TRELLEBORG Pneumatic Seals

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Pneumatic Seals

Contents
Page
General information
Typical pneumatic applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Product range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Surface roughness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Part I Rod seals and piston seals


Rod seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Type ARUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Piston seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Type APDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Type APDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Type APMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Part II Rod seal-scraper combinations


Type AWNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Type AWSD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Type ARAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Type AWSW (Scraper) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Part III Cushioning seals


Type AICM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Type AIAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Part IV Wear rings


Wear ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Type GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Type GR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

1
Pneumatic Cylinder

AWNS

ARAN

GR

AIAS
GP

AICM APDE
APDS

Figure 1 Typical pneumatic cylinder with B+S seals

2
Sealing solutions in polyurethane for Pneumatics

Table I Rod seals - selection criteria

Seal Application Installation Technical data* Material

Type Page Field of application Function á Groove type Tempera- Speed Pres- Standard
Range corresponding ture sure seal
mm to mm m/s Mpa material
C**

ARUP Industrial Pneumatics single


Standard Cylinders acting
7 3-100 closed -30 to 1 1.6 WU9E1
+80

Table II Piston seals - selection criteria

Seal Application Installation Technical data* Material

Type Page Field of application Function á Groove type Tempera- Speed Pres- Standard
Range corresponding ture sure seal
mm to mm C** m/s Mpa material

APDE Industrial Pneumatics


Standard Cylinders single
9 acting 6-200 closed -30 to 1 1.6 WU9E1
+80

APDS Industrial Pneumatics


Standard Cylinders single
12 acting 6-40 closed -30 to 1 1.6 WU9E1
+80

APMP Industrial Pneumatics single


Short stroke magnetic or
14 and non magnetic double 8-100 open -30 to 1 1.6 WU9E1
cylinders acting +80

* The data below are maximum values and cannot be used at the same time. The max. pressure depends on temperature and gap dimension.

** For applications at low temperatures below -30 C and at high temperatures +80 C, please contact us.

3
Sealing solutions in polyurethane for Pneumatics

Table III Rod seals and rod seal-scraper combinations

Scraper Application Installation Technical data* Material

Type Page Field of application Function á Groove type Tempera- Speed Pres- Standard
Range corresponding ture sure seal
mm to mm C** m/s Mpa material

AWNS Industrial Pneumatics


Standard Cylinders double
17 acting 3-70 closed -30 to 1 1.6 WU9E1
+80

AWSD Industrial Pneumatics


Standard Cylinders double
20 acting 4-100 closed -30 to 1 1.6 WU9E1
+80

ARAN Industrial Pneumatics


Standard Cylinders double
23 acting 12-63 open -30 to 1 1.6 WU9E1
+80

AWSW Industrial Pneumatics


Standard Cylinders single
25 acting 6-60 open -30 to 2 1.6 WU9E1
+80

* The data below are maximum values and cannot be used at the same time. The max. pressure depends on temperature and gap dimension.

** For applications at low temperatures below -30 C and at high temperatures +80 C, please contact us.

4
Sealing solutions in polyurethane for Pneumatics

Table IV Cushioning seals - selection criteria

Cushioning Application Installation Technical data* Material


seals

Type Page Field of application Function á Groove type Tempera- Speed Pres-
Range corresponding ture sure
mm to mm C** m/s Mpa

AICM Industrial Pneumatics


Standard Cylinders
28 cushioning 6-50 closed -30 to 1 1.6 WU9E1
+80

AIAS Industrial Pneumatics


Standard Cylinders
30 cushioning 10-50 closed -30 to 1 1.6 WU9E1
+80

Table V Wear rings - selection criteria

Wear Ring Application Installation Technical data* Material

Type Page Field of application Function á Groove type Tempera- Speed Pres-
Range corresponding ture sure
mm to mm C** m/s Mpa

GP Industrial Pneumatics
Standard Cylinders Piston
34 Wear 8-250 closed -40 to 1 - POM
Ring +110

GR Industrial Pneumatics
Standard Cylinders Rod
37 Wear 8-50 closed -40 to 1 - POM
Ring +110

* The data below are maximum values and cannot be used at the same time. The max. pressure depends on temperature and gap dimension.

** For applications at low temperatures below -30 C and at high temperatures +80 C, please contact us.

5
Surface roughness

Surface roughness DIN EN ISO 4287


The functional reliability and service life of a seal depend Surface profile Ra Rz Rmr
to a very great extent on the quality and surface finish of
closed profile form
the mating surface to be sealed.
Scores, scratches, pores, concentric or spiral machining 0.1 1.0 70%
marks are not permitted. Higher demands must be made
on the surface finish of dynamic surfaces than of static
mating surfaces.
open profile form
The characteristics most frequently used to describe the
surface microfinish Raa, Rz and Rmax are defined in DIN 0.2 1.0 15%
EN ISO 4287. These characterics alone, however, are not
sufficient for assessing the suitability in seal technology. In
addition the material contact area of the surface
roughness profile Rmr in accordance with DIN EN ISO Figure 2 Profile forms of surfaces
4287 should be demanded. The significance ot this
surface specification is illustrated in Fig. 4. It shows clearly
that specification of Ra and Rz alone does not describe the Figure 4 shows two surface profiles, both of which exhibit
surface roughness profile accurately enough for the seal nearly the same value for Rz in the test procedure. The
technology and is thus not sufficient for assessing the difference becomes obvious only when the material
suitability. The material contact area Rmr is essential for contact area of the survace roughness profiles are
assessing surfaces, as this parameter is determined by the compared. These show that the upper roughness profile
specific surface roughness profile. This in turn is directly with Rmr = 70% has the better seal/mating surface ratio.
dependent on the machining process employed.
Busak + Shamban recommends that the following
surface finishes be observed:

Table V Surface roughness

Surface roughness mm

Mating surface Groove


P
Parameter
t
Polyurethane surface

Rmax 1.00 - 4.00 < 16.0


Rz DIN 0.63 - 2.50 < 10.0
Ra 0.10 - 0.40 < 1.6

The material contact area Rmr should be approx. 50 to


70%, determined at a cut depth c = 0.25 x Rz, relative to
a reference line of Cref. 5%.

6
Rod Seal - Type ARUP

Rod seal type ARUP


Description Installation
The ARUP rod seal has been redesigned with respect to It is important to remove all sharp edges from the groove
the traditional u-profile used in pneumatics to give and shaft to prevent damaging the seal.
significant improvements.
These include: The seals can be installed more easily if they are greased
or oiled.
ÿ A dynamic lip with no sharp edges to facilitates
sliding. Increased depth within the u-profile to
increase flexibility. Ordering example
ÿ The use of a urethane resin instead of rubber to Rod Seal,
increase seal life and facilitate the use of non- type ARUP
lubricated air. Rod diameter: d = 50 mm
Groove width: L = 7.5 mm
Part No.: ARUP00500 (Table VII)
Technical data Material No.: WU9E1 (standard)
Operating
pressure: 1.6 MPa
Order No. ARUP0 0500 - WU9E1
Speed: £ 1 m/s
Temperature: from -30 C to +80 C Serial No.
Media: Dry or lubricated air, mineral oils and Rod diameter x 10
greases, non-aggressive gases
Quality index (standard):

Material Code
Material
The standard material is a polyurethane with a very high
wear resistance and good flexibility at low temperatures.
Standard Material Polyurethane, 90 Shore A,
Material No.: WU9E1
Alternative Material Polyurethane, 85 Shore A
Material No.: WUBE1

7
Rod Seal - Type ARUP

Installation recommendation

R 0.2

D
d
Figure 3 Installation drawing

Table VIII Installation dimensions / Part No.


Rod Groove Groove Ring Part No. Rod Groove Groove Ring Part No.
diam. diam. width width diam. diam. width width
d f7 D H9 L +0.5 B d f7 D H9 L +0.5 B

3.0 6.0 3.0 2.5 ARUP00030 35.0 43.0 8.5 8.0 ARUP00350
4.0 8.0 3.5 3.0 ARUP00040 35.0 45.0 7.5 7.0 ARUP10350
5.0 9.0 3.0 2.5 ARUP00050 36.0 46.0 7.5 7.0 ARUP00360
6.0 10.0 3.5 3.0 ARUP00060 40.0 48.0 6.0 5.5 ARUP00400
6.0 11.0 3.5 3.0 ARUP10060 40.0 50.0 7.5 7.0 ARUP10400
6.0 12.0 4.5 4.0 ARUP20060 45.0 55.0 7.5 7.0 ARUP00450
7.0 13.0 4.5 4.0 ARUP00070 50.0 60.0 7.5 7.0 ARUP00500
8.0 14.0 4.5 4.0 ARUP10080 55.0 65.0 7.5 7.0 ARUP00550
8.0 14.0 5.0 4.5 ARUP00080 56.0 66.0 7.5 7.0 ARUP00560
10.0 16.0 5.0 4.5 ARUP00100 60.0 72.0 9.5 8.5 ARUP00600
10.0 18.0 6.0 5.5 ARUP10100 63.0 73.0 7.5 7.0 ARUP00630
12.0 20.0 6.0 5.5 ARUP00120 63.0 75.0 9.5 8.5 ARUP10630
14.0 22.0 6.0 5.5 ARUP00140 65.0 77.0 9.5 8.5 ARUP00650
16.0 24.0 6.0 5.5 ARUP00160 70.0 82.0 9.5 8.5 ARUP00700
18.0 26.0 6.0 5.5 ARUP00180 75.0 87.0 9.5 8.5 ARUP00750

20.0 28.0 6.0 5.5 ARUP00200 80.0 92.0 9.5 8.5 ARUP00800
22.0 28.0 5.0 4.3 ARUP10220 85.0 97.0 9.5 8.5 ARUP00850
22.0 30.0 6.0 5.5 ARUP00220 90.0 102.0 9.5 8.5 ARUP00900

25.0 33.0 6.0 5.5 ARUP00250 95.0 107.0 9.5 8.5 ARUP00950
28.0 36.0 6.0 5.5 ARUP00280 100.0 115.0 11.0 10.0 ARUP01000
28.0 38.0 7.5 7.0 ARUP10280 110.0 125.0 11.0 10.0 ARUP01100

30.0 38.0 6.0 5.5 ARUP00300


30.0 40.0 7.5 7.0 ARUP10300
32.0 40.0 6.0 5.5 ARUP00320

8
Piston Seal - Type APDE

Piston seal type APDE


Description Installation
The APDE seal is designed for use as a piston seal – either It is important to remove all sharp edges from the groove
single or double acting where two seals are used ’back to and piston to prevent damaging the seal.
back.’
The seals can be installed more easily if they are greased
ÿ A dynamic lip with no sharp edges which facilitates or oiled.
sliding. Increased depth within the u-profile to
increase flexibility. Ordering example

ÿ The use of a urethane resin instead of rubber to Piston Seal,


increase seal life and facilitate the use of non- type APDE
lubricated air. Piston diameter: D = 50 mm
Groove width: L = 7.5 mm
Technical data Part No.: APDE00500 (Table IX)
Material No.: WU9E1 (standard)
Operating
pressure: 1.6 MPa
Speed: £ 1 m/s
Order No. APDE0 0500 - WU9E1
Temperature: from -30 C to +80 C
Serial No.
Media: Dry or lubricated air, mineral oils and
greases, non-aggressive gases Piston diameter x 10

Quality index (standard):


Material
Material Code
The standard material is a polyurethane with a very high
wear resistance and good flexibility at low temperatures.
Standard Material Polyurethane, 90 Shore A,
Material No.: WU9E1
Alternative Material Polyurethane, 85 Shore A
Material No.: WUBE1

9
Piston Seal - Type APDE

Installation recommendation

L b1

B
R 0.2

20°-30°

D1

D
d
Figure 4 Installation drawing

Table IX Installation dimensions / Part No

Bore Flange Groove Groove Ring Inlet Part No.


diameter diameter diameter width width chamfer

D H10 D1 h10 d h10 L +0.2 B b1

4.0 3.0 1.5 2.0 1.5 1.0 APDE00040


5.0 4.0 2.5 2.0 1.5 1.0 APDE00050
6.0 5.0 3.0 2.5 2.0 1.0 APDE00060
8.0 7.0 4.0 3.0 2.55 1.5 APDE00080
8.0 7.0 4.8 2.7 2.3 1.5 APDE10080

8.0 7.0 4.8 3.0 2.55 1.5 APDE20080


10.0 9.0 6.0 3.0 2.55 1.5 APDE00100
12.0 11.0 7.0 3.0 2.55 1.5 APDE00120

13.0 12.0 8.0 3.0 2.55 1.5 APDE00130


14.0 13.0 8.0 3.0 2.55 1.5 APDE00140
15.0 14.0 9.0 3.0 2.55 1.5 APDE00150

16.0 15.0 10.0 3.0 2.55 2.0 APDE00160


17.0 16.0 11.0 3.0 2.55 2.0 APDE00170
18.0 17.0 12.0 3.0 2.55 2.0 APDE00180

20.0 19.0 12.0 6.0 5.5 2.0 APDE20200


20.0 19.0 14.0 3.0 2.55 2.0 APDE00200
20.0 19.0 14.0 4.5 4.0 2.0 APDE10200

22.0 21.0 16.0 3.0 2.55 2.0 APDE00220


24.0 23.0 18.0 3.0 2.55 2.0 APDE00240
25.0 24.0 17.0 6.0 5.5 2.0 APDE10250

25.0 24.0 19.0 3.5 3.25 2.0 APDE00250


25.0 24.0 19.0 4.5 4.0 2.0 APDE20250
28.0 27.0 18.0 7.5 7.0 2.0 APDE10280

28.0 27.0 22.0 3.5 3.25 2.0 APDE00280

10
Piston Seal - Type APDE

Bore Flange Groove Groove Ring Inlet Part No.


diameter diameter diameter width width chamfer

D H10 D1 h10 d h10 L +0.2 B b1

30.0 29.0 22.0 3.5 3.25 2.0 APDE00300


32.0 31.0 24.0 3.5 3.25 2.0 APDE00320
32.0 31.0 24.0 6.0 5.5 2.0 APDE10320

35.0 34.0 27.0 3.5 3.25 2.0 APDE00350


36.0 35.0 28.0 3.5 3.25 2.0 APDE00360
38.0 37.0 30.0 3.5 3.25 2.0 APDE00380

38.0 37.0 30.0 6.0 5.5 2.0 APDE10380


40.0 39.0 30.0 7.5 7.0 2.5 APDE00400
40.0 39.0 32.0 3.5 3.25 2.5 APDE10400

42.0 41.0 30.0 6.5 6.0 2.5 APDE10420


42.0 41.0 34.0 3.5 3.25 2.5 APDE00420
45.0 44.0 37.0 3.5 3.25 2.5 APDE00450

50.0 49.0 40.0 7.5 7.0 2.5 APDE00500


50.0 49.0 42.0 3.5 3.25 2.5 APDE10500
52.0 51.0 42.0 4.5 4.25 2.5 APDE00520

55.0 54.0 45.0 7.5 7.0 2.5 APDE00550


58.0 57.0 48.0 4.5 4.25 2.5 APDE00580
60.0 59.0 50.0 5.7 5.0 2.5 APDE00600

60.0 59.0 50.0 7.5 7.0 2.5 APDE10600


63.0 62.0 53.0 4.5 4.25 2.5 APDE10630
63.0 62.0 53.0 7.5 7.0 2.5 APDE00630

65.0 64.0 55.0 7.5 7.0 2.5 APDE00650


68.0 67.0 58.0 5.5 4.7 2.5 APDE00680
70.0 69.0 58.0 9.5 8.5 2.5 APDE00700

75.0 74.0 63.0 9.5 8.5 2.5 APDE00750


80.0 79.0 67.3 7.0 6.35 2.5 ADPE20800
80.0 79.0 68.0 9.5 8.5 2.5 APDE00800

80.0 79.0 70.0 4.5 4.25 2.5 APDE10800


85.0 84.0 73.0 9.5 8.5 2.5 APDE00850
90.0 89.0 78.0 9.5 8.5 2.5 APDE00900

90.0 89.0 80.0 4.5 4.25 2.5 APDE10900


100.0 99.0 88.0 9.5 8.5 2.5 APDE01000
100.0 99.0 90.0 4.5 4.25 2.5 APDE21000

110.0 109.0 95.0 11.0 10.0 3.0 APDE01100


120.0 119.0 105.0 11.0 10.0 3.0 APDE01200
125.0 124.0 105.0 8.5 8.25 3.0 APDE01250

125.0 124.0 110.0 11.0 10.0 3.0 APDE11250


140.0 139.0 120.0 8.5 8.25 3.0 APDE01400
160.0 159.0 140.0 8.5 8.25 3.0 APDE01600

160.0 159.0 145.0 11.0 10.0 3.0 APDE11600


180.0 179.0 160.0 15.0 14.0 3.0 APDE01800
200.0 199.0 180.0 8.5 8.25 3.0 APDE02000

200.0 199.0 180.0 15.0 14.0 3.0 APDE12000


250.0 249.0 230.0 15.0 14.0 3.0 APDE02500

11
Piston Seal - Type APDS

Piston seal type APDS


Description Ordering example
The seal type APDS has been specifically designed for use Piston Seal,
on single acting short stroke cylinders with spring return, type APDS
having a good guiding system. It has the same profile as Piston diameter: D = 20 mm
the APDE type, but its difference, is in the lower pre-load Groove width: L = 3 mm
on the external diameter which reduces both the friction Part No.: APDS00200 (Table X)
and the break-out pressure. Material No.: WU9E1 (standard)

Technical data Order No. APDS0 0200 - WU9E1


Operating
pressure: 1.6 MPa Serial No.

Speed: £ 1 m/s Piston diameter x 10


Temperature: from -30 C to +80 C Quality index (standard):
Media: Dry or lubricated air, mineral oils Material Code
and greases, non-aggressive gases

Material
The standard material is a polyurethane with a very high
wear resistance and good flexibility at low temperatures.
Standard Material Polyurethane, 90 Shore A,
Material No.: WU9E1
Alternative Material Polyurethane, 85 Shore A
Material No.: WUBE1

12
Piston Seal - Type APDS

Installation recommendation, type APDS

L b1
B

R 0.2
20°-30°

D1

D
d
Table X Installation dimensions / Part No.

Bore Flange Groove Groove Ring Inlet Part No.


diameter diameter diameter width width chamfer
D H10 D1 h10 d h10 L +0.2 B b1

6.0 5.0 3.0 2.5 2.0 1.0 APDS00060


8.0 7.0 4.0 3.0 2.55 1.5 APDS00080
8.0 7.0 4.8 2.7 2.3 1.5 APDS10080

8.0 7.0 4.0 3.0 2.55 1.5 APDS20080


10.0 9.0 6.0 3.0 2.55 1.5 APDS00100
12.0 11.0 7.0 3.0 2.55 1.5 APDS00120

13.0 12.0 8.0 3.0 2.55 1.5 APDS00130


14.0 13.0 8.0 3.0 2.55 1.5 APDS00140
15.0 14.0 9.0 3.0 2.55 1.5 APDS00150

16.0 15.0 10.0 3.0 2.55 2.0 APDS00160


17.0 16.0 11.0 3.0 2.55 2.0 APDS00170
18.0 17.0 12.0 3.0 2.55 2.0 APDS00180

20.0 19.0 14.0 3.0 2.55 2.0 APDS00200


22.0 21.0 16.0 3.0 2.55 2.0 APDS00220
24.0 23.0 18.0 3.0 2.55 2.0 APDS00240

25.0 24.0 19.0 3.5 3.25 2.0 APDS00250


28.0 27.0 22.0 3.5 3.25 2.0 APDS00280
30.0 29.0 22.0 3.5 3.25 2.0 APDS00300

32.0 31.0 24.0 3.5 3.25 2.0 APDS00320


35.0 34.0 27.0 3.5 3.25 2.0 APDS00350
40.0 39.0 32.0 3.5 3.25 2.5 APDS10400
50.0 49.0 42.0 3.5 3.25 2.5 APDS00500
63.0 62.0 53.0 4.5 4.25 2.5 APDS00630
80.0 79.0 70.0 4.5 4.25 2.5 APDS00800
100.0 99.0 90.0 4.5 4.25 2.5 APDS01000

13
Piston Seal - Type APMP

Piston seal type APMP


Description Installation
This seal is suitable for pneumatic cylinders, principally The installation is done by forced overlapping on the
”compact” short stroke single or double acting, or piston diameter, shaped in a proper way, to fit the retainer
magnetic pistons. tooth of the seal.
To increase the sliding effect it is advisable to lubricate the
The guiding element for the piston is in the seal itself which
seal.
is designed with the proper radial and axial gaps to
ensure constant lubrication from the entropped grease.
The magnet is housed in a groove between the two Ordering example
opposed seals.
Piston Seal
Technical data type APMP
Piston diameter: D = 32 mm
Operating
pressure: 1.6 MPa Magnet groove width: t = 3 mm
Part No.: APMP00320 (Table XII)
Speed: £ 1 m/s Material No.: WU9E1 (standard)
Temperature: from -30 C to +80 C
Media: Dry or lubricated air, mineral oils and
Order No. APMP0 0320 - WU9E1
greases, non-aggressive gases
Serial No.

Material Piston diameter x 10


The standard material is a polyurethane with a very high Quality index (standard):
wear resistance and good flexibility at low temperatures.
Material Code
Standard Material Polyurethane, 90 Shore A,
Material No.: WU9E1
Alternative Material Polyurethane, 85 Shore A
Material No.: WUBE1

14
Piston Seal - Type APMP

Installation recommendation, type APMP

R0.3
standard: 120°

q
2
B
t
d1

d2

D
b

Figure 6 Installation drawing

Table XI Installation dimensions / Part No.


Bore Piston Ring Magnet Retainer Coupling Retainer Magnet Part No.
diameter axial width groove deviation diameter depth diameter
width width
D B2 B t b d1h7 q d2

8.0 12.0 6.0 4.0 4.0 4.0 0.35 6.5 APMP00080


10.0 12.0 6.0 3.0 3.5 4.0 0.35 8.5 APMP00100
12.0 12.0 6.0 3.0 3.5 6.0 0.40 10.5 APMP00120

16.0 12.0 6.0 3.0 3.5 8.0 0.40 14.5 APMP00160


20.0 12.0 6.0 3.0 3.5 10.0 0.50 18.0 APMP00200
25.0 12.0 6.0 3.0 3.5 10.0 0.50 23.0 APMP00250

15
Piston Seal - Type APMP

Installation recommendation, type APMP

R0.3
120°

B2

q
B t
d1

d2
d

D
b

Figure 7 Installation drawing

Table XII Installation dimensions / Part No.


Bore Seal Ring Magnet Retainer Piston Retainer Rod Magnet Part No.
diameter axial width groove deviation diameter depth diameter diameter
width width
D B2 B t b d1h7 q dh7 d2

32.0 14.0 7.0 3.0 4.0 26.0 0.5 12.0 29.5 APMP00320
32.0 14.0 7.0 5.0 4.0 26.0 0.5 12.0 29.5 APMP10320

40.0 14.5 7.25 5.0 4.25 34.0 0.5 12.0 37.5 APMP00400
50.0 14.5 7.25 5.0 4.25 43.0 0.6 16.0 46.5 APMP00500
63.0 20.0 10.0 5.0 6.0 55.0 0.8 16.0 59.5 APMP00630

80.0 22.0 11.0 5.0 6.5 72.0 0.8 20.0 76.5 APMP00800
100.0 26.0 13.0 5.0 7.5 90.0 0.8 25.0 96.5 APMP01000

16
Seal-Scraper - Type AWNS

Seal-Scraper type AWNS


Description Installation
The seal-scraper type AWNS is designed as a It is advised to always grease the seal on installation.
combination asymmetric lip seal with an integral wiper
element, and as such, only requires a single groove and
not two as in the traditional system. Ordering example
The reduction of the overall dimensions and the execution Seal-scraper,
of a single groove together with a single polyurethane type AWNS
seal gives considerable economic advantages. Rod diameter: d = 20 mm
Technical data Groove width: L = 7 mm
Part No.: AWNS10200 (Table XIII)
Operating Material No. WU9E1 (standard)
pressure: 1.6 MPa
Speed: £ 1 m/s
Order No. AWNS1 0200 - WU9E1
Temperature: from -30 C to +80 C
Media: Dry or lubricated air, mineral oils and Serial No.
greases, non-aggressive gases
Rod diameter x 10

Quality index (standard):


Material
Material Code
The standard material is a polyurethane with a very high
wear resistance and good flexibility at low temperatures.
Standard Material Polyurethane, 90 Shore A,
Material No.: WU9E1
Alternative Material Polyurethane, 85 Shore A,
Material No.: WUBE1

17
Seal-Scraper - Type AWNS

Installation recommendation, type AWNS

L a

R 0.2

D1

D
d
Figure 8 Installation drawing

Table XIII Installation dimensions / Part No.


Rod Groove Groove Couplin Ring Step Part No.
diameter diameter width diameter width width

d f7 D H10 L +0.15 D1 H11 B min a+0.1

3.0 8.8 4.5 5.0 5.2 1.2 AWNS00030


4.0 8.8 4.5 6.0 5.2 1.2 AWNS00040
4.0 7.0 2.7 5.4 2.8 1.0 AWNS10040

5.0 8.0 2.7 6.2 2.8 1.0 AWNS00050


6.0 9.0 2.7 7.2 2.8 1.0 AWNS10060
6.0 10.8 4.5 8.0 5.2 1.2 AWNS00060

8.0 11.5 3.0 9.2 3.2 1.0 AWNS10080


8.0 12.8 4.5 10.0 5.2 1.2 AWNS00080
8.0 14.0 4.5 11.0 5.2 1.2 AWNS20080

10.0 14.0 3.2 11.4 3.7 1.0 AWNS10100


10.0 16.0 4.0 12.5 4.6 1.0 AWNS20100
10.0 16.8 4.5 13.0 5.2 1.2 AWNS00100

10.0 18.0 5.0 14.0 6.0 1.6 AWNS30100


12.0 16.5 3.7 13.7 4.0 1.2 AWNS40120
12.0 18.0 4.0 14.5 4.8 1.2 AWNS00120

12.0 20.0 3.7 16.0 5.7 1.6 AWNS60120


12.0 20.0 5.0 16.0 6.0 1.6 AWNS10120
12.0 20.0 5.5 16.0 6.5 1.6 AWNS20120

12.0 22.0 6.0 16.0 6.5 1.5 AWNS30120


12.0 22.0 7.0 16.0 7.5 1.5 AWNS50120
14.0 18.5 3.7 15.7 4.0 1.2 AWNS20140

14.0 20.0 4.0 16.5 4.8 1.2 AWNS00140


14.0 22.0 5.0 18.0 6.0 1.5 AWNS30140

18
Seal-Scraper - Type AWNS

Rod Groove Groove Coupling Ring Step Part No.


diameter diameter width diameter width width

d f7 D H 10 L +0.15 D1 H11 B min a+0.1

14.0 24.0 6.0 18.0 6.5 1.5 AWNS10140


15.0 22.0 4.0 18.0 5.0 1.5 AWNS00150
16.0 20.5 3.7 17.7 4.0 1.2 AWNS20160

16.0 22.0 4.0 18.5 5.0 1.2 AWNS00160


16.0 24.0 5.0 18.5 6.0 1.5 AWNS30160
16.0 26.0 6.0 20.0 6.5 1.5 AWNS10160

18.0 22.5 3.7 19.7 4.0 1.2 AWNS10180


18.0 24.0 4.0 20.5 5.0 1.4 AWNS20180
18.0 26.0 5.0 21.0 6.0 1.6 AWNS30180

18.0 28.0 6.0 22.0 6.5 1.5 AWNS00180


20.0 25.0 4.0 21.9 4.6 1.2 AWNS20200
20.0 26.0 4.0 22.5 4.8 1.2 AWNS00200

20.0 30.0 7.0 24.0 7.5 1.5 AWNS10200


22.0 27.0 4.0 23.9 4.6 1.2 AWNS00220
22.0 28.0 4.0 24.5 5.0 1.4 AWNS10220

22.0 32.0 7.0 26.0 7.5 1.5 AWNS20220


25.0 30.0 4.0 26.9 4.6 1.2 AWNS20250
25.0 31.0 4.0 27.5 4.8 1.2 AWNS00250

25.0 35.0 7.0 29.0 7.5 1.5 AWNS10250


28.0 38.0 7.0 32.0 7.5 1.5 AWNS00280
30.0 35.5 4.55 32.1 5.0 1.2 AWNS10300

30.0 38.0 5.0 33.0 5.8 1.5 AWNS20300


30.0 40.0 7.0 34.0 7.5 1.5 AWNS00300
32.0 37.5 4.55 34.1 5.0 1.2 AWNS20320

32.0 40.0 5.0 35.0 5.8 1.3 AWNS10320


32.0 42.0 7.0 36.0 7.5 1.5 AWNS00320
35.0 45.0 7.0 39.0 7.5 1.5 AWNS00350
36.0 44.0 5.0 39.0 6.0 1.3 AWNS00360

36.0 46.0 7.0 40.0 7.5 1.5 AWNS10360


40.0 46.0 4.9 42.2 5.5 1.4 AWNS10400
40.0 50.0 7.0 44.0 7.5 1.5 AWNS00400

45.0 53.0 5.0 48.0 6.0 1.3 AWNS00450


45.0 55.0 7.0 49.0 7.5 1.5 AWNS10450
50.0 62.0 8.5 55.0 9.0 2.0 AWNS00500

70.0 80.0 6.0 75.0 7.0 1.5 AWNS00700

19
Seal-Scraper - Type AWSD

Seal-scraper type AWSD


Description Installation
As with seal type AWNS, the AWSD type is also designed It is important to remove all sharp edges from the groove
as a combination asymmetric lip seal with an integral and cylinder to prevent damage to the seals.
wiper.
The AWSD type has a step profile that will facilitate the
installation especially for the small diameters. This wiper Attention
has a rounded wiping lip.
In the case of high pressure duty applications with
misalignment or eccentricity and for all rod diameters
Technical data above 20 mm, we recommend only the groove design
with oversized step (type L1 in Fig.9, page 21).
Operating
pressure: 1.6 MPa
Speed: £ 1 m/s Ordering example

Temperature: from -30 C to +80 C Rod wiper,


type AWSD
Media: Dry or lubricated air, mineral oils Rod diameter: d = 20 mm
and greases, non-aggressive gases Groove width: L = 4 mm
Part No.: AWSD 00200 (Table XIV)
Material No.: WU9E1 (standard)
Material
Order No. AWSD0 0200 - WU9E1
The standard material is a polyurethane with a very high
wear resistance and good flexibility at low temperatures.
Serial No.
Standard Material Polyurethane, 90 Shore A,
Material No.: WU9E1 Rod diameter x 10
Alternative Material Polyurethane, 85 Shore A Quality index (standard):
Material No.: WUBE1
Material Code

20
Seal-Scraper - Type AWSD

Installation recommendation, type AWSD

L1 a L a

R 0.2 R 0.2

D2

D1
D

D
d

Figure 9 Installation Drawing

Table XIV Installations dimensions / Part No.

Rod Groove Groove Groove Tooth Step Step Ring Part No.
diameter diameter width width width diameter diameter width
d e9 D H10 L +0.15 L1+0.15 a+0.1 D1 H11 D2 H11 B

4.0 8.1 3 3.8 0.8 6.7 6.1 4.0 AWSD00040


6.0 11.1 3.6 4.6 1.0 9.1 8.5 5.0 AWSD00060
8.0 14.1 3.6 4.6 1.0 12.1 11.1 5.0 AWSD00080

10.0 16.1 4.2 5.4 1.2 14.1 13.1 6.0 AWSD00100


12.0 18.1 4.2 5.4 1.2 15.5 14.9 6.0 AWSD00120
12.0 20.0 4.0 6.0 2.0 18.0 15.5 8.0 AWSD10120

14.0 22.0 4.0 6.0 2.0 20.0 17.5 8.0 AWSD00140


16.0 24.0 4.0 6.0 2.0 22.0 19.5 8.0 AWSD00160
18.0 26.0 4.0 6.0 2.0 24.0 21.5 8.0 AWSD00180

20.0 28.0 4.0 6.0 2.0 26.0 23.5 8.0 AWSD00200


22.0 30.0 4.0 6.0 2.0 28.0 25.5 8.0 AWSD00220
25.0 33.0 4.0 6.0 2.0 31.0 28.5 8.0 AWSD00250

28.0 36.0 4.0 6.0 2.0 34.0 31.5 8.0 AWSD00280


30.0 38.0 4.0 6.0 2.0 36.0 33.5 8.0 AWSD10300
32.0 40.0 4.0 6.0 2.0 38.0 35.5 8.0 AWSD00320

35.0 43.0 4.0 6.0 2.0 41.0 38.5 8.0 AWSD00350


36.0 44.0 4.0 6.0 2.0 42.0 39.5 8.0 AWSD00360
40.0 48.0 4.0 6.0 2.0 46.0 43.5 8.0 AWSD00400

42.0 50.0 4.0 6.0 2.0 48.0 45.5 8.0 AWSD00420


45.0 53.0 4.0 6.0 2.0 51.0 48.5 8.0 AWSD00450
50.0 58.0 4.0 6.0 2.0 56.0 53.5 8.0 AWSD00500

55.0 63.0 4.0 6.0 2.0 61.0 58.5 8.0 AWSD00550


56.0 64.0 4.0 6.0 2.0 62.0 59.5 8.0 AWSD00560

21
Seal-Scraper - Type AWSD

Rod Groove Groove Groove Step Coupling Coupling Ring Part No.
diameter diameter width width width diameter diameter width

d e9 D H10 L +0.15 L1 +0.15 a+0.1 D1 H11 D2 H11 B

60.0 68.0 4.0 6.0 2.0 66.0 63.5 8.0 AWSD00600


63.0 71.0 4.0 6.0 2.0 69.0 66.5 8.0 AWSD00630
65.0 73.0 4.0 6.0 2.0 71.0 68.5 8.0 AWSD00650

70.0 78.0 4.0 6.0 2.0 76.0 73.5 8.0 AWSD00700


75.0 83.0 4.0 6.0 2.0 81.0 78.5 8.0 AWSD00750
80.0 88.0 4.0 6.0 2.0 86.0 83.5 8.0 AWSD00800

85.0 93.0 4.0 6.0 2.0 91.0 88.5 8.0 AWSD00850


90.0 98.0 4.0 6.0 2.0 96.0 93.5 8.0 AWSD00900
100.0 108.0 4.0 6.0 2.0 106.0 103.5 8.0 AWSD01000

22
Seal-Scraper - Type ARAN

Seal-Scraper type ARAN


Description Installation
The particular profile of this seal and the shape of the We recommend the use of a lubricant (grease) on the
groove permits very fast installation either automatically inside of the wiper, but not on the groove and the
or manually. elimination of all sharp edges which could damage the
Also the installation is facilitated by an axial milling on the seal.
external side of the groove.
This profile minimises the risk of ingress of impurities.
Ordering example

Technical data Rod wiper,


type ARAN
Operating Rod diameter: d = 20 mm
pressure: 1.6 MPa Groove width: L = 8.8 mm
Part No.: ARAN00200 (Table XV)
Speed: £ 1 m/s Material No.: WU9E1 (standard)
Temperature: from -30 C to +80 C
Media: Dry or lubricated air, mineral
oils and greases, Order No. ARAN0 0200 - WU9E1
non-aggressive gases
Serial No.

Rod diameter x 10
Material
The standard material is a polyurethane with a very high Quality level (standard):
wear resistance and good flexibility at low temperatures.
Material No.:
Standard Material Polyurethane, 90 Shore A,
Material No.: WU9E1

23
Seal-Scraper - Type ARAN

Installation recommendation type ARAN

L1
R 0.2
L
N
b
B

30°
30°
a

r
f

D1
D

D
d
Figure 10 Installation drawing

Table XV Installation dimensions / Part No.

Rod Groove dimensions Ring Part No.


dia- width
meter

d e9 D H10 D1 H10 L1+0.15 L+0.25 b r a N f B

12.0 20.0 22.0 13.0 8.8 2.2 1.1 1.8 4.0 1.5 10.7 ARAN00120
12.0 22.0 24.0 13.0 8.8 2.2 1.1 1.8 4.0 1.5 10.7 ARAN10120
16.0 26.0 28.0 13.0 8.8 2.2 1.1 1.8 5.0 1.5 10.7 ARAN00160

18.0 26.0 28.0 13.0 8.8 2.2 1.1 1.8 5.0 1.5 10.7 ARAN00180
18.0 28.0 30.0 13.0 8.8 2.2 1.1 1.8 5.0 1.5 10.7 ARAN10180
20.0 30.0 32.0 13.0 8.8 2.2 1.1 1.8 5.0 1.5 10.7 ARAN00200

22.0 32.0 34.5 14.0 9.4 2.8 1.4 2.0 7.5 2.0 11.2 ARAN00220
25.0 35.0 37.5 14.0 9.4 2.8 1.4 2.0 7.5 2.0 11.2 ARAN00250
30.0 40.0 42.5 14.0 9.4 2.8 1.4 2.0 7.5 2.0 11.2 ARAN00300

32.0 42.0 44.5 14.0 9.4 2.8 1.4 2.0 7.5 2.0 11.2 ARAN00320
40.0 50.0 52.5 14.0 9.4 2.8 1.4 2.0 7.5 2.0 11.2 ARAN00400
45.0 55.0 58.2 15.0 10.4 3.6 1.8 2.5 10.0 2.0 12.2 ARAN00450

50.0 60.0 63.2 15.0 10.4 3.6 1.8 2.5 10.0 2.0 12.2 ARAN00500
63.0 75.0 78.2 16.0 11.4 3.6 1.8 2.5 10.0 2.0 13.0 ARAN00630

24
Scraper - Type AWSW

Scraper type AWSW


Description Installation
The type AWSW is a single acting scraper and it is similar The installation is very simple; the profile enables
to the ASW used in hydraulics. automatic installation after lubrication with grease which
The radial pre-load on the outside diameter remains always gives longer service life.
unchanged, and this facilitates perfect sealing.
The wiping lip has a rounded profile which reduces the
friction on the return stroke and keeps the lubrication on Ordering example
the rod.
Rod wiper,
type AWSW
Technical data Rod diameter: d = 20 mm
Groove width: L = 4 mm
Operating Part No.: AWSW 00200 (Table. XVI)
pressure: 1.6 MPa Material No.: WU9E1 (standard)
Speed: £ 1 m/s
Temperature: from -30 C to +80 C Order No. AWSW0 0200 - WU9E1
Media: Dry or lubricated air, mineral
oils and greases, Serial No.
non-aggressive gases
Rod diameter x 10

Quality index (standard):


Material
Material code:
The standard material is a polyurethane with a very high
wear resistance and good flexibility at low temperatures.
Standard Material Polyurethane, 90 Shore A,
Material No.: WU9E1

25
Scraper - Type AWSW

Installation recommendation, type AWSW

L a

R 0.2

D1

D
d
Figure 11 Installation drawing

Table XVI Installation dimensions / Part No.

Rod Groove Groove Coupling Step Ring Part No.


diameter diameter width diameter width width

d f7 D H11 L +0.15 D1 H11 a min. B

6.0 10.0 2.0 8.0 1.0 4.0 AWSW00060


8.0 14.0 2.5 12.0 1.0 5.0 AWSW00080
10.0 18.0 4.0 16.0 1.0 7.0 AWSW00100

10.0 16.0 2.5 14.0 1.0 5.0 AWSW10100


12.0 20.0 4.0 18.0 1.0 7.0 AWSW00120
12.0 18.0 2.5 16.0 1.0 5.0 AWSW10120

14.0 22.0 4.0 20.0 1.0 7.0 AWSW00140


14.0 20.0 2.5 18.0 1.0 5.0 AWSW10140
16.0 24.0 4.0 22.0 1.0 7.0 AWSW00160

18.0 26.0 4.0 24.0 1.0 7.0 AWSW00180


20.0 28.0 4.0 26.0 1.0 7.0 AWSW00200
22.0 30.0 4.0 28.0 1.0 7.0 AWSW00220

25.0 33.0 4.0 31.0 1.0 7.0 AWSW00250


28.0 36.0 4.0 34.0 1.0 7.0 AWSW00280
30.0 38.0 4.0 36.0 1.0 7.0 AWSW00300

32.0 40.0 4.0 38.0 1.0 7.0 AWSW00320


35.0 43.0 4.0 41.0 1.0 7.0 AWSW00350
36.0 44.0 4.0 42.0 1.0 7.0 AWSW00360

38.0 46.0 4.0 44.0 1.0 7.0 AWSW00380


40.0 48.0 4.0 46.0 1.0 7.0 AWSW00400
42.0 50.0 4.0 48.0 1.0 7.0 AWSW00420

26
Scraper - Type AWSW

Rod Groove Groove Coupling Step Ring Part No.


diameter diameter width diameter width width

d f7 D H11 L +0.15 D1 H11 a min. B

45.0 53.0 4.0 51.0 1.0 7.0 AWSW00450


50.0 58.0 4.0 56.0 1.0 7.0 AWSW00500
55.0 63.0 4.0 61.0 1.0 7.0 AWSW00550

56.0 64.0 4.0 62.0 1.0 7.0 AWSW00560


60.0 68.0 4.0 66.0 1.0 7.0 AWSW00600

27
Cushioning Seal - Type AICM

Cushioning seal, type AICM


Description Ordering example
The cushioning seal has been designed specifically for Cushioning seal,
use in braking systems at the end stroke of the piston, in type AICM
pneumatic cylinders. Rod diameter: d = 20 mm
The profile eliminates the limitations in this particular Groove width: L = 7 mm
application that some seal types, like O-rings and lip Part No.: AICM00200 (Tab. XVIII)
seals have. Material No.: WU9E1 (standard)
The inlet chamfer on the sealing lip and the groove on the
sealing border at the bottom makes the cushioning very
effective.
Another advantage is the utilisation of polyurethane, Order No. AICM0 0200 - WU9E1
which with its high impact and abrasion resistance gives
the part a very long life. Serial No.

Rod diameter x 10
Technical data Quality index (standard):
Operating Material Code
pressure: 1.6 MPa
Speed: £ 1 m/s
Temperature: from -30 C to +80 C
Media: Dry or lubricated air, mineral oils and
greases, non-aggressive gases

Material
The standard material is a polyurethane with a very high
wear resistance and good flexibility at low temperatures.
Standard Material Polyurethane, 90 Shore A,
Material No.: WU9E1

Installation
The installation is simple, we recommend lubricating the
seal with grease.

28
Cushioning Seal - Type AICM

Installation recommendation, type AICM

b L

R2 R 0.2

D1
D2

d1
D

30°

min. 2 mm

Figure 13 Installation drawing

Table XVIII Installation dimensions / Part No.


Rod diameter Groove dimensions Ring width Part No.
d h10 D H11 D1 H11 D2 H11 L Ñ0.1 d1 h11 b +0.2 B
6.0 10.0 6.5 8.0 3.7 4.5 2.0 4.0 AICM00060
8.0 11.6 8.5 10.0 3.3 7.0 2.0 3.5 AICM00080
9.5 15.0 10.0 12.0 4.5 8.0 2.0 4.5 AICM00095
10.0 18.0 11.0 15.0 7.0 8.0 2.0 7.8 AICM00100
12.0 18.0 13.0 15.5 4.8 10.0 2.0 5.0 AICM10120
12.0 20.0 13.0 17.0 7.0 10.0 2.0 7.8 AICM00120
14.0 22.0 15.0 19.0 7.0 12.0 2.0 7.8 AICM00140
16.0 22.0 17.0 19.5 5.2 14.0 2.0 5.5 AICM10160
16.0 24.0 17.0 21.0 7.0 14.0 2.0 7.8 AICM00160
18.0 26.0 19.0 23.0 7.0 16.0 2.0 7.8 AICM00180
20.0 28.0 21.0 24.0 7.0 17.5 2.0 7.8 AICM00200
22.0 30.0 23.0 26.0 7.0 19.5 2.0 7.8 AICM00220
25.0 33.0 26.0 29.0 7.0 22.5 2.0 7.8 AICM00250
28.0 36.0 29.0 32.0 7.0 25.5 2.0 7.8 AICM00280
30.0 40.0 31.5 35.0 7.0 27.5 2.0 7.8 AICM00300
32.0 42.0 33.5 37.0 7.0 29.0 2.0 7.8 AICM00320
36.0 46.0 37.5 41.0 7.0 33.0 2.0 7.8 AICM00360
40.0 50.0 41.5 45.0 7.0 37.0 2.0 7.8 AICM00400
50.0 60.0 51.5 55.0 7.0 47.0 2.0 7.8 AICM00500
57.0 74.0 60.0 65.0 12.5 54.0 2.0 11.0 AICM00570

29
Cushioning Seal - Type AIAS

Cushioning Seal, type AIAS


Description Ordering example
The cushioning seal type AIAS provides cushioning at the Cushioning seal,
end of the stroke in pneumatic cylinders and is designed type AIAS
for a smaller groove than type AICM. Rod diameter: d = 50 mm
As can be seen in the dimensions list, this profile for a Groove width: L = 6 mm
cushioning seal can substitute a standard O-Ring. Part No.: AIAS00500 (Table XIX)
This permits to a reduction in the dimensions of the Material No.: WU9E1 (standard)
cylinder head.

Order No. AIAS0 0500 - WU9E1


Technical data
Operating Serial No.
pressure: 1.6 MPa
Rod diameter x 10
Speed: £ 1 m/s
Quality index (standard):
Temperature: from -30 C to +80 C
Material Code
Media: Dry or lubricated air, mineral
oils and greases,
non-aggressive gases

Material
The standard material is a polyurethane with a very high
wear resistance and good flexibility at low temperatures.
Standard Material Polyurethane, 90 Shore A,
Material No.: WU9E1

Installation
The installation is simple, we recommend lubricating the
seal with grease.

30
Cushioning Seal - Type AIAS

Installation recommendation, type AIAS

b L
W

R2 R 0.2
D2

d1

D1
D

30°

min. 2 mm

Figure 14 Installation drawing

Table XIX Installation dimensions / Part No.

Rod diameter Groove dimensions Ring width Part No.

d h10 D H11 D1 H11 D2 H11 L Ñ0.1 d1 h11 b +0.2 W

10.0 18.0 10.5 12.0 4.8 7.0 2.0 4.0 AIAS00100


12.0 20.0 12.5 14.0 4.8 9.0 2.0 4.0 AIAS00120
14.0 22.0 14.5 16.0 4.8 11.0 2.0 4.0 AIAS00140

16.0 24.0 16.5 18.0 4.8 13.0 2.0 4.0 AIAS00160


18.0 26.0 18.5 20.0 4.8 15.0 2.0 4.0 AIAS00180
20.0 28.0 20.5 22.0 4.8 17.0 2.0 4.0 AIAS00200

22.0 30.0 22.5 24.0 4.8 18.0 2.0 4.0 AIAS00220


24.0 32.0 24.5 26.0 4.8 20.0 2.0 4.0 AIAS00240
25.0 33.0 25.5 27.0 4.8 21.0 2.0 4.0 AIAS00250

26.0 36.0 26.5 28.0 6.0 22.0 2.0 5.0 AIAS00260


28.0 38.0 28.6 30.0 6.0 24.0 2.0 5.0 AIAS00280
30.0 40.0 30.6 32.0 6.0 26.0 2.0 5.0 AIAS00300

32.0 42.0 32.6 34.0 6.0 28.0 2.0 5.0 AIAS00320


34.0 44.0 34.6 36.0 6.0 30.0 2.0 5.0 AIAS00340
35.0 45.0 35.6 37.0 6.0 31.0 2.0 5.0 AIAS00350

36.0 46.0 36.6 38.0 6.0 32.0 2.0 5.0 AIAS00360


38.0 48.0 38.6 40.0 6.0 34.0 2.0 5.0 AIAS00380
40.0 50.0 40.6 42.0 6.0 36.0 2.0 5.0 AIAS00400

45.0 55.0 45.6 47.0 6.0 41.0 2.0 5.0 AIAS00450


50.0 60.0 50.6 52.0 6.0 46.0 2.0 5.0 AIAS00500

31
Wear Ring

Wear ring in modified POM for piston and rod

Description
The wear ring has the twin function of guiding the piston All wear guide rings have chamfered edges, in order to
or the rod in a cylinder and of absorbing transversal avoid undesired edge forces in the corner radii of the
forces in it. grooves.
At the same time, the metal contact between the sliding The choice for the correct size of the ring can be based on
parts of the cylinder (piston and bore or cylinder rod and the following formula:
cylinder head) must be avoided.
The wear ring in modified POM material has been Fxf
h = ———
specifically designed for the use on such pneumatic dxp
cylinders.
where the meaning of the letters are the following:
The ring is available for a wide range of standard p = admissible pressure
dimensions (see tables XXIV and XXVIII, page 36 and 39). F = radial load
Other dimensions are available on request. f = safety factor
The serial No. for wear rings in modified POM are listed d = average guide diameter
in the following table. h = guide width
Table XX Serial numbers for injection Material
molded wear rings in
modified POM POTBN
This compound in polyacetal was specifically formulated
Piston Rod Groove Ring for pneumatic cylinders made in aluminium.
serial No. serial No. width thickness
L2 W Advantages:
GP41 GR41 2.50 1.55 ÿ Good price/performance ratio
GP43 GR43 4.00 1.55
ÿ High compressive strength
GP48 GR48 8.20 2.00
ÿ Very good sliding effect in dry conditions
GP49 GR49 9.70 2.00
ÿ Good resistance to abrasion
GP51 GR51 10.00 2.00

GP53 GR53 15.00 2.00 ÿ Low stick-slip effect


GP54 GR54 20.00 2.00 ÿ Simple installation also in closed grooves
GP55 GR55 25.00 2.00 ÿ Long life
GP56 GR56 30.00 2.00

32
Wear Ring

Fields of application

Speed: Up to 1 m/s, with reciprocating


movements.
Temperature: from -40 °C to +110 °C
Calculation value:
Static compressive
strength: max. 36.3 N/mm2 at room
temperature.
The load capacity for dynamic applications most depends
on the operating temperature, which, therefore, should
not exceed 90 C.

33
Wear Ring

Installation recommendation, wear ring for piston

L2 R max
W

S1
Z
D2
D

Figure 15 Installation drawing

Table XXI Installation dimensions

Serial No. Bore Groove Groove Radial Ring Ring


diameter1) diameter width clearance thickness gap

D H9 D2 h8 L2 +0.2 S12) W Z

GP41 8 - 20,0 D -3.10 2,50 0.20 - 0.30 1.55 1-3

GP43 10 - 50.0 D -3.10 4.00 0.20 - 0.40 1.55 2-4

GP48 20 - 40.0 D -4.00 8.20 0.20 - 0.40 2.00 1-3

GP49 16 - 20.0 D -4.00 9.70 0.20 - 0.50 2.00 1-3

GP51 45 - 70.0 D -4.00 10.00 0.30 - 0.50 2.00 1-3

GP53 75 - 100.0 D -4.00 15.00 0.30 - 0.50 2.00 1-3

GP54 105 - 140.0 D -4.00 20.00 0.30 - 0.50 2.00 2-4

GP55 150 - 200.0 D -4.00 25.00 0.30 - 0.60 2.00 3-5

GP56 220 - 250.0 D -4.00 30.00 0.30 - 0.60 2.00 4-6


1) Recommended diameter ranges 2) Specifications valid only in the area of the wear rings.

Table XXII Recommended radii for groove diam. Table XXIII Surface roughness

D R max. Parameter Mating Groove


surface m m surface m m
8 -250 0.2
R max. 1.00 - 4.00 < 16.0
>250 0.4
RZ DIN 0.63 - 2.50 < 10.0

Ra 0.10 - 0.40 < 2.5

34
Wear Ring

Table XXIV Wear ring for piston

Bore Groove Groove Thickness Part No.


diameter diameter width

D H9 D2 h8 L2 +0.2 W

8.0 4.9 2.5 1.55 GP4100080


10.0 6.9 2.5 1.55 GP4100100
10.0 6.9 4.0 1.55 GP4300100

12.0 8.9 4.0 1.55 GP4300120


14.0 10.9 4.0 1.55 GP4300140
15.0 11.9 4.0 1.55 GP4300150

16.0 12.9 4.0 1.55 GP4300160


16.0 12.0 9.7 2.00 GP4900160
18.0 14.9 4.0 1.55 GP4300180

18.0 14.0 9.7 2.00 GP4900180


20.0 16.9 4.0 1.55 GP4300200
20.0 16.0 8.2 2.00 GP4800200

20.0 16.0 9.7 2.00 GP4900200


22.0 18.0 9.7 2.00 GP4900220
25.0 21.9 4.0 1.55 GP4300250

25.0 21.0 8.2 2.00 GP4800250


30.0 26.0 8.2 2.00 GP4800300
32.0 28.9 4.0 1.55 GP4300320

32.0 28.0 8.2 2.00 GP4800320


35.0 31.0 8.2 2.00 GP4800350
40.0 36.0 8.2 2.00 GP4800400

45.0 41.0 10.0 2.00 GP5100450


50.0 46.0 9.7 2.00 GP4900500
50.0 46.0 10.0 2.00 GP5100500

55.0 51.0 9.7 2.00 GP4900550


55.0 51.0 10.0 2.00 GP5100550
58.0 54.0 10.0 2.00 GP5100580

60.0 56.0 9.7 2.00 GP4900600


60.0 56.0 10.0 2.00 GP5100600
63.0 59.0 10.0 2.00 GP5100630

65.0 61.0 9.7 2.00 GP4900650


65.0 61.0 10.0 2.00 GP5100650
70.0 66.0 10.0 2.00 GP5100700

75.0 71.0 9.7 2.00 GP4900750


75.0 71.0 15.0 2.00 GP5300750
80.0 76.0 9.7 2.00 GP4900800

80.0 76.0 10.0 2.00 GP5100800


80.0 76.0 15.0 2.00 GP5300800
85.0 81.0 9.7 2.00 GP4900850

85.0 81.0 15.0 2.00 GP5300850


90.0 86.0 15.0 2.00 GP5300900
95.0 91.0 15.0 2.00 GP5300950

100.0 96.0 9.7 2.00 GP4901000


100.0 96.0 10.0 2.00 GP5101000
100.0 96.0 15.0 2.00 GP5301000

105.0 101.0 20.0 2.00 GP5401050

35
Wear Ring

Bore Groove Groove Thickness Part No.


diameter diameter width

D H9 D2 h8 L2 +0.2 W

110.0 106.0 20.0 2.00 GP5401100


115.0 111.0 20.0 2.00 GP5401150

120.0 116.0 20.0 2.00 GP5401200


125.0 121.0 15.0 2.00 GP5301250
125.0 121.0 20.0 2.00 GP5401250
130.0 126.0 20.0 2.00 GP5401300
135.0 131.0 20.0 2.00 GP5401350

140.0 136.0 20.0 2.00 GP5401400


150.0 146.0 25.0 2.00 GP5501500
160.0 156.0 15.0 2.00 GP5301600

180.0 176.0 25.0 2.00 GP5501800


200.0 196.0 20.0 2.00 GP5402000
200.0 196.0 25.0 2.00 GP5502000

220.0 216.0 30.0 2.00 GP5602200


250.0 246.0 20.0 2.00 GP5402500
250.0 246.0 30.0 2.00 GP5602500

Ordering example
Wear ring for piston, diameter D = 20.00 mm
Series GP49 from Table XXI, page 34
Groove width: 9.70 mm, ring thickness: 2.00 mm
Material: POTBN
Order No.: GP4900200 (from Table XXIV, page 35)

Order No. GP49 0 0200 - POTBN

Serial No.
Design code (standard)
Piston diameter x 10
Quality index (standard):
Material code:

For all intermediate dimensions not listed in table XXIV, the


order No. can be formed from the example.

36
Wear Ring

Installation recommendation, wear ring for rod

L2
W

Z
S1

Rmax
d2

d
Figure 16 Installation drawing

Table XXV Installation dimensions

Serial No. Rod Groove Groove Radial Ring Ring


diameter1) diameter width clearance thickness gap

d f8/h9 d2 H8 L2 +0.2 S12) W Z

GR41 8 - 20.0 d +3.10 2.50 0.20 - 0.30 1.55 1-3


GR43 10 - 50.0 d +3.10 4.00 0.20 - 0.40 1.55 2-4

GR49 16 - 20.0 d +4.00 9.70 0.20 - 0.50 2.00 1-3

1) Recommended diameter ranges 2) Specifications valid only in the area of the wear rings

Table XXVI Recommended radii for groove diam. Table XXVII Surface roughness

D R max. Parameter Mating Groove


surface m m surface m m
8 -250 0.2
R max. 1.00 - 4.00 < 16.0
>250 0.4
RZ DIN 0.63 - 2.50 < 10.0

Ra 0.10 - 0.40 < 2.5

37
Wear Ring

Table XXVIII Wear ring for rod

Rod diameter Groove diameter Groove width thickness Part No.

d f8/h9 d2 H8 L2 +0.2 W

8.0 11.1 2.5 1.55 GR4100080


10.0 13.1 2.5 1.55 GR4100100
10.0 13.1 4.0 1.55 GR4300100

12.0 15.1 4.0 1.55 GR4300120


12.0 16.0 9.7 2.00 GR4900120
14.0 17.1 4.0 1.55 GR4300140

14.0 18.0 9.7 2.00 GR4900140


15.0 18.1 4.0 1.55 GR4300150
16.0 19.1 4.0 1.55 GR4300160

16.0 20.0 9.7 2.00 GR4900160


18.0 21.1 4.0 1.55 GR4300180
18.0 22.0 9.7 2.00 GR4900180

20.0 23.1 4.0 1.55 GR4300200


22.0 25.1 4.0 1.55 GR4300220
25.0 28.1 4.0 1.55 GR4300250

28.0 31.1 4.0 1.55 GR4300280


30.0 33.1 4.0 1.55 GR4300300
32.0 35.1 4.0 1.55 GR4300320

35.0 38.1 4.0 1.55 GR4300350


35.0 39.0 9.7 2.00 GR4900350
36.0 39.1 4.0 1.55 GR4300360

40.0 43.1 4.0 1.55 GR4300400


40.0 44.0 9.7 2.00 GR4900400
45.0 49.0 9.7 2.00 GR4900450

46.0 60.0 9.7 2.00 GR4900460


50.0 53.1 4.0 1.55 GR4300500
50.0 54.0 9.7 2.00 GR4900500

55.0 59.0 9.7 2.00 GR4900550


60.0 64.0 9.7 2.00 GR4900600

38
Wear Ring

Ordering example
Wear ring for rod, diameter d = 16.00 mm
Series GR43 from Table XXV, page 37
Groove width: 4.00 mm, ring thickness: 1.55 mm
Material: POTBN
Order No.: GR4300160 (from Table XXVIII, page 38)

Order No. GR43 0 0160 - POTBN

Serial No.
Design code (standard)
Rod diameter x 10
Quality index (standard):
Material code:

For all intermediate dimensions not listed in table XXVIII,


the order No. can be formed from the example.

39

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