enclosure
Electric cable type Buflex
Plug for cable
Switch gear
Electric outlet for accessories, 16A
Starting method soft start (not for 1000 V)

Miscellaneous
Manual lubrication system

Ni-Cr plated piston rods (limitations exist)

Boltec S

Measurements

637

1 400

1 400

700

850

10 020

Illustration shows rig with optional equipment mounted.

COVERAGE AREA (2.4 M bolts)
Left wall

2m from rigcentre, SBU for 2.4m bolt

Roof

Right wall

4m height, SBU for 2.4m bolt

DIMENSIONS
mm

WEIGHT
gross weight

Width (Without boltrack)

2 115

Height, roof down

2 100

Height, roof up

2 800

Cabin height (Optional)

2 841

Lowered cabin height (Optional)

2 665

Length (Tramming)

10 020

RECOMMENDED CABLE SIZE AND LENGTH

Ground clearance

365

Voltage

Turning radius outer/inner

5 200/2 780

TRAMMING SPEED
km/h

2m from rigcentre, SBU for 2.4m bolt

On flat ground (rolling resistance 0.05)

> 12

On incline 1:8

> 7

kg

Total

13 700

Boom side

9 000

Engine side

4 700

Type

Dimension, mm2

Diameter,
mm

Length,
m

380400 V

Buflex

3x70+3G16+2x1.5

37

110

440 V

Buflex

3x70+3G16+2x1.5

37

110

500525 V

Buflex

3x70+3G16+2x1.5

37

110

550575 V

Buflex

3x50+3G6+2x1.5

32

150

660690 V

Buflex

3x35+3G6+2x1.5

28

200

1 000 V

Buflex

3x35+3G6+2x1.5

28

200

Recommendations are given for surrounding temperature of 40 C and up to a height of 2,000 m.

Copyright 2013, Atlas Copco Rock Drills AB, rebro, Sweden. All product names in this publication are trademarks of Atlas Copco. Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model
denominations, part numbers and drawings. lllustrations and photos in this brochure may show equipment with optional extras. Specifications and equipment subjects to change without notice. Consult your Atlas Copco Customer Center for specific information.

1 470

9851 3280 01a 08/2013

2 100

2 841

LENGTH / HEIGHT