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Sample List Detail Welding Map

1. The document is a welding map detailing the joints of a vertical steam drum, listing the part/weld identification, base metal materials and thicknesses, welding process, filler metal, and preheat requirements for each joint. 2. Key joints include those between the head and shell, and between multiple shell sections, with American Society of Mechanical Engineers (ASME) SA 516 Grade 70 steel used as the base metal. 3. All welding will be performed according to the approved welding procedure specification, with automatic submerged arc welding used and filler metal meeting AWS specification F7A0-EM12k required.

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Muhammad Fitransyah Syamsuar Putra
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8K views3 pages

Sample List Detail Welding Map

1. The document is a welding map detailing the joints of a vertical steam drum, listing the part/weld identification, base metal materials and thicknesses, welding process, filler metal, and preheat requirements for each joint. 2. Key joints include those between the head and shell, and between multiple shell sections, with American Society of Mechanical Engineers (ASME) SA 516 Grade 70 steel used as the base metal. 3. All welding will be performed according to the approved welding procedure specification, with automatic submerged arc welding used and filler metal meeting AWS specification F7A0-EM12k required.

Uploaded by

Muhammad Fitransyah Syamsuar Putra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Report No : 002/I/QC-DWP/MDK/2015

Revision :0
DETAIL WELDING MAP Date : January 19, 2015
PT Zug Industry Indonesia Page : 1 of
Job No. : P 14.030 Drawing :
Project : PG. Madukismo
Customer : PT. Madubaru
Drawing No. : P.14.030-SD-1600V-0 Rev : 0
WD 05 LF (5-6)-A
LF (5-6)-B
Element : Vertical Steam Drum WD 07 SP -1A
WD 01 CS 5 WD 01 CS 4 WD 01 CS 3 SP -1B WD 05 LF (1-4)-A
Note : -+ WD 01 CS 2
LF (1-4)-B
WD 02 LS 3 WD 02 LS 2
1. This Report Shown The Information About List Joint in Weld Map.
2. Weld Metal & Base MetalThickness Shown Actual Size For Weld Not The Range of
WD 03 N2-A
N2-B
Qualification WPS.
3. All Parameters According The Approved WPS.

WD 02 LS 1 WD 01 CS 1
WD 06 MH 1 (1-2) WD 02 LS 1
WD 04 N3-A
N3-B WD 04 N1-A
N1-B
N1-C

Base Metal, Weld Metal


Part/Weld Base Metal Joint Welding Welding Filler Metal Preheat, C
No. Unit Material Specification WPS No. Thk, mm Thickness, mm PWHT Remark
Indentification Process Detail
P-No P-No 1 2 Groove Fillet SFA AWS F-No. Min Max
Head & Shell
A/SA 516 Gr. 70 to A/SA F7A0-
1 CS1 - 1 1 016/WPS/A/SAW R.0 A/SAW 26 25 25 - 1 5.17 6 95 300 Yes Head 1 to Shell 1
516 Gr. 70 EM12k
A/SA 516 Gr. 70 to A/SA F7A0-
2 CS2 - 1 1 016/WPS/A/SAW R.0 A/SAW 25 25 25 - 1 5.17 6 95 300 Yes Shell 1 to Shell 2
516 Gr. 70 EM12k
A/SA 516 Gr. 70 to A/SA F7A0-
3 CS3 - 1 1 016/WPS/A/SAW R.0 A/SAW 25 25 25 - 1 5.17 6 95 300 Yes Shell 2 to Shell 3
516 Gr. 70 EM12k
A/SA 516 Gr. 70 to A/SA F7A0-
4 CS4 - 1 1 016/WPS/A/SAW R.0 A/SAW 25 25 25 - 1 5.17 6 95 300 Yes Shell 3 to Shell 4
516 Gr. 70 EM12k
A/SA 516 Gr. 70 to A/SA F7A0-
5 CS5 - 1 1 016/WPS/A/SAW R.0 A/SAW 25 26 25 - 1 5.17 6 95 300 Yes Shell 4 to Head 2
516 Gr. 70 EM12k
A/SA 516 Gr. 70 to A/SA F7A0-
6 LS1 - 1 1 016/WPS/A/SAW R.0 A/SAW 25 25 25 - 2 5.17 6 95 300 Yes Shell 1
516 Gr. 70 EM12k
A/SA 516 Gr. 70 to A/SA F7A0-
7 LS2 - 1 1 016/WPS/A/SAW R.0 A/SAW 25 25 25 - 2 5.17 6 95 300 Yes Shell 2
516 Gr. 70 EM12k
A/SA 516 Gr. 70 to A/SA F7A0-
8 LS3 - 1 1 016/WPS/A/SAW R.0 A/SAW 25 25 25 - 2 5.17 6 95 300 Yes Shell 3
516 Gr. 70 EM12k
A/SA 516 Gr. 70 to A/SA F7A0-
9 LS4 - 1 1 016/WPS/A/SAW R.0 A/SAW 25 25 25 - 2 5.17 6 95 300 Yes Shell 4
516 Gr. 70 EM12k
Report No : 002/I/QC-DWP/MDK/2015
Revision :0
DETAIL WELDING MAP Date : January 19, 2015
PT Zug Industry Indonesia Page : 1 of
Nozzle N1
A/SA 106 Gr. B to A/SA
10 N1-A - 1 1 014/WPS/GTAW R.0 GTAW 8.56 - - 7 4 5.18 ER 70S-6 6 95 300 Yes External Part
105
A/SA 106 Gr. B to A/SA 013/WPS/GTAW & GTAW & ER 70S-6 &
11 N1-B - 1 1 8.56 25 25 7 4 5.18 & 5.1 6&4 95 300 Yes Pipe to Shell
516 Gr. 70 SMAW R.0 SMAW E 7018
A/SA 106 Gr. B to A/SA
12 N1-C - 1 1 014/WPS/GTAW R.0 GTAW 8.56 - - 7 4 5.18 ER 70S-6 6 95 300 Yes Internal Part
105
Nozzle N2
A/SA 106 Gr. B to A/SA
13 N2-A - 1 1 014/WPS/GTAW R.0 GTAW 5.08 - - 7 4 5.18 ER 70S-6 6 95 300 Yes External Part
105
A/SA 106 Gr. B to A/SA 013/WPS/GTAW & GTAW & ER 70S-6 &
14 N2-B - 1 1 5.08 25 25 7 4 5.18 & 5.1 6&4 95 300 Yes Pipe to Head 1
516 Gr. 70 SMAW R.0 SMAW E 7018
Nozzle N3
A/SA 106 Gr. B to A/SA
15 N3-A - 1 1 014/WPS/GTAW R.0 GTAW 5.08 - - 5 3 5.18 ER 70S-6 6 95 300 Yes Up Side
105
A/SA 106 Gr. B to A/SA 013/WPS/GTAW & GTAW & ER 70S-6 &
16 N3-B - 1 1 5.08 25 25 5 3 5.18 & 5.1 6&4 95 300 Yes Pipe to Head 2
516 Gr. 70 SMAW R.0 SMAW E 7018
Lifting Lug

17 LF 1 - A - A/SA 36 to A/SA 36 1 1 015/WPS/ SMAW R.0 SMAW 25 25 25 10/20 5 5.1 E 7018 4 95 300 Yes Lifting Lug to Pad

A/SA 36 to A/SA 516 Gr.


18 LF 1 - B - 1 1 015/WPS/ SMAW R.0 SMAW 25 25 - 20 5 5.1 E 7018 4 95 300 Yes Pad to Shell
70

19 LF 2 - A - A/SA 36 to A/SA 36 1 1 015/WPS/ SMAW R.0 SMAW 25 25 25 10/20 5 5.1 E 7018 4 95 300 Yes Lifting Lug to Pad

A/SA 36 to A/SA 516 Gr.


20 LF 2 - B - 1 1 015/WPS/ SMAW R.0 SMAW 25 25 - 20 5 5.1 E 7018 4 95 300 Yes Pad to Shell
70

21 LF 3 - A - A/SA 36 to A/SA 36 1 1 015/WPS/ SMAW R.0 SMAW 25 25 25 10/20 5 5.1 E 7018 4 95 300 Yes Lifting Lug to Pad

A/SA 36 to A/SA 516 Gr.


22 LF 3 - B - 1 1 015/WPS/ SMAW R.0 SMAW 25 25 - 20 5 5.1 E 7018 4 95 300 Yes Pad to Shell
70

23 LF 4 - A - A/SA 36 to A/SA 36 1 1 015/WPS/ SMAW R.0 SMAW 25 25 25 10/20 5 5.1 E 7018 4 95 300 Yes Lifting Lug to Pad

A/SA 36 to A/SA 516 Gr.


24 LF 4 - B - 1 1 015/WPS/ SMAW R.0 SMAW 25 25 - 20 5 5.1 E 7018 4 95 300 Yes Pad to Shell
70

25 LF 5- A - A/SA 36 to A/SA 36 1 1 015/WPS/ SMAW R.0 SMAW 25 25 25 10/20 7 5.1 E 7018 4 95 300 Yes Lifting Lug to Pad

A/SA 36 to A/SA 516 Gr.


26 LF 5 - B - 1 1 015/WPS/ SMAW R.0 SMAW 25 26 - 20 7 5.1 E 7018 4 95 300 Yes Pad to Head
70

27 LF 6 - A - A/SA 36 to A/SA 36 1 1 015/WPS/ SMAW R.0 SMAW 25 25 25 10/20 7 5.1 E 7018 4 95 300 Yes Lifting Lug to Pad
Report No : 002/I/QC-DWP/MDK/2015
Revision :0
DETAIL WELDING MAP Date : January 19, 2015
PT Zug Industry Indonesia Page : 1 of
Manhole
A/SA 516 Gr. 70 to A/SA 013/WPS/GTAW & GTAW & ER 70S-6 &
29 MH - 1-1 - 1 1 25 26 26 20 6 5.18 & 5.1 6&4 95 300 Yes Manhole to Head 2
516 Gr.70 SMAW R.0 SMAW E 7018
A/SA 516 Gr. 70 to A/SA 013/WPS/GTAW & GTAW & ER 70S-6 &
30 MH - 1-2 - 1 1 25 26 26 20 6 5.18 & 5.1 6&4 95 300 Yes Manhole to Head 2
516 Gr.70 SMAW R.0 SMAW E 7018
Support

27 SP - 1A - A/SA 36 to A/SA 36 1 1 015/WPS/ SMAW R.0 SMAW 25 25 - 15 7 5.1 E 7018 4 95 300 Yes Plate to Plate

A/SA 36 to A/SA 516 Gr. 013/WPS/ GTAW & GTAW & ER 70S-6 &
28 SP - 1B - 1 1 25 26 25 15 7 5.18 & 5.1 4 95 300 Yes Plate to Head 1
70 SMAW R.0 SMAW E 7018

Welding Detail :

Welding Detail 1 Welding Detail 2 Welding Detail 3 Welding Detail 4 Welding Detail 5

20

10

20

Welding Detail 6 Welding Detail 7 Welding Detail 8 Welding Detail 9 Welding Detail 10

15

- - -
15
1-2

15
15

26
20
45

4 5

20

Prepared by : Review by : Approved by : Review by : Note :

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