3 UEq Book Excerpt PDF
3 UEq Book Excerpt PDF
3 UEq Book Excerpt PDF
Useful Equations
Practical Applications
of Math Related to Ventilation
Excerpt for
AIHA Web Course - September 2, 2010
-- SI and US Units --
ISBN 1-883992-30-3
These materials are fully protected by the United States copyright laws and are solely for
the noncommercial, internal use of the purchaser.
Without the prior written consent of the copyright holder, purchaser agrees that these
materials shall not be rented, leased, loaned, sold, transferred, assigned, broadcast in any
media form, publicly exhibited or used outside the organization of the purchaser, or
reproduced, stored in a retrieval system, or transmitted in any form or by any means,
electronic, mechanical, photocopying, recording, or otherwise. Use of these materials for
training for which compensation is received is prohibited, unless authorized by the
Author.
Disclaimer
Although the information contained in this course and its publications have been compiled
from sources believed to be reliable, D. Jeff Burton and the publisher make no guarantee
as to, and assume no responsibility for, the correctness, sufficiency, or completeness of
such information.
ISBN 1-883992-30-3
www.eburton.com
UEq Excerpt - Table of Contents
7 Local exhaust ventilation
7-1 Areas of various shapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7-2 Volume Flow Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
7-3 Pressures in a Duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7-4 Air Density Correction Factor for Industrial Ventilation . . . . . . . . . . 6
7-5 Bernoullis Equation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7-6 Estimating Average VP in Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7-7 Air Changes per Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8 Dilution Ventilation
8-1 Emission Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8-2 Dilution air volume flowrate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
8-4 Purge or buildup of airborne concentrations . . . . . . . . . . . . . . . . . . . 15
9 Ductwork
9-1 Static Pressure Loss in Ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
10 Hoods
10-1 Determining Coefficient of Entry at Hoods . . . . . . . . . . . . . . . . . . . . 20
10-2 Volume Flow Rate from SPh and Ce . . . . . . . . . . . . . . . . . . . . . . . . . . 21
10-3 Entry losses at a compound (slotted) hood at STP . . . . . . . . . . . . . . . 23
10-4 ACGIH Vent Manual Hood Equations . . . . . . . . . . . . . . . . . . . . . . . . . 25
10-6 Determining Q at a Capture Hood (using Area Method) . . . . . . . . . 27
11 Fans
11-1 Pressure Losses (Demands) at a Fan . . . . . . . . . . . . . . . . . . . . . . . . . . 30
11-2 Power requirements at a fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
11-3 Fan Laws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Introduction to Useful Equations
The Useful Equations (UEq) Excerpt Handout provides additional
explanatory information on the ventilation equations provided by ABIH
and other equations important to exam takers.
Title -----------------------
1
7-1 Areas of various shapes Ventilation
C = D Around = D2/4 = r2
Asq = a b Asphere = 4r2
Acylinder = DL
Terms and Names US Units SI units
C - Circumference... ft cm, meter
D - Diameter...
r - radius... ... of circles
3.1416 3.1416
A - Cross-sectional area square feet square meters
a - width... feet cm, meters
b - height... ... of square shapes
L - Length feet cm, meter
More Info: IVW-3, Chart 5
Practical Applications
2. What is the X-sectional area of a round duct where C ID 37.5? [ID = inside diameter]
111.9 sq inches = 0.7771 square feet [where 144 square inches = 1 square foot]
2
7-2 Volume Flow Rate Ventilation
Q = VA
Terms and Names US Units SI units
Q cubic feet per minute, cubic meters per second,
cfm, scfm, acfm cms, scfm, acfm
Volume Flowrate where s = standard, where s = standard,
a = actual a = actual
V feet per minute, meters per second,
fpm, sfpm, afpm mps, smps, amps
Velocity where s = standard, where s = standard,
a = actual a = actual
A square feet square meters
Area ft2 m2
Workbook: IVW-3, Chart 5
Usage This equation normally estimates air volume flowrate when the average
velocity and cross-sectional area are known, e.g., in ductwork, hood face,
doorways; solves for any unknown given the other two parameters:
Practical Applications
1. [US] The cross-sectional area of a duct is A = 1.069 sq. ft. The average air velocity in the duct is V = 3,400 fpm
at standard conditions, STP. What is the flow rate, Q?
Q = V A = 3,400 sfpm 1.069 sq. ft. = 3,634.6 scfm [Round to 3,600 scfm]
2. [SI] The diameter of a round duct is D = 25 cm. The average velocity of air flowing in the duct is V = 21 mps
at standard conditions (STP). What is the flow rate, Q?
3. [US] The volume flow rate in a furnace is rated at Q = 10,000 acfm. What is the actual average velocity in
the connecting ductwork if the duct size is W = 4 feet and H = 2 feet?
A = L W = 4 2 = 8 sq feet
3
7-3 Pressures in a Duct Ventilation
TP = SP + VP
Terms and Names US Units SI units
TP inches w.g. mm w.g. or pascal
Source Defined.
Usage Static Pressure (SP) is created by gravity and can be modified, e.g., by a fan in a
ventilation duct system. SP is felt in all directions within the duct. Negative static
pressure tends to want to collapse the duct. Positive static pressure wants to
blow it up like a balloon. SP can be measured using a manometer. (See the
figure.)
If the end of the manometer probe is inserted facing directly into the air stream,
the manometer will not only measure static pressure, but will also measure the
influence of the air impacting on the end of the probe. This combination of
pressures is known as the Total
Pressure (TP). The pressure component
solely attributed to the impacting
molecules is called the Velocity Pressure
(VP). The Velocity Pressure can be
estimated by subtracting the static
pressure from the total pressure.
4
In order to make calculations using the pressure formula, the sign of each term must be
known and used. Use consistent units (e.g., inches w.g. or mm w.g.). When the static
pressure within the duct is less than the atmospheric pressure, it is negative. If the
pressure is greater than atmospheric pressure, the sign is positive. The next figure
shows the sign normally found on the upstream and downstream side of the fan.
Practical Applications
1. Fill in blanks.
2 2 7.40 [ ] +2.00
3 3 [ ] +5.20 +2.00
4 4 +6.90 +4.90 [ ]
5. A pitot tube is used to measure the average pressures in an air stream as follows:
TP = 0.66 w.g., SP = 0.44 w.g. What is the average velocity pressure, VP?
5
7-4 Air Density Correction Factor for Ventilation Ventilation
T STP BP actual
d= x
T actual BP STP
Barometric Pressure Notes: Use consistent units Notes: Use consistent units
More Info: IVW-3
STP Standard Temperature and Pressure. STP, according to the ACGIH Ventilation
Manual and as it used most often by industrial hygienists, utilizes a temperature
of 70F or 21C; it is used in most ventilation problems and is similar to
ASHRAEs definition of STP which assumes an air density of
d d, the density correction factor. It corrects air density using the equation:
actual = STP x d
Chart The chart on the next page provides the ventilation density correction factor
based on STP.
6
Practical Applications
1. [US] Estimate d for air at T = 100 F at 2,000 feet above sea level (BP = 27.8 inches Hg.)
From the equation or the Chart below, d = 0.88
2. [US] What is the density of air at T = 150 F and 5,000 ft elevation?
From the equation or the Chart below, d = 0.72
3. [SI] What is the density correction factor for T = 66 C and elevation = 1,525 meters above
sea level?
4. [SI] What is the actual density of air at T = 35C and 1,000 m altitude?
7
7-5 Bernoullis Equation Ventilation
VP
V =c
d
Terms and Names US Units SI units
V feet per minute, meters per second,
fpm, sfpm, afpm mps, smps, amps
Velocity where s = standard, a = actual where s = standard, a = actual
VP inches w.g. mm w.g. or pascal
Velocity Pressure, average (w.g. = water gauge)
c 4,005 4.043
Constant
d Unitless Unitless
Density Correction Factor At standard conditions, d = 1 At standard conditions, d = 1
More Info: IVW-3
Practical Applications
1. [US] The instantaneous velocity pressure of an airstream in a duct is VP = 1.00 inch w.g.
What is the instantaneous velocity? (Assume STP, d = 1.0)
8
7-6 Estimating Average VP in Ductwork Ventilation
2
VP 1 + VP 2 + .... + VP n
VP ave =
n
V ave 2
VP ave = d US units only
4005
Terms and Names US Units SI units
VP inch w.g. mm w.g
pascal
Measured Velocity Pressure
n Unitless Unitless
Number of measurements
d Unitless Unitless
Usage When performing a pitot traverse of a duct (measuring velocity pressures, VP) it
is common practice to convert measured velocity pressures to velocity before
averaging.
Similarly, averaging the square root of the velocity pressures and squaring the
result provides the same answer as averaging the velocities. (The equation
above.) See Section 17 for the AutoCalc approach.
Practical Applications
1. Ten measurements of velocity pressure (VP) were obtained during a pitot traverse of a 12
duct located in a plating shop. (See data, next page.)
Area of duct = 0.7854 sq feet. What is the average velocity pressure? The average velocity?
9
Velocities in column 2 were determined from VP using the equation:
Column 1 shows the raw measurements. Column 2 shows the associated velocity. Velocities
were determined from VP using the equation: V = 4005 VP (which assumes STP, d = 1).
Column 3 shows the square roots of the raw measurements.
Averaging using the raw VP data (Column 1): VPave = 4.73/10 = 0.473 w.g.
Averaging using the converted VP data (Column 2): Vaverage = 27,475/10 = 2,747.5 fpm
From these three examples, it can be seen that averaging the square roots of the velocity
pressures produces the same result as averaging the velocities. The error from averaging the
raw VP measurements introduces little error, however, in typical traverses. (Particularly when
the rules for significant figures are taken into account.)
It is also possible to back-calculate VPave from Vaverage. Use of this approach avoids errors.
2 2
V 2747.5
VP = = = 0.4706 inch w.g
4005 4005
Finally, Q = VA = 2747.5 0.7854 = 2157.9 scfm (or after rounding, Q = 2,200 scfm.)
10
7-7 Air Changes per Hour Ventilation
Qc
N=
Vol
Terms and Names US Units SI units
N Changes per hour Changes per hour
Volume of space
c 60 3,600
Usage The terms N (or ACH) stand for air changes per hour, as in,
The insurance company requires six ACH in rooms containing
flammable materials. Ideally, air change means replacing the
entire volume of air in the space. In actuality, replacement
depends on the location of supply and exhaust air.
The use of air changes per hour is an older and less useful
measure of ventilation. It still appears, however, in some codes
and standards.
Practical Applications
1 and 2. Calculate N for the following parameters: Room volume = Vol = 10 x 8 x 40 = 3,200
cubic feet [ = 90.5 cubic meters]; Q = 6,300 scfm [ = 2.97 scms].
Q xc 6,300 x 60
N = = = 120 ac/hr (rounded, SI similar)
Vol 3200
11
8-1 Emission Rate Dilution Ventilation
V M W evap
q=
MW t d
Terms and Names US Units SI units
q cubic feet per minute, cubic meters per second,
cfm, scfm, acfm cms, scms, acms
Evaporation or emission rate where s = standard, where s = standard,
from liquid; offgassing rate a = actual a = actual
VM 387 cubic feet per lb-mole 0.0241 cubic meters per
gram-mole
Molecular weight
t minute second
12
Practical Applications
1. What is q, the volume flow rate of vapor formed, if 0.5 gallons of toluene are evaporated
uniformly over an 8-hr shift? (Assume STP: d = 1.0; SG = 0.866, MW = 92.1)
2. What is q, the volume flow rate of vapor formed, if 500 grams of xylene are evaporated
uniformly over an 4-hr shift? (Assume d = 1.0 MW = 106.2 )
0.0241 500
q = = 7.88 x 10-6 scms
106.2 4x60x60 1.0
13
8-2 Dilution Air Volume Flowrate Dilution Ventilation
q
Q dil = -6
K mix
C x 10
Terms and Names US Units SI units
Qdil cubic feet per minute, cubic meters per second,
cfm, scfm, acfm cms, scms, acms
Dilution air volume flowrate s = standard, a = actual s = standard, a = actual
q cubic feet per minute, cubic meters per second,
cfm, scfm, acfm cms, scms, acms
Evaporation, emission rate s = standard a = actual s = standard a = actual
C ppm, by volume ppm, by volume
Concentration in air (at steady state conditions) (at steady state conditions)
Kmix unitless unitless
Mixing factor, (always 1 in Range: 1-4; see Page 8-5 Range: 1-4; see Page 8-5
this workbook)
More Info: IVW-4
Usage The volume of air required to dilute a steady state emission of gas or vapor can
be estimated using this equation. Other terms used for q include E and G
in various textbooks. C is the equilibrium concentration of the gas or vapor,
and K is a mixing factor to account for poor mixing in the space.
Practical Applications
1. What volume flowrate Qdil is required for dilution of a vapor to C = 10 ppm if q = 0.0315 scfm and Kmix = 2?
2. Five hundred grams of xylene are evaporated uniformly over an 4-hr shift in a factory, resulting in an
average emission rate of q = 7.88 x 10-6 acms at STP. What volume flowrate Qdil is required for dilution to 25
ppm, if K mix = 1.5? MW = 106.2
14
8-4 Purge or buildup of airborne concentrations Dilution Ventilation
Vr
q106
C2 V C -Q
dil
t
Q t=- r ln 2
t= ln dil
Q C Vr
Q dil q106
Q
C1 dil 1 C = C e
dil
2 1
Notes Equations use average concentrations and assume perfect mixing. See more
on mixing factors in Practical Applications, below.
If the term in brackets is negative, then purge or buildup will not occur
completely under the conditions specified.
This equation can be modified in several ways to make it easier to use. The
exponent e is sometimes used in place of V C
the natural log. t = - r ln 2
Q C
dil 1
15
Practical Applications
1. What is the estimated time required for the buildup of an average acetone concentration
to 750 ppm, given the following conditions? STP, d = 1; C1 = 0; C2 = 750 ppm.
US Units SI units
Vr 100,000 cubic feet 2,832 cubic meters
q 2.25 scfm 0.00106 scms
Qdil 2,000 scfm 0.9440 scms
In US units:
In SI units:
It there was poor air/contaminant mixing in the room (say Kmix =2), then some parts of the
room may reach 750 ppm in only half the time.
2. An automobile garage was contaminated with carbon monoxide. How long will it take to
purge the garage, given the these conditions: C1 = 10,000 ppm; C2 = 25 ppm; q = 0.
US Units SI units
Vr 11,500 cubic feet 325.7 cub met
Qdil 3,000 scfm 1.416 scms
If the air mixing factor in the garage is assumed to be Kmix = 1.5, then the safe time to enter
would be 23 x 1.5 = 34 minutes.
16
In SI units:
3. An automobile garage was contaminated with carbon monoxide. If dilution air is provided
for 30 minutes, what will the final CO concentration be? Assume STP, q = 0; C1 = 500 ppm.
(Assume a mixing factor in the space of Kmix = 2.0. How would that effect things?)
US Units SI units
Vr 10,000 cubic feet 283.2 cubic meters
Qdil 200 scfm 0.0944 scms
t 30 min 1800 seconds
If the space has poor mixing, then concentrations in some locations in the garage will be
higher, some lower. For example, if the garage is rated at Kmix = 2, then some parts of the
garage could have concentrations at 387 ppm, or even more.
17
9-1 Static Pressure Loss in Ducts Ductwork
SPloss = Kloss VP d
Loss factor
d unitless unitless
Usage Energy conservation dictates that the total pressure in a system should not
vary from point to point.
Most static pressure losses in duct systems are related to the square of the
velocity of the air stream. Loss = f(V2 )
Static pressure losses generally related to duct velocity pressure. (Fabric filters
are one exception.) Loss = f(VP)
SPLoss = K VP or
SPLoss = F VP
18
Note also: SP = TP - VP = TP - (Vaverage /4005)2 and
SP (loss) = Kloss VPaverage = Kloss (Vaverage /4005)2 (At STP)
Types of losses Duct friction losses. (See more information Section 9-2.)
Duct losses in elbows, contractions, expansions, orifices (See next page.)
Entry losses in branch entries, cleaner entries.
Hood entry losses due to turbulence and the vena contracta .
System effect losses at the fan.
Special fitting losses such as blast gates, valves, orifices, air cleaners, exhaust
caps.
Practical Applications
1. Estimate the static pressure drop across the air cleaner. The duct diameters entering and
exiting the cleaner are the same. (Velocities and velocity pressures are similar.)
One inch of static pressure was converted to heat (loss) in the air cleaner, shown on the figure ,
and:
hloss = 1 w.g.
SPLoss = K VP d where d = 1
3. What is the static pressure loss through a butterfly valve where the loss factor,
Kgate = 0.10 and the average velocity pressure in the duct, VP = 0.40 w.g.?
(Assume d = 0.85)
19
10-1 Determining Coefficient of Entry at Hoods Hoods
VP average
Ce =
SP h
Term and Name US Units SI units
Ce unitless unitless
Coefficient of Entry
VPaverage inches w.g. mm w.g. or pascal
Q (actual)
Ce = --------------------- also 1
Q (ideal) Ce =
1 + Khood
Ideal flow could be achieved if all the hood static pressure were converted to velocity
pressure, i.e., there was no hood entry loss and Khood = 0. The Coefficient of Entry is a
function of the shape of the hood. Ce does not change unless the hood shape (e.g., the
sheet metal) changes. If Ce is measured at the time a hood is built, it can be used later
with SP h to estimate flowrates. Use the absolute value of hood static pressure in this
equation.
Relation to He Ce is related to hood entry loss, He (or he), by the following formula:
1 - Ce 2
He= VP duct
Ce 2
Practical Applications
1. The hood static pressure is measured at SPh = -2.00 measured to be VP = 8.5 mm w.g. What is the
inch w.g. and the average duct velocity pressure is Coefficient of Entry, Ce?
measured at VP = 0.80 inch w.g. What is the
Coefficient of Entry, Ce? Ce = (VP/SPh ) 0.5 = 0.54 unitless
20
10-2 Volume Flow Rate from SPh and Ce Hoods
SP h
Q = C units Aduct Ce
d
Terms and Names US Units SI units
SPh inch w.g. mm w.g.
Usage The above equation can be used to estimate air flowrates at a hood
from a static pressure measurement. Remember to use consistent
units and the absolute (positive) value of the hood static pressure in
these equations.
SP h / d
In US units: Q = 4005 A
1+K
hood
SP h / d
In SI units: Q = 4. 043 A
1 + Khood
21
where SPh is the Hood Static Pressure and Khood is the hood loss
factor.
Practical Applications
= 3,650 scfm
= 0.78 scms
22
10-3 Entry losses at a compound (slotted) hood at STP Hoods
Loss factor
More Info: IVW6
Source Defined.
23
Note also that the term Kduct is often called the hood entry loss,
although it is the loss factor for the air moving from the plenum to the
duct. These equations assume STP. At non-STP conditions, use KVPd.
Practical Applications
and
Therefore
= (2.78)(0.25)+(1.25)(0.84)
= 1.75 w.g.
2. Determine the approximate hood static pressure, SPh, required for a slotted hood where
Q = 4,000 scfm, D = 14, Slot Velocity = 2,000 fpm, and Kduct = 0.5.
and
24
10-4 ACGIH Vent Manual Hood Equations Hoods
Slot length
More Info: IVW-6
Usage The ACGIH IV Manual suggests the above simple empirical approximations for
estimating.
These equations tend to err on the side of safety (as compared to the area
equations) and have been used for years with reasonable success.
See Hemeon and the IVW (References and Bibliography) for a discussion of the
use of these formulas. See also page 10-14 for another approach: the area or
Hemeon approach.
25
Practical Applications
1. [US] A side-draft hood with baffles exhausts a room-air temperature acid solution. We want to maintain a
capture velocity at the edge of the tank of 125 fpm. What volume flow rate would the ACGIH equations
suggest?
Q = 2.6(LV c X)
= 2900 scfm
2. [SI] A flanged duct hood, D = 20 cm, is to be used to control welding fumes and gases. The hood can be moved
within 20 cm of the welding point. We want to maintain a capture velocity at the welding point of 0.75 mps.
What Q would the ACGIH equation suggest? (Some sources suggest using half of the value when sitting on a flat
surface.)
Q = 0.75V c (10X 2 + A) / 2
26
10-6 Determining Q at a Capture Hood (using Area Method) Hoods
Q = VA
Terms and Names US Units SI units
Q cfm cms
Air flowrate
V fpm mps
Usage The two most important parameters at a hood are flowrate Q (sufficient to
control the contaminant) and static pressure, SPh, necessary to attain the desired
flow rate. This chapter provides methods for estimating both parameters.
The two major methods are the theoretical approach (Area method) and the
experimentally-determined approach (Empirical method, see ACGIH Equations,
page 10-8.)
Area method The area method uses the basic equation, Q = VA, where the designer
provides estimates of both V and A.
Air does not behave ideally, nor is it always possible to visualize an exact three
dimensional shape through which the air enters a hood, but it's always possible,
and advisable, to approximate the three dimensional shape, calculate the surface
area at any distance of interest and estimate the required velocity.
27
A
rea approach Equations: (All variations of the basic equation shown above.)
28
Practical Applications
A side-draft hood with baffles exhausts a room-air temperature acid solution. We want to maintain a capture
velocity at the edge of the tank of 75 fpm. What volume flow rate would you suggest? Assume STP.
With baffles installed, the air enters the hood area through a shape
approximating a quarter-cylinder.
= 1,060 scfm
Round this to 1,100 scfm to account for two significant figures (at most).
2. A large-flanged duct hood, where Dduct = 6 inches, is to be used to control welding fumes and gases. The hood
can be moved within 8 inches of the welding point. We want to maintain a capture velocity at the welding
point of about 100 fpm. What Q would you suggest? (STP)
Q = VA Asphere = 4X 2 A1/4sphere = X 2
8 inches
= Vc X 2
Q = (100)(3.142)(8/12)2
= 140 scfm
29
11-1 Pressure Losses (Demands) at a Fan Fans
Usage These equations describe the necessary pressures at a fan to select a fan from fan curves
and tables.
Practical Applications
1. The inlet and outlet conditions are shown below. What is FTP? FSP?
US Units SI Units
SP in -5.00 w.g. -127 mm w.g.
SP out +0.40 w.g. +10 mm w.g.
VP in = VPout +1.00 w.g. +25 mm w.g.
[US units] Fan TP = TPout - TPin = 1.40 - (-4.00) = 5.40 w.g. (Note: TP = SP + VP)
[US units] Fan SP = SPout - SPin - VPin = 0.40 - (-5.0) - 1.0 = 4.4 w.g.
30
11-2 Power Requirements at a Fan Fans
FTPQd
ahp =
c
FTPQd ahp
bhp = =
c ME ME
FTPQdKdl
shp = = bhp Kdl
c ME
Constant
ME unitless unitless
Usage Once a fan has been chosen to provide air flowrate, a motor must
be chosen to drive it. But what size?
31
brake horsepower (bhp), shaft horsepower (shp or mp), and rated
horsepower (rhp). (Kilowatts is used in the metric system instead of
horsepower.)
ahp Air horsepower [or, air kilowatts] refers to the minimum amount of
power to move a volume of air against the fan total pressure. It
represents the power to get the air through the duct system.
bhp Brake horsepower [or, brake kilowatts] refers to the actual power
required to operate the fan so that it fulfills its job of moving the
specified cfm against the specified FTP. It takes into account fan
inefficiencies, i.e., losses in the fan. The brake horsepower is air
horsepower divided by a mechanical efficiency factor, ME.
shp Shaft horsepower [or, shaft Kilowatts] is bhp plus any power
required for drive losses, bearing losses, and pulley losses between
the fan and the shaft of the motor. Normally, shp can be estimated
where Kdl is approximately:
Check with the supplier for the actual drive loss factor for the drive
system to be used.
32
to 5.5 horsepower without overheating.) For most industrial
ventilation motors, SF = 1.0.
Practical Applications
1. [US/SI] 1. What is the required power for the ventilation system, and what rated power
motor would you choose?
US units SI units
Fan TP = 5.0 inch w.g. FTP = 127 mm w.g.
Q = 12,000 scfm Q = 5.664 scms
ME = fan efficiency = 0.60 same
Kdl = 1.10 same
STP (d = 1) same
c = 6356 c = 102.2
In the US units:
rhp > 1.33 shp > 17.3 1.33 > 23. Therefore choose a 25-hp motor.
2. [US/SI] Estimate the ahp, bhp, shp, and the rated power motor you would choose for the
following system.
US units SI units
Fan TP = 10.0 inch w.g. FTP = 254 mm w.g.
Q = 5,000 scfm Q = 2.36 scms
ME = fan efficiency = 0.65 same
Kdl = 1.15 same
STP (d = 1) same
c = 6356 c = 102.2
In the US units:
rhp > 1.33 shp > 13.9 1.33 > 18.5. Therefore choose a 20-hp motor.
33
11-3 Fan Laws Fans
Q2 /Q 1 = (n2 / n1 )1
D2 2 n2 2 2
SP2 = SP 1
D 1 n1 1
D2 5 n2 3 2
PWR2 = PWR 1
D1 n1 1
SP 2
Q2 = Q 1
SP 1
Terms and Names US Units SI units
Q cubic feet per minute, cubic meters per second,
cfm, scfm, acfm cms, scfm, acfm
Air Volume Flowrate where s = standard, where s = standard,
a = actual a = actual
SP inch w.g. mm w.g.
Pascal
SP represents all pressures
n rpm rpm
air density
D inch centimeter
34
Origin Natural laws
Usage Some of the most useful of the ventilation formulas are those known as the fan
laws. They may seem difficult, but the way we use them, they're quite simple.
Using the fan laws, we can estimate changes in a ventilation system when one
operating parameter is changed. For example, suppose the rpm of a fan is
changed. What is the new fan static pressure? The new hood static pressure? The
new power required? The new flow rate, Q? The fan laws can help predict these
outcomes before a change in fan speed.
The numbers 1 and 2 in the equations refer to conditions before and after a
change. The equations may be modified to solve for any parameter, e.g, the last
equation (in the list above) shows the relationship between Q and SP.
Fan laws relate the performance variables of any homologous series of fans.
Homologous means that the fans have sizes is which all dimensional variables
(e.g., diameter to width) are proportional. EH&S professionals rarely get
involved with size variables; rather, rpm change is usually a more important
consideration.
Practical Applications
1. [US] What is the new flow rate, hood static pressure, and brake horsepower expected when
rpm is increased to n = 1,125 rpm?
35