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    DP 0

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    zagard
    DP0 Transmission Rebuild

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    © All Rights Reserved
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    DP 0

    Uploaded by

    zagard
    267 views4 pages
    DP0 Transmission Rebuild

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    dp0

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    DP0 Transmission Rebuild

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    267 views4 pages

    DP 0

    Uploaded by

    zagard
    DP0 Transmission Rebuild

    Copyright:

    © All Rights Reserved
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    Download as pdf or txt
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    A

    RENAULT DP0, PEUGEOT CITROEN AL4


    4 SPEED FWD (Electronic Control)

    811

    Revision 08/2013

    A
    C

    RENAULT DP0, PEUGEOT CITROEN AL4


    4 SPEED FWD (Electronic Control)

    812

    RENAULT DP0, PEUGEOT CITROEN AL4


    4 SPEED FWD (Electronic Control)
    ILL
    NO. ...........DESCRIPTION

    YEARS

    QTY

    PART NO

    ILL
    NO. ...........DESCRIPTION

    KITS
    Kit
    Kit
    Kit
    Kit
    Kit
    Kit
    Kit
    Kit
    Kit

    Gasket and Seal ...................... All


    Overhaul Kit (EOM)
    Without Metal Gaskets .............. All
    Overhaul Kit (Transtec)
    Without Metal Gaskets .............. All
    Overhaul Kit (MFC)
    Without Metal Gaskets .............. All
    Overhaul Kit (Aftermarket)
    With OEM Parts ........................ All
    Overhaul Kit (Precision)
    Without Metal Gaskets .............. All
    Piston Kit ................................... All
    Copper Washer Kit .................... All
    O Ring Kit ................................ All

    DPO.GSK01

    DPO.OHK01

    DPO.OHK04

    DPO.OHK06

    DPO.OHK05

    1
    1
    1
    1

    DPO.OHK51
    DPO.PISKIT
    DPO.WK01
    DPO.ORK01

    GASKETS

    128G
    129G
    131G
    132G
    133G
    134G
    NI
    NI
    NI
    NI

    PART NO

    2
    1
    1
    1
    10
    1

    DPO.OR04
    DPO.OR09
    DPO.OR10
    DPO.OR01
    DPO.OR02
    DPO.OR03

    Kit
    Kit
    200B
    201H
    202H
    203H

    Kit
    Kit
    250B
    250B

    251B
    251B
    252C

    DPO.OR06
    253C

    DPO.OR07
    253C

    1
    2
    2
    6
    1
    1
    1
    1
    1

    DPO.OR08
    DPO.SQR04
    DPO.SQR03
    DPO.OR11
    DPO.OR05
    DPO.OR12
    DPO.OR13
    DPO.SQR01
    DPO.SQR02

    DPO.PIS03
    DPO.PIS05
    DPO.PIS01

    Shaft Sealing Ring Kit ............... All


    Shaft Sealing Ring Kit (OEM) ... All
    Input Shaft
    (18.00 x 1.80 x 1.75mm) ........... All
    Rear Cover (Inner)
    (32.50 x 28.50 x 2.00mm) ......... All
    Rear Cover (Outer) (Transtec)
    (54.00 x 50.00 x 2.00mm) ......... All
    Accumulator (Inner)
    (32.50 x 28.50 x 2.00mm) ......... All
    Accumulator (Outer)
    (25.00 x 21.00 x 2.00mm) ......... All

    1
    1

    DPO.SRK01
    DPO.SRK02

    DPO.SSR01

    DPO.SSR03

    DPO.SSR02

    DPO.SSR03

    DPO.SSR04

    1
    1

    DPO.FRK01
    DPO.FRK51

    DPO.FRP01

    DPO.FRP11

    DPO.FRP02

    DPO.FRP12

    NLA

    DPO.FRP03

    DPO.FRP13

    DPO.FRP04

    DPO.FRP14

    DPO.FRP05

    DPO.FRP15

    DPO.FRP06

    DPO.FRP16

    FRICTION PLATES

    252C
    1

    1
    1
    1

    SEALING RINGS

    251B

    RUBBER COMPONENTS
    Band Bolt O Ring ..................... All
    F2 Servo O Ring .................... All
    F3 Servo O Ring .................... All
    Pump O Ring ........................... All
    Pump Bolt O Ring .................... All
    E1 O Ring .............................. All
    Sensor O Ring
    (Output Speed Sensor) ............. All
    Sensor O Ring
    (Oil Pressure Sensor) .............. All
    Sensor O Ring
    (Input Speed Sensor) ................ All
    EPC Solenoid Seal ................... All
    Valve Body to Case Seal .......... All
    Shift Solenoid O Ring .............. All
    Detent Selector O Ring ........... All
    Speedo O Ring ........................ All
    Solenoid Loom O Ring ............ All
    Heat Exchanger Seal (Outer).... All
    Heat Exchanger Seal (Inner) .... All

    QTY

    174C E2 Accumulator Piston ............ All


    175C E2 Moulded Piston .................. All
    176D F1 Moulded Piston .................. All

    204H

    100H Metal Case Gasket (Some Citroen, Peugeot, Fiat)


    (ID 284, Use With DPO.GAS06) All
    1 DPO.GAS05
    100H Metal Case Gasket (Renault & some PSA)
    (New ID 285, Replaces Old ID 428 Single Piece)
    (Use With DPO.GAS06)........... All
    1 DPO.GAS07
    100H Late Case Gasket Bowl (Renault, PSA)
    (Use With DPO.GAS05 & 07) .. All
    1 DPO.GAS06
    101H Valve Body Cover ..................... All
    1 DPO.GAS01
    102H Rear Cover (Steel & Rubber) .... All
    1 DPO.GAS02

    120A
    121A
    122A
    124A
    NI
    125B
    127G

    YEARS

    MOULDED PISTONS Cont

    254D
    254D
    255D
    255D

    Friction Kit ................................. All


    Friction Kit (Alto) ....................... All
    E1 160 x 120 x 1.60mm
    (8 Internal Teeth) ....................... All
    E1 160 x 120 x 1.60mm
    (8 Internal Teeth) (Allomatic) ..... All
    E1 165 x 133 x 1.60mm
    (12 External 12mm Wide Teeth) All
    E1 165 x 133 x 1.60mm (Allomatic)
    (12 External 12mm Wide Teeth) All
    E1 165 x 133 x 1.60mm
    (Early 12 External 15.7mm Wide Teeth)
    E2 118 x 78 x 1.60mm
    (20 Internal Teeth) ..................... All
    E2 118 x 78 x 1.60mm
    (20 Internal Teeth) (Allomatic) ... All
    E2 124 x 82 x 1.60mm
    (8 External Teeth)...................... All
    E2 124 x 82 x 1.60mm
    (8 External Teeth) (Allomatic).... All
    F1 171 x 137 x 1.60mm
    (6 Internal Teeth) ....................... All
    F1 171 x 137 x 1.60mm
    (6 Internal Teeth) (Allomatic) ..... All
    F1 199 x 146 x 1.60mm
    (6 External Teeth)...................... All
    F1 199 x 146 x 1.60mm
    (6 External Teeth) (Allomatic).... All

    METAL CLAD SEALS


    150A
    NI
    NI
    NI

    Converter Seal .......................... All


    Driveshaft (Left Hand) ............... All
    Driveshaft (Right Hand) ............ All
    Selector Shaft ........................... All

    1
    1
    1
    1

    PRESSURE PLATES

    DPO.MCS01
    DPO.MCS02
    DPO.MCS03
    DPO.MCS04

    MOULDED PISTONS
    Kit
    Kit
    Kit
    170A
    171A
    172B
    173B

    Piston Kit (OEM)


    (Less Servo Pistons) ................. All
    Piston Kit (OEM)
    (With Servo Pistons) ................. All
    Piston Kit (MFC)
    (With Servo Pistons) ................. All
    F2 Servo Piston
    (65.00 x 24.40mm) .................... All
    F3 Servo Piston
    (46.00 x 23.50 x 8.00mm) ......... All
    E1 Accumulator Piston ............ All
    E1 Moulded Piston .................. All

    SPRINGS & CIRCLIPS


    1

    DPO.PISKIT

    DPO.PISKIT01

    DPO.PISKIT61

    DPO.SER02

    1
    1
    1

    DPO.SER03
    DPO.PIS04
    DPO.PIS02

    433C E2 Upper Circlip


    (47.00 x 40.00 x 1.50mm) ......... All
    434C E2 Drum Retainer Circlip
    (46.00 x 47.00 x 2.00mm) ......... All

    DPO.CIR01

    DPO.CIR02

    1
    1
    1

    DPO.FIL01
    DPO.FIL10
    DPO.FIL02

    FILTERS
    450A Pan Filter (Aftermarket)............. All
    450A Pan Filter (OEM) ....................... All
    451G Valve Body Filter ....................... All

    813

    RENAULT DP0, PEUGEOT CITROEN AL4


    4 SPEED FWD (Electronic Control)
    ILL
    NO. ...........DESCRIPTION

    YEARS

    QTY

    PART NO

    ILL
    NO. ...........DESCRIPTION

    BANDS
    500A
    500A
    501A
    501A

    F2 Band Reverse (OEM) ......... All


    F2 Band Reverse
    (Aftermarket) ............................. All
    F3 Band Forward 1st & 2nd
    (OEM) ....................................... All
    F3 Band Forward 1st & 2nd
    (Aftermarket) ............................. All

    DPO.BAN01

    DPO.BAN02

    DPO.BAN01

    DPO.BAN02

    DPO.BK01

    1
    1
    1
    1
    1
    1
    1

    DPO.BUS06
    DPO.BUS02
    DPO.BUS01
    DPO.BUS03
    DPO.BUS04
    DPO.BUS05
    DPO.BUS07

    BUSHINGS
    Kit
    Kit
    550B
    NI
    NI
    NI
    NI
    NI

    Bushing Kit ................................ All


    Bushing Pump Stator (Contains
    DPO.BUS04 & BUS05) ............. All
    'E1' Clutch Drum Bushing ......... All
    Pump Bush (Standard) ............. All
    Pump Bush (Oversize) .............. All
    Bush, Pump Stator (Small) ....... All
    Bush, Pump Stator (Large) ....... All
    Bush, Planetary (One Piece) .... All

    THRUST WASHERS & BEARINGS


    Kit
    600A
    601A
    602A
    606E
    692F
    693F
    693F

    Selective Thrust Kit


    (F2/F3 Servo) ......................... All
    F2 Selective Thrust Kit ............ All
    F3 Selective Thrust Kit ............ All
    Plastic Thrust Washer
    (2 Tang 63 x 48mm) .................. All
    Hexagonal Nut Thrust ............... All
    Diff Bearing L/H......................... All
    Diff Bearing R/H ........................ All
    Bearing-Diff R/H (Update)
    (41mm x 72mm x 15.50mm) ..... All

    QTY

    PART NO

    1
    1
    1

    DPO.TWK02
    DPO.THW03
    DPO.THW03

    1
    1
    1
    1

    DPO.THW02
    DPO.THW01
    DPO.BE02
    DPO.BE01

    DPO.BE03

    Renault DP0, Peugeot & Citroen AL4


    Pressure and Lock-Up Solenoids
    The DPO.SOL03 solenoid is the latest design type (Silver with black
    connector), this supersedes the earlier design DPO.SOL01 with white
    connector which is no longer available. When replacing solenoids of the
    previous design, both the lock-up and the pressure regulating solenoid
    must be replaced together and vehicle returned to the dealer to have
    the ECU reprogrammed. This is necessary because the pulse width
    modulation frequency is different on the later design. Approximate dates
    of changeover to the new design are as follows: Megane 2, September
    2003, Laguna Jan 2004 & all other models from March 2004, Peugeot
    & Citroen Models from September 2003.

    VALVE BODY PARTS


    Kit

    Kit

    NI

    DPO.SOL01

    1
    1

    DPO.SOL03
    DPO.SOL01

    DPO.SOL03

    1
    6
    1

    DPO.SOL13
    DPO.SOL02
    DPO.ELE06

    DPO.ELE01

    DPO.ELE02

    DPO.ELE03

    DPO.ELE11

    1
    1

    DPO.ELE04
    DPO.ELE05

    DPO.ELE12

    1
    1

    DPO.ELE14
    DPO.ELE13

    Oversized Pressure Regulator Valve Repair Kit


    (Requires Reamer Tool DPO.VA03
    and Valve Body Fixture AG4.VA05)
    (Sonnax Click here for Info) ... All
    1 DPO.VA02
    Reamers, Guides & Guide Pin
    Set for DPO.VA02
    Sonnax Click here for Info) ..... All
    1 DPO.VA03
    Plastic Valve Body Plug Set ...... All
    1 DPO.VA01

    HARD PARTS
    810A
    819E

    'F3' Brake Drum ........................ All


    1 DPO.DRU03
    Nut (Primary Gear Assy)
    (125.00 x 54.00 x 7.00mm) ....... All
    1 DPO.NUT01
    827G Valve Body Assy (Exchange) With Early Solenoiods
    (Renault) Can be fitted to Citroen/Peugeot
    if seperator plate is changed ..... All
    1 DPO.VB01
    827G Valve Body Assy (Exchange) With Late Solenoiods
    (Renault) Can be fitted to Citroen/Peugeot
    if seperator plate is changed ..... All
    1 DPO.VB02

    ELECTRICAL COMPONENTS
    700G EPC Solenoid (NLA See Note) -09/03
    700G EPC Solenoid (See Note)
    (OEM) ....................................... 10/03701G Lock Up Sol (NLA See Note) ... -09/03
    701G Lock Up Sol (See Note)
    (OEM Boxed) ............................ 10/03701G Lock Up Sol (See Note)
    (OEM Loose)............................. 10/03702G Shift Solenoid ............................ All
    703G Output Speed Sensor ............... All
    704G Range Switch
    (Megane, Clio & Scenic) ........... All
    705G Valve Body Loom
    (Megane, Clio & Scenic) ........... All
    706G Pressure Sensor
    (Megane, Clio & Scenic) ........... All
    706G Pressure Sensor
    (Citroen) .................................... All
    707G Input Speed Sensor
    (Megane, Clio & Scenic) ........... All
    708G Heat Exchanger Temp Sensor .. All
    708G Heat Exchanger Temp Sensor
    (Late 2 Pin Connector that doesn't fit
    into Multi Case Connector) ....... All
    708G Heat Exchanger Blanking Plug
    (Late models without Sensor) ... All
    709G Modular Plug Assembly (Grey) . All

    YEARS

    ELECTRICAL COMPONENTS Cont

    SPECIAL ITEMS
    NI
    900H
    900H
    900H

    900H

    901H
    901H
    901H
    NI
    NI

    Washer Cooler Bolt


    (Copper/Rubber) ....................... All
    Heat Exchanger (Megane) ........
    Heat Exchanger (9 Row)
    (Has two straight pipes) ............
    Heat Exchanger (12 Row, 42mm)
    (Requires Longer Bolt DPO.COOL03)
    (Has one bent pipe, one straight pipe)
    Heat Exchanger (12 Row, 42mm)
    (Requires Longer Bolt DPO.COOL03)
    (Has two straight pipes) ............
    Cooler Bolt, (6 Row Cooler 40mm)
    (Use with DPO.COOL06) .......... All
    Cooler Bolt, (9 Row Cooler) ...... All
    Cooler Bolt, (12 Row Cooler) .... All
    Air to Oil Cooler Adaptor
    (Click here for More Info) .......... All
    'F3' (Front) Band Anti Rattle Spring
    (Click Here For Information)...... All

    1
    1

    DPO.WA01
    DPO.COOL01

    DPO.COOL08

    DPO.COOL02

    DPO.COOL04

    1
    1
    1

    DPO.COOL07
    DPO.COOL09
    DPO.COOL03

    DPO.COOL06

    DPO.SPR01

    TOOLS & MANUALS


    NI

    Universal Valve Body Fixture for use


    with Sonnax Valve Body Repair kits
    (Click here for Information) ....... All

    AG4.VA05

    Click here to view special tools for this transmission

    814

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