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New PA Column - THK Calc

1. The document provides calculations to determine the minimum required thickness of shell, head, and cylindrical shell course for a vessel based on internal pressure, external pressure, and other design parameters. 2. For the shell and head, the minimum required thicknesses were determined to be 1.8570 mm and 1.8547 mm respectively, which are less than the nominal thickness of 8.00 mm. 3. For the cylindrical shell course, the maximum allowable working pressure was initially calculated to be 9.5677 kPa based on an assumed thickness of 8.00 mm, which is lower than the design external pressure. Stiffening rings would be required or a larger thickness selected.

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192 views8 pages

New PA Column - THK Calc

1. The document provides calculations to determine the minimum required thickness of shell, head, and cylindrical shell course for a vessel based on internal pressure, external pressure, and other design parameters. 2. For the shell and head, the minimum required thicknesses were determined to be 1.8570 mm and 1.8547 mm respectively, which are less than the nominal thickness of 8.00 mm. 3. For the cylindrical shell course, the maximum allowable working pressure was initially calculated to be 9.5677 kPa based on an assumed thickness of 8.00 mm, which is lower than the design external pressure. Stiffening rings would be required or a larger thickness selected.

Uploaded by

SabariMechy
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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THICKNESS BASED ON INTERNAL PRESSURE - SHELL

Design Temperature T : 300 deg.C


Design Internal Pressure P : 294.2 kPag 3 kg/cm2g
Tan to Tan Length L : 17020 mm
Inside dia of shell D : 1500 mm
Inside radius of shell R : 750 mm
Joint Efficiency Factor E : 1
Corrosion allowance CA : 0 mm
Shell Material : SA 240 Gr.316
Max allowable stress at design temp S : 119000 kPa
AS PER ASME SEC.VIII DIV. 1

Based on Circumferential Stress t < 0.5R or P < 0.385 SE


Minimum Required Thickness
t =( PR / SE-0.6P) : 1.8570 mm UG-27
Minimum Required Thickness of shell including CA : 1.8570 mm
Nominal Thickness of shell : 8.0000 mm
Nominal Thickness of shell excluding CA : 8.0000 mm
Maximum Allowable Working Pressure
MAWP1 = SEt / R + 0.6t : 1261.26 kPa
Maximum Stress Smax
Smax1 = P(R + 0.6t) / Et : 27757.77 kPa

Based on Longtudinal Stress t < 0.5R or P < 0.385 SE


Minimum Required Thickness
t =( PR / 2SE + 0.4P) : 0.93 mm UG-27
Minimum Required Thickness of shell including CA : 0.9266 mm
Nominal Thickness of shell : 8.0000 mm
Nominal Thickness of shell excluding CA : 8.0000 mm
Maximum Allowable Working Pressure
MAWP2 = 2SEt / R - 0.4t : 2549.54 kPa
Maximum Stress Smax
Smax2 = P(R - 0.4t) / 2Et : 13731.79 kPa

Results :
Maximum Allowable Stress Smax = Min (Smax1 , Smax2) : 13731.79 kPa

Thickness is Sufficient
Nominal Thickness of shell : 8.0000 mm
THICKNESS BASED ON INTERNAL PRESSURE - HEAD
Head Form : 2:1 Elipsoidal
Inside dia of head D : 1500 mm
Inside depth of head h : 375 mm
Head Material : SA 240 Gr.316
AS PER ASME SEC.VIII DIV. 1
D/2h : 2

Factor K from Table K : 1

Minimum Required Thickness


t = (PDK / 2SE -0.2P) : 1.8547 mm UG-32
Minimum Required Thickness of head including CA : 1.8547 mm
Nominal Thickness of head : 6.5 mm
Nominal Thickness of head without CA : 6.5 mm
Maximum Allowable Working Pressure
MAWP = 2SEt / KD + 0.2t : 1030.44 kPa
Maximum Stress Smax
Smax = P(KD + 0.2t) / 2Et : 33975.5738462 kPa

Thickness is Sufficient

Nominal Thickness of head : 6.5 mm


THICKNESS BASED ON EXTERNAL PRESSURE (without stiffeners)
STEPS :
1 Assume t
2 Determine L/Do and Do/t
Enter L/Do in Fig G. in Subpart 3 of Section II Part D
For value L/Do > 50 use value at L/Do = 50
For value L/Do < 0.05 use value at L/Do = 0.05
3 For Value of Do/t find out factor A
4 Enter value of A in the applicable material chart in subpart 3 of section II, Part D for design
temperature. Interpolation may be made between lines for intermediate temperatures.
If the value of A falls to the right of the curve, use tip value of the curve.
5 Find value of factor B
6 Maximum allowable working pressure Pa : 4B / 3 (Do/t)
7 If A falls to left of curves in step 4, Pa : 2AE / 3 (Do/t)
8 Compare the calculated value of Pa with P. If Pa is smaller than P, select a larger value for t and
repeat the design procedure until a value of Pa is obtained that is equal to or greater than P.
Design Temperature T : 300 deg.C
Design Internal Pressure P : 294.2 kPag 3 kg/cm2g
Design External Pressure Pext : 101.32 kPag Atmospheric Pressure
Joint Efficiency Factor E : 1
Corrosion allowance CA : 0 mm
Shell Material : SA 240 GR.316
Max allowable stress at design temp S : 119000 kPa
Inside dia of shell D : 1500 mm
Nominal Thickness of shell tn : 8 mm
Outside diameter of cylindrical shell course Do : 1516 mm
Min. required thickness of cylindrical shell w/o CA t : 8 mm
Depth of the head h : 375.00 mm D/4 for 2:1 Eliptical
Tan to Tan Length Lt-t : 17020 mm
Total length L : 17270.00 mm Lt-t + 2(h/3)
L = A circumferential line on a head (excluding conical heads) at one-third the depth of the head from
the head tangent line
CALCULATION : UG-28
Step : 1 Assumed Thickness t : 8 mm
Step : 2 Determine L/Do L/Do : 11.39
Determine Do/t Do/t : 189.50
Step : 3 Find factor A from ASME Sec II Part - D , Subpart-3, Fig-G & Table G
Factor A : 0.0000160
Step : 4 Check the Corresponding Curve in ASME Sec II Part - D , Subpart-3
The value of Factor A falls to the left of the curve (HA-2)
Step : 5 Find factor A from ASME Sec II Part - D , Subpart-3, Fig-HA-2 & Table HA-2
Factor B : 1.284331 MPa
Step : 6 Find Modulus of Elasticity ASME Sec II Part - D , Subpart-2, Table TM-1
Modulus of Elasticity E : 170363636.3636 kPa

Step : 7
Maximum allowable working pressure Pa : 2AE / 3 (Do/t)
MAWP Pa : 9.5677 kPa
MAWP is lower than External Design Pressure. So, increase thickness or provide adequate stiffening rings
THICKNESS BASED ON EXTERNAL PRESSURE (with stiffeners)
STEPS :
1 Assume t
2 Determine L/Do and Do/t
Enter L/Do in Fig G. in Subpart 3 of Section II Part D
For value L/Do > 50 use value at L/Do = 50
For value L/Do < 0.05 use value at L/Do = 0.05
3 For Value of Do/t find out factor A
4 Enter value of A in the applicable material chart in subpart 3 of section II, Part D for design
temperature. Interpolation may be made between lines for intermediate temperatures.
If the value of A falls to the right of the curve, use tip value of the curve.
5 Find value of factor B
6 Maximum allowable working pressure Pa : 4B / 3 (Do/t)

7 If A falls to left of curves in step 4, Pa : 2AE / 3 (Do/t)


8 Compare the calculated value of Pa with P. If Pa is smaller than P, select a larger value for t and
repeat the design procedure until a value of Pa is obtained that is equal to or greater than P.
Design Temperature T : 300 deg.C
Design Internal Pressure P : 294.2 kPag 3 kg/cm2g
Design External Pressure Pext : 101.32 kPag Atmospheric Pressure
Joint Efficiency Factor E : 1
Corrosion allowance CA : 0 mm
Shell Material : SA 240 GR.316
Max allowable stress at design temp S : 119000 kPa
Inside dia of shell D : 1500 mm
Nominal Thickness of shell tn : 8 mm
Outside diameter of cylindrical shell course Do : 1516 mm
Min. required thickness of cylindrical shell w/o CA t : 8 mm
Depth of the head h : 375.00 mm D/4 for 2:1 Eliptical
Max. unsupported Length Lu : 4320 mm
Total length L : 4320.00 mm

CALCULATION : UG-28
Step : 1 Assumed Thickness t : 8 mm
Step : 2 Determine L/Do L/Do : 2.85
Determine Do/t Do/t : 189.50
Step : 3 Find factor A from ASME Sec II Part - D , Subpart-3, Fig-G & Table G
Factor A : 0.00020
Step : 4 Check the Corresponding Curve in ASME Sec II Part - D , Subpart-3
The value of Factor A falls to the right of the curve (HA-2)
Step : 5 Find factor A from ASME Sec II Part - D , Subpart-3, Fig-HA-2 & Table HA-2
Factor B : 16.000000 MPa
Step : 6 Find Modulus of Elasticity ASME Sec II Part - D , Subpart-2, Table TM-1
Modulus of Elasticity E : 170363636.3636 kPa

Step : 7
Maximum allowable working pressure Pa : 4B / 3 (Do/t)
MAWP Pa : 4042.6667 kPa
MAWP is greater than External Design Pressure. So, the given thickness is Satisfactory

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