Is Now Part of
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AN-9016
IGBT Basics
Table of Contents
1. Introduction ......................................................................................................................................... 2
2. Device Structure and Operation .......................................................................................................... 2
2.1 Structure ....................................................................................................................................... 2
2.2 Operation ...................................................................................................................................... 3
3. Basic Characteristics............................................................................................................................ 3
3.1 Advantages, Disadvantages and Characteristic Comparison with BJT and MOSFET ................ 3
3.2 Latch-Up....................................................................................................................................... 4
3.3 Static Blocking Characteristics .................................................................................................... 5
3.4 Leakage Current ........................................................................................................................... 5
3.5 Forward Conduction Characteristics ............................................................................................ 5
3.6 Switching Characteristics ............................................................................................................. 7
3.7 SOA (Safe-Operating-Area) ......................................................................................................... 8
4. Explanation of Data Sheet Parameters .............................................................................................. 10
4.1 Absolute Maximum Ratings....................................................................................................... 10
4.2 Thermal Characteristics.............................................................................................................. 10
4.3 Electrical Characteristics of the IGBT ....................................................................................... 12
4.4 Electrical Characteristics of a DIODE ....................................................................................... 16
1. Introduction
Prior to the development of the IGBTs (insulated gate buffer layer is possible, fast switching characteristics can be
bipolar transistor), power MOSFETs were used in medium obtained without high density electron irradiation, which
or low voltage applications which require fast switching. increases the leakage current and decreases reliability.
Whereas bipolar power transistors, thyristors and GTOs Hence, it enables the production of high speed, highly
were used in medium to high voltage applications, which efficient and reliable IGBTs. It is also suitable for large
require high current conduction. A power MOSFET allows capacity drives, as it has the same temperature
for simple gate control circuit design and has excellent fast characteristics as the NPT IGBT, which is suitable for a
switching capability. On the other hand, at 200 V or higher, parallel drive. In the year 2000, Fairchild has applied this
it has the disadvantage of rapidly increasing on-resistance as technology to develop 1500 V and 1700 V IGBTs. These
the breakdown voltage increases. The bipolar power can be used in 220 V 1 φ IH applications. Now, Fairchild is
transistor has excellent on-state characteristics due to the in the process of developing IPMs (Intelligent Power
low forward voltage drop, but its base control circuit is Modules), which are IGBT Inverter Modules that combine
complex, and fast switching operation is difficult as com- the control ICs in order to provide a lot of intelligent
pared with the MOSFET. The IGBT developed in the early functions. The IPMs will drastically change the three-phase
1980s has the combined advantages of the above two AC/DC Motor Speed Control arenas paving the way for
devices. It has a MOS gate input structure, which has a reliable, compact and high performance designs.
simple gate control circuit design and is capable of fast
switching up to 100kHz. Additionally, because the IGBT 2. Device Structure and Operation
output has a bipolar transistor structure, its current
conduction capability is superior to a bipolar power 2.1 Structure
transistor. Based upon these excellent characteristics, the
IGBT has been extensively used in applications exceeding The IGBT combines the advantages of a power MOSFET
300V voltage as an alternative to power MOSFETs and and a bipolar power transistor. Similarly its structure is a
bipolar power transistors. Its area of application continues to combination of the two devices. As shown in Figure 1, the
increase. The IGBT is becoming more modular as its use input has a MOS gate structure, and the output is a wide
increases in applications that require higher current base PNP transistor. The base drive current for the PNP
conduction capability. transistor is fed through the input channel. Besides the PNP
transistor, there is an NPN transistor, which is designed to
History of the Fairchild IGBT be inactivated by shorting the base and the emitter to the
MOSFET source metal. The 4 layers of PNPN, which
Fairchild Semiconductor began developing the IGBT in
comprises the PNP transistor and the NPN transistor, form a
1992. This was later than its competitors for a power
thyristor structure, which causes the possibility of a latch-
semiconductor company. However, Fairchild
up. Unlike the power MOSFET, it does not have an integral
Semiconductor was able to catch up with its leading
reverse diode that exists parasitically, and because of this it
competitors with the development of the third generation
needs to be connected with the appropriate fast recovery
600 V IGBT and 1500 V ultra-fast IGBT for 220 V power
diode when needed.
IH applications in 1995. In 1996, Fairchild Semiconductor
developed the 600 V rugged type RUF series with its own
stripe pattern. This has strengthened short circuit
withstanding capability, which makes it suitable for motor
control applications such as inverters. Following this
development, Fairchild Semiconductor used trench
technology in 1998 to develop the 400 V IGBT for camera
strobes and the 900 V IGBT for 110 V power IH
applications. Both of these require low-loss high current
conduction capabilities. These design achievements
indicated that Fairchild Semiconductor now possessed both
planar and trench technologies. In particular, Fairchild has
achieved world-class quality in 1998 by developing 1200 V
IGBT using SDB (silicon direct bonding) technology.
Fairchild began research on SDB in 1996. Unlike existing Figure 1. Equivalent Circuit for the IGBT and a Cross
technology, which uses an epi-grown wafer, SDB Section of the IGBT Structure (PT and N-
technology binds P+ substrate and N- substrate directly to Channel)
allow easier manipulation of the thickness of the N-
substrate. This enables easier fabrication of high voltage
IGBTs. Specifically, as the formation of a high density N+
© 2001 Fairchild Semiconductor Corporation www.fairchildsemi.com
Rev. 1.1 • 5/5/16 2
AN-9016 APPLICATION NOTE
up can be prevented. IGBTs currently under production junction (J2), and the entire region becomes depleted. The
have the latch-up proof characteristics. electron hole created by the heat of the depletion region is
manifested as leakage current according to the area of the
High Temperature characteristics (latching depletion region and minority carrier lifetime. This
current density) increases with the increase of the rated voltage and current.
With a rise in temperature, the current gains of the NPN and In particular, the leakage current increase as the minority
PNP transistors increase. This decreases the latching carrier lifetime shortens. As such, leakage current tends to
current. The effect is aggravated by an increase in the increase with higher speed IGBTs.
resistance of the P base region due to a decrease in hole
mobility. 3.5 Forward Conduction Characteristics
Due to its structure, the IGBT is sometimes viewed as a
3.3 Static Blocking Characteristics serial connection of the MOSFET and PiN diode, and
Reverse Blocking Capability sometimes it is seen as a wide base PNP transistor driven by
the MOSFET in Darlington configuration. The former
When negative voltage is introduced to the collector as description can be used to understand the behavior of the
shown in Figure 1, the P+ substrate / N-drift junction (J1) is device, but the latter better describes the IGBT.
reverse biased, and the depletion layer generally expands to
the N- drift region. As such, securing an optimal design in
resistivity and thickness for the N- drift region is essential in
obtaining desirable reverse blocking capability. As a general
guideline, the width of the N-drift region is equivalent to the
sum of depletion width at maximum operating voltage and
minority carrier diffusion length. It is important to optimize
the breakdown voltage while maintaining a narrow N- drift
region width, as the forward voltage drop increases with an
increase in N- drift region width. The following is an
equation for calculating the N- drift region width:
Figure 2. Static Characteristics of the IGBT
characteristics than a symmetrical type. In addition, optimal size of the unit cell exists for each voltage rat-ing.
collector output resistance can be increased with electron The IGBT decreases the minority carrier lifetime with
irradiation to shorten the minority carrier lifetime, which electron irradiation in order to improve the switching speed,
reduces the diffusion length. The following is the equation and this increases the on-state voltage drop. Even in IGBTs
for obtaining the saturated collector current of the IGBT: with the same structure, the IGBT with a fast switching
speed has a larger voltage drop, and the IGBT with a slower
switching speed has a smaller on-state voltage drop
depending on the condition of electron irradiation, which
takes place after device fabrication.
Where, µns: surface mobility of electrons High Temperature characteristics
Cox: gate-oxide capacitance per unit area
Z: channel width One must be aware of the changes in characteristics from
LCH: channel diffusion length changes in temperature, as the IGBT’s input characteristics
Vth: threshold voltage are similar to a MOSFET, and output characteristics are
VGE: applied gate voltage similar to bipolar transistors. As temperature rises, the
energy barrier of the P+ substrate / N- drift region junction
(J1: emitter-base junction of PNP transistor) decreases,
Transconductance at the active region can be obtained by which leads to a lower cut-in voltage, and the threshold
differentiating the IC,sat with respect to VGE. voltage decreases as in a MOSFET. As channel resistance
increases, the amount of electron current (MOS current)
decreases, which is injected to the N-drift region. However,
current gain, which is the ratio of the hole current (bipolar
current) to the electron current, increases. In addition, N-
The IGBT’s saturated collector current and drift region (base of the PNP transistor) resistance increases.
transconductance are higher than those of the power Due to these characteristics, changes in cut-in voltage of J1
MOSFETs of the same aspect ratio (Z/LCH). This is are larger than those in channel resistance and N- drift
because the PNP transistor’s cur-rent gain (αPNP) is less region resistance at low collector current level, so the IGBT
than 1 (0.2 to 0.3 in general). has negative temperature coefficient similar to the bipolar
transistor. On the other hand, channel resistance and N- drift
On-state voltage drop region resistance determine the on-state voltage at high
collector current, which results in a positive temperature
Forward current-voltage characteristics and the conduction
coefficient similar to a power MOSFET. The cross-over
loss of a MOSFET are described as on-resistance. On the
point for the two characteristics is different for each
other hand, the characteristics of the IGBT are described as
product, and the collector-emitter voltage drop is
voltage drop at rated current, as is the case with the bipolar
independent from temperature at the crossover point. In real
power transistor. On-state voltage drop is comprised of
applications, it is used in areas with negative temperature
voltage drop of the forward biased P+ substrate / N- drift
coefficient, and these factors must be considered in parallel
junction (J1), the voltage drop of conductivity modulated N-
application. Figure 3-to-Figure 5 illustrate these
drift region and the voltage drop of MOSFET. Cut-in
characteristics with graphs from the data sheet.
voltage for forward biased J1 is about 0.7 V at room
temperature. Cut-in voltage decreases due to a sharp
increase in intrinsic carrier concentration as the temperature
rises. The voltage drop of the N drift region can be obtained
by integrating the electric field of the entire drift region, and
it is generally less than 0.1 V due to a strong conductivity
modulation caused by injected holes from J1. The voltage
drop of a MOSFET is the sum of the voltage drops from the
channel region, JFET region and accumulation layer. Due to
a decrease in drift layer resistance, the portion of JFET
resistance and channel resistance is increased in the voltage
drop between on-state collector-emitter. Hence, low JFET
and channel resistance design are important factors in
obtaining the best performance in an IGBT. The voltage
drop at the channel is proportional to the channel length,
gate oxide thickness. And it is inversely proportional to
channel width, electron mobility and gate bias. The channel
width can be increased by increasing the concentration of Figure 3. Typical Saturation Voltage Characteristics
circuits by decreasing the size of each unit cell. But because
of this the JFET resistance increases significantly, so the
switching loss, and forward voltage drop, which in turn is FBSOA (Forward Biased Safe-Operating-Area
related to conduction loss, is important. The asymmetric
structure is superior in such trade-offs as compared to a FBSOA indicates the safe operating region when both
symmetric structure, and it can be improved by increasing electron and hole current flow takes place along the high
the doping concentration in the buffer layer. In terms of voltage on the device as positive gate bias is introduced on
power loss, the power MOSFET is better suited for lower the IGBT during turn-on transient (Figure 7). This is an
blocking voltage and high operating frequency applications, important characteristic of an application with inductive
while the IGBT is better suited for higher blocking voltage load, and the IGBT has superior FBSOA without a snubber.
and lower operating frequency. The FBSOA of an IGBT is the maximum voltage the device
can withstand without failure when the collector current is
saturated. The limit can be obtained with the following
equation:
4. Explanation of Data Sheet Parameters The specification is influenced by the device’s ability to
remove heat (heat resistance), and the current specification
4.1 Absolute Maximum Ratings at the case temperature of 25°C represents the current rating
of the device. The current specification at the case
VCES (Collector-Emitter Voltage) temperature of 100°C is more usable in real applications.
It is the maximum allowable voltage between the collector ICM (Pulsed Collector Current)
and the emitter when the gate and the emitter are shorted. If
this limit is exceeded, the device can be destroyed due to the *Repetitive rating: Pulse width limited by maximum
break-down of the junction between the collector and the junction temperature
emitter. It is the peak current the device can flow above the IC
VGES (Gate-Emitter Voltage) specification under the maximum junction temperature. It
varies with the current pulse width, duty cycle and the heat
It is the maximum voltage that can be introduced between dissipation conditions.
the gate and the emitter. It is specified at 20 V or 25 V
depending on the thickness and the characteristics of the IF (Diode Continuous Forward Current @TC=100°C)
gate oxide layer (or by product). It is the maximum DC current the diode can flow in the
IC (Collector Current @TC=25°C and @TC=100°C) forward direction at the specified case temperature.
It is the maximum DC current the device can flow at the IFM (Diode Maximum Forward Current)
specified case temperature, and the calculation of IC can be It is the peak current the diode can flow above the IF
obtained from the following formula for calculating P D. specification under the maximum junction temperature.
TSC (Short Circuit Withstand Time @TC=100°C)
Refer to the TSC explanation of Electrical Characteristics of
IGBT.
PD (Maximum Power Dissipation @TC=25°C,
The above formula can be restated with respect to I C.
@TC=100°C)
The maximum power dissipation value with the assumption
that the junction temperature rises to the maximum rating at
case temperatures of 25°C and 100°C.
Where, RθJC: junction-to-case thermal resistance
TC: case temperature
TJ(max): maximum junction temperature
VCE ,RCE ,VTOmax: Refer to Figure 9
TJ (Operating Junction Temperature)
The industry standard range is -55°C ~ 150°C, and the
maximum junction temperature is 150°C.
TSTG (Storage Temperature Range)
It is the range of temperature for storage or transportation
for the device, and it must be between -55°C ~ 150°C.
TL (Maximum Lead Temp. for Soldering Purposes at 1/8
from case for 5 seconds)
It is the maximum lead temperature during soldering. The
lead temperature must not exceed 300°C for 5 seconds at
1/8” from the case.
thermal impedance Zthjc(t) measures the ability of the device Co-pak products have specified the RθJC of IGBT and the
to dissipate heat. RθJC of the diode, respectively.
Figure 10. An Equivalent Circuit based on Thermal RθSA (Thermal Resistance, Sink–to–Ambient)
Resistances
It is the thermal resistance from the heat sink to ambient,
and it is determined by the geometric structure, surface area,
cooling method and the quality of the heat sink.
Thermal Response Characteristics
Figure 12 is derived from the Figure 17 graph in the data
sheet, and it illustrates Zthjc(t) (junction–to–case thermal
impedance) with respect to changes in rectangular pulse
duration under several duty factors. Zthjc(t) determines the
peak junction temperature under the equation for peak T J =
Figure 11. An Equivalent Circuit based on Thermal Pdm × Zthjc + TC (Power dissipation during the conduction
Resistances (co-pak)
period is assumed to be constant at Pdm from Figure 17 in
the data sheet). As it approaches DC operation with a duty
factor of D=1, and the rectangular pulse duration lengthens,
If the movement of heat is considered the same as current
Zthjc(t) is saturated at the maximum value of RθJC. Figure
and it is changed to an electric circuit, the heat dissipation
13 illustrates that the junction temperature increases as the
channel can be described as shown in Figure 10 and Figure
duty factor increases.
11 after considering thermal resistance. However, this is the
case in DC operation, and most IGBT applications involve
switching operations with a certain duty factor. In such
cases, an equivalent circuit can be described with thermal
impedance with consideration for thermal capacitance as
well as thermal resistance (refer to the Thermal Response
Characteristics section). The entire thermal resistance from
the chip junction to ambient is denoted as RθJA (Thermal
Resistance, Junction–to–Ambient), and the following
formula is for an equivalent circuit.
TC = 25°C is a condition with infinite heat sink. Figure 13. Changes in Junction Temperature respect to
Infinite heat sink: Temperature of the package case is the Conduction Time
same as the ambient temperature, it is a heat sink that can
achieve TC = TA.
© 2001 Fairchild Semiconductor Corporation www.fairchildsemi.com
Rev. 1.1 • 5/5/16 11
AN-9016 APPLICATION NOTE
Switching Characteristics value, and iC remains at zero. The delay time is generally
defined as the time when the gate voltage is 10% of VGG+ to
The diode-clamped inductive load circuit shown in Figure when iC reaches 10% of IO value. As such, most of the turn-
16 is a circuit commonly encountered in power electronics. on delay falls under this section.
It is a test circuit for switching characteristics. So with this
(2) t1 section: VGE continues to increase exponentially past
circuit, we examine the IGBT’s turn-on and turn-off
VGE(th) as it does in t0 section. As VGE increases, iC begins to
behavior. Figure 17 is a realistic switching waveform
increase to reach IO which is the full load current. In the t1
considering the characteristics of diode recovery and stray
and t2 section, VCE appears to be shaved off than VCC. This
inductance (LS). First, we set the condition to be in the
is due to the voltage induced to LS in Figure 16 during the
constant steady state current, which initially flows through
increase in iC, VLS = LS*diC/dt. The amount it is shaved off
the inductive load and then flows through the ideal diode
is proportional to the magnitude of diC/dt and LS, and the
(freewheeling diode) connected in parallel with the
shape is determined by iC.
inductive load.
(3) t2, t3 sections: In ID, the diode current which begins to
decrease from t1 section does not immediately fall to zero,
but there is a reverse recovery current where it flows in the
reverse direction. This current is added to IC current to take
the same shape as iC in the t2 and t3 section. At this time,
the diode voltage recovers and increases, and VCE decreases,
and when VCE is high, it decreases rapidly as Cgc takes a
small value. In t3 section, Cgc discharges by absorbing the
gate drive current and the discharged current from C ge. At
the end of t3 section, reverse recovery of the diode stops.
(4) t4 section: In this section, iG continues to charge Cgc.
VGE maintains VGE, IO value, and iC maintains a constant full
load current (IO). On the other hand, VCE falls at a rate of
{(VGG-VGE,IO)/(RGCgc)}. At this time, VCE has already fallen
significantly, and when VCE is low, the value of Cgc is large.
Slow charging causes a voltage tail.
Figure 16. Diode-Clamped Inductive Load
(5) t5 section: In this section, VGE increases exponentially to
VGG+ with a time constant RG (Cge+Cgc,miller). At this
point, Cgc, miller is Cgc which increases in the low VCE value
due to the Miller effect. In this section, VCE decreases
slowly to collector-to-emitter on-state voltage and becomes
fully saturated. In addition to the effect from Cgc, miller, it
is because the speed of the IGBT PNP transistor portion to
cross the active region to the on-state (hard saturation) is
slower than that of the MOSFET portion.
(6) t6 section: This is the section that includes most of the
td(off) (Turn off delay time). VGE falls from the injected
VGG+ to VGE,IO. At this time, there is no change in the
Figure 17. VGE(t), VCE(t), IC(t) Switching Waveforms values of VCE or iC.
(a) Turn-on
(b) Turn-off (7) t7 section: This is the section where VCE (collector
voltage) increases according to the following equation, and
the rate of increase can be controlled with RG(gate
Since the input side of the IGBT has a MOS gate structure, resistance).
its on and off state transition is very similar to that of a
power MOSFET.
The analysis of the Turn-on transition
Turn-on switching time is determined by the charging speed
of input capacitance (Cies). (8). t8 section: VCE maintains VCC value, and iC decreases at
the rate of the following equation, and its rate of increase
(1) t0 section: It is the section where VGE rises to VGE(th) can also be controlled with RG.
while iG (gate current) charges the parasitic input
capacitance Cge, Cgc. The VGE increase pattern is shown to
be linear, but it is actually an exponential curve with time
constant RG(Cge+Cgc). The VCE is maintained at the VCC
© 2001 Fairchild Semiconductor Corporation www.fairchildsemi.com
Rev. 1.1 • 5/5/16 13
AN-9016 APPLICATION NOTE
SWITCHING ENERGY
It is not enough to calculate the switching loss only with the
switching time, as there is a region where some switching
loss occurs although it is not specifically included in the
Figure 18. The Switching Waveforms of Gate-Emitter switching time. As such, a switching energy specification is
Voltage, Collector-Emitter Voltage and indicated for system designers in calculating switching loss.
Collector Current Indicating EOFF specification would allow designers to
compensate for the region where the collector-emitter
voltage rises and the collector tail current that is outside the
td(on) (Turn-On Delay Time) tf region during turn-off, while Eon specification would
compensate for the region where the collector-emitter
The time it takes for the collector current to reach 10% of IO voltage falls during turn-on. Eon, Eoff and Ets are specified at
from the time a pulse is injected into the gate. TC=25°C and 125°C for VCC=VCES/2, IC=
tr (Rise Time) IC,MAX(@TC=100°C), VGE=15 V and under inductive load
conditions. Data for TC=125°C are provided to the user
The time it takes for the collector current to reach 90% of IO because the temperature of the devices in the system rise
from 10%. Any fall in the collector current after that point is during operation. Switching energy generally rises due to
not considered. increases in RG (Gate Resistance), IC (Collector Current)
and TC (Case Temperature). Figure 21 and Figure 22 show
© 2001 Fairchild Semiconductor Corporation www.fairchildsemi.com
Rev. 1.1 • 5/5/16 14
AN-9016 APPLICATION NOTE
detailed changes in switching energy with changes in RG, TSC (Short Circuit Withstand Time)
IC and TC. These data are not absolute values, but they are
Figure 23 shows an IGBT’s short circuit modes in a motor
included in the data sheet as a reference for design purposes.
drive circuit such as an error in the gate drive signal (1),
Eon (Turn-On Switching Loss) shorting at the collector terminal (2), shorting at grounding
(3). When it is short circuited, current, which is several
It is the amount of total energy lost during turn-on under times the rated IC, flows due to the introduction of the gate
inductive load, and it includes the loss from the diode bias under a large voltage between the collector and the
reverse recovery. In practice, it is measured from the point emitter of the IGBT. If the protection circuit is not
where the collector current begins to flow to the point where functional at this time, it would lead to the destruction of the
the collector-emitter voltage completely falls to zero in device. It commonly takes some time (normally 3~7 µs) for
order to exclude any conduction loss. the protection circuit to become active after the over current
Eoff (Turn-Off Switching Loss) is detected in an ordinary system. Hence, the device must be
designed to with-stand at least this period of time with a
It is the amount of total energy lost during turn-off under little margin for safety. The RUF-series, which is a short
inductive load. In practice, it is measured from the point circuit rated IGBT (IGBT for use in a motor drive), is
where the collector-emitter voltage begins to rise from zero protected for a minimum of 10 µs under VCC=VCES/2,
to the point where the collector current falls completely to VGE=15 V at TC=100°C conditions.
zero.
Ets (Total Switching Loss)
It only includes the energy loss in the switching region, and
it is expressed as the sum of Eon and Eoff.
Figure 25. Gate Charge Characteristics by VCC Figure 26. Forward Characteristics
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