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Mechanical Report Square Section

This document describes a finite element analysis project containing a model with 3 parts made of different materials connected together. The model contains geometry, coordinate systems, connections between parts defined by contact regions, and a mesh. The project will analyze the model using static structural analysis to calculate results like stress and safety factor.

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0% found this document useful (0 votes)
59 views22 pages

Mechanical Report Square Section

This document describes a finite element analysis project containing a model with 3 parts made of different materials connected together. The model contains geometry, coordinate systems, connections between parts defined by contact regions, and a mesh. The project will analyze the model using static structural analysis to calculate results like stress and safety factor.

Uploaded by

r____k
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 22

Project

First Saved Tuesday, June 20, 2017


Last Saved Tuesday, June 20, 2017
Product Version 14.0 Release
Save Project Before Solution No
Save Project After Solution No
Contents
Units

Model (A4)
o Geometry
Parts
o Coordinate Systems
o Connections
Contacts
Contact Regions
o Mesh
o Static Structural (A5)
Analysis Settings
Loads
Solution (A6)
Solution Information
Results
Stress Tool
Safety Factor

Material Data
o Stainless Steel
o Structural Steel
o Concrete

Units
TABLE 1
Unit System Metric (m, kg, N, s, V, A) Degrees rad/s Celsius
Angle Degrees
Rotational Velocity rad/s
Temperature Celsius

Model (A4)
Geometry
TABLE 2
Model (A4) > Geometry
Object Name Geometry
State Fully Defined
Definition
C:\Users\PC\AppData\Local\Temp\WB_PC-
Source
PC_2428_2\unsaved_project_files\dp0\SYS\DM\SYS.agdb
Type DesignModeler
Length Unit Millimeters
Element Control Program Controlled
Display Style Body Color
Bounding Box
Length X 0.262 m
Length Y 0.262 m
Length Z 3. m
Properties
Volume 0.13843 m
Mass 481.19 kg
Scale Factor Value 1.
Statistics
Bodies 3
Active Bodies 3
Nodes 1194
Elements 230
Mesh Metric None
Basic Geometry Options
Parameters Yes
Parameter Key DS
Attributes No
Named Selections No
Material Properties No
Advanced Geometry Options
Use Associativity Yes
Coordinate Systems No
Reader Mode Saves
No
Updated File
Use Instances Yes
Smart CAD Update No
Attach File Via Temp
Yes
File
Temporary Directory C:\Users\PC\AppData\Local\Temp
Analysis Type 3-D
Decompose Disjoint
Yes
Faces
Enclosure and
Yes
Symmetry Processing

TABLE 3
Model (A4) > Geometry > Parts
Object Name Part 1 Part 2 Part 3
State Meshed
Graphics Properties
Visible Yes
Transparency 1
Definition
Suppressed No
Stiffness Behavior Flexible
Coordinate System Default Coordinate System
Reference Temperature By Environment
Material
Assignment Stainless Steel Structural Steel Concrete
Nonlinear Effects Yes
Thermal Strain Effects Yes
Bounding Box
Length X 0.262 m 0.162 m 0.25 m
Length Y 0.262 m 0.162 m 0.25 m
Length Z 3. m
Properties
Volume 1.8432e-002 m 1.1232e-002 m 0.10877 m
Mass 142.85 kg 88.171 kg 250.17 kg
Centroid X 0.76401 m
Centroid Y 0.77959 m
Centroid Z 1.5 m
Moment of Inertia Ip1 108.7 kgm 66.487 kgm 189.47 kgm
Moment of Inertia Ip2 108.7 kgm 66.487 kgm 189.47 kgm
Moment of Inertia Ip3 3.1223 kgm 0.7163 kgm 3.7001 kgm
Statistics
Nodes 426 448 320
Elements 100 90 40
Mesh Metric None

FIGURE 1
Model (A4) > Geometry > Figure
Coordinate Systems
TABLE 4
Model (A4) > Coordinate Systems > Coordinate System
Object Name Global Coordinate System
State Fully Defined
Definition
Type Cartesian
Coordinate System ID 0.
Origin
Origin X 0. m
Origin Y 0. m
Origin Z 0. m
Directional Vectors
X Axis Data [ 1. 0. 0. ]
Y Axis Data [ 0. 1. 0. ]
Z Axis Data [ 0. 0. 1. ]

Connections
TABLE 5
Model (A4) > Connections
Object Name Connections
State Fully Defined
Auto Detection
Generate Automatic Connection On Refresh Yes
Transparency
Enabled Yes

TABLE 6
Model (A4) > Connections > Contacts
Object Name Contacts
State Fully Defined
Definition
Connection Type Contact
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Auto Detection
Tolerance Type Slider
Tolerance Slider 0.
Tolerance Value 7.557e-003 m
Use Range No
Face/Face Yes
Face/Edge No
Edge/Edge No
Priority Include All
Group By Bodies
Search Across Bodies

TABLE 7
Model (A4) > Connections > Contacts > Contact Regions
Object Name Contact Region Contact Region 2
State Fully Defined
Scope
Scoping Method Geometry Selection
Contact 4 Faces
Target 4 Faces
Contact Bodies Part 1 Part 2
Target Bodies Part 3
Definition
Type Bonded
Scope Mode Automatic
Behavior Program Controlled
Suppressed No
Advanced
Formulation Program Controlled
Detection Method Program Controlled
Normal Stiffness Program Controlled
Update Stiffness Program Controlled
Pinball Region Program Controlled

FIGURE 2
Model (A4) > Connections > Contacts > Contact Region > Figure

FIGURE 3
Model (A4) > Connections > Contacts > Contact Region 2 > Figure
Mesh
TABLE 8
Model (A4) > Mesh
Object Name Mesh
State Solved
Defaults
Physics Preference Mechanical
Relevance 0
Sizing
Use Advanced Size Function Off
Relevance Center Coarse
Element Size 0.60 m
Initial Size Seed Active Assembly
Smoothing Medium
Transition Fast
Span Angle Center Coarse
Minimum Edge Length 0.150 m
Inflation
Use Automatic Inflation None
Inflation Option Smooth Transition
Transition Ratio 0.272
Maximum Layers 5
Growth Rate 1.2
Inflation Algorithm Pre
View Advanced Options No
Patch Conforming Options
Triangle Surface Mesher Program Controlled
Advanced
Shape Checking Standard Mechanical
Element Midside Nodes Program Controlled
Straight Sided Elements No
Number of Retries Default (4)
Extra Retries For Assembly Yes
Rigid Body Behavior Dimensionally Reduced
Mesh Morphing Disabled
Defeaturing
Pinch Tolerance Please Define
Generate Pinch on Refresh No
Automatic Mesh Based Defeaturing On
Defeaturing Tolerance Default
Statistics
Nodes 1194
Elements 230
Mesh Metric None

FIGURE 4
Model (A4) > Mesh > Figure
Static Structural (A5)
TABLE 9
Model (A4) > Analysis
Object Name Static Structural (A5)
State Solved
Definition
Physics Type Structural
Analysis Type Static Structural
Solver Target Mechanical APDL
Options
Environment Temperature 22. C
Generate Input Only No

TABLE 10
Model (A4) > Static Structural (A5) > Analysis Settings
Object Name Analysis Settings
State Fully Defined
Step Controls
Number Of Steps 1.
Current Step Number 1.
Step End Time 1. s
Auto Time Stepping Program Controlled
Solver Controls
Solver Type Program Controlled
Weak Springs Program Controlled
Large Deflection Off
Inertia Relief Off
Restart Controls
Generate Restart Points Program Controlled
Retain Files After Full
No
Solve
Nonlinear Controls
Force Convergence Program Controlled
Moment Convergence Program Controlled
Displacement
Program Controlled
Convergence
Rotation Convergence Program Controlled
Line Search Program Controlled
Stabilization Off
Output Controls
Stress Yes
Strain Yes
Nodal Forces No
Contact Miscellaneous No
General Miscellaneous No
Calculate Results At All Time Points
Max Number of Result
Program Controlled
Sets
Analysis Data Management
F:\D.RAJKUMAR\Ansys_Kalirajan\New
Solver Files Directory
Analysis\Tortional\Squ\Squ_Tor_files\dp0\SYS\MECH\
Future Analysis None
Scratch Solver Files
Directory
Save MAPDL db No
Delete Unneeded Files Yes
Nonlinear Solution No
Solver Units Active System
Solver Unit System mks

FIGURE 5
Model (A4) > Static Structural (A5) > Figure
TABLE 11
Model (A4) > Static Structural (A5) > Loads
Object Name Fixed Support Moment
State Fully Defined
Scope
Scoping Method Geometry Selection
Geometry 3 Faces 1 Face
Definition
Type Fixed Support Moment
Suppressed No
Define By Vector
Magnitude 500. Nm (ramped)
Direction Defined
Behavior Deformable
Advanced
Pinball Region All

FIGURE 6
Model (A4) > Static Structural (A5) > Moment
Solution (A6)
TABLE 12
Model (A4) > Static Structural (A5) > Solution
Object Name Solution (A6)
State Solved
Adaptive Mesh Refinement
Max Refinement Loops 1.
Refinement Depth 2.
Information
Status Done

TABLE 13
Model (A4) > Static Structural (A5) > Solution (A6) > Solution Information
Object Name Solution Information
State Solved
Solution Information
Solution Output Solver Output
Newton-Raphson Residuals 0
Update Interval 2.5 s
Display Points All
FE Connection Visibility
Activate Visibility Yes
Display All FE Connectors
Draw Connections Attached To All Nodes
Line Color Connection Type
Visible on Results No
Line Thickness Single
Display Type Lines

TABLE 14
Model (A4) > Static Structural (A5) > Solution (A6) > Results
Object Name Total Deformation Equivalent Elastic Strain Equivalent Stress
State Solved
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Definition
Type Total Deformation Equivalent Elastic Strain Equivalent (von-Mises) Stress
By Time
Display Time Last
Calculate Time History Yes
Identifier
Suppressed No
Results
Minimum 0. m 1.3265e-006 m/m 46514 Pa
Maximum 1.7284e-005 m 4.8987e-006 m/m 8.4318e+005 Pa
Minimum Occurs On Part 1 Part 2 Part 3
Maximum Occurs On Part 1 Part 3 Part 1
Information
Time 1. s
Load Step 1
Substep 1
Iteration Number 1
Integration Point Results
Display Option Averaged

FIGURE 7
Model (A4) > Static Structural (A5) > Solution (A6) > Total Deformation > Figure
FIGURE 8
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Elastic Strain > Figure
FIGURE 9
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Stress > Figure
TABLE 15
Model (A4) > Static Structural (A5) > Solution (A6) > Stress Safety Tools
Object Name Stress Tool
State Solved
Definition
Theory Max Equivalent Stress
Stress Limit Type Tensile Yield Per Material

TABLE 16
Model (A4) > Static Structural (A5) > Solution (A6) > Stress Tool > Results
Object Name Safety Factor
State Solved
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Definition
Type Safety Factor
By Time
Display Time Last
Calculate Time History Yes
Identifier
Suppressed No
Integration Point Results
Display Option Averaged
Results
Minimum 0.
Minimum Occurs On Part 3
Information
Time 1. s
Load Step 1
Substep 1
Iteration Number 1

FIGURE 10
Model (A4) > Static Structural (A5) > Solution (A6) > Stress Tool > Safety Factor > Figure

Material Data
Stainless Steel
TABLE 17
Stainless Steel > Constants
Density 7750 kg m^-3
Coefficient of Thermal Expansion 1.7e-005 C^-1
Specific Heat 480 J kg^-1 C^-1
Thermal Conductivity 15.1 W m^-1 C^-1
Resistivity 7.7e-007 ohm m

TABLE 18
Stainless Steel > Compressive Ultimate Strength
Compressive Ultimate Strength Pa
0

TABLE 19
Stainless Steel > Compressive Yield Strength
Compressive Yield Strength Pa
2.07e+008

TABLE 20
Stainless Steel > Tensile Yield Strength
Tensile Yield Strength Pa
2.07e+008

TABLE 21
Stainless Steel > Tensile Ultimate Strength
Tensile Ultimate Strength Pa
5.86e+008

TABLE 22
Stainless Steel > Isotropic Secant Coefficient of Thermal Expansion
Reference Temperature C
22

TABLE 23
Stainless Steel > Isotropic Elasticity
Temperature C Young's Modulus Pa Poisson's Ratio Bulk Modulus Pa Shear Modulus Pa
1.93e+011 0.31 1.693e+011 7.3664e+010

TABLE 24
Stainless Steel > Isotropic Relative Permeability
Relative Permeability
1

Structural Steel
TABLE 25
Structural Steel > Constants
Density 7850 kg m^-3
Coefficient of Thermal Expansion 1.2e-005 C^-1
Specific Heat 434 J kg^-1 C^-1
Thermal Conductivity 60.5 W m^-1 C^-1
Resistivity 1.7e-007 ohm m

TABLE 26
Structural Steel > Compressive Ultimate Strength
Compressive Ultimate Strength Pa
0

TABLE 27
Structural Steel > Compressive Yield Strength
Compressive Yield Strength Pa
2.5e+008

TABLE 28
Structural Steel > Tensile Yield Strength
Tensile Yield Strength Pa
2.5e+008

TABLE 29
Structural Steel > Tensile Ultimate Strength
Tensile Ultimate Strength Pa
4.6e+008

TABLE 30
Structural Steel > Isotropic Secant Coefficient of Thermal Expansion
Reference Temperature C
22

TABLE 31
Structural Steel > Alternating Stress Mean Stress
Alternating Stress Pa Cycles Mean Stress Pa
3.999e+009 10 0
2.827e+009 20 0
1.896e+009 50 0
1.413e+009 100 0
1.069e+009 200 0
4.41e+008 2000 0
2.62e+008 10000 0
2.14e+008 20000 0
1.38e+008 1.e+005 0
1.14e+008 2.e+005 0
8.62e+007 1.e+006 0

TABLE 32
Structural Steel > Strain-Life Parameters
Strength Strength Ductility Ductility Cyclic Strength Cyclic Strain
Coefficient Pa Exponent Coefficient Exponent Coefficient Pa Hardening Exponent
9.2e+008 -0.106 0.213 -0.47 1.e+009 0.2

TABLE 33
Structural Steel > Isotropic Elasticity
Temperature C Young's Modulus Pa Poisson's Ratio Bulk Modulus Pa Shear Modulus Pa
2.e+011 0.3 1.6667e+011 7.6923e+010

TABLE 34
Structural Steel > Isotropic Relative Permeability
Relative Permeability
10000

Concrete
TABLE 35
Concrete > Constants
Density 2300 kg m^-3
Coefficient of Thermal Expansion 1.4e-005 C^-1
Specific Heat 780 J kg^-1 C^-1
Thermal Conductivity 0.72 W m^-1 C^-1

TABLE 36
Concrete > Compressive Ultimate Strength
Compressive Ultimate Strength Pa
4.1e+007

TABLE 37
Concrete > Compressive Yield Strength
Compressive Yield Strength Pa
0

TABLE 38
Concrete > Tensile Yield Strength
Tensile Yield Strength Pa
0

TABLE 39
Concrete > Tensile Ultimate Strength
Tensile Ultimate Strength Pa
5.e+006

TABLE 40
Concrete > Isotropic Secant Coefficient of Thermal Expansion
Reference Temperature C
22

TABLE 41
Concrete > Isotropic Elasticity
Temperature C Young's Modulus Pa Poisson's Ratio Bulk Modulus Pa Shear Modulus Pa
3.e+010 0.18 1.5625e+010 1.2712e+010

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