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Sample Compress Hydrostatic Test

This document provides pressure vessel calculations for an example amine absorber. It details calculations for hydrostatic test pressures for shop testing and field testing according to UG-99 standards. For both the shop test and field test, the calculated test pressures at all locations are below the allowable stress levels, so the tests can be performed safely.

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Suresh Sj
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222 views6 pages

Sample Compress Hydrostatic Test

This document provides pressure vessel calculations for an example amine absorber. It details calculations for hydrostatic test pressures for shop testing and field testing according to UG-99 standards. For both the shop test and field test, the calculated test pressures at all locations are below the allowable stress levels, so the tests can be performed safely.

Uploaded by

Suresh Sj
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 6

Your Company Name Here

Your Address Here

COMPRESS Pressure Vessel Calculations Rev 1

Contact: Engineer's Name Here


Item: Example Amine Absorber
Drawing No: 12345-1 Rev 3
Customer:
Size: 114"ID x 57'-0" Tan/Tan x 400 psig DP @ -20/400 F.
Date: Monday, February 5, 2007

Vessel is 114"ID x 57'-0" Tan/Tan x 400 psig DP @ -20/400 F.


LIFT LUG CALCULATION INCLUDED
1/306
Hydrostatic Test

Shop test pressure determination for Chamber bounded by Bottom Ellipsoidal Head #2 and Top Ellipsoidal
Head #1 based on MAWP per UG-99(b)

Shop hydrostatic test gauge pressure is 539.36 psi at 68 °F (the chamber MAWP = 414.892 psi)

The shop test is performed with the vessel in the horizontal position.

Test
Local Stress
liquid UG-99 UG-99 Allowable
test during Stress
Identifier static stress pressure test stress
pressure test excessive?
head ratio factor psi
psi psi
psi
Top Ellipsoidal Head #1 (1) 543.788 4.428 1 1.30 23,543 34,200 No

Straight Flange on Top Ellipsoidal Head #1 543.788 4.428 1 1.30 20,980 34,200 No

Cylinder #1 543.788 4.428 1 1.30 25,122 34,200 No

Cylinder #2 543.788 4.428 1 1.30 25,122 34,200 No

Cylinder #3 543.788 4.428 1 1.30 25,122 34,200 No

Cylinder #4 543.788 4.428 1 1.30 25,122 34,200 No

Cylinder #5 543.788 4.428 1 1.30 25,122 34,200 No

Cylinder #6 543.788 4.428 1 1.30 25,122 34,200 No

Straight Flange on Bottom Ellipsoidal Head #2 543.788 4.428 1 1.30 20,980 34,200 No

Bottom Ellipsoidal Head #2 543.788 4.428 1 1.30 23,543 34,200 No

M1A NPS 24 RFWN (1.25"wt. 23.25"ID)


540.93 1.57 1 1.30 24,231 51,300 No
Manway (M1A)

M1B NPS 24 RFWN (1.25"wt. 23.25"ID)


543.36 3.999 1 1.30 24,340 51,300 No
Manway (M1B)

N11 NPS 12 RFWN S/XH(0.5"wt) Vapor Feed


541.938 2.578 1 1.30 22,799 51,300 No
Nozzle (N11)

N12 NPS 8 RFWN S/XH(0.5"wt) Amine Feed


541.864 2.503 1 1.30 22,346 51,300 No
Nozzle (N12)

N17 NPS 8 RFWN S/XH(0.5"wt) Amine Outlet


541.864 2.503 1 1.30 23,296 51,300 No
Nozzle (N17)

N18 NPS 2 RFLWN(0.655"wt) HC liquid Outlet


539.831 0.471 1 1.30 27,013 51,300 No
Nozzle (N18)

N35 NPS 2 RFLWN(0.655"wt) Steam Out


540.399 1.039 1 1.30 27,042 51,300 No
Nozzle (N35)

N45A NPS 2 RFLWN(0.655"wt) LG-1012


539.657 0.297 1 1.30 27,005 51,300 No
Nozzle (N45A)

N45B NPS 2 RFLWN(0.655"wt) LG-1012


539.657 0.297 1 1.30 27,005 51,300 No
Nozzle (N45B)

N46A NPS 3 RFLWN(0.810"wt) LT-17 Nozzle


540.031 0.671 1 1.30 27,693 51,300 No
(N46A)

N46B NPS 3 RFLWN(0.810"wt) LT-17 Nozzle


540.031 0.671 1 1.30 27,693 51,300 No
(N46B)

N47A NPS 2 RFLWN(0.655"wt) LSH-48 Nozzle


540.704 1.344 1 1.30 27,057 51,300 No
(N47A)

N47B NPS 2 RFLWN(0.655"wt) LSH-48 Nozzle


540.704 1.344 1 1.30 27,057 51,300 No
(N47B)

543.585 4.224 1 1.30 27,201 51,300 No

16/306
N48A NPS 2 RFLWN(0.655"wt) LG-105 Nozzle
(N48A)

N48B NPS 2 RFLWN(0.655"wt) LG-105 Nozzle


543.585 4.224 1 1.30 27,201 51,300 No
(N48B)

N49A NPS 2 RFLWN(0.655"wt) LI-1011 Nozzle


544.122 4.762 1 1.30 27,228 51,300 No
(N49A)

N49B NPS 2 RFLWN(0.655"wt) LI-1011 Nozzle


544.122 4.762 1 1.30 27,228 51,300 No
(N49B)

N50A NPS 3 RFLWN(0.81"wt) LT-16 Nozzle


541.233 1.873 1 1.30 27,755 51,300 No
(N50A)

N50B NPS 3 RFLWN(0.81"wt) LT-16 Nozzle


541.233 1.873 1 1.30 27,755 51,300 No
(N50B)

N51A NPS 2 RFLWN(0.655"wt) PDT-118


539.919 0.559 1 1.30 27,018 51,300 No
Nozzle (N51A)

N51B NPS 2 RFLWN(0.655"wt) PDT-118


543.446 4.086 1 1.30 27,194 51,300 No
Nozzle (N51B)

N6 NPS 6 RFWN(0.432"wt) S/80 Purge Nozzle


541.83 2.47 1 1.30 23,335 51,300 No
(N6)

N7 NPS 12 RFWN(0.500"wt) S/XH Vapor


541.938 2.578 1 1.30 25,078 51,300 No
Outlet Nozzle (N7)

17/306
Notes:
(1) Top Ellipsoidal Head #1 limits the UG-99 stress ratio.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(3) 1.5*0.9*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.

The test temperature of 68 °F is warmer than the minimum recommended temperature of 6 °F so the brittle fracture
provision of UG-99(h) has been met.

Field test pressure determination for Chamber bounded by Bottom Ellipsoidal Head #2 and Top Ellipsoidal
Head #1 based on MAWP per UG-99(b)

Field hydrostatic test gauge pressure is 539.36 psi at 68 °F (the chamber MAWP = 414.892 psi)

The field test is performed with the vessel in the vertical position.

Test
Local Stress
liquid UG-99 UG-99 Allowable
test during Stress
Identifier static stress pressure test stress
pressure test excessive?
head ratio factor psi
psi psi
psi
Top Ellipsoidal Head #1 (1) 540.894 1.534 1 1.30 23,418 34,200 No

Straight Flange on Top Ellipsoidal Head #1 540.894 1.534 1 1.30 20,868 34,200 No

Cylinder #1 544.989 5.629 1 1.30 25,178 34,200 No

Cylinder #2 549.079 9.719 1 1.30 25,366 34,200 No

Cylinder #3 553.17 13.81 1 1.30 25,555 34,200 No

Cylinder #4 557.26 17.9 1 1.30 25,744 34,200 No

Cylinder #5 561.35 21.99 1 1.30 25,933 34,200 No

Cylinder #6 565.44 26.08 1 1.30 26,122 34,200 No

Straight Flange on Bottom Ellipsoidal Head #2 565.513 26.152 1 1.30 21,818 34,200 No

Bottom Ellipsoidal Head #2 566.544 27.184 1 1.30 24,528 34,200 No

M1A NPS 24 RFWN (1.25"wt. 23.25"ID)


542.144 2.784 1 1.30 24,285 51,300 No
Manway (M1A)

M1B NPS 24 RFWN (1.25"wt. 23.25"ID)


564.524 25.164 1 1.30 25,288 51,300 No
Manway (M1B)

N11 NPS 12 RFWN S/XH(0.5"wt) Vapor Feed


560.743 21.383 1 1.30 23,590 51,300 No
Nozzle (N11)

N12 NPS 8 RFWN S/XH(0.5"wt) Amine Feed


541.537 2.177 1 1.30 22,333 51,300 No
Nozzle (N12)

N17 NPS 8 RFWN S/XH(0.5"wt) Amine Outlet


567.245 27.885 1 1.30 24,387 51,300 No
Nozzle (N17)

N18 NPS 2 RFLWN(0.655"wt) HC liquid Outlet


565.332 25.972 1 1.30 28,290 51,300 No
Nozzle (N18)

N35 NPS 2 RFLWN(0.655"wt) Steam Out


565.296 25.936 1 1.30 28,288 51,300 No
Nozzle (N35)

N45A NPS 2 RFLWN(0.655"wt) LG-1012


561 21.64 1 1.30 28,073 51,300 No
Nozzle (N45A)

N45B NPS 2 RFLWN(0.655"wt) LG-1012


565.116 25.755 1 1.30 28,279 51,300 No
Nozzle (N45B)

561.235 21.875 1 1.30 28,780 51,300 No

18/306
N46A NPS 3 RFLWN(0.810"wt) LT-17 Nozzle
(N46A)

N46B NPS 3 RFLWN(0.810"wt) LT-17 Nozzle


565.025 25.665 1 1.30 28,975 51,300 No
(N46B)

N47A NPS 2 RFLWN(0.655"wt) LSH-48 Nozzle


561.24 21.879 1 1.30 28,085 51,300 No
(N47A)

N47B NPS 2 RFLWN(0.655"wt) LSH-48 Nozzle


561.817 22.457 1 1.30 28,114 51,300 No
(N47B)

N48A NPS 2 RFLWN(0.655"wt) LG-105 Nozzle


561 21.64 1 1.30 28,073 51,300 No
(N48A)

N48B NPS 2 RFLWN(0.655"wt) LG-105 Nozzle


565.368 26.008 1 1.30 28,291 51,300 No
(N48B)

N49A NPS 2 RFLWN(0.655"wt) LI-1011 Nozzle


560.459 21.099 1 1.30 28,046 51,300 No
(N49A)

N49B NPS 2 RFLWN(0.655"wt) LI-1011 Nozzle


565.368 26.008 1 1.30 28,291 51,300 No
(N49B)

N50A NPS 3 RFLWN(0.81"wt) LT-16 Nozzle


561.018 21.658 1 1.30 28,769 51,300 No
(N50A)

N50B NPS 3 RFLWN(0.81"wt) LT-16 Nozzle


565.314 25.954 1 1.30 28,990 51,300 No
(N50B)

N51A NPS 2 RFLWN(0.655"wt) PDT-118


541.941 2.581 1 1.30 27,119 51,300 No
Nozzle (N51A)

N51B NPS 2 RFLWN(0.655"wt) PDT-118


559.268 19.908 1 1.30 27,986 51,300 No
Nozzle (N51B)

N6 NPS 6 RFWN(0.432"wt) S/80 Purge Nozzle


539.937 0.577 1 1.30 23,253 51,300 No
(N6)

N7 NPS 12 RFWN(0.500"wt) S/XH Vapor


539.748 0.388 1 1.30 24,977 51,300 No
Outlet Nozzle (N7)

Notes:
(1) Top Ellipsoidal Head #1 limits the UG-99 stress ratio.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(3) 1.5*0.9*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.

The test temperature of 68 °F is warmer than the minimum recommended temperature of 6 °F so the brittle fracture
provision of UG-99(h) has been met.

19/306

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