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Forged Steel

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0% found this document useful (0 votes)
47 views17 pages

Forged Steel

Uploaded by

sumathi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 17

Project

First Saved Sunday, January 24, 2021


Last Saved Sunday, January 24, 2021
Product Version 15.0 Release
Save Project Before Solution No
Save Project After Solution No
Contents
 Units

 Model (A4)
o Geometry
 CONECTIOMG_ROD
o Coordinate Systems
o Mesh
o Static Structural (A5)
 Analysis Settings
 Loads
 Solution (A6)
 Solution Information
 Results
 Stress Tool
 Safety Factor

 Material Data
o forged steel

Units
TABLE 1
Unit System Metric (mm, kg, N, s, mV, mA) Degrees rad/s Celsius
Angle Degrees
Rotational Velocity rad/s
Temperature Celsius

Model (A4)
Geometry
TABLE 2
Model (A4) > Geometry
Object Name Geometry
State Fully Defined
Definition
Source D:\New folder\conectiomg_rod.stp
Type Step
Length Unit Meters
Element Control Program Controlled
Display Style Body Color
Bounding Box
Length X 1524. mm
Length Y 5143.5 mm
Length Z 762. mm
Properties
Volume 2.0416e+009 mm³
Mass 15720 kg
Scale Factor Value 1.
Statistics
Bodies 1
Active Bodies 1
Nodes 46088
Elements 26946
Mesh Metric None
Basic Geometry Options
Solid Bodies Yes
Surface Bodies Yes
Line Bodies No
Parameters Yes
Parameter Key DS
Attributes No
Named Selections No
Material Properties No
Advanced Geometry Options
Use Associativity Yes
Coordinate Systems No
Reader Mode Saves Updated File No
Use Instances Yes
Smart CAD Update No
Compare Parts On Update No
Attach File Via Temp File Yes
Temporary Directory C:\Users\Windows\AppData\Local\Temp
Analysis Type 3-D
Mixed Import Resolution None
Decompose Disjoint Geometry Yes
Enclosure and Symmetry Processing Yes

TABLE 3
Model (A4) > Geometry > Parts
Object Name CONECTIOMG_ROD
State Meshed
Graphics Properties
Visible Yes
Transparency 1
Definition
Suppressed No
Stiffness Behavior Flexible
Coordinate System Default Coordinate System
Reference Temperature By Environment
Material
Assignment forged steel
Nonlinear Effects Yes
Thermal Strain Effects Yes
Bounding Box
Length X 1524. mm
Length Y 5143.5 mm
Length Z 762. mm
Properties
Volume 2.0416e+009 mm³
Mass 15720 kg
Centroid X 3.5726e-003 mm
Centroid Y 1618.7 mm
Centroid Z 0.28456 mm
Moment of Inertia Ip1 3.3314e+010 kg·mm²
Moment of Inertia Ip2 2.7937e+009 kg·mm²
Moment of Inertia Ip3 3.5078e+010 kg·mm²
Statistics
Nodes 46088
Elements 26946
Mesh Metric None

Coordinate Systems
TABLE 4
Model (A4) > Coordinate Systems > Coordinate System
Global Coordinate
Object Name
System
State Fully Defined
Definition
Type Cartesian
Coordinate System ID 0.
Origin
Origin X 0. mm
Origin Y 0. mm
Origin Z 0. mm
Directional Vectors
X Axis Data [ 1. 0. 0. ]
Y Axis Data [ 0. 1. 0. ]
Z Axis Data [ 0. 0. 1. ]

Mesh
TABLE 5
Model (A4) > Mesh
Object Name Mesh
State Solved
Defaults
Physics Preference Mechanical
Relevance 0
Sizing
Use Advanced Size Function Off
Relevance Center Fine
Element Size Default
Initial Size Seed Active Assembly
Smoothing High
Transition Fast
Span Angle Center Fine
Minimum Edge Length 25.8960 mm
Inflation
Use Automatic Inflation None
Inflation Option Smooth Transition
Transition Ratio 0.272
Maximum Layers 5
Growth Rate 1.2
Inflation Algorithm Pre
View Advanced Options No
Patch Conforming Options
Triangle Surface Mesher Program Controlled
Patch Independent Options
Topology Checking Yes
Advanced
Number of CPUs for Parallel Part
Program Controlled
Meshing
Shape Checking Standard Mechanical
Element Midside Nodes Program Controlled
Straight Sided Elements No
Number of Retries Default (4)
Extra Retries For Assembly Yes
Rigid Body Behavior Dimensionally Reduced
Mesh Morphing Disabled
Defeaturing
Pinch Tolerance Please Define
Generate Pinch on Refresh No
Automatic Mesh Based Defeaturing On
Defeaturing Tolerance Default
Statistics
Nodes 46088
Elements 26946
Mesh Metric None

FIGURE 1
Model (A4) > Mesh > Figure

Static Structural (A5)


TABLE 6
Model (A4) > Analysis
Static Structural
Object Name
(A5)
State Solved
Definition
Physics Type Structural
Analysis Type Static Structural
Solver Target Mechanical APDL
Options
Environment Temperature 22. °C
Generate Input Only No
TABLE 7
Model (A4) > Static Structural (A5) > Analysis Settings
Object Name Analysis Settings
State Fully Defined
Step Controls
Number Of Steps 1.
Current Step
1.
Number
Step End Time 1. s
Auto Time Stepping Program Controlled
Solver Controls
Solver Type Program Controlled
Weak Springs Program Controlled
Large Deflection Off
Inertia Relief Off
Restart Controls
Generate Restart
Program Controlled
Points
Retain Files After
No
Full Solve
Nonlinear Controls
Newton-Raphson
Program Controlled
Option
Force Convergence Program Controlled
Moment
Program Controlled
Convergence
Displacement
Program Controlled
Convergence
Rotation
Program Controlled
Convergence
Line Search Program Controlled
Stabilization Off
Output Controls
Stress Yes
Strain Yes
Nodal Forces No
Contact
No
Miscellaneous
General
No
Miscellaneous
Store Results At All Time Points
Analysis Data Management
Solver Files C:\Users\Windows\AppData\Local\Temp\WB_WINDOWS-
Directory PC_Windows_5176_2\unsaved_project_files\dp0\SYS\MECH\
Future Analysis None
Scratch Solver Files
Directory
Save MAPDL db No
Delete Unneeded
Yes
Files
Nonlinear Solution No
Solver Units Active System
Solver Unit System nmm

TABLE 8
Model (A4) > Static Structural (A5) > Loads
Fixed
Object Name Pressure
Support
State Fully Defined
Scope
Scoping Method Geometry Selection
Geometry 2 Faces 1 Face
Definition
Type Fixed Support Pressure
Suppressed No
Define By   Normal To
Magnitude   15.5 MPa (ramped)

FIGURE 2
Model (A4) > Static Structural (A5) > Pressure

FIGURE 3
Model (A4) > Static Structural (A5) > Figure
Solution (A6)
TABLE 9
Model (A4) > Static Structural (A5) > Solution
Solution
Object Name
(A6)
State Solved
Adaptive Mesh Refinement
Max Refinement Loops 1.
Refinement Depth 2.
Information
Status Done

TABLE 10
Model (A4) > Static Structural (A5) > Solution (A6) > Solution Information
Solution
Object Name
Information
State Solved
Solution Information
Solution Output Solver Output
Newton-Raphson Residuals 0
Update Interval 2.5 s
Display Points All
FE Connection Visibility
Activate Visibility Yes
Display All FE Connectors
Draw Connections Attached To All Nodes
Line Color Connection Type
Visible on Results No
Line Thickness Single
Display Type Lines

TABLE 11
Model (A4) > Static Structural (A5) > Solution (A6) > Results
Total Directional Equivalent Elastic
Object Name Equivalent Stress
Deformation Deformation Strain
State Solved
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Definition
Total Directional Equivalent Elastic Equivalent (von-Mises)
Type
Deformation Deformation Strain Stress
By Time
Display Time Last
Calculate Time
Yes
History
Identifier
Suppressed No
Orientation   X Axis  
Global Coordinate
Coordinate System    
System
Results
2.5634e-008
Minimum 0. mm -0.51722 mm 2.7193e-003 MPa
mm/mm
4.7315e-004
Maximum 1.0929 mm 0.51718 mm 104.46 MPa
mm/mm
Minimum Value Over Time
2.5634e-008
Minimum 0. mm -0.51722 mm 2.7193e-003 MPa
mm/mm
2.5634e-008
Maximum 0. mm -0.51722 mm 2.7193e-003 MPa
mm/mm
Maximum Value Over Time
4.7315e-004
Minimum 1.0929 mm 0.51718 mm 104.46 MPa
mm/mm
4.7315e-004
Maximum 1.0929 mm 0.51718 mm 104.46 MPa
mm/mm
Information
Time 1. s
Load Step 1
Substep 1
Iteration Number 1
Integration Point Results
Display Option   Averaged
Average Across
  No
Bodies

FIGURE 4
Model (A4) > Static Structural (A5) > Solution (A6) > Total Deformation > Figure

FIGURE 5
Model (A4) > Static Structural (A5) > Solution (A6) > Directional Deformation > Figure
FIGURE 6
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Elastic Strain > Figure
FIGURE 7
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Stress > Figure
TABLE 12
Model (A4) > Static Structural (A5) > Solution (A6) > Stress Safety Tools
Object Name Stress Tool
State Solved
Definition
Theory Max Equivalent Stress
Stress Limit Type Tensile Yield Per Material

TABLE 13
Model (A4) > Static Structural (A5) > Solution (A6) > Stress Tool > Results
Object Name Safety Factor
State Solved
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Definition
Type Safety Factor
By Time
Display Time Last
Calculate Time History Yes
Identifier
Suppressed No
Integration Point Results
Display Option Averaged
Average Across Bodies No
Results
Minimum 5.983
Minimum Value Over Time
Minimum 5.983
Maximum 5.983
Maximum Value Over Time
Minimum 15.
Maximum 15.
Information
Time 1. s
Load Step 1
Substep 1
Iteration Number 1

FIGURE 8
Model (A4) > Static Structural (A5) > Solution (A6) > Stress Tool > Safety Factor > Figure
Material Data
forged steel
TABLE 14
forged steel > Constants
Densit
7.7e-006 kg mm^-3
y

TABLE 15
forged steel > Isotropic Elasticity
Temperature
Young's Modulus MPa Poisson's Ratio Bulk Modulus MPa Shear Modulus MPa
C
2.21e+005 0.29 1.754e+005 85659

TABLE 16
forged steel > Tensile Yield Strength
Tensile Yield Strength MPa
625

TABLE 17
forged steel > Tensile Ultimate Strength
Tensile Ultimate Strength MPa
625

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