Bulldozer
Bulldozer
Bulldozer
CRAWLER DOZER
WALK-AROUND
Komatsu-integrated design for the best value,
reliability, and versatility. Hydraulics, power train, frame, Unique and Unrivaled Noise-Suppression
and all other major components are engineered by • Operator noise: 70dB(A)
Komatsu. You get a machine whose components are (Engine at high idle, cooling fan at 70%, and air conditioner OFF.)
designed to work together for higher production, greater
• Dynamic noise (outside): 110dB(A)
reliability, and more versatility.
As per ISO 6395
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D475A-5SD
SUPER DOZER
NET HORSEPOWER
664 kW 890 HP @ 2000 rpm
Ergomomic Hexagonal Designed Cab Includes:
• Spacious interior OPERATING WEIGHT
• Comfortable ride with viscous cab damper mounting 113200 kg 249,560 lb
• Excellent visibility
• High capacity air conditioning system BLADE CAPACITY
45.0 m3 58.9 yd3
• Palm Command Control System (PCCS) lever controls
• Pressurized cab
• Multi-position adjustable armrest
• Travel control console integrated with operator seat
Preventative Maintenance
• Centralized Service Station
• Enclosed Hydraulic Piping
Rear Attachments • Modular Power Train Design
(optional) • Oil Pressure Checking Ports
• Variable giant ripper
• Counterweight
Electronic Controlled
Modulation Valve (ECMV)
Controlled Steering
Clutch/Brake System
facilitates smooth and shockless
steering operation.
K-Bogie Undercarriage
System improves traction,
component durability, and
operator comfort.
Photos may include optional equipment. Track shoe slip control system
reduces operator fatigue and improves
undercarriage life.
3
D475A-5SD SUPER DOZER
Human-Machine Interface
Palm Command Travel Control Joystick Fuel Control Dial
Electronic Controlled Engine RPM is controlled by electric signals, providing ease
Travel Control Joystick of operation and eliminating maintenance of linkage and
Ergonomically designed palm joints.
command travel joystick
provides the operator with a Palm Command Proportional Pressure Control (PPC)
relaxed posture and superb Controlled Blade Control Joystick
fine control without operator Blade control joystick uses the Proportional Pressure Control
fatigue. Transmission gear (PPC) valve and the same palm command type joystick as
Blade and Ripper
shifting is simply carried travel control joystick. PPC control, combined with the highly
Control Joystick
out with thumb push buttons. reliable Komatsu hydraulic system, enables superb fine
control (Dual tilt and pitch operation are enabled by
Fully Adjustable Air depressing switch with thumb).
Suspension Seat and
Travel Control Console Height Adjustable Blade Control Armrest
For improved rear visibility Blade control armrest is height adjustable, without any
during the return cycle, the tools, in three stages, providing the operator with firm arm
operator can adjust the seat 15° to the right. The support and ideal armrest positioning.
transmission and steering controls move with the seat for
best operator comfort. The operator seat is also tiltable for
Position Adjustable Ripper Control Lever
facilitating down hill dozing. The travel control console has Ripper control lever is position adjustable, providing optimum
adjustments fore and aft, and for height. With an operation posture for all operators during ripping operations
independently adjustable armrest, each D475A Super facing front or watching ripper point.
Dozer operator can adjust control positions to their individual
preference, providing optimum operational posture.
Monitor panel
MONITOR SYSTEM
Deceleration
pedal
Pitch
angle
sensor
Acceleration
Transmission controller sensor
Engine controller Transmission control Brake pedal
Steering controller
Torque converter control potentio meter
Implement control
Transmission
control valve Auxilliary
valve
ECMV
ECMV
ECMV
ECMV
ECMV
Engine Lockup
ECMV
ECMV
ECMV
ECMV
speed
Fuel temp.
Water Engine oil
temp. pressure
Fuel control
valve unit Trans-
mission
Torque converter output
Engine Electronic controlled speed Electronic controlled
transmission sensor steering/brake system
4
D475A-5SD
SUPER DOZER
Clutch pressure
Electronic Controlled Modulation Valve (ECMV) Controlled Transmission
Controller automatically adjusts each clutch engagement depending on travel conditions
such as gear speed, RPM, and shifting pattern. This provides shockless, smooth clutch
Time
engagement, improved component reliability, improved component life and operator
ride comfort.
F1-R2 MODE
Press DOWN switch Press UP switch
DOWN
F2-R2 MODE
Auto-Downshift Function
The controller monitors engine speed, travel gear, and travel
speed. When load is applied and machine travel speed is Actuated with Heavy
Load on Steep Slope
reduced, the controller automatically downshifts to optimum
gear speed to provide high fuel efficiency. This function
provides comfortable operation and high productivity without
manual downshifting (This function can be cancelled with the
cancel switch).
5
D475A-5SD SUPER DOZER
PRODUCTIVITY FEATURES
Lok
c p
u “OFF”
Lok
c p
u “ON”
6
D475A-5SD
SUPER DOZER
D475ASD-5 Conventional
Super Dozer Blade 34.4m3 45.0yd3
U-Blade
Unlike ordinary dozer blades, the Super Blade has a full range of movement.
Three basic positions—dig, carry and dump—create previously unheard-of
levels of efficiency. It also includes auto-dump and auto-reposition features.
7
D475A-5SD SUPER DOZER
WORKING ENVIRONMENT
Operator Comfort
Operator comfort is essential for safe and productive work. The D475A-5 Super Dozer
provides a quiet, comfortable environment where the operator can concentrate on the
work at hand.
which further improves the viscous damper and provides excellent shock and Rubber
vibration absorption capacity with its long stroke. The cab damper mounting, combined
with new K-bogie undercarriage, softens shocks and vibrations, while traveling over
adverse conditions, that are impossible to absorb with conventional cab mounting
methods. The soft spring cab damper isolates the cab from the machine body,
Silicon Oil
suppressing vibrations and providing a quiet, comfortable operating environment.
• Operator noise: 70dB(A) (Engine at high idle, fan speed at 70%, and air conditioner OFF)
8
D475A-5SD
SUPER DOZER
EASY MAINTENANCE
Preventative Maintenance
Preventative maintenance is the only way to ensure long service life from your equipment. That’s why Komatsu designed the
D475A-5 Super Dozer with conveniently located maintenance points to make necessary inspections and maintenance quick
and easy.
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D475A-5SD SUPER DOZER
SPECIFICATIONS
ENGINE STEERING SYSTEM
Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Komatsu SAA12V140E-3 PCCS lever, joystick-controlled, wet multiple-disc steering clutches
Type. . . . . . . . . . . . . . . . . . . . . . 4-cycle, water-cooled, direct injection are spring-loaded and hydraulically released. Wet multiple-disc
Aspiration . . . . . . . . . . . . . . . . . . . Turbocharged, air-to-air aftercooled steering brakes are spring-actuated, hydraulically released, and
Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 require no adjustment. Steering clutches and brakes are inter-
Bore x stroke . . . . . . . . . . . . . . . . . . 140 mm x 165 mm 5.51" x 6.50" connected for easy, responsive steering.
Piston displacement . . . . . . . . . . . . . . . . . . . . . . . . 30.48 ltr 1,860 in3
Minimum turning radius . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6 m 15'1"
Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . All-speed, electronic
Horsepower
SAE J1995 . . . . . . . . . . . . . . . . . . . . . . . . . . Gross 671kW 899 HP
UNDERCARRIAGE
ISO 9249/SAE J1349*. . . . . . . . . . . . . . . . . . . . Net 664kW 890 HP
Rated rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000rpm Suspension . . . . . . . . . . . . . . Oscillating equalizer bar and pivot shaft
Fan drive type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Track roller frame . . . . . . . . . . . . . . . Cylindrical, high-tensile-strength
Lubrication system steel construction
Method . . . . . . . . . . . . . . . . . . . . . . . . Gear pump, force lubrication Rollers and idlers . . . . . . . . . . . . . . . . . . . . . . . Lubricated track rollers
Filter . . . . . . . . . . . . . . . . . . . . . . . . Full-flow and bypass combined
K-Bogie Undercarriage
*Net horsepower at the maximum speed of Lubricated track rollers are resiliently mounted to the track
radiator cooling fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 641 kW 860HP frame with a bogie suspension system whose oscillating motion
is cushioned by rubber pads.
TORQFLOW TRANSMISSION Extreme Service Track Shoes
Lubricated tracks. Unique seals prevent entry of foreign
Komatsu TORQFLOW transmission consists of a water-cooled,
abrasives into pin-to-bushing clearances to provide extended
3-element, 1-stage, 1-phase torque converter with lockup clutch
service life. Track tension is easily adjusted with grease gun.
and a planetary gear, multiple-disc clutch transmission which is
hydraulically-actuated and force-lubricated for optimum heat Number of shoes (each side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
dissipation. Gearshift lock lever and neutral safety switch Grouser height:
prevent accidental starts. Single grouser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 mm 4.1"
Shoe width (standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . 810 mm 32"
Gear Forward Reverse Ground contact area . . . . . . . . . . . . . . . . . . . . . 73290 cm2 11,360 in2
1st 3.3 km/h 2.1 mph 4.2 km/h 2.6 mph Ground pressure (Tractor) . . . . . . . . . . 112 kPa 1.14 kg/cm2 16.2 psi
2nd 6.2 km/h 3.9 mph 8.0 km/h 5.0 mph Number of track rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3rd 11.2 km/h 7.0 mph 14.0 km/h 8.7 mph Number of carrier rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
US Ton
700 80
70 F1(LOCK UP) Fuel tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1670 ltr 441 U.S. gal
600
70
60 Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210 ltr 55.5 U.S. gal
60
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 ltr 32.0 U.S. gal
500 50 F2 Torque converter, transmission,
50
400 F2(LOCK UP)
bevel gear, and steering system . . . . . . . . . . 210 ltr 55.5 U.S. gal
40
40 Final drive (each side) . . . . . . . . . . . . . . . . . . . . . 75 ltr 19.8 U.S. gal
300 30
30 F3
F3(LOCK UP)
200 20
20
100 10 10
0 0 0
0 2 4 6 8 10 12 14 km/h
0 2 4 6 8 mph
TRAVEL SPEED
FINAL DRIVES
10
D475A-5SD
SUPER DOZER
DIMENSIONS
OPERATING WEIGHT
HYDRAULIC SYSTEM
Closed-center load sensing system (CLSS) designed for precise and Hydraulic cylinders . . . . . . . . . . . . . . . . . . . . . . . Double-acting, piston
responsive control, and for efficient simultaneous operation.
Number of cylinders Bore
Hydraulic control units: Blade lift 2 180 mm 7.09"
All spool valves externally mounted beside the hydraulic tank. Blade tilt and pitch 2 250 mm 9.84"
Piston type hydraulic pump with capacity (discharge flow) of
542 ltr/min 143 U.S. gal/min at rated engine rpm.
Hydraulic oil capacity (refill):
Super Dozer . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 ltr 48 U.S. gal
Relief valve setting . . . . . . . . . . . . . . 27.5 MPa 280 kg/cm2 3,980 psi
Control valves:
Spool control valves for Super Dozer
Positions: Blade lift . . . . . . . . . . . . . . Raise, hold, lower, and float
Blade tilt . . . . . . . . . . . . . . . . . . . . . Right, hold, and left
Blade pitch
(digging angle) . . . . . . . . Increase, hold, and decrease
DOZER EQUIPMENT
11
STANDARD EQUIPMENT
● Air conditioner with heater and defroster ● Hinged underguard with front pull hook ● Segmented sprockets
● Air-suspension seat ● Hydraulics for ripper ● Shoes, 810 mm 32" extreme service,
● Alternator, 100 A/24 V ● Hydraulic track adjusters single-grouser
● Back-up alarm ● Lighting system (including six front ● Starting motors, 2 x 7.5 kW/24 V
● Batteries, 200 Ah/4 x 12 V and two rear lights) ● Steel cab w/ROPS
● Decelerator pedal ● Lockup torque converter ● Steering control
● Double wipers, lower cab windows ● Mirror, rearview ● Sun visor
● Dry-type air cleaner with dust evacuator ● Mufflers with rain caps ● TORQFLOW transmission
and dust indicator ● Perforated front mask ● Track roller guards
● Eight-roller track frames ● Prelubrication ● VHMS with ORBCOMM
● Fan, hydraulic driven ● Radiator reserve tank ● Warning horn
● Fast fuel fill ● Radio-AM/FM cassette ● Water separator
● Final drive case wear guard ● ROPS brackets ● Wet steering clutches
● Head rest ● Seat belt, 76 mm 3" wide, retractable
OPTIONAL EQUIPMENT
AESS725-00 ©2007 Komatsu America Corp. Printed in USA DK01(1.5M)C 01/07 (EV-2)