Dacia GPL
Dacia GPL
Dacia GPL
6525A
Vehicle
Engine
CLIO IV
SANDERO II / LOGAN II
DUSTER H79Ph2
K4M 866
DUSTER H79Ph1
K4M 616
K7M 818
CLIO III/MODUS
D4F 744
Diagnosis
GPL Landi Renzo System
OMEGAS PLUS EURO 5
OMEGAS PLUS EURO 6
EDITION ANGLAISE
Contents
17C
LPG Injection
17C-Page
17C-Page
17C-Page
17C-Page
17C-Page
17C-Page
17C-Page
17C-Page
1
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8
10
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11
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19
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54
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58
60
61
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17C-Page
63
63
64
65
17C-Page
76
REMINDERS
PLUS MAX FUNCTIONS
EXTRAS
PLUS MAX RE INSTALLATION GUIDE
OPERATIONS FOR REPLACING OR REPROGRAMMING THE GCU
AUTOMATIC GCU RE-CALIBRATION OR GCU REPROGRAMMING
MANUAL EMERGENCY PROCEDURE FOR GCU RE-CALIBRATION OR
GCU REPROGRAMMING
GENERAL INFO TO FAULT FINDING USIND PLUS MAX RE
DESCRIPTION FAULT PAGES IN PLUS MAX RE
COMPONENTS CONFORMITY CHECKS ASSISTED BY PLUSMAXRE
CUSTOMER COMPLIANT CONFORMITY CHECK
Fault Finding Fault Finding Charts
NT6525.mif
V4
17C - 1
DISCLAIMER
For every problem, DTC or consideration not reported in
this NT, please refer to the NT of the same vehicles with
petrol version
IMPORTANT!
GCU Reprogramming
In case the operation of GCU Re-Calibration or GCU
Reprogramming is interrupted by an Error Message
(Example ER-ROR 110, ERROR 103, etc) and when
PlusMaxRE tool cannot automatically detects the vehicle,
the original GCU Hardware Version, SW Ver-sion and
Calibration version, before to replace the GCU Manual
Emergency Procedure must be applied.
IMPORTANT!
NT6525.mif
V4
17C - 2
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GAS INJECTION
Fault Finding Introduction
17C
17C - 3
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GAS INJECTION
Fault Finding Introduction
17C
3. REMINDERS
Procedure
To run fault finding on the vehicle's computers, switch on the ignition in fault finding mode (forced + after ignition
supply voltage).
With vehicles with card reader, proceed as follows:
vehicle card in reader
press and hold the Start button (longer than 5 seconds) with start-up conditions not fulfilled,
connect the diagnostic tool and perform the required operations.
To cut off the + after ignition supply voltage, proceed as follows:
disconnect the diagnostic tool,
press the Start button twice briefly (less than 3 seconds),
ensure that the + after ignition power supply has been cut off by checking that the computer indicator lights on the
instrument panel have gone out.
Faults
Faults are displayed as present or stored (they appeared in a certain context and have since disappeared, or they
are still present but cannot be diagnosed in the current context).
The present or stored status of faults should be taken into consideration when the diagnostic tool is used after the
+ after ignition power supply is switched on (without acting on the system components).
For a present fault, apply the procedure described in the Interpretation of faults section.
For a stored fault, note the faults displayed and apply the instructions in the Notes section.
If the fault is confirmed when the instructions are applied, the fault is present. Deal with the fault.
If the fault is not confirmed, check:
the electrical lines which correspond to the fault,
the connectors for these lines (for oxidation, bent pins, etc.),
the resistance of the component detected as faulty,
the condition of the wires (melted or split insulation, wear).
Conformity check
The aim of the conformity check is to check data that does not produce a fault on the diagnostic tool when the data
is inconsistent. Therefore, this stage is used to:
perform fault finding on faults that do not have a fault display, and which may correspond to a customer complaint.
check that the system is operating correctly and that there is no risk of a fault recurring after repair.
This section gives the fault finding procedures for statuses and parameters and the conditions for checking them.
If a status is not behaving normally or a parameter is outside the permitted tolerance values, consult the
corresponding fault finding page.
Customer complaints - Fault finding chart
If the test with the diagnostic tool is OK but the customer complaint is still present, the fault should be processed by
Customer complaints.
A summary of the overall procedure to follow is provided on the following page in the form of a flow chart
NT6525.mif
V4
17C - 4
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GAS INJECTION
17C
Dialogue with
computer?
no
See PETROL INJECTION fault finding procedure
yes
Check the vehicle history (previ-ous repairs) and freeze frame
(recorded parameter) of the stored DTC with the CLIP
Faults
present?
no
Conformity check
yes
Deal with present faults
The cause is
still present?
no
Fault
solved
yes
Deal with stored faults
Use Fault Finding Charts
The cause is
still present?
The cause is
still present?
yes
Fault
solved
yes
no
Fault
solved
NT6525.mif
V4
no
17C - 5
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GAS INJECTION
Fault Finding Introduction
17C
NT6525.mif
V4
17C - 6
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GAS INJECTION
Fault Finding Introduction
17C
IMPORTANT!
IMPORTANT
Any fault on a complex system requires thorough fault finding with the appropriate tools. The
FAULT FINDING LOG, which should be completed during the fault finding procedure, ensures
a record is kept of the procedure carried out. It is an essential document when consulting the
manufacturer.
IT IS THEREFORE MANDATORY TO FILL OUT A FAULT FINDING LOG EACH TIME FAULT FINDING IS
CARRIED OUT.
You will always be asked for this log:
when requesting technical assistance from Techline,
for approval requests when replacing parts with mandatory approval, and to be enclosed when returning monitored
parts on request. The log is needed for warranty reimbursement, and enables better analysis of the parts removed.
NT6525.mif
V4
17C - 7
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GAS INJECTION
Fault Finding Introduction
17C
6. SAFETY INSTRUCTIONS
All work on components requires you to strictly follow safety rules to prevent any physical damage or human injury.
Make sure the battery is properly charged to avoid damaging the computers with a low charge.
Use the proper tools.
Safety instructions that must be followed before any operation is performed on the vehicle
If a major LPG leak occurs, the vehicle must be isolated, away from buildings and any fire risks.
The emergency services may be required to intervene if the situation cannot be controlled.
All work on the LPG circuit must be performed by qualified and authorized personnel.
Do not try to open the tank. Don't ever try to remove the multi-valve located at the end of the tank.
Do not clean the engine compartment with detergent when the system is pressurized.
Always refer to the RENAULT Workshop Repair Manual before performing any work.
Safety instructions that must be followed when any operation is performed on the vehicle
All work must be carried out in a well-ventilated space.
There must not be any flames, sparks, burning cigarettes or telephones near the area where work is being carried
out.
The operator must not wear acrylic clothes likely to generate static electricity.
Disconnect the battery and leave the vehicle on the ground.
If working on the tank, drain it by running the engine in LPG mode.
Once it has been drained and removed, the tank can be sent to the GIAT Company, with the manual insulation
valve in closed position (fully rotated clockwise) and fitted with its mounting.
If work is to be done in the painting station, remove the tank (with its mounting).
The tank must not be subjected to temperatures greater than 50C.
Safety instructions that must be followed when any operation is performed on the vehicle
After working on a LPG joint, check that it is not leaking after reassembling.
Apply soapy water or the product distributed by SODICAM, part number 77 11 143 071 (leak detector) to the open
joint(s).
Fill the fuel tank with a few liters of LPG if it has been bled (the ignition must be switched off first).
Crank the engine, switch in LPG mode and check again that there is no leak.
If a leak is detected, retighten the relevant joint. If the leak persists, remake the joint.
Fill the fuel tank (80 % of total volume). Start the engine, switch in LPG mode and check that there is no leak.
After reassembling, check that all the rubber and encased metal LPG pipes are not in contact with any parts that can
be accessed by the user and may create a LPG leak.
WARNING
Before performing any work on the vehicle, drain the LPG circuit.
Only personnel who have undergone specific LPG training can work with LPG joints where liquid LPG is
circulating and moving through the fuel tank from the filler neck to the expansion valve.
In addition, only personnel who have undergone specific LPG training can perform maintenance and repairs on
LPG vehicles.
Workshops can only carry out work on the fuel tank if they have a degassing burner.
If the tank cannot be degassed, do not touch it and contact the:
Comit Franais du Butane et du Propane
8, terrasse Bellini
92807 PUTEAUX cedex
E-Mail: contact@cfbp.fr
Tl: +33 (0)1 41 97 02 80
Fax: +33 (0)1 41 97 02 89
NT6525.mif
V4
17C - 8
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GAS INJECTION
Fault Finding Introduction
17C
Maintenance operations
No adjustment.
Removal of internal components is not allowed, except when expressly authorized,.
If LPG fixation clips and fittings are removed, they must be replaced.
If LPG joints are removed, they must be replaced.
The tank must be empty before removing:
the fuel tank,
a component bolted onto the tank, before bleeding the LPG contained in the LPG circuit.
To remove the following, bleed all LPG contained in the LPG circuit (except the LPG in the tank):
the filler neck,
the pipes,
the filter,
The pressure reducer
The LPG injector
ESD protection
Electronic sensors and pushbuttons used for LPG injection systems integrates an electronic circuit. Electrostatic
discharge (ESD) may cause serious damage to electronic circuits.
Personnel responsible for storage, transport, and handling must have training in ESD protection.
The material handling and installation system must be accommodated in agreement with allowable ESD limit of
ELECTRONIC SENSORS AND PUSHBUTTONS as defined in its specification.
WARNING:
OBSERVE ALL PRECAUTIONS FOR ESD PROTECTION WHEN
HANDLING ELECTRONIC COMPONENTS, GAS CONTROL UNIT,
SENSORS AND PUSHBUTTONS USED FOR LPG INJECTION SYSTEMS!
AVOID ELECTROSTATIC DISCHARGE!
NT6525.mif
V4
17C - 9
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GAS INJECTION
Fault Finding Introduction
17C
NT6525.mif
V4
17C - 10
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GAS INJECTION
Fault Finding LPG System Description
17C
NT6525.mif
V4
17C - 11
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GAS INJECTION
Fault Finding LPG System Description
17C
Pushbutton
Multivalve Unity
LPG Tank
Injector Rail
Filling adaptor
LPG Filter
Pressure regaulator
with Elctro Valve
NT6525.mif
V4
17C - 12
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GAS INJECTION
17C
Aluminium body
ON-OFF solenoid safety valve
Filter incorporated in solenoid
Supply pressure:
2.5 to 30 bar
Calibration pressure:
0,95 bar
Temperature range:
-20 to 120C
Solenoid power supply:
6 to 16 Volts
Maximum flow rate:
30 Kg/h
Weight:
1450 g.
Homologation:
ECE/ONU R67/01
LPG or Methane
14 mm
14 mm
58 mm
2.2 bar (absolute)
10 micron
75 g
ECE R110 - ECE R67/01
NT6525.mif
V4
17C - 13
LPG or Methane
14 mm
14 mm
50 mm
2.2 bar (absolute)
10 micron
75 g
ECE R110 - ECE R67/01
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GAS INJECTION
17C
The switch shows the level of LPG and offers the driver a
choice of fuels (gas/petrol).
The switch have an internal buzzer that work when the
system switch back to petrol in case of any fault on LPG
system or when the LPG tank is empty.
Pin assignment:
1)
2)
3)
4)
3 and 4 cylinder
8/1.6A Peak and hold
6 to 16 Volts
- 40 C to +120 C
0.8 to 3 bar
2.0 ms
32 x h 73 mm
120 g
ECE R 110 - ECE R 67/01
Connector-Track assignment
Track 1
Track 2
Track 3
Track 4
NT6525.mif
V4
17C - 14
Ground
NTC resistor
+5 V
Output signal
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GAS INJECTION
Fault Finding LPG System Description
17C
Pin 1 White/Blanc
Vcc: Output 0,5 (+/-0,15) 4,5 (+/-0,15)V
Pin 3 Red/Rouge
Vcc: +5V (nom)
NT6525.mif
V4
17C - 15
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GAS INJECTION
Fault Finding LPG System Description
Pin 2 Black/Noir
Vcc: GND / Masse
Pin 3 White/Blanc
Vcc: Output 0,5 (+/-0,15) 4,5 (+/-0,15)V
17C
Pin 1 Red/Rouge
Vcc: +5V (nom)
Temperature range:
Nominal resistance:
- 10 C to +85 C
from 100 to 21800 ohm
Connector-Track assignment
Track 1
Tank Level Voltage
Track 2
Ground
NT6525.mif
V4
17C - 16
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GAS INJECTION
Fault Finding LPG System Description
17C
GCU PINOUT
PIN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
NT6525.mif
V4
17C - 17
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GAS INJECTION
Fault Finding LPG System Description
17C
PIN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
NT6525.mif
V4
17C - 18
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
17C
Failure
Type ($)
LR Diagnosis Enum
LABEL
LABEL
Description
ELECTRICAL Failures
15
2666
15
11
38
15
2294
15
38
12
18A
11
185
15
2265
11
15
12
10A0
14
12
14
10A2
14
10A3
14
1316
12
NT6525.mif
V4
TankShutOffValveCyclesDiagnosis
ElecDiagPressureValve_OC
DIAG__REGSOVMAXCYC
VaporizerShutOffValveCyclesDiagno
sis
DIAG__PGAS_ELECT_SCPLUS
ElecDiagGazPressure_CC_plus
DIAG__PGAS_ELECT_SCGND_OC
ElecDiagGazPressure_CC
DIAG__PGAS_ELECT_SCGND_OC
ElecDiagGazPressure_OC
DIAG__TGAS_ELECT_SCGND
ElecDiagGazPressure_CC_plus
DIAG__TGAS_ELECT_SCPLUS_OC
ElecGazTemperature_OC
DIAG__TANKLEVEL_SCGND
ElecTankLevelSensor_CC
DIAG__TANKLEVEL_SCPLUS_OC
ElecTankLevelSensor_OC
DIAG__GINJ1_SCPLUS
ElecGazInj_1_CC_plus
DIAG__GINJ1_SCGND
ElecGazInj_1_OC_or_CC
DIAG__GINJ1_OC
ElecGazInj_1_OC_or_CC
DIAG__GINJ2_SCPLUS
ElecGazInj_2_CC_plus
DIAG__GINJ2_SCGND
ElecGazInj_2_OC_or_CC
DIAG__GINJ2_OC
ElecGazInj_2_OC_or_CC
DIAG__GINJ3_SCPLUS
ElecGazInj_3_CC_plus
DIAG__GINJ3_SCGND
ElecGazInj_3_OC_or_CC
DIAG__GINJ3_OC
ElecGazInj_3_OC_or_CC
DIAG__GINJ4_SCPLUS
ElecGazInj_4_CC_plus
14
11
DIAG__TANKSOVMAXCYC
DIAG__REGSOV_OC
14
12
ElecDiagPressureValve_OC
14
12
ElecDiagLPGTankValve_OC
DIAG__TANKSOV_SCGND
ElecDiagPressureValve_CC
14
10A1
DIAG__TANKSOV_SCPLUS
DIAG__REGSOV_SCPLUS
13
11
ElecDiagLPGTankValve_OC
DIAG__REGSOV_SCGND
11
1572
DIAG__TANKSOV_OC
DIAG__GINJ4_SCGND
ElecGazInj_4_OC_or_CC
DIAG__GINJ4_OC
ElecGazInj_4_OC_or_CC
DIAG__GSLPMPRLY_SCGND_OC
DIAG__GSLPMPRLY_PLAUS
DIAG__GSLPMPRLY_DAMAGE
ElecGslPmpRelayDrv_OC_or_CC
DIAG__GSLPMPRLY_SCPLUS
ElecGslPmpRelayDrv_CC_plus
17C - 19
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Fault Summary Table
17C
FUNCTIONAL Failures
DTC
($)
Failure
Type ($)
21
Description
PRESSURE IN THE LPG RAIL
Reference
DIAG__PGAS_FUNCT_HIGH
LABEL
FctDiagGazPressure_TooHigh
22
FctDiagGazPresLPGTank_coherenc
y
2293
64
0184
21
DIAG__PGAS_PLAUS
22
1318
21
DIAG__TGAS_FUNCT_LOW
FctGazTemperature_TooLow
DIAG__TGAS_FUNCT_HIGH
FctGazTemperature_TooHigh
DIAG__LOWPRESS_LEAKAGE
FctGazLeakageLoPress
LPG System isn't able to pressurize
the circuit (Pgas<1150mBar)
DIAG__LOPRESS_SMALLLEAKAGE
1608
4B
INJECTOR CONTROL
COMPUTER
DIAG__NTC1TEMP_HIGH
ElecInjectorDrivers_Overtemp
109A
64
FctSafetyRelay_coherency
FctSafetyRelay_coherency
64
DIAG__SR_VOLTAGE_LOW
DIAG__SR_SCPLUS
DIAG__SR_SCGND
109A
1570
13
DIAG__BUTTON_SCGND_OC
ElecDiagSwitchPosition_OC
16
DIAG__5V_LOW
LGPPowerSupplyTooLowDiagnosis
DIAG__5V_HIGH
LGPPowerSupplyTooHighDiagnosis
BATTERY VOLTAGE
DIAG__VBAT_LOW
ElecBatteryVoltage_U_Min
DIAG__VBAT_HIGH
ElecBatteryVoltage_U_Sup
DIAG__EEPROM
ElecE2PROM_DIAG
1612
1610
0618
NT6525.mif
V4
17
16
17
46
LPG SYSTEM
17C - 20
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Fault Summary Table
17C
Reference
LABEL
DTC
($)
Failure
Type ($)
Description
0300
F8
0301
F8
0302
F8
0303
F8
0304
F8
0313
F8
0314
F8
1314
F8
1300
F8
1301
F8
1302
F8
1303
F8
1304
F8
C108
87
1170
09
NT6525.mif
V4
17C - 21
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
DTC2666
PRESENT
OR
STORED
NOTES
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
This electrical fault could occur when the GCU Diagnostic System detects a short circuit to +12V, a short
circuit to ground, a wiring interruption or solenoid coil resistance out of range, in the circuit controlling
the tank electrovalve solenoid.
FAILURE TYPE
15 and 11
NOTES
Check if the tank electrovalve plug has been properly connected. Repair if necessary.
Check the tank electrovalve connections. Repair if necessary.
Check the computer connections. Repair if necessary
Remove the GCU 56 way connector.
Ensure the continuity of the connection between:
GCU connector Track 17 Track 2 of the EV plug
Track 1 of the EV plug Ground
GCU connector Track 23 Track 1 of the EV plug
Track 2 of the EV plug Ground
Measure the resistance of the coil of the tank Electrovalve
Replace the coil if the resistance is not in the range 11,0 and 13,5 ohm at ambient temperature (20C).
If the fault persist after these check, replace the coil.
FAILURE TYPE
38
NOTES
The Tank Solenoi Multivalve reached the number of Opening/Closing Cycle limit.
Replace the Tank Solenoid Multivalve
NT6525.mif
V4
17C - 22
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
DTC2294
PRESENT
OR
STORED
NOTES
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
This electrical fault could occur when the GCU Diagnostic System detects a short circuit to +12V, a short
circuit to ground, a wiring interruption or solenoid coil resistance out of range, in the circuit controlling
the tank electrovalve solenoid.
NOTES
Check if the pressure regulator electrovalve plug has been properly connected. Repair if necessary.
Check the pressure regulator electrovalve connections. Repair if necessary.
Check the computer connections. Repair if necessary
Remove the GCU 56 way connector.
GCU connector Track 18 Track 1 of the EV plug
Track 2 of the EV plug Ground
GCU connector Track 23 Track 1 of the EV plug
Track 2 of the EV plug Ground
If required, replace the faulty harness.
Measure the resistance of the coil of the electrovalve.
Replace the coil if the resistance is not in the range 11,0 and 13,5 ohm at ambient temperature (20 C).
If the fault persist after these check, replace the coil.
NT6525.mif
V4
17C - 23
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
DTC1572
PRESENT
OR
STORED
GCU DIAGNOSIS
Fault Finding Interpretation of faults
NOTES
The Solenoid Valve assembled on the Reducer/Vaporizer inlet reached the number of
Opening/Closing Cycle limit.
Replace the Reducer/Vaporizer Solenoid Valve
NT6525.mif
V4
17C - 24
17C
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
DTC018A
PRESENT
OR
STORED
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
NOTES
Special notes:
Use the correct bornier Ele. 1681 for all operations on the engine management
computer
WARNING: It is imperative that no ohmmeter check is carried out on the pressure
sensor (risk of destroying it).
This electrical fault could occur when the GCU Diagnostic System detects any electrical fault (short circuit,
wiring interruption or LPG Pressure Sensor in open circuit or short circuit) in the circuit acquiring the LPG
Pressure Signal.
NOTES
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 25
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 26
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
DTC2293
PRESENT
OR
STORED
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
LPG PRESSURE
21: Low LPG pressure
22: High LPG pressure
64: Incoherence
Conditions for applying the diagnostic to stored faults:
If the fault reappears in the memory after the engine has been running for 5 minutes in
LPG mode
NOTES
Special notes:
Use the correct bornier Ele. 1681 for all operations on the engine management
computer
WARNING: It is imperative that no ohmmeter check is carried out on the pressure
sensor (risk of destroying it).
This functional fault could occur when the GCU Diagnostic System detects pressure parameters out of
range (LPG pressure too low or too high to guarantee a regular operation of the engine, or pressure delay
due to a leakage in the rubber hoses) in the circuit controlling the LPG pressure supply to the LPG rail.
The 64 recurrence could be symptomatic of a clogged hose or a leakage in a rubber hose connection or
damaged hose.
FAILURE TYPE
21 and 22
NOTES
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 27
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
NOTES
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 28
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
DTC1318
PRESENT
OR
STORED
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
Special notes:
Use the correct bornier Ele. 1681 for all operations on the engine management
computer
WARNING: It is imperative that no ohmmeter check is carried out on the pressure
sensor (risk of destroying it).
This functional fault could occur when the GCU Diagnostic System detects pressure parameters out of
range (LPG pressure too low or too high to guarantee a regular operation of the engine, or pressure decay
due to a leakage in the rubber hoses) in the circuit controlling the LPG pressure supply to the LPG rail and
could be symptomatic of a clogged hose or a leakage in a rubber hose connection or damaged hose.
FAILURE TYPE
21
NOTES
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 29
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
DTC0185
PRESENT
OR
STORED
NOTES
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
This electrical fault could occur when the GCU Diagnostic System detects any electrical fault (short circuit,
wiring interruption or LPG Temperature Sensor in open circuit or short circuit) in the circuit acquiring the
LPG Temperature Signal.
NOTES
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 30
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 31
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
DTC0184
PRESENT
OR
STORED
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
LPG TEMPERATURE
21: Low LPG temperature
22: High LPG temperature
Special notes:
Use the correct bornier Ele. 1681 for all operations on the engine management
computer
WARNING: It is imperative that no ohmmeter check is carried out on the pressure
sensor (risk of destroying it).
This functional fault could occur when the GCU Diagnostic System detects temperature parameters out of
range (LPG temperature too low or too high to guarantee a regular combustion and operation of the
engine) in the circuit controlling the LPG pressure supply to the LPG rail.
NOTES
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 32
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
DTC2265
PRESENT
OR
STORED
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
Special notes:
Use the correct bornier Ele. 1681 for all operations on the engine management
computer
WARNING: It is imperative that no ohmmeter check is carried out on the tank level
sensor (risk of destroying it).
This electrical fault could occur when the GCU Diagnostic System detects any electrical fault (short circuit,
wiring interruption or LPG Level Sensor in open circuit or short circuit) in the circuit acquiring the LPG
Tank Level Signal.
NOTES
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 33
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 34
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
DTC1608
PRESENT
OR
STORED
NOTES
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
This electrical fault could occur when the GCU Diagnostic System detects as an over temperature of LPG
Injector drivers due to a short circuit to +12V in the wiring harness, an intermittent wiring interruption or
solenoid coil resistance out of range.
FAILURE TYPE 4B
NOTES
Make sure that the battery is correctly charged. If it is not, carry out fault finding on the charging circuit.
Check if the LPG Injectors plugs has been properly connected. Repair if necessary.
Check the connection and condition of the injector connector. Change the connector if necessary.
Check the ground connection to the chassis. Repair if necessary.
With the engine running in LPG mode, check for the presence of +12 volts on the correct Track (1 or 2) of the
injector. (Check the correct track assignment on wiring diagram of the function for the vehicle concerned).
Connect the bornier in place of the computer and check the resistance value of the injector by measuring between
tracks 1 and 2 of the LPG injector:
Track 16 and 27 for an injector 1;
Track 16 and 28 for an injector 2;
Track 44 and 55 for an injector 3;
Track 44 and 56 for an injector 4;
Replace the interested LPG Injector if the resistance is not approximately: 1.2 0.2 at 25 C. (For more details,
consult the electrical properties of the LPG injector in the Repair method).
If the fault persists after these checks, contact Techline
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 35
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
DTC10A0
PRESENT
OR
STORED
NOTES
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
These electrical faults could occur individually or in multiple messages, when the GCU Diagnostic System
detects any electrical fault (short circuit, wiring interruption or solenoid coil resistance out of range) in the
circuit controlling the four LPG injectors.
FAILURE TYPE
12 and 14
Make sure that the battery is correctly charged. If it is not, carry out fault finding on the charging circuit.
Check if the LPG Injectors plugs has been properly connected. Repair if necessary.
Check the connection and condition of the injector connector. Change the connector if necessary.
Check the ground connection to the chassis. Repair if necessary.
With the engine running in gasoline mode and the LPG Pushbutton in waiting mode, check for the presence of
+12 volts on the correct Track (1 or 2) of the injector. (Check the correct track assignment on wiring diagram
of the function for the vehicle concerned).
AFTER REPAIR
NT6525.mif
V4
Clear the faults from the computer memory only using CLIP.
Switch the ignition off and carry out a customer road test to confirm repair using engine
speed and load ranges frequently encountered during the vehicle's life, followed by a
test using diagnosis tool.
Deal with any other possible faults.
17C - 36
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
If there is no supply voltage, check the insulation, continuity and absence of interference resistance of the
connection:
+15 INJECTOR SUPPLY
GCU track 16
LPG Injector 1
Track 1
LPG Injector 1
Track 1
Repair if necessary.
If there is no supply voltage, check the insulation, continuity and absence of interference resistance of the
connection:
GAS INJECTOR 1
GCU track 27
LPG Injector 1
Track 2
Repair if necessary.
Check the resistance value of the injector by measuring between tracks 1 and 2 of the LPG injector.
Replace the interested LPG Injector if the resistance is not approximately: 1.2 0.2 at 25 C. (For more details,
consult the electrical properties of the LPG injector in the Repair method).
Check the resistance value of the injector by measuring between tracks 1 and 2 of the LPG injector.
Replace the interested LPG Injector if the resistance is not approximately: 1.2 0.2 at 25 C. (For more details,
consult the electrical properties of the LPG injector in the Repair method).
Reverse the connection between 2 LPG injectors.
If the fault persist after these check, replace GCU.
Restore the correct connection on the LPG injectors.
AFTER REPAIR
NT6525.mif
V4
Clear the faults from the computer memory only using CLIP.
Switch the ignition off and carry out a customer road test to confirm repair using engine
speed and load ranges frequently encountered during the vehicle's life, followed by a
test using diagnosis tool.
Deal with any other possible faults.
17C - 37
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
DTC10A1
PRESENT
OR
STORED
NOTES
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
These electrical faults could occur individually or in multiple messages, when the GCU Diagnostic System
detects any electrical fault (short circuit, wiring interruption or solenoid coil resistance out of range) in the
circuit controlling the four LPG injectors.
FAILURE TYPE
12 and 14
Make sure that the battery is correctly charged. If it is not, carry out fault finding on the charging circuit.
Check if the LPG Injectors plugs has been properly connected. Repair if necessary.
Check the connection and condition of the injector connector. Change the connector if necessary.
Check the ground connection to the chassis. Repair if necessary.
With the engine running in gasoline mode and the LPG Pushbutton in waiting mode, check for the presence of
+12 volts on the correct Track (1 or 2) of the injector. (Check the correct track assignement on wiring
diagram of the function for the vehicle concerned).
AFTER REPAIR
NT6525.mif
V4
Clear the faults from the computer memory only using CLIP.
Switch the ignition off and carry out a customer road test to confirm repair using engine
speed and load ranges frequently encountered during the vehicle's life, followed by a
test using diagnosis tool.
Deal with any other possible faults.
17C - 38
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
If there is no supply voltage, check the insulation, continuity and absence of interference resistance of the
connection:
+15 INJECTOR SUPPLY
GCU track 16
LPG Injector 2
Track 1
LPG Injector 2
Track 1
Repair if necessary.
If there is no supply voltage, check the insulation, continuity and absence of interference resistance of the
connection:
GAS INJECTOR 1
GCU track 28
LPG Injector 2
Track 2
Repair if necessary.
Check the resistance value of the injector by measuring between tracks 1 and 2 of the LPG injector.
Replace the interested LPG Injector if the resistance is not approximately: 1.2 0.2 at 25 C. (For more details,
consult the electrical properties of the LPG injector in the Repair method).
Reverse the connection between 2 LPG injectors.
If the fault persist after these check, replace GCU.
Restore the correct connection on the LPG injectors.
AFTER REPAIR
NT6525.mif
V4
Clear the faults from the computer memory only using CLIP.
Switch the ignition off and carry out a customer road test to confirm repair using engine
speed and load ranges frequently encountered during the vehicle's life, followed by a
test using diagnosis tool.
Deal with any other possible faults.
17C - 39
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
DTC10A2
PRESENT
OR
STORED
NOTES
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
These electrical faults could occur individually or in multiple messages, when the GCU Diagnostic System
detects any electrical fault (short circuit, wiring interruption or solenoid coil resistance out of range) in the
circuit controlling the four LPG injectors.
FAILURE TYPE
12 and 14
Make sure that the battery is correctly charged. If it is not, carry out fault finding on the charging circuit.
Check if the LPG Injectors plugs has been properly connected. Repair if necessary.
Check the connection and condition of the injector connector. Change the connector if necessary.
Check the ground connection to the chassis. Repair if necessary.
With the engine running in gasoline mode and the LPG Pushbutton in waiting mode, check for the presence of
+12 volts on the correct Track (1 or 2) of the injector. (Check the correct track assignement on wiring
diagram of the function for the vehicle concerned).
AFTER REPAIR
NT6525.mif
V4
Clear the faults from the computer memory only using CLIP.
Switch the ignition off and carry out a customer road test to confirm repair using engine
speed and load ranges frequently encountered during the vehicle's life, followed by a
test using diagnosis tool.
Deal with any other possible faults.
17C - 40
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
If there is no supply voltage, check the insulation, continuity and absence of interference resistance of the
connection:
+15 INJECTOR SUPPLY
GCU track 44
LPG Injector 3
Track 1
LPG Injector 3
Track 1
Repair if necessary.
If there is no supply voltage, check the insulation, continuity and absence of interference resistance of the
connection:
GAS INJECTOR 1
GCU track 55
LPG Injector 3
Track 2
Repair if necessary.
Check the resistance value of the injector by measuring between tracks 1 and 2 of the LPG injector.
Replace the interested LPG Injector if the resistance is not approximately: 1.2 0.2 at 25 C. (For more details,
consult the electrical properties of the LPG injector in the Repair method).
Reverse the connection between 2 LPG injectors.
If the fault persist after these check, replace GCU.
Restore the correct connection on the LPG injectors.
AFTER REPAIR
NT6525.mif
V4
Clear the faults from the computer memory only using CLIP.
Switch the ignition off and carry out a customer road test to confirm repair using engine
speed and load ranges frequently encountered during the vehicle's life, followed by a
test using diagnosis tool.
Deal with any other possible faults.
17C - 41
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
DTC10A3
PRESENT
OR
STORED
NOTES
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
These electrical faults could occur individually or in multiple messages, when the GCU Diagnostic System
detects any electrical fault (short circuit, wiring interruption or solenoid coil resistance out of range) in the
circuit controlling the four LPG injectors.
FAILURE TYPE
12 and 14
Make sure that the battery is correctly charged. If it is not, carry out fault finding on the charging circuit.
Check if the LPG Injectors plugs has been properly connected. Repair if necessary.
Check the connection and condition of the injector connector. Change the connector if necessary.
Check the ground connection to the chassis. Repair if necessary.
With the engine running in gasoline mode and the LPG Pushbutton in waiting mode, check for the presence of
+12 volts on the correct Track (1 or 2) of the injector. (Check the correct track assignment on wiring diagram
of the function for the vehicle concerned).
AFTER REPAIR
NT6525.mif
V4
Clear the faults from the computer memory only using CLIP.
Switch the ignition off and carry out a customer road test to confirm repair using engine
speed and load ranges frequently encountered during the vehicle's life, followed by a
test using diagnosis tool.
Deal with any other possible faults.
17C - 42
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
If there is no supply voltage, check the insulation, continuity and absence of interference resistance of the
connection:
+15 INJECTOR SUPPLY
GCU track 44
LPG Injector 4
Track 1
LPG Injector 4
Track 1
Repair if necessary.
If there is no supply voltage, check the insulation, continuity and absence of interference resistance of the
connection:
GAS INJECTOR 1
GCU track 56
LPG Injector 4
Track 2
Repair if necessary.
Check the resistance value of the injector by measuring between tracks 1 and 2 of the LPG injector.
Replace the interested LPG Injector if the resistance is not approximately: 1.2 0.2 at 25 C. (For more details,
consult the electrical properties of the LPG injector in the Repair method).
Reverse the connection between 2 LPG injectors.
If the fault persist after these check, replace GCU.
Restore the correct connection on the LPG injectors.
AFTER REPAIR
NT6525.mif
V4
Clear the faults from the computer memory only using CLIP.
Switch the ignition off and carry out a customer road test to confirm repair using engine
speed and load ranges frequently encountered during the vehicle's life, followed by a
test using diagnosis tool.
Deal with any other possible faults.
17C - 43
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
DTC1570
PRESENT
OR
STORED
NOTES
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
This electrical fault could occur when the GCU Diagnostic System detects an open circuit of the contact
of the pushbutton.
NOTES
None
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 44
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
DTC1610
PRESENT
OR
STORED
NOTES
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
BATTERY VOLTAGE
16: Too Low voltage
17: Too High voltage
Conditions for applying the fault finding procedure to the fault stored
The fault is declared present during Power On, after the engine has been running in
LPG Mode.
Special notes:
Use the correct bornier Ele. 1681 for all operations on the engine management
computer
This electrical fault could occur when the GCU Diagnostic System detects a power supply voltage below
9V or over 16V for at least 3 seconds.
FAILURE TYPE
16 and 17
Make sure that the cable connecting the battery to the GCU, the battery Ground cable to the chassis and the
chassis grounding cable to the engine and transmission assembly are in good condition.
Repair if necessary.
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 45
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
Make sure that the battery is in a good state of charge and, if necessary, check the charging circuit.
Connect the bornier in place of the computer and check the insulation, continuity and absence of interference
resistance of the connections:
+30_POWER SUPPLY FROM
BATTERY
BATTERY FUSE
GCU track 15
+30_POWER SUPPLY FROM
BATTERY
BATTERY FUSE
GCU track 43
POWER GROUND
CHASSIS GROUND
GCU track 22
POWER GROUND
CHASSIS GROUND
GCU track 7
LOGIC GROUND
CHASSIS GROUND
GCU track 48
Repair if necessary.
Connect the bornier in place of the computer and check the insulation, continuity and absence of interference
resistance of the connections:
+30_POWER SUPPLY FROM
BATTERY
BATTERY FUSE
GCU track 15
+30_POWER SUPPLY FROM
BATTERY
BATTERY FUSE
GCU track 43
POWER GROUND
CHASSIS GROUND
GCU track 25
POWER GROUND
CHASSIS GROUND
GCU track 53
LOGIC GROUND
CHASSIS GROUND
GCU track 22
Repair if necessary.
If the fault persists after these checks, reflash the GCU with the last released SW and Calibration.
If the fault persists after these checks, contact Techline
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 46
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
DTC1612
PRESENT
OR
STORED
NOTES
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
Conditions for applying the fault finding procedure to the fault stored
The fault is declared present during Power On, after the engine has been running in
LPG Mode.
Special notes:
Use the correct bornier Ele. 1681 for all operations on the engine management
computer
This electrical fault could occur when the GCU Diagnostic System detects a sensor supply voltage below
4,5 V or over 5,5 V for at least 500 milliseconds.
FAILURE TYPE
16 and 17
Make sure that the cable connecting the battery to the GCU, the battery Ground cable to the chassis and
the chassis grounding cable to the engine and transmission assembly are in good condition.
Repair if necessary.
Check the voltage output on Track 19 of the GCU.
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 47
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
DTC109A
PRESENT
OR
STORED
NOTES
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
This functional fault could occur when the GCU Diagnostic System detects a failure in internal Solid State
Safety Relay voltage feedback from safety relay detects an closed status when it should be open or
viceversa.
NOTES
Make sure that the cable connecting the battery to the GCU, the battery Ground cable to the chassis and
the chassis grounding cable to the engine and transmission assembly are in good condition.
Repair if necessary.
Make sure that the battery is correctly charged. If it is not, carry out fault finding on the charging circuit.
With the engine running in gasoline mode and the LPG Pushbutton not selected, check for the absence of +12
volts on the correct Track (17 or 18 for LC03 GCU and 23 or 24 for LC02 GCU) of the TANK and VAPORIZER
SHUT OFF VALVE output.
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 48
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
GCU track 15
GCU track 15
GCU connector Track 24
Make sure that the cable connecting the GCU and the TANK SHUT OFF VALVE or GCU and VAPORIZER SHUT
OFF VALVE are in good condition.
Repair if necessary.
If the fault persists after these checks, contact Techline
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 49
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
DTC0618
PRESENT
OR
STORED
NOTES
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
LPG SYSTEM
46: GCUs Last trip data corrupted
This functional fault could occur when the GCU Diagnostic System detects a failure in recording last trip
data information; typically this occurs when the battery clamp or LPG GCU Power Supply Ground is
disconnected during a Power-latch of the GCU.
FAILURE TYPE 46
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 50
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
Connect the bornier in place of the computer and check the insulation, continuity and absence of interference
resistance of the connections:
+30_POWER SUPPLY FROM
BATTERY
BATTERY FUSE
GCU track 15
+30_POWER SUPPLY FROM
BATTERY
BATTERY FUSE
GCU track 43
POWER GROUND
CHASSIS GROUND
GCU track 22
POWER GROUND
CHASSIS GROUND
GCU track 7
LOGIC GROUND
CHASSIS GROUND
GCU track 48
Repair if necessary.
Connect the bornier in place of the computer and check the insulation, continuity and absence of interference
resistance of the connections:
+30_POWER SUPPLY FROM
BATTERY
BATTERY FUSE
GCU track 15
+30_POWER SUPPLY FROM
BATTERY
BATTERY FUSE
GCU track 43
POWER GROUND
CHASSIS GROUND
GCU track 25
POWER GROUND
CHASSIS GROUND
GCU track 53
LOGIC GROUND
CHASSIS GROUND
GCU track 22
Repair if necessary.
If the fault persists after these checks, reflash the GCU with the last released SW and Calibration.
If the fault persists after these checks, contact Techline
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 51
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
DTC1316
PRESENT
OR
STORED
GCU DIAGNOSIS
17C
NOTES
Special note:
This fault could be present or stored on LC03 System only.
These electrical faults could occur individually or in multiple messages, when the GCU Diagnostic System
detects any electrical fault (short circuit, wiring interruption or solenoid coil resistance out of range) in the
circuit controlling the gasoline pump relay.
FAILURE TYPE
11 and 12
NOTES
GCU Track 16 and 44 on LC03 Systems
GCU Track 26 and 54 on LC02 Systems
and deal with those faults before all else.
Check the condition of the clips on the injection relay (on the engine fuse/relay plate).
Replace the clips if necessary.
With the engine running in gasoline mode and the LPG Pushbutton in waiting mode, check for the presence of
+12 volts on the Track CDE+ of the injector. (Check the correct track assignment on wiring diagram of the
function for the vehicle concerned).
If there is no power supply check the insulation, continuity and absence of interference resistance of the
connection:
+15 INJECTOR SUPPLY
GCU track 16
Track CDE+
Repair if necessary.
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 52
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Interpretation of faults
17C
Connect the bornier in place of the computer and check the insulation, continuity and absence of interference
resistance of the connection:
Gasoline Pump Shutdown Relay
Control
GCU track 02
Gasoline Pump Shutdown Relay
Status
GCU track 11
Repair if necessary.
Check the resistance value of the relay by measuring between tracks CDE+ and CDE- of the relay.
Replace the relay if the resistance is not approximately: 65 ohms 5 at 25 C.
If the fault persists after these checks, contact Techline
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 53
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Conformity check assisted with Plus Max RE
17C
1. REMINDERS
Landi Renzo diagnostic tool Plus Max Renault Version (in the following PluxMaxRe) is a diagnostic tool developed to
run second level diagnostic on LPG system.
Always use the official diagnostic tool (Renault Clip) supplied by the manufacturer of the vehicle as primary
diagnostic and repairing tool.
LR PlusMaxRE tools could be used in order to perform a second level diagnostic after the authorization of
Renault's After Sales supervisors only.
2. PLUS MAX RE FUNCTIONS
See all the information relating the LPG System
OPERATIONS FOR REPLACING OR REPROGRAMMING THE GCU
Physical measurements
GCU test
Multimeter
PluxMaxRE can be installed on ANY PC running windows XP/VISTA/Windows 7 (32 bit only)
PlusMaxRE supports English French and Italian language.
NT6525.mif
V4
17C - 54
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Conformity check assisted with Plus Max RE
17C
3. EXTRAS
3.1 Info
If the primary installation, follow the instructions, which is attached. If you already have an earlier version, it is
recommended to uninstall and then follow the installation instructions.
It only works with original USB adapter.
3.2 Info
LR has created several versions of Diagnostic tools system named PlusMax. Just the version named Plus Max
Renault Version (PluxMaxRe) must be connected to the LPG computer via Diag connector. It operates as a
diagnostic interface, checking out a series of parameters as well as figuring out problems that you may then solve.
Previous version of PlusMax or other tools, as reflashing tools, or other unauthorized Tools could cause
permanent damage to GCU calibration.
3.3 Info
Always keep to the instructions supplied by the vehicle manufacturer. The equipment should be used by trained
personnel only.
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RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Conformity check assisted with Plus Max RE
NT6525.mif
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17C
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Software N:
RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Conformity check assisted with Plus Max RE
17C
SW Installation completed
Desktop Icon
IMPORTANT:
The Diagnostic Functions of the PlusMaxRE tools are not enabled (blocked by code); just the check and SW
updating function is allowed
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RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Conformity check assisted with Plus Max RE
17C
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RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Conformity check assisted with Plus Max RE
17C
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RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Conformity check assisted with Plus Max RE
17C
If new update available message appears, update the GCU clicking on Si / Yes
At the end of the download it will appear the main page with new SW version.
After (re)programming the computer, switch off the + after ignition (+APC) power supply and wait for the loss of
communication message to appear on the PlusMaxRE diagnostic tool, if the message does not appear, wait for 60
seconds.
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RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Conformity check assisted with Plus Max RE
17C
NT6525.mif
V4
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Software N:
RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Conformity check assisted with Plus Max RE
17C
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V4
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Software N:
RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Conformity check assisted with Plus Max RE
17C
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V4
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Software N:
RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Conformity check assisted with Plus Max RE
17C
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V4
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Software N:
RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Conformity check assisted with Plus Max RE
17C
NOTES
Only check the Interpretation of Fault with PluxMaxRE tool after performing a complete
check with the RENAULTs CLIP diagnostic tool.
To open PlusMaxRE parameter page the unlock code is necessary.
NOTE
For any operation on a component of the LPG supply circuit, consult the safety
instructions (see 17C).
LPG 1
LPG 2
LOW PRESSURE
LPG 3
LPG 4
LPG 5
INJECTORS CHECK
MISFIRES
LPG 6
FUEL ADAPTATION
LPG 7
LPG 8
LPG 9
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RE250xxxG34
RE352xxxG54
LPG 1
NOTES
GCU DIAGNOSIS
Fault Finding Conformity check assisted with Plus Max RE
17C
This fault happens when the Tool isnt able to connect the diagnostic
The Area Connection Status must be green and parameters shown in the central part of the page.
If this area is red and parameters show not connected message there are no connection between PC and GCU,
when key is ON.
Check:
GCU Power Supply: check if the GCU is properly supplied (check if the LPG push button is ON)
USB connection: maybe the interface isnt recognized by the PC USB port; restart the PC if necessary.
Cable connection: maybe the USB interface cable is damaged or unplugged; check cable connection.
Make sure that the cable connecting the battery to the GCU, the battery Ground cable to the chassis and the
chassis grounding cable to the engine and transmission assembly are in good condition.
Repair if necessary.
Make sure that the battery is correctly charged. If it is not, carry out fault finding on the charging circuit.
With the engine running in gasoline mode and the LPG Pushbutton selected, check for the presence of +12 volts
on the correct Track (17 or 18 for LC03 GCU and 23 or 24 for LC02 GCU) of the TANK and VAPORIZER SHUT
OFF VALVE output.
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RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Conformity check assisted with Plus Max RE
LPG 2
NOTES
17C
Make sure that the battery is correctly charged. If it is not, carry out fault finding on the charging circuit.
AFTER REPAIR
NT6525.mif
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Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 67
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RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Conformity check assisted with Plus Max RE
17C
Drop of pressure during leakage test phase higher than the limit.
Injector leakage in the manifold: can create a
drop of pressure and produce driveability issue
during the test phase or during crank
AFTER REPAIR
NT6525.mif
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Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 68
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RE250xxxG34
RE352xxxG54
LPG 3
GCU DIAGNOSIS
Fault Finding Conformity check assisted with Plus Max RE
17C
Make sure that the battery is correctly charged. If it is not, carry out fault finding on the charging circuit.
Failure appears as Too low pressure in the PlusMaxRE ECU Test page.
The fault can happen only in LPG mode.
AFTER REPAIR
NT6525.mif
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Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
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RE250xxxG34
RE352xxxG54
LPG 4
NOTES
GCU DIAGNOSIS
17C
DTC 2293 and DTC 0184 are related to functional errors and you dont have to replace the sensor in these
cases.
IMPOSSIBLE SWITCHING IN LPG MODE Chart 3 and/or IMPOSSIBLE TO SWITCH IN LPG MODE AND LPG
SWITCH IS BUZZING Chart 8.
With the vehicle stopped remove the sensor from the LPG rail
Leave the plug connected to be able to read the signals
After some minutes put the vehicle in key ON mode to supply the sensor
Check on the plus max RE the pressure and temperature value, they have to be coherent with the atmospheric
value
Continuity check
Track 1 of LPG p/T sensor with ground
Track 2 of LPG p/T sensor with pin 46 of the GCU
Track 3 of LPG p/T sensor with pin 19 of the GCU
Track 4 of LPG p/T sensor with pin 45 of the GCU
Track 1 of LPG p/T sensor with ground
Track 2 of LPG p/T sensor with pin 6 of the GCU
Track 3 of LPG p/T sensor with pin 9 of the GCU
Track 4 of LPG p/T sensor with pin 8 of the GCU
AFTER REPAIR
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V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 70
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RE250xxxG34
RE352xxxG54
LPG 5
NOTES
GCU DIAGNOSIS
Fault Finding Conformity check assisted with Plus Max RE
17C
The operating pressure of the LPG displayed on the DIAGNOSTIC 1.15 & 1.36 bar
TOOLS should be between 1.15 & 1.36 bar, when the vehicle is
running in LPG mode, at idle speed (750 rpm) and when the
temperature of the coolant is over 70C,with all auxiliary load (AC,
fan,..) switched off.
[Usually the LPG pressure should be 0,9 - 0,95 bar over the
manifold pressure].
Idle, LPG mode, auxiliary load ON (AC, defrost, ), and when the
temperature of the coolant is over 70 C,
Remove vacuum pipe, when the vehicle is running in LPG mode, at 1.85 & 2.05 bar
idle speed (750 rpm) and when the temperature of the coolant is
over 70 C,
When the vehicle is running in LPG mode, gear in neutral position, Pressure moves from 1.15 to 2 bar
push accelerator pedal driving
according to manifold pressure
Open regulators EV with +12V power supply (cold engine, only key Not related with pressure value but to EV
ON) and check if you can immediately hear the sound of the opening functionality
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 71
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Software N:
RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Conformity check assisted with Plus Max RE
LPG 6
NOTES
17C
If a fault code related to misfire occurs DTC030(x) (gasoline mode) or DTC130(x) (LPG mode) is stored in the petrol
ECU.
Misfires can happen for different reasons, not only related to LPG injectors.
Customer Complain
Check if the issue happen during cold conditions (eg: low external temperature) and/or after few minutes from the
switch to LPG.
Verify if the issue disappears when the engine is warm (coolant temperature over 70 C).
If so a not correct vaporization of the regulator can be occurred.
In this case dont replace injector rail because they arent responsible for the misfire.
DTC check
Check if there are other errors related to fuel combustion, for example related to lambda sensor or lean/rich
combustion
Injectors check
Check the resistance value of the injector by measuring between tracks 1 and 2 of the LPG injector.
Replace the interested LPG Injector if the resistance is not approximately: 1.2 0.2 at 25 C. (For more details,
consult the electrical properties of the LPG injector in the Repair method).
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 72
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Software N:
RE250xxxG34
RE352xxxG54
LPG 7
NOTES
GCU DIAGNOSIS
Fault Finding Conformity check assisted with Plus Max RE
17C
LPG system has adaptive parameters similar to petrol that correct LPG fuel mass injected.
Gain: default value is 1. For value higher than 1 mass flow rate will be increased; for values lower that 1 mass flow
rate will be decreased. Expected value are between 0.8 and 1.2
Offset: default value is 0. Expected value are between -2 and +2
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 73
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Software N:
RE250xxxG34
RE352xxxG54
LPG 8
NOTES
GCU DIAGNOSIS
Fault Finding Conformity check assisted with Plus Max RE
17C
First of all analyze the costumer complaint: if the issue is related to blocked level indication (always 3 led for
example), it can be a mechanical issue of the multivalve; if the complaint is about a bad or not coherent indication
the system can be conform anyway.
As described in Fault Finding System Description there are 3 different level sensors:
1) 3 wires level sensor for internal tanks (X52 Sandero II, Logan II)
2) 3 wires level sensor for external tanks (Clio IV, Duster II, Lodgy, Dokker)
3) 2 wires level sensor for old Euro5 tanks (Clio III, Sandero I, Logan I, Duster I)
Check if there are errors related to electrical fault of the level sensor and, if so, check the correct connection of the
wiring.
On Plus Max RE it is also showed the voltage related to the sensor.
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 74
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Software N:
RE250xxxG34
RE352xxxG54
LPG 9
GCU DIAGNOSIS
NOTES
17C
When all LEDs on the Pushbutton are turned off this could be due to several
failures
AFTER REPAIR
NT6525.mif
V4
Deal with any other possible faults. Clear the faults from the computer memory only
using CLIP.
Switch the ignition off and carry out a road test followed by a test using diagnosis tool.
17C - 75
OMEGAS PLUS
Software N:
RE250xxxG34
RE352xxxG54
NOTES
GCU DIAGNOSIS
Fault Finding Fault Finding Charts
17C
Only consult this customer complaint after a complete check using the diagnostic tool.
Chart 1
Chart 2
Chart 3
Chart 4
Chart 5
Chart 6
Chart 7
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RE250xxxG34
RE352xxxG54
CHART 1
NOTES
GCU DIAGNOSIS
Fault Finding Fault Finding Charts
17C
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RE250xxxG34
RE352xxxG54
CHART 2
NOTES
GCU DIAGNOSIS
Fault Finding Fault Finding Charts
17C
Harness check:
check that the plug of p/T sensor is correctly fixed
check that wiring isnt damaged or broken.
Customer complaint:
Analyze the customer complaint: if the error occur at really low temperature (-10C) consider the behavior has
normal (at -10C there is the diagnosys of too low temperature)
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RE250xxxG34
RE352xxxG54
CHART 3
GCU DIAGNOSIS
Fault Finding Fault Finding Charts
17C
NOTES
Important: remember that the switch to LPG isn't allowed immediately after pressing the
button.
The system need to reach determinate conditions before switch to LPG mode, as
described in chapter 6.
Pushbutton check:
Check that the LEDs on the switch are ON; if not check the harness connection of the switch.
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RE352xxxG54
CHART 4
NOTES
GCU DIAGNOSIS
Fault Finding Fault Finding Charts
17C
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RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Fault Finding Charts
17C
Connect the bornier in place of the computer and check the insulation, continuity and absence of interference
resistance of the connections:
+30_POWER SUPPLY FROM
BATTERY
BATTERY FUSE
GCU track 15
+30_POWER SUPPLY FROM
BATTERY
BATTERY FUSE
GCU track 43
POWER GROUND
CHASSIS GROUND
GCU track 22
POWER GROUND
CHASSIS GROUND
GCU track 7
LOGIC GROUND
CHASSIS GROUND
GCU track 48
Repair if necessary.
Connect the bornier in place of the computer and check the insulation, continuity and absence of interference
resistance of the connections:
+30_POWER SUPPLY FROM
BATTERY
BATTERY FUSE
GCU track 15
+30_POWER SUPPLY FROM
BATTERY
BATTERY FUSE
GCU track 43
POWER GROUND
CHASSIS GROUND
GCU track 25
POWER GROUND
CHASSIS GROUND
GCU track 53
LOGIC GROUND
CHASSIS GROUND
GCU track 22
Repair if necessary.
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RE250xxxG34
RE352xxxG54
CHART 5
NOTES
GCU DIAGNOSIS
Fault Finding Fault Finding Charts
17C
Multivalve check:
If the voltage of level sensor is fixed remove the multivalve from the tank to check it.
Check that
The driver has selected the LPG fuel switch mode in the current trip or in the previous trip the engine stopped in
LPG mode.
Coolant water temperature must be higher than set threshold; this threshold depends on the temperature at the
crank; usually the threshold is between 20 and 25C.
A calibrated delay is elapsed from the cranking. The delay depends on the temperature at the crank: usually
cranking at a coolant temperature of 20C the delay is 60s.
Gas Temperature must be higher than the tuned threshold usually between 2 and 5C. Please note that with low
winter temperature (for example -10C), the delay requested to the LPG temperature to reach the threshold
could be long and sometimes more than 5 minutes.
RPM value must be greater than the tuned RPM threshold usually around 1500 RPM.
LPG switching isnt allowed at very high engine loads, for example in full acceleration.
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RE250xxxG34
RE352xxxG54
CHART 6
GCU DIAGNOSIS
Fault Finding Fault Finding Charts
17C
NOTES
Typically this issue is due to a lack of LPG in the low pressure side: during the
switch pressure regulator needs few instants for fill the pipes (they should be
already fill if no problem occurs)
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RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Fault Finding Charts
17C
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RE250xxxG34
RE352xxxG54
CHART 7
GCU DIAGNOSIS
Fault Finding Fault Finding Charts
17C
NOTES
If no fault is found, then there must be a problem with the LPG fuel system. Therefore check:
the conformity of LPG fuel.
the condition of the LPG fuel filter,
the LPG flow and pressure
the Tank manual valve check,
the Tank and Regulator Electrovalves
the Fuel supply hoses check,
the LPG Fuel Trim check,
Replace the defective component.
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RE250xxxG34
RE352xxxG54
GCU DIAGNOSIS
Fault Finding Fault Finding Charts
17C
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