Design of Slideways For Wear Resistance
Design of Slideways For Wear Resistance
Design of Slideways For Wear Resistance
Engineering
Seminar on
Design of Slideways for Wear Resistance
BITS Pilani Guided By
Pilani Campus
Dr. Girish Kant
1
Team Members…..
Anubhav Agrawal(2018H1060223P)
Pushkar A. Pandit(2018H1060216P)
Sunil Menaria(2018H1060211P)
Guideways
Hydrodynamic Slideways
Permanent layer of Lubrication
exists in between sliding surfaces
due to hydrodynamic forces
Hydrostatic Slideways
Analysis of Slider
Flat
V
Shapes of
Slideways
Dovetail
Basically to reduce
friction such grooves
are provided for
Cylindrical lubrication
5
Moreover, the initial clearance alters in the course of slideway operation due to its
wear for which the periodic clearance adjustment is expected.
Adjustment of Clearance
𝐹1
𝑝𝐹1 =
𝑣𝐿 Where,
L = length of carriage
𝐹2 u,v,w = width of slideway faces on
𝑝𝐹2 =
𝑤𝐿 which respective forces act
𝐹3
𝑝𝐹3 =
𝑢𝐿
…(1)
…(2)
…(3)
Solving equations (1), (2) and (3), we get the values of 𝑥𝐴 , 𝑥𝐵 and 𝑥𝐶 .
As a result,
𝐿𝑝 −𝑝
𝑋𝐴 =6 𝑝𝑚𝑎𝑥 +𝑝𝑚𝑖𝑛 …(4)
𝑚𝑎𝑥 𝑚𝑖𝑛
1
Case II:-𝑥𝐴 Τ𝐿 > 6
Case III:- 𝑥𝐴 Τ𝐿 = 0
1
Case IV:- 𝑥𝐴 Τ𝐿 = 6
A lathe has two flat , cast iron slideways of equal width and
height half the width . While turning a 100mm diameter
workpiece, the tangential, radial and axial components of the
cutting force were found to be Pz=300 kgf , Py = 130 kgf and
Px = 120 kgf , respectively. The lathe carriage weighs 300 kgf
and 30 cm long . Calculate the slideway width (i.e. u).
u = v = 2w
Since , u=v
So,
F1xA = F2xC [From the assumption that moments are proportional to the width ]
xA = 0.36xC
(120×18.5)+(300×20)-(362.5×xA)-(237.5×xC)+(412×5)=0
10280 – 130.5xC – 237.5xC = 0
xC ≈ 28 cm
xA ≈ 10 cm
𝑥𝐴 10
= = 0.33
𝐿 30
4 1
Pmax = × pav × 2×𝑥𝐴
3 1− 𝐿
4 362.5
25 = × ×3
3 𝑢×30
𝑢 ≈ 2 𝑐𝑚