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    Boiler Report

    Uploaded by

    Mustafa Abdullah
    The document summarizes a report on a boiler visited at Artistic Milliners (Pvt.) Ltd. Key details include: - The boiler is a fire tube, internal fired, horizontal, low pressure boiler manufactured by Solarkaz international. - It has a capacity of 4 tons/hour and produces steam at 2-3 tons/hour at 6-7 bar pressure and 168 degree Celsius temperature. - Safety features include safety valves, a stop valve, blow down valve, and fusible plug. It has a water feed tank capacity of 24,000 litres and undergoes annual repairs and testing.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Boiler Report

    Uploaded by

    Mustafa Abdullah
    176 views5 pages
    The document summarizes a report on a boiler visited at Artistic Milliners (Pvt.) Ltd. Key details include: - The boiler is a fire tube, internal fired, horizontal, low pressure boiler manufactured by Solarkaz international. - It has a capacity of 4 tons/hour and produces steam at 2-3 tons/hour at 6-7 bar pressure and 168 degree Celsius temperature. - Safety features include safety valves, a stop valve, blow down valve, and fusible plug. It has a water feed tank capacity of 24,000 litres and undergoes annual repairs and testing.

    Original Description:

    Author: Mustafa Abdullah (Mechanical Engineer) University project report

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    The document summarizes a report on a boiler visited at Artistic Milliners (Pvt.) Ltd. Key details include: - The boiler is a fire tube, internal fired, horizontal, low pressure boiler manufactured by Solarkaz international. - It has a capacity of 4 tons/hour and produces steam at 2-3 tons/hour at 6-7 bar pressure and 168 degree Celsius temperature. - Safety features include safety valves, a stop valve, blow down valve, and fusible plug. It has a water feed tank capacity of 24,000 litres and undergoes annual repairs and testing.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    176 views5 pages

    Boiler Report

    Uploaded by

    Mustafa Abdullah
    The document summarizes a report on a boiler visited at Artistic Milliners (Pvt.) Ltd. Key details include: - The boiler is a fire tube, internal fired, horizontal, low pressure boiler manufactured by Solarkaz international. - It has a capacity of 4 tons/hour and produces steam at 2-3 tons/hour at 6-7 bar pressure and 168 degree Celsius temperature. - Safety features include safety valves, a stop valve, blow down valve, and fusible plug. It has a water feed tank capacity of 24,000 litres and undergoes annual repairs and testing.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    The document describes a fire tube boiler located at Artistic Milliners unit AM-6. It discusses the boiler's specifications, components, and operating parameters.

    It is a fire tube, internal fired, horizontal, low pressure boiler.

    The capacity of the boiler is 4 tons/hour.

    GROUP MEMBERS

    Abdullah ME-070

    Mustafa Abdullah ME-071

    Hamza Tahir ME-077

    Muhammad Javid Bhatti ME-078

    Industry Visited:

    Artistic Milliners (Pvt.) Ltd.

    Report Topic:

    “ Boiler “

    Submitted To:

    Mr. Adeel Ahmed Khan, Assistant Professor.

    Date of submission:
    November 2,2016.

    NED University Of Engineering & Technology


    Introduction of the Facility:
    Company name

    ARTISTIC MILLINERS (PVT) LTD.

    Address

    Plot #4&8,Sector 25,Korangi Industrial Area, Karachi, Pakistan.

    Website

    www.artisticmilliners.com

    Established in 1949, Artistic Milliners is a vertical denim manufacturing


    company with a strong focus on women empowerment, innovation &
    sustainability. It has 14 units, we visited unit AM-6.

    BOILER

    A steam boiler is usually a closed vessel made of steel. Its function is to


    transfer the heat produced by the combustion of fuel to water and ultimately
    to generate steam.

    Boiler that was working at artistic Milliners AM-6


    Type of boiler:

    Fire tube , internal fired ,Horizontal,low pressure boiler.

    Fire tube boiler:

    In fire tube steam boilers, the flames and hot gases, produced by the
    combustion of fuel pass through the tubes which are surrounded by water. Fire
    tube boilers are generally used for relatively small steam capacities and low to
    medium steam pressure.

    Boiler manufacture company:

    Solarkaz international (pvt) .,Karachi.


    Application:

    Industrial purpose.

    Steam condition:

    The steam produced was saturated there was no super heater.

    Steam Drum:

    It was a drumless boiler it was sending steam to application area directly.

    Capacity of boiler:

    The capacity of boiler was 4 tons/h.

    Steam Rate:

    Boiler was producing steam at the rate of 2-3 tons/hour.

    Boiler material and Insulation:

    The material of boiler was mild steel .The insulation material was Rockwool
    (ceramic).

    Water Feed tank capacity:

    The capacity of water feed tank was 24,000 litres.

    Manhole:

    We observed the flame within boiler through manhole which was yellowish
    red at that time.

    Passes:

    It was a three pass boiler. Direction of flue gases was changing three times.

    Operating Temperature and Pressure:

    The rated pressure of boiler was 14 bar and currently it was operating at 6-7
    bar and temperature was 168 degree Celsius .
    Exhaust Teperature:

    The exhaust temperature was 88 degree Celsius .

    Blow Down:

    They were using a continuous blow down after every 8 hours for 1-2 minutes
    through blow down valve.

    Repairing & Testing:

    After every one year they use to repair if needed and test the boiler.

    Water feed Pump:

    The pump available was a multi stage centrifugal, with capacity of 8 cubic
    meter/hour.

    Boiler Mountings:

    The boiler parts which are essential for the safely performance of boiler, or in
    absence of which the boiler cannot generates steam, known as boiler
    mountings. Boiler mountings are listed below.

    1. Water level indicator Or Gauge Glass


    2. Pressure gauge.
    3. Safety valve (Spring loaded type)
    There were two safety valves which were operating at 7.5 and 8 bar.
    4. Stop valve
    It is also called main steam valve.it was of globe type.
    5. Blow down valve
    6. Fusible plug (Made of copper)
    7. Feed check valve

    Boiler Accessories:

    1. Feed pump
    There was a pump having capacity of 8 cubic meter/hour.
    2. Economizer
    To reduce temperature of exhaust gases and to recover some heat they
    were using economizer section.
    BURNER:

    Natural gas was available at 500 psi and they were regulating it by passing
    through a regulator to 1 psi. Forced draught was used there was a fan and
    servo mechanism to maintain air fuel ratio as per requirement.

    Burner Name:

    Saacke

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