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Spanner Report

The document describes a model of a spanner with the following details: 1) The model contains a part called "Spanner-FreeParts" made of structural steel. 2) A mesh has been generated for the model using default settings with 21362 nodes and 11595 elements. 3) The model will undergo a transient thermal analysis with initial conditions and applied loads.

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Biswajit Dash
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0% found this document useful (0 votes)
146 views24 pages

Spanner Report

The document describes a model of a spanner with the following details: 1) The model contains a part called "Spanner-FreeParts" made of structural steel. 2) A mesh has been generated for the model using default settings with 21362 nodes and 11595 elements. 3) The model will undergo a transient thermal analysis with initial conditions and applied loads.

Uploaded by

Biswajit Dash
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 24

Project*

First Saved Saturday, September 11, 2021


Last Saved Saturday, September 11, 2021
Product Version 2021 R1
Save Project Before Solution No
Save Project After Solution No
Contents
 Units

 Model (A4)
o Geometry
 Spanner-FreeParts
o Materials
o Coordinate Systems
o Mesh
 Face Sizing
o Transient (A5)
 Initial Conditions
 Modal (None)
 Analysis Settings
 Loads
 Solution (A6)
 Solution Information
 Results

 Material Data
o Structural Steel

Units
TABLE 1
Unit System Metric (mm, dat, N, s, mV, mA) Degrees rad/s Celsius
Angle Degrees
Rotational Velocity rad/s
Temperature Celsius

Model (A4)
Geometry
TABLE 2
Model (A4) > Geometry
Object Name Geometry
State Fully Defined
Definition
Source C:\Users\Biswajit Dash\Desktop\ansys project\Spanner.IGS
Type Iges
Length Unit Millimeters
Element Control Program Controlled
Display Style Body Color
Bounding Box
Length X 139.87 mm
Length Y 5.0071 mm
Length Z 32.042 mm
Properties
Volume 7341.7 mm³
Mass 5.7632e-006 dat
Scale Factor Value 1.
Statistics
Bodies 1
Active Bodies 1
Nodes 21362
Elements 11595
Mesh Metric None
Update Options
Assign Default Material No
Basic Geometry Options
Solid Bodies Yes
Surface Bodies Yes
Line Bodies No
Parameters Independent
Parameter Key ANS;DS
Attributes No
Named Selections No
Material Properties No
Advanced Geometry Options
Use Associativity Yes
Coordinate Systems No
Reader Mode Saves Updated File No
Use Instances Yes
Smart CAD Update Yes
Compare Parts On Update No
Analysis Type 3-D
Mixed Import Resolution None
Import Facet Quality Source
Clean Bodies On Import No
Stitch Surfaces On Import Program Tolerance
Decompose Disjoint Geometry Yes
Enclosure and Symmetry Processing Yes

TABLE 3
Model (A4) > Geometry > Parts
Object Name Spanner-FreeParts
State Meshed
Graphics Properties
Visible Yes
Transparency 1
Definition
Suppressed No
Stiffness Behavior Flexible
Coordinate System Default Coordinate System
Reference Temperature By Environment
Treatment None
Material
Assignment Structural Steel
Nonlinear Effects Yes
Thermal Strain Effects Yes
Bounding Box
Length X 139.87 mm
Length Y 5.0071 mm
Length Z 32.042 mm
Properties
Volume 7341.7 mm³
Mass 5.7632e-006 dat
Centroid X -3.0686 mm
Centroid Y 2. mm
Centroid Z -0.10307 mm
Moment of Inertia Ip1 3.2511e-004 dat·mm²
Moment of Inertia Ip2 1.1612e-002 dat·mm²
Moment of Inertia Ip3 1.1306e-002 dat·mm²
Statistics
Nodes 21362
Elements 11595
Mesh Metric None

TABLE 4
Model (A4) > Materials
Object Name Materials
State Fully Defined
Statistics
Materials 1
Material
0
Assignments

Coordinate Systems
TABLE 5
Model (A4) > Coordinate Systems > Coordinate System
Global Coordinate
Object Name
System
State Fully Defined
Definition
Type Cartesian
Coordinate System ID 0.
Origin
Origin X 0. mm
Origin Y 0. mm
Origin Z 0. mm
Directional Vectors
X Axis Data [ 1. 0. 0. ]
Y Axis Data [ 0. 1. 0. ]
Z Axis Data [ 0. 0. 1. ]

Mesh
TABLE 6
Model (A4) > Mesh
Object Name Mesh
State Solved
Display
Display Style Use Geometry Setting
Defaults
Physics Preference Mechanical
Solver Preference Mechanical APDL
Element Order Program Controlled
Element Size Default
Sizing
Use Adaptive Sizing Yes
Resolution Default (2)
Mesh Defeaturing Yes
Defeature Size Default
Transition Fast
Span Angle Center Coarse
Initial Size Seed Assembly
Bounding Box Diagonal 143.58 mm
Average Surface Area 59.545 mm²
Minimum Edge Length 0.20319 mm
Quality
Check Mesh Quality Yes, Errors
Error Limits Aggressive Mechanical
Target Quality Default (0.050000)
Smoothing Medium
Mesh Metric None
Inflation
Use Automatic Inflation None
Inflation Option Smooth Transition
Transition Ratio 0.272
Maximum Layers 5
Growth Rate 1.2
Inflation Algorithm Pre
View Advanced Options No
Advanced
Number of CPUs for Parallel Part
Program Controlled
Meshing
Straight Sided Elements No
Rigid Body Behavior Dimensionally Reduced
Triangle Surface Mesher Program Controlled
Topology Checking Yes
Pinch Tolerance Please Define
Generate Pinch on Refresh No
Statistics
Nodes 21362
Elements 11595
TABLE 7
Model (A4) > Mesh > Mesh Controls
Object Name Face Sizing
State Fully Defined
Scope
Scoping Method Geometry Selection
Geometry 90 Faces
Definition
Suppressed No
Type Element Size
Element Size 2.0 mm
Advanced
Defeature Size Default
Influence Volume No
Behavior Soft

FIGURE 1
Model (A4) > Mesh > Mesh

Transient (A5)
TABLE 8
Model (A4) > Analysis
Object Name Transient (A5)
State Solved
Definition
Physics Type Structural
Analysis Type Transient
Solver Target Mechanical APDL
Options
Environment Temperature 22. °C
Generate Input Only No

TABLE 9
Model (A4) > Transient (A5) > Initial Conditions
Initial
Object Name
Conditions
State Fully Defined

TABLE 10
Model (A4) > Transient (A5) > Initial Conditions > Initial Condition
Object Name Modal (None)
State Fully Defined
Definition
Modal Environment None Available
Pre-Stress
None
Environment

TABLE 11
Model (A4) > Transient (A5) > Analysis Settings
Object Name Analysis Settings
State Fully Defined
Step Controls
Number Of Steps 1.
Current Step Number 1.
Step End Time 23. s
Auto Time Stepping On
Define By Time
Initial Time Step 1. s
Minimum Time Step 1. s
Maximum Time Step 23. s
Time Integration On
Solver Controls
Solver Type Program Controlled
Weak Springs Off
Large Deflection On
App. Based Settings Moderate Speed Dynamics
Restart Controls
Generate Restart Points Program Controlled
Retain Files After Full Solve No
Combine Restart Files Program Controlled
Nonlinear Controls
Newton-Raphson Option Program Controlled
Force Convergence Program Controlled
Moment Convergence Program Controlled
Displacement Convergence Program Controlled
Rotation Convergence Program Controlled
Line Search Program Controlled
Stabilization Program Controlled
--Energy Dissipation Ratio 1.e-004
Advanced
Contact Split (DMP) Off
Output Controls
Stress Yes
Surface Stress No
Back Stress No
Strain Yes
Contact Data Yes
Nonlinear Data No
Nodal Forces No
Volume and Energy Yes
Euler Angles Yes
General Miscellaneous No
Contact Miscellaneous No
Store Results At All Time Points
Result File Compression Program Controlled
Damping Controls
Stiffness Coefficient Define By Direct Input
Stiffness Coefficient 0.
Mass Coefficient 0.
Analysis Data Management
Solver Files Directory C:\Users\Biswajit Dash\spannernew_files\dp0\SYS\MECH\
Future Analysis None
Scratch Solver Files Directory
Save MAPDL db No
Contact Summary Program Controlled
Delete Unneeded Files Yes
Nonlinear Solution Yes
Solver Units Active System
Solver Unit System nmm

TABLE 12
Model (A4) > Transient (A5) > Loads
Fixed Forc Force Force Force Force Force Force
Object Name
Support e 2 3 4 5 6 7
State Fully Defined
Scope
Scoping Method Geometry Selection
Geometry 3 Faces 1 Face
Definition
Type Fixed Support Force
Suppressed No
Define By   Components
Applied By   Surface Effect
Coordinate
  Global Coordinate System
System
X Component   0. N (step applied)
Y Component   0. N (step applied)
Z Component   Tabular Data

FIGURE 2
Model (A4) > Transient (A5) > Force

TABLE 13
Model (A4) > Transient (A5) > Force
Steps Time [s] X [N] Y [N] Z [N]
0. = 0. = 0.
100.
2. 0. 0.
1
3. 0.
= 0. = 0.
23. = 0.

FIGURE 3
Model (A4) > Transient (A5) > Force 2
TABLE 14
Model (A4) > Transient (A5) > Force 2
Steps Time [s] X [N] Y [N] Z [N]
0.
= 0. = 0. 0.
2.
3. 0. 0.
1 500.
5.
6. = 0. = 0.
0.
23.

FIGURE 4
Model (A4) > Transient (A5) > Force 3
TABLE 15
Model (A4) > Transient (A5) > Force 3
Steps Time [s] X [N] Y [N] Z [N]
0. = 0.
5. = 0. = 0. 0.
6.
1 1000.
10. 0. 0.
11. 0.
= 0. = 0.
23. = 0.

FIGURE 5
Model (A4) > Transient (A5) > Force 4
TABLE 16
Model (A4) > Transient (A5) > Force 4
Steps Time [s] X [N] Y [N] Z [N]
0. = 0.
10. = 0. = 0. 0.
11.
1 500.
15. 0. 0.
16. 0.
= 0. = 0.
23. = 0.

FIGURE 6
Model (A4) > Transient (A5) > Force 5
TABLE 17
Model (A4) > Transient (A5) > Force 5
Steps Time [s] X [N] Y [N] Z [N]
0. = 0.
15. = 0. = 0. 0.
16.
1 1000.
18. 0. 0.
19. 0.
= 0. = 0.
23. = 0.

FIGURE 7
Model (A4) > Transient (A5) > Force 6
TABLE 18
Model (A4) > Transient (A5) > Force 6
Steps Time [s] X [N] Y [N] Z [N]
0. = 0.
18. = 0. = 0. 0.
19.
1 5000.
20. 0. 0.
21. 0.
= 0. = 0.
23. = 0.

FIGURE 8
Model (A4) > Transient (A5) > Force 7
TABLE 19
Model (A4) > Transient (A5) > Force 7
Steps Time [s] X [N] Y [N] Z [N]
0. = 0.
20. = 0. = 0. 0.
1 21.
10000
22. 0. 0.
23. = 0. = 0. 0.

Solution (A6)
TABLE 20
Model (A4) > Transient (A5) > Solution
Solution
Object Name
(A6)
State Solved
Adaptive Mesh Refinement
Max Refinement Loops 1.
Refinement Depth 2.
Information
Status Done
MAPDL Elapsed Time 1 m 42 s
MAPDL Memory Used 340. MB
MAPDL Result File
145.25 MB
Size
Post Processing
Beam Section Results No
TABLE 21
Model (A4) > Transient (A5) > Solution (A6) > Solution Information
Solution
Object Name
Information
State Solved
Solution Information
Solution Output Solver Output
Newton-Raphson Residuals 0
Identify Element Violations 0
Update Interval 2.5 s
Display Points All
FE Connection Visibility
Activate Visibility Yes
Display All FE Connectors
Draw Connections Attached To All Nodes
Line Color Connection Type
Visible on Results No
Line Thickness Single
Display Type Lines

TABLE 22
Model (A4) > Transient (A5) > Solution (A6) > Results
Total Equivalent Elastic
Object Name Equivalent Stress
Deformation Strain
State Solved
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Definition
Type Total Deformation Equivalent Elastic Strain Equivalent (von-Mises) Stress
By Time
Display Time Last
Calculate Time History Yes
Identifier
Suppressed No
Results
Minimum 0. mm 1.0965e-007 mm/mm 2.0431e-003 hbar
Maximum 0.20463 mm 5.5201e-005 mm/mm 1.0854 hbar
Average 4.0746e-002 mm 9.16e-006 mm/mm 0.16516 hbar
Minimum Occurs On Spanner-FreeParts
Maximum Occurs On Spanner-FreeParts
Minimum Value Over Time
Minimum 0. mm 1.4915e-012 mm/mm 2.9831e-008 hbar
Maximum 0. mm 2.4896e-006 mm/mm 4.2621e-002 hbar
Maximum Value Over Time
Minimum 0.20463 mm 5.5201e-005 mm/mm 1.0854 hbar
Maximum 40.82 mm 6.3082e-002 mm/mm 1261.3 hbar
Information
Time 23. s
Load Step 1
Substep 23
Iteration Number 65
Integration Point Results
Display Option   Averaged
Average Across
  No
Bodies

FIGURE 9
Model (A4) > Transient (A5) > Solution (A6) > Total Deformation

TABLE 23
Model (A4) > Transient (A5) > Solution (A6) > Total Deformation
Time [s] Minimum [mm] Maximum [mm] Average [mm]
1. 0. 0.40661
0.11069
2. 0.40663
3.
4. 2.0424 0.55567
5.
6.
7.
8. 4.1062 1.1164
9.
10.
11.
12.
13. 2.0424 0.55567
14.
15.
16. 4.1062 1.1164
17.
18.
19. 5.6707
20.925
20. 5.6708
21.5 40.82 11.055
22.25 31.043 8.4133
23. 0.20463 4.0746e-002

FIGURE 10
Model (A4) > Transient (A5) > Solution (A6) > Total Deformation > Total Deformation

FIGURE 11
Model (A4) > Transient (A5) > Solution (A6) > Equivalent Elastic Strain
TABLE 24
Model (A4) > Transient (A5) > Solution (A6) > Equivalent Elastic Strain
Maximum
Time [s] Minimum [mm/mm] Average [mm/mm]
[mm/mm]
1. 5.3061e-010 6.2456e-004
1.4623e-004
2. 1.4915e-012 6.2458e-004
3. 2.2276e-011
4. 7.581e-012 3.1324e-003 7.3459e-004
5. 7.6124e-012
6. 1.0494e-010
7. 1.5511e-011
8. 1.5499e-011 6.2864e-003 1.4772e-003
9. 1.5503e-011
10. 1.5505e-011
11. 8.9483e-011
12. 7.6113e-012
13. 7.574e-012 3.1324e-003 7.3459e-004
14. 7.6193e-012
15. 7.5706e-012
16. 1.0489e-010
17. 1.5461e-011 6.2864e-003 1.4772e-003
18. 1.5549e-011
19. 5.688e-008
3.2012e-002 7.5731e-003
20. 7.1444e-010
21.5 3.8999e-007 6.3082e-002 1.4909e-002
22.25 2.4896e-006 4.7776e-002 1.1296e-002
23. 1.0965e-007 5.5201e-005 9.16e-006
FIGURE 12
Model (A4) > Transient (A5) > Solution (A6) > Equivalent Elastic Strain > Equivalent Elastic
Strain

FIGURE 13
Model (A4) > Transient (A5) > Solution (A6) > Equivalent Stress
TABLE 25
Model (A4) > Transient (A5) > Solution (A6) > Equivalent Stress
Time [s] Minimum [hbar] Maximum [hbar] Average [hbar]
1. 1.0274e-005 2.88
12.49
2. 2.9831e-008 2.8802
3. 4.4552e-007
4. 1.5162e-007 62.642 14.47
5. 1.5225e-007
6. 1.5937e-006
7. 3.1022e-007
8. 3.0997e-007 125.72 29.099
9. 3.1006e-007
10. 3.101e-007
11. 4.101e-007
12. 1.5223e-007 62.642
13. 1.5148e-007 14.47
14. 1.5239e-007 62.641
15. 1.5141e-007 62.642
16. 1.5944e-006
17. 3.0921e-007 125.72 29.099
18. 3.1098e-007
19. 6.7196e-004
640.1 149.29
20. 1.4289e-005
21.5 5.4142e-003 1261.3 294.05
22.25 4.2621e-002 955.29 222.75
23. 2.0431e-003 1.0854 0.16516
FIGURE 14
Model (A4) > Transient (A5) > Solution (A6) > Equivalent Stress > Stress

Material Data
Structural Steel
TABLE 26
Structural Steel > Constants
Density 7.85e-010 decatonne mm^-3
Coefficient of Thermal Expansion 1.2e-005 C^-1
Specific Heat 4.34e+009 mJ decatonne^-1 C^-1
Thermal Conductivity 6.05e-002 W mm^-1 C^-1
Resistivity 1.7e-004 ohm mm

TABLE 27
Structural Steel > Color
Gree
Red Blue
n
132 139 179

TABLE 28
Structural Steel > Compressive Ultimate Strength
Compressive Ultimate Strength hbar
0

TABLE 29
Structural Steel > Compressive Yield Strength
Compressive Yield Strength hbar
25

TABLE 30
Structural Steel > Tensile Yield Strength
Tensile Yield Strength hbar
25

TABLE 31
Structural Steel > Tensile Ultimate Strength
Tensile Ultimate Strength hbar
46

TABLE 32
Structural Steel > Isotropic Secant Coefficient of Thermal Expansion
Zero-Thermal-Strain Reference Temperature C
22

TABLE 33
Structural Steel > S-N Curve
Alternating Stress hbar Cycles Mean Stress hbar
399.9 10 0
282.7 20 0
189.6 50 0
141.3 100 0
106.9 200 0
44.1 2000 0
26.2 10000 0
21.4 20000 0
13.8 1.e+005 0
11.4 2.e+005 0
8.62 1.e+006 0

TABLE 34
Structural Steel > Strain-Life Parameters
Cyclic Strain
Strength Strength Ductility Ductility Cyclic Strength
Hardening
Coefficient hbar Exponent Coefficient Exponent Coefficient hbar
Exponent
92 -0.106 0.213 -0.47 100 0.2

TABLE 35
Structural Steel > Isotropic Elasticity
Young's Modulus
Poisson's Ratio Bulk Modulus hbar Shear Modulus hbar Temperature C
hbar
20000 0.3 16667 7692.3
TABLE 36
Structural Steel > Isotropic Relative Permeability
Relative Permeability
10000

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