TRELLEBORG Pneumatic Seals
TRELLEBORG Pneumatic Seals
TRELLEBORG Pneumatic Seals
Contents
Page
General information
Typical pneumatic applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Product range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Surface roughness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Piston seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Type APDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Type APDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Type APMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1
Pneumatic Cylinder
AWNS
ARAN
GR
AIAS
GP
AICM APDE
APDS
2
Sealing solutions in polyurethane for Pneumatics
Type Page Field of application Function á Groove type Tempera- Speed Pres- Standard
Range corresponding ture sure seal
mm to mm m/s Mpa material
C**
Type Page Field of application Function á Groove type Tempera- Speed Pres- Standard
Range corresponding ture sure seal
mm to mm C** m/s Mpa material
* The data below are maximum values and cannot be used at the same time. The max. pressure depends on temperature and gap dimension.
** For applications at low temperatures below -30 C and at high temperatures +80 C, please contact us.
3
Sealing solutions in polyurethane for Pneumatics
Type Page Field of application Function á Groove type Tempera- Speed Pres- Standard
Range corresponding ture sure seal
mm to mm C** m/s Mpa material
* The data below are maximum values and cannot be used at the same time. The max. pressure depends on temperature and gap dimension.
** For applications at low temperatures below -30 C and at high temperatures +80 C, please contact us.
4
Sealing solutions in polyurethane for Pneumatics
Type Page Field of application Function á Groove type Tempera- Speed Pres-
Range corresponding ture sure
mm to mm C** m/s Mpa
Type Page Field of application Function á Groove type Tempera- Speed Pres-
Range corresponding ture sure
mm to mm C** m/s Mpa
GP Industrial Pneumatics
Standard Cylinders Piston
34 Wear 8-250 closed -40 to 1 - POM
Ring +110
GR Industrial Pneumatics
Standard Cylinders Rod
37 Wear 8-50 closed -40 to 1 - POM
Ring +110
* The data below are maximum values and cannot be used at the same time. The max. pressure depends on temperature and gap dimension.
** For applications at low temperatures below -30 C and at high temperatures +80 C, please contact us.
5
Surface roughness
Surface roughness mm
6
Rod Seal - Type ARUP
Material Code
Material
The standard material is a polyurethane with a very high
wear resistance and good flexibility at low temperatures.
Standard Material Polyurethane, 90 Shore A,
Material No.: WU9E1
Alternative Material Polyurethane, 85 Shore A
Material No.: WUBE1
7
Rod Seal - Type ARUP
Installation recommendation
R 0.2
D
d
Figure 3 Installation drawing
3.0 6.0 3.0 2.5 ARUP00030 35.0 43.0 8.5 8.0 ARUP00350
4.0 8.0 3.5 3.0 ARUP00040 35.0 45.0 7.5 7.0 ARUP10350
5.0 9.0 3.0 2.5 ARUP00050 36.0 46.0 7.5 7.0 ARUP00360
6.0 10.0 3.5 3.0 ARUP00060 40.0 48.0 6.0 5.5 ARUP00400
6.0 11.0 3.5 3.0 ARUP10060 40.0 50.0 7.5 7.0 ARUP10400
6.0 12.0 4.5 4.0 ARUP20060 45.0 55.0 7.5 7.0 ARUP00450
7.0 13.0 4.5 4.0 ARUP00070 50.0 60.0 7.5 7.0 ARUP00500
8.0 14.0 4.5 4.0 ARUP10080 55.0 65.0 7.5 7.0 ARUP00550
8.0 14.0 5.0 4.5 ARUP00080 56.0 66.0 7.5 7.0 ARUP00560
10.0 16.0 5.0 4.5 ARUP00100 60.0 72.0 9.5 8.5 ARUP00600
10.0 18.0 6.0 5.5 ARUP10100 63.0 73.0 7.5 7.0 ARUP00630
12.0 20.0 6.0 5.5 ARUP00120 63.0 75.0 9.5 8.5 ARUP10630
14.0 22.0 6.0 5.5 ARUP00140 65.0 77.0 9.5 8.5 ARUP00650
16.0 24.0 6.0 5.5 ARUP00160 70.0 82.0 9.5 8.5 ARUP00700
18.0 26.0 6.0 5.5 ARUP00180 75.0 87.0 9.5 8.5 ARUP00750
20.0 28.0 6.0 5.5 ARUP00200 80.0 92.0 9.5 8.5 ARUP00800
22.0 28.0 5.0 4.3 ARUP10220 85.0 97.0 9.5 8.5 ARUP00850
22.0 30.0 6.0 5.5 ARUP00220 90.0 102.0 9.5 8.5 ARUP00900
25.0 33.0 6.0 5.5 ARUP00250 95.0 107.0 9.5 8.5 ARUP00950
28.0 36.0 6.0 5.5 ARUP00280 100.0 115.0 11.0 10.0 ARUP01000
28.0 38.0 7.5 7.0 ARUP10280 110.0 125.0 11.0 10.0 ARUP01100
8
Piston Seal - Type APDE
9
Piston Seal - Type APDE
Installation recommendation
L b1
B
R 0.2
20°-30°
D1
D
d
Figure 4 Installation drawing
10
Piston Seal - Type APDE
11
Piston Seal - Type APDS
Material
The standard material is a polyurethane with a very high
wear resistance and good flexibility at low temperatures.
Standard Material Polyurethane, 90 Shore A,
Material No.: WU9E1
Alternative Material Polyurethane, 85 Shore A
Material No.: WUBE1
12
Piston Seal - Type APDS
L b1
B
R 0.2
20°-30°
D1
D
d
Table X Installation dimensions / Part No.
13
Piston Seal - Type APMP
14
Piston Seal - Type APMP
R0.3
standard: 120°
q
2
B
t
d1
d2
D
b
15
Piston Seal - Type APMP
R0.3
120°
B2
q
B t
d1
d2
d
D
b
32.0 14.0 7.0 3.0 4.0 26.0 0.5 12.0 29.5 APMP00320
32.0 14.0 7.0 5.0 4.0 26.0 0.5 12.0 29.5 APMP10320
40.0 14.5 7.25 5.0 4.25 34.0 0.5 12.0 37.5 APMP00400
50.0 14.5 7.25 5.0 4.25 43.0 0.6 16.0 46.5 APMP00500
63.0 20.0 10.0 5.0 6.0 55.0 0.8 16.0 59.5 APMP00630
80.0 22.0 11.0 5.0 6.5 72.0 0.8 20.0 76.5 APMP00800
100.0 26.0 13.0 5.0 7.5 90.0 0.8 25.0 96.5 APMP01000
16
Seal-Scraper - Type AWNS
17
Seal-Scraper - Type AWNS
L a
R 0.2
D1
D
d
Figure 8 Installation drawing
18
Seal-Scraper - Type AWNS
19
Seal-Scraper - Type AWSD
20
Seal-Scraper - Type AWSD
L1 a L a
R 0.2 R 0.2
D2
D1
D
D
d
Rod Groove Groove Groove Tooth Step Step Ring Part No.
diameter diameter width width width diameter diameter width
d e9 D H10 L +0.15 L1+0.15 a+0.1 D1 H11 D2 H11 B
21
Seal-Scraper - Type AWSD
Rod Groove Groove Groove Step Coupling Coupling Ring Part No.
diameter diameter width width width diameter diameter width
22
Seal-Scraper - Type ARAN
Rod diameter x 10
Material
The standard material is a polyurethane with a very high Quality level (standard):
wear resistance and good flexibility at low temperatures.
Material No.:
Standard Material Polyurethane, 90 Shore A,
Material No.: WU9E1
23
Seal-Scraper - Type ARAN
L1
R 0.2
L
N
b
B
30°
30°
a
r
f
D1
D
D
d
Figure 10 Installation drawing
12.0 20.0 22.0 13.0 8.8 2.2 1.1 1.8 4.0 1.5 10.7 ARAN00120
12.0 22.0 24.0 13.0 8.8 2.2 1.1 1.8 4.0 1.5 10.7 ARAN10120
16.0 26.0 28.0 13.0 8.8 2.2 1.1 1.8 5.0 1.5 10.7 ARAN00160
18.0 26.0 28.0 13.0 8.8 2.2 1.1 1.8 5.0 1.5 10.7 ARAN00180
18.0 28.0 30.0 13.0 8.8 2.2 1.1 1.8 5.0 1.5 10.7 ARAN10180
20.0 30.0 32.0 13.0 8.8 2.2 1.1 1.8 5.0 1.5 10.7 ARAN00200
22.0 32.0 34.5 14.0 9.4 2.8 1.4 2.0 7.5 2.0 11.2 ARAN00220
25.0 35.0 37.5 14.0 9.4 2.8 1.4 2.0 7.5 2.0 11.2 ARAN00250
30.0 40.0 42.5 14.0 9.4 2.8 1.4 2.0 7.5 2.0 11.2 ARAN00300
32.0 42.0 44.5 14.0 9.4 2.8 1.4 2.0 7.5 2.0 11.2 ARAN00320
40.0 50.0 52.5 14.0 9.4 2.8 1.4 2.0 7.5 2.0 11.2 ARAN00400
45.0 55.0 58.2 15.0 10.4 3.6 1.8 2.5 10.0 2.0 12.2 ARAN00450
50.0 60.0 63.2 15.0 10.4 3.6 1.8 2.5 10.0 2.0 12.2 ARAN00500
63.0 75.0 78.2 16.0 11.4 3.6 1.8 2.5 10.0 2.0 13.0 ARAN00630
24
Scraper - Type AWSW
25
Scraper - Type AWSW
L a
R 0.2
D1
D
d
Figure 11 Installation drawing
26
Scraper - Type AWSW
27
Cushioning Seal - Type AICM
Rod diameter x 10
Technical data Quality index (standard):
Operating Material Code
pressure: 1.6 MPa
Speed: £ 1 m/s
Temperature: from -30 C to +80 C
Media: Dry or lubricated air, mineral oils and
greases, non-aggressive gases
Material
The standard material is a polyurethane with a very high
wear resistance and good flexibility at low temperatures.
Standard Material Polyurethane, 90 Shore A,
Material No.: WU9E1
Installation
The installation is simple, we recommend lubricating the
seal with grease.
28
Cushioning Seal - Type AICM
b L
R2 R 0.2
D1
D2
d1
D
30°
min. 2 mm
29
Cushioning Seal - Type AIAS
Material
The standard material is a polyurethane with a very high
wear resistance and good flexibility at low temperatures.
Standard Material Polyurethane, 90 Shore A,
Material No.: WU9E1
Installation
The installation is simple, we recommend lubricating the
seal with grease.
30
Cushioning Seal - Type AIAS
b L
W
R2 R 0.2
D2
d1
D1
D
30°
min. 2 mm
31
Wear Ring
Description
The wear ring has the twin function of guiding the piston All wear guide rings have chamfered edges, in order to
or the rod in a cylinder and of absorbing transversal avoid undesired edge forces in the corner radii of the
forces in it. grooves.
At the same time, the metal contact between the sliding The choice for the correct size of the ring can be based on
parts of the cylinder (piston and bore or cylinder rod and the following formula:
cylinder head) must be avoided.
The wear ring in modified POM material has been Fxf
h = ———
specifically designed for the use on such pneumatic dxp
cylinders.
where the meaning of the letters are the following:
The ring is available for a wide range of standard p = admissible pressure
dimensions (see tables XXIV and XXVIII, page 36 and 39). F = radial load
Other dimensions are available on request. f = safety factor
The serial No. for wear rings in modified POM are listed d = average guide diameter
in the following table. h = guide width
Table XX Serial numbers for injection Material
molded wear rings in
modified POM POTBN
This compound in polyacetal was specifically formulated
Piston Rod Groove Ring for pneumatic cylinders made in aluminium.
serial No. serial No. width thickness
L2 W Advantages:
GP41 GR41 2.50 1.55 ÿ Good price/performance ratio
GP43 GR43 4.00 1.55
ÿ High compressive strength
GP48 GR48 8.20 2.00
ÿ Very good sliding effect in dry conditions
GP49 GR49 9.70 2.00
ÿ Good resistance to abrasion
GP51 GR51 10.00 2.00
32
Wear Ring
Fields of application
33
Wear Ring
L2 R max
W
S1
Z
D2
D
D H9 D2 h8 L2 +0.2 S12) W Z
Table XXII Recommended radii for groove diam. Table XXIII Surface roughness
34
Wear Ring
D H9 D2 h8 L2 +0.2 W
35
Wear Ring
D H9 D2 h8 L2 +0.2 W
Ordering example
Wear ring for piston, diameter D = 20.00 mm
Series GP49 from Table XXI, page 34
Groove width: 9.70 mm, ring thickness: 2.00 mm
Material: POTBN
Order No.: GP4900200 (from Table XXIV, page 35)
Serial No.
Design code (standard)
Piston diameter x 10
Quality index (standard):
Material code:
36
Wear Ring
L2
W
Z
S1
Rmax
d2
d
Figure 16 Installation drawing
1) Recommended diameter ranges 2) Specifications valid only in the area of the wear rings
Table XXVI Recommended radii for groove diam. Table XXVII Surface roughness
37
Wear Ring
d f8/h9 d2 H8 L2 +0.2 W
38
Wear Ring
Ordering example
Wear ring for rod, diameter d = 16.00 mm
Series GR43 from Table XXV, page 37
Groove width: 4.00 mm, ring thickness: 1.55 mm
Material: POTBN
Order No.: GR4300160 (from Table XXVIII, page 38)
Serial No.
Design code (standard)
Rod diameter x 10
Quality index (standard):
Material code:
39
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