BE Engineering Guide YST Steam Turbine Chillers PDF

FORM 160.
67-EG1 (408)
Model YST Steam-Turbine Drive Centrifugal Liquid Chillers

Design Level F
700 Through 2165 TR

(2500 Through 7400 kW)
Utilizing HFC-134a
Table of Contents
FORM 160.67-EG1 (308)........................................................................................................................................................................................ 1
Introduction............................................................................................................................................................................................................ 3
Ratings................................................................................................................................................................................................................... 5
Optiview Control Center....................................................................................................................................................................................... 6
Equipment Specifications..................................................................................................................................................................................... 7
Accessories and Modifications.......................................................................................................................................................................... 12
Application Data.................................................................................................................................................................................................. 14
Top Mtd. Unit Dimensions - (Ft. - In.) . .............................................................................................................................................................. 20
Top Mtd. Unit Dimensions (Ft. - In.) - continued............................................................................................................................................... 22
Dimensions - Evap. Compact Water Boxes (English).................................................................................................................................... 23
Dimensions - Evaporator Marine Water Boxes (English)............................................................................................................................... 24
Dimensions - Condenser Marine Water Boxes (English)............................................................................................................................... 25
Dimensions - Nozzle Arrangements (English)................................................................................................................................................ 26
Dimensions - Floor Mtd. Unit (English)............................................................................................................................................................. 27
Form 3 Shipment Dimensions............................................................................................................................................................................ 28
Form 7 Shipment Dimensions............................................................................................................................................................................ 29
Steam Condenser Dimensions - (English)........................................................................................................................................................ 30
Unit Dimensions - (mm) .................................................................................................................................................................................. 32
Nozzle Arrangements & Dimensions - (mm)..................................................................................................................................................... 36
Floor Mtd. Unit Dimensions - (mm) . ................................................................................................................................................................. 40
Steam Condenser Dimensions - (mm).............................................................................................................................................................. 43
Weights................................................................................................................................................................................................................. 44
Guide Specifications........................................................................................................................................................................................... 49
nomenclature
The model number denotes the following characteristics of the unit:
YST VF VD J4 - KD71750090 - 14 - 0.6 - 33192C - F S
Chiller Model Special (Mandatory)
Evaporator Code Design Level
Condenser Code Steam Condenser Model
Compressor Code
Turbine Expansion Ratio
No. of Turbine Nozzles
Steam Turbine Base Model
JOHNSON CONTROLS
FORM 160.67-EG1 (308)
Introduction
The YORK YST MaxE™ Chillers offer a complete combi- SINGLE-STAGE COMPRESSOR DESIGN AND EF-
nation of features for total owner satisfaction. FICIENCY PROVEN IN THE MOST DEMANDING AP-
PLICATIONS
MATCHED COMPONENTS MAXIMIZE EFFICIENCY
Designed to be the most reliable chillers we’ve ever made,
Overall chiller efficiency cannot be determined by analyz- YORK YST MaxE centrifugal chillers incorporate single-
ing the theoretical efficiency of any one chiller component. stage compressor design. With fewer moving parts and
It requires a specific combination of heat exchanger, straightforward, efficient engineering, YORK single-stage
compressor, steam turbine and steam condenser perfor- compressors have proven durability records in hospitals,
mance to achieve the lowest system steam rate. YORK chemical plants, gas processing plants, the U.S. Navy,
YST MaxE chiller technology matches chiller system and in other applications where minimal downtime is a
components to provide maximum chiller efficiency under crucial concern.
actual - not just theoretical - operating conditions.
In thousands of installations worldwide, YORK single-
REAL-WORLD ENERGY PERFORMANCE stage compressors are working to reduce energy costs
while enhancing comfort. High strength aluminum-alloy
Johnson Controls pioneered the term “Real-World En-
compressor impellers feature backward-curved vanes
ergy” to illustrate the energy-saving potential of focus-
for high efficiency. Airfoil shaped pre-rotation vanes
ing on chiller performance during off-design conditions.
minimize flow disruption for the most efficient part load
Off-design is not only part load, but full load operation as
performance. Precisely positioned and tightly fitted, they
well, with reduced entering refrigerant condenser water
allow the compressor to unload smoothly from 100% to
temperatures (ECWTs). This is where chillers operate 99%
minimum load for excellent operation in air conditioning
of the time, and where operating costs add up.
applications.
The YST MaxE chillers are the only chillers designed
MURRAY STEAM TURBINES - PROVEN EXPERIENCE
to operate on a continuous basis with cold ECWT and
AND HIGH EFFICIENCY
full refrigerant condenser flow at all load points, taking
full advantage of Real-World conditions. This type of The YORK compressor, driven by a Murray Turbo-
operation benefits the cooling tower as well; reducing machinery multistage steam turbine provides the best
cycling of the fan motor and ensuring good coverage of combination of optimized efficiency and proven track
the cooling fill. record. Murray multistage turbines are used together with
innovative, automated controls to integrate the turbine and
YORK YST MaxE chillers offer the most efficient Real- compressor seamlessly. The ability of the steam turbine
World operation of any chiller, meaning lower operating to vary rotational speed provides optimal compressor ef-
costs and an excellent return on your chiller investea- ficiency at all operating conditions and builds on Johnson
ment. Controls’ reputation for the best in “Real-World Energy”.
Optional automated start and shutdown controls eliminate
OPEN DRIVE DESIGN the traditional manual intervention associated with steam
turbine systems.
YORK YST MaxE centrifugal chillers utilize an open
drive compressor that enables the use of various drives.
FLEXIBILITY OF AN ITT STEAM CONDENSER PACK-
Specifically, the YST uses a Steam Turbine to provide
AGE
the rotational power to drive the chiller. The use of steam
as the motive energy provides owners the ability to take Unique to the YST chiller is the packaging of a steam
advantage of the most effective energy source available condenser suitable for mounting on the chiller or alongside
either by using steam only or by complementing this with depending on site requirements. By designing the steam
other “hybrid” energy sources such as electric or gas. condenser for mounting on the chiller the YST footprint
is no larger than that of traditional chillers saving space
HIGH-EFFICIENCY HEAT EXCHANGERS and simplifying plant layout when the YST chiller is used
in combination with other YORK chillers. The same steam
YST MaxE chiller heat exchangers offer the latest tech-
condenser package may be installed off the chiller, if re-
nology in heat transfer surface design to give maximum
quired, without modification or eliminated altogether where
efficiency and compact design. Water, refrigerant and
a steam condensation system already exists on site.
steam side design enhancements minimize both energy
consumption and tube fouling.
JOHNSON CONTROLS
Introduction - continued
PRECISION CONTROL OF COMPRESSOR OIL PRES- problem, the chiller can be shipped completely packaged
SURE with steam turbine driveline factory installed. The steam
condenser is a modular design, packaged to facilitate
Utilizing our expertise in variable speed drive technology
site installation on top of the refrigerant condenser or
and applications, Johnson Controls has moved beyond
floor mounted adjacent to the chiller, either arrangement
the fixed head and bypass approach of oil pressure con-
requiring minimal piping to complete the installation. The
trol. The old approach only assures oil pressure at the
entire system requires a single point power connection
outlet of the pump rather than at the compressor, and
to minimize on site wiring.
allows no adjusteament during chiller operation. The YST
MaxE chillers feature a variable speed drive oil pump,
TAKE ADVANTAGE OF COLDER COOLING TOWEr-
monitoring and providing the right amount of oil flow to
WATER TEMPERATURES
the compressor on a continuous basis. This design also
provides sophisticated electronic monitoring and protec- YORK YST MaxE centrifugal chillers have been designed
tion of the oil pump electrical supply, ensuring long life and to take full advantage of colder cooling tower water
reliable operation of the oil pump motor. Variable speed temperatures, which are naturally available during most
drive technology reduces oil pump power consumption, operating hours. Considerable energy savings are avail-
running only at the speed required, rather than at full head able by letting tower water temperature drop, rather than
with a pressure regulating bypass valve. artificially holding it above 75°F (24°C), especially at low
load, as some chillers require.
FACTORY PACKAGING REDUCES FIELD LABOR
COSTS
YORK YST MaxE centrifugal chillers are designed to keep
installation costs low. Where installation access is not a
JOHNSON CONTROLS
FORM 160.67-EG1 (308)
Ratings
COMPUTERIZED PERFORMANCE RATINGS temperatures. It is not uncommon for chillers with the
same full load to have an operating cost difference of over
Each chiller is custom-matched to meet the individual
10% due to part-load operation.
building load and energy requirements. A large number
of standard heat exchangers and pass arrangements are
Part load information can be easily and accurately gener-
available to provide the best possible match.
ated by use of the computer. And because it is so important
to an owner’s operating budget, this information has now
It is not practical to provide tabulated performance for each
been standardized in the form of an Integrated Part Load
combination, as the energy requirements at both full and
Value (IPLV), and Non-Standard Part Load Value (NPLV).
part load vary significantly with each heat exchanger and
The IPLV / NPLV formulas, in accordance with ARI Stan-
pass arrangement. Computerized ratings are available
dard 550/590 guidelines, much more closely track actual
through each Johnson Controls sales office. These ratings
chiller operations. A more detailed analysis must take into
can be tailored to specific job requirements.
account actual building load profiles, and local weather
data. Part load performance data should be obtained for
OFF-DESIGN PERFORMANCE
each job using its own design criteria.
Since the vast majority of its operating hours are spent
at off-design conditions, a chiller should be chosen not
only to meet the full load design, but also for its ability to
perform efficiently at lower loads and lower tower water
JOHNSON CONTROLS
Optiview Control Center
YST OPTIVIEW CONTROL CENTER installed on the chiller. Numbered terminal strips for wir-
ing such as Remote Start / Stop, Chilled Water Pump
The YORK OptiView Control Center, furnished as standard
and Local or Remote Cycling devices are provided. The
on each chiller, provides the ultimate in efficiency, auto-
Panel also provides field interlocks that indicate the chiller
mation, monitoring, data recording, chiller protection and
status. These contacts include a Remote Mode Ready-
operating ease. The Control Center is a factory-mounted,
to-Start, a Controlled Shutdown, a Safety Shutdown and
wired and tested state-of-the-art microprocessor based
a chiller Run contact. System pressures are monitored
control system for R134a centrifugal chillers. The panel
with transmitters (4-20 mA) and transducers (0-5 VDC).
is configured with a 10.4" diagonal color Liquid Crystal
System temperatures are monitored using thermistors
Display (LCD) surrounded by “soft” keys, which are rede-
and RTD’s.
fined with one keystroke based on the screen displayed
at that time. This revolutionary development makes chiller
Setpoints can be changed from a remote location via 0-
operation quicker and easier than ever before. Instead of
10VDC and 4-20mA, contact closures or through serial
requiring keystroke after keystroke to hunt for information
communications. The adjustable remote reset range [up to
on a small monochrome LCD screen, a single button
20°F (11.1°C)] provides flexible, efficient use of remote sig-
reveals a wide array of information on a large, full-color
nal depending on reset needs. Serial data interface to the
illustration of the appropriate component, which makes
YORK ISN Building Automation System (BAS) is through
information easier to interpret.
the optional Microgateway Card, which can be mounted
inside the Control Center. Interfaces using other industry
The LCD display allows graphic animated display of the
standard protocols such as MODBUS RTU, Johnson NZ,
chiller, chiller sub-systems and system parameters; this
BACnet MS/TP, LONMARK and ASCII are available.
allows the presentation of several operating parameters
at once. The novel use of on screen animation enables
The operating program is stored in non-volatile mem-
operators to more readily identify component status. In
ory to eliminate chiller failure due to AC power failure/
addition, the operator may view a graphical representation
battery discharge. Programmed setpoints are retained in
of the historical operation of the chiller as well as the pres-
lithium battery-backed RTC memory for 10 years (when
ent operation. A Status Bar is displayed at all times on all
the panel is kept at 25°C).
screens. It contains the System - Status Line and Details
Line, the Control Source, Access Level, Time and Date.
Smart Freeze Point Protection will run the chiller at 36°F
During turbine slow roll, startup, operation and coast-
(2.2°C) leaving chilled water temperature eliminating
down, the system status will indicate vital information
nuisance trips on Low Water Temperature. The sophisti-
available at any time. The locations of various chiller pa-
cated program and sensors will monitor the chiller water
rameters are clearly marked and instructions for specific
and evaporator refrigerant liquid temperatures to prevent
operations are provided on many of the screens. Data
freeze up. Every programmable point has a pop-up screen
can be displayed in either English or SI units.
with the allowable ranges, so that the chiller can not be
programmed to operate outside of its design limits.
Security access is provided to prevent unauthorized
changes of setpoints. This is accomplished with three
The capacity control logic provides stable operation at
different levels of access and passwords for each level.
maximum efficiency at off design conditions by modulating
There are certain screens, displayed values, program-
the turbine speed, compressor pre-rotation vanes and hot
mable setpoints and manual controls not shown that are
gas by-pass valve.
for servicing the chiller. They are only displayed when
logged in at service access level. Included in this is the
When the power is applied to the chiller, the HOME screen
Advanced Diagnostics and troubleshooting information
is displayed. This screen displays a visual representation
for the chiller and the panel.
of the chiller and a collection of data detailing important
operations and parameters. The primary values that need
The control center power supply is provided from a fused
to be monitored and controlled are shown on this screen.
2 KVA transformer located in the power panel.
The owner can be confident that the OptiView control sys-
tem for the YST is unequalled in its design, control features
The control center is also fused to provide individual over-
and protection systems. See “Equipment Specifications”
current protected power for the remote mounted water
for a more detailed description of OptiView features.
pump motor starters (supplied by others) and the controls
JOHNSON CONTROLS
FORM 160.67-EG1 (308)
Equipment Specifications
GENERAL for other chillers, the capacity control logic automatically
limits the amount of speed reduction and PRV closure
The YORK YST MaxE Centrifugal Liquid Chillers are
to maintain stable operation. The hot gas by-pass valve
completely factory-packaged including the evaporator, re-
is then modulated to maintain a constant leaving chilled
frigerant condenser, compressor, steam turbine, lubrication
liquid temperature with loads down to 10% of design.
systems, power panel, control center, and all interconnect-
ing unit piping and wiring. The steam condenser package
Rugged, airfoil shaped, cast manganese bronze vanes
is shipped separately. It is suitable for direct mounting onto
are precisely positioned by solid vane linkages connected
the chiller or mounting along-side.
to the electric actuator. The vanes are actuated by an
external, electric PRV actuator.
The initial charge of refrigerant and oil is supplied for each
chiller. When the optional refrigerant-condenser isolation
COMPRESSOR LUBRICATION SYSTEM
valves are ordered, the unit may ship fully charged with
refrigerant and oil. Actual shipping procedures will depend Lubrication oil is force-fed to all bearings, gears and
on a number of project-specific details. rotating surfaces by a variable speed drive pump which
operates continuously during unit operation and during
The services of a Johnson Controls factory-trained, field coastdown. A gravity-fed oil reservoir is built into the top
service representative are incurred to supervise or perform of the compressor to provide lubrication during coastdown
the final leak testing, charging, the initial start-up, and con- in the event of a power failure.
current operator instructions.
An oil reservoir, separate from the compressor, contains
COMPRESSOR the 2 HP submersible oil pump and 3000 watt immersion-
type oil heater. The oil heater is thermostatically controlled
The compressor is a single-stage centrifugal type powered
to remove refrigerant from the oil.
by a steam turbine. The casing is fully accessible with ver-
tical circular joints and fabricated of close-grain cast iron.
Oil is filtered by an externally mounted 1/2 micron replace-
The complete operating assembly is removable from the
able cartridge oil filter equipped with service valves. Oil is
compressor and scroll housing.
cooled via a shell and tube, water cooled oil cooler. It uses
refrigerant condenser water as the cooling medium. The
The rotor assembly consists of a heat-treated alloy steel
oil side of the oil cooler is provided with service valves.
drive shaft and impeller shaft with a high strength, cast
Oil piping is completely factory-installed. The water side
aluminum alloy, fully shrouded impeller. The impeller is de-
of the oil cooler is provided with service valves, inlet
signed for balanced thrust and is dynamically balanced and
strainer and solenoid valve for automatic start/stop of
overspeed tested for smooth, vibration-free operation.
cooling water flow. Water piping is factory installed with
customer connections conveniently brought to the edge
The insert-type journal and thrust bearings are fabricated
of the chiller package and clearly tagged for installation.
of aluminum alloy. They are precision bored and axially
An automatic oil return system recovers any oil that may
grooved. The specially engineered, single helical gears with
have migrated to the evaporator. Oil temperature control
crowned teeth are designed so that more than one tooth is
is by a three-way temperature control valve.
in contact at all times to provide even distribution of com-
pressor load and quiet operation. Gears are assembled in
STEAM TURBINE
the compressor rotor support and are film lubricated. Each
gear is individually mounted in its own journal and thrust The steam turbine is a high efficiency multistage design
bearings to isolate it from impeller and turbine forces. operating at a maximum speed of 4500 rpm.
CAPACITY CONTROL The turbine is packaged on a driveline base and com-

pletely factory piped. The driveline base has a mating
During part load operation at off design conditions, the
flange on shaft end of the package that will bolt directly
chiller capacity is reduced to maintain a constant leaving
to the compressor D-flange face providing a rigid inter-
chilled liquid temperature. This is accomplished by first
face between turbine package and compressor. The
decreasing the speed, then closing the compressor pre-
turbine/compressor driveline is factory aligned prior to
rotation vanes (PRV). This reduces capacity from 100%
shipment. The turbine drive shaft is directly connected
to 15% of design for normal air conditioning applications.
to the compressor shaft with a flexible disc coupling. The
The speed is controlled by a pneumatically actuated gov-
coupling is of an all metal construction with no wearing
ernor valve which throttles the turbine inlet steam flow to
parts assuring long life and no lubrication requirements
maintain the speed dictated by the capacity control logic.
providing low maintenance.
If the tower water temperatures must be held above 75°F
JOHNSON CONTROLS
Equipment Specifications - continued
The turbine casing is horizontally split. It is designed to acting, Kingsbury type. The lubrication system is
allow longitudinal thermal expansion without the affect- integral to the turbine driveline base and completely
ing alignment or efficiency of the turbine. The shaft and factory piped. The lubrication system consists of a
wheels are alloy steel with the wheels shrunk and keyed shaft driven main oil pump, motor driven auxiliary
to the shaft. The turbine blades are 403 grade stainless oil pump, water cooled shell and tube oil cooler, 25
steel and the shaft is ground throughout with stainless micron full flow oil filter and separate oil reservoir
steel sprayed in the carbon ring end gland contact area. with level gauge. Oil temperature control is by a
Stainless steel steam nozzles are furnished throughout three way temperature control valve.
the turbine. Carbon ring-end gland and diaphragm seals
are furnished. The turbine-end gland carbon-ring seals STEAM CONDENSER PACKAGE
(minimum five seals per end gland) are separated by
A steam condenser is provided to condense exhaust
partitions of stainless steel.
steam at vacuum pressures to maintain efficient turbine
operation. The steam condenser water circuit is piped
A inlet steam strainer is supplied. It has adequate size
in series with the refrigerant condenser, eliminating a
and mesh to minimize the pressure drop. The strainer
separate cooling water circuit. It is designed to minimize
is removable without breaking the steam piping connec-
pressure drop for energy savings.
tions and is fabricated from stainless steel.
The steam condenser is furnished fully packaged. The
Blanket insulation is furnished on the steam chest and
package includes a single hotwell pump, a single liquid
barrel of the turbine for operator protection and to en-
ring vacuum pump for air removal, atmospheric relief
hance efficiency.
valve, and level control system. The package is factory
piped, wired and mounted on a steel frame suitable for
The turbine speed is controlled by a governor valve
installation on the refrigerant condenser or on the floor
which is integrated with the chiller controls. The valve is
adjacent to the chiller system.
of stainless steel with stainless steel seats. It is designed
to control flow throughout the entire operating range of
Condensate level is controlled by a level control system
the turbine. The system employs an overspeed governor
with two pneumatic control valves - one for recirculation
designed to close an independent high performance
and the other for removal of condensate. The liquid ring
butterfly trip valve when the turbine speed exceeds 110
vacuum pump is capable of drawing the condenser down
percent of the maximum continuous operating speed.
to operating pressure in approximately 10 minutes. The
Activation of the independent trip valve causes the gov-
hotwell pump is a single-stage, end suction type suitable
ernor valve to also close. A micro switch is furnished on
for hotwell service. The steam side is designed for 15
the trip linkage for the customer’s use.
psig (100 kPa) and 30" Hg Vac (760 mmHg).
TURBINE LUBRICATION SYSTEMS
The atmospheric relief valve is a water-seal type with
Ring Oil Lubricated Turbines - Drive powers less than an external handwheel, sized in accordance with the
1700Hp (1268 kW) only: Heat Exchange Institute Standards (HEI) for protection
of the steam turbine exhaust, steam trunk, and steam
The bearings are of the steel-backed, babbitt-lined, condenser.
split-sleeve type. The design is such that the bot-
tom half is removable with the shaft in place. The All key control and monitoring parameters are integrated
bearing housing has provisions for air purging of with the chiller control panel. In addition, auxiliary pres-
the housing shaft seals. The thrust bearing is a ball sure gauges are located at the condenser steam inlet
bearing type, accessible and removable without and condensate pump discharge piping, and temperature
lifting the top half of the turbine casing. Oil cooling gauges are located at the steam inlet, cooling water inlet
is by water cooled bearing housings. and outlet, and the hotwell.
External, Pressurized Lube System Turbines: To facilitate rigging, condenser is separable from the
skid by unbolting. Piping is outfitted with unions at
The bearings are of the steel-backed, babbitt-lined, suitable break-points. Both condenser and skid are
split-sleeve type. The design is such that the bottom outfitted with lifting lugs for both vertical and horizon-
half is removable with the shaft in place. The bear- tal lifting.
ing housing has provisions for purging air from the
housing shaft seals. The thrust bearing is a double
JOHNSON CONTROLS
FORM 160.67-EG1 (308)
HEAT EXCHANGERS efficiency. The refrigerant condenser contains dual refrig-

erant relief valves set at 235 psig (1620 kPa).
Shells
Steam Condenser
Evaporator, refrigerant condenser and steam condenser
shells are fabricated from rolled carbon steel plates with Steam condenser construction is of the shell and tube
fusion welded seams. Carbon steel tube sheets, drilled type of welded steel construction with 3/4" OD (19 mm)
and reamed to accommodate the tubes, are welded to copper tubes, roller-expanded into tube sheets. An im-
the end of each shell. Intermediate tube supports are pingement plate located below the centrally located steam
fabricated from carbon steel plates, drilled and reamed to inlet redirects steam flow to protect the tubes from high
eliminate sharp edges. The refrigerant side of each shell is velocity steam. Subcooling sections in the condenser
designed, tested, and stamped in accordance with ASME cool non-condensibles sufficiently below the condensing
Boiler and Pressure Vessel Code, Section VIII - Division I, temperature thereby reducing the vacuum pump capacity
or other pressure vessel code as appropriate. The steam required. The water side is suitable for a maximum working
side of the steam condenser is designed in accordance pressure of 150 psig (1030 kPa). An atmospheric relief
with the Heat Exchange Institute (HEI), an industry stan- valve, sized per HEI to protect the condenser, is included.
dard for steam condenser technology. This relief valve is set to open at 1-2 psig (7-14 kPa) and
will prevent pressure in the condenser shell from exceed-
Tubes
ing 10 psig (69 kPa). Seal water is required to maintain a
Refrigerant heat exchanger tubes are a high-efficiency, liquid seal in the valve. An inlet and overflow connection
externally and internally enhanced type to provide op- is provided on the valve for this purpose.
timum performance. Tubes in both the evaporator and
Water Boxes
refrigerant condenser are 3/4" O.D. (19 mm) copper al-
loy and utilize the “skip-fin” design, providing a smooth The water boxes are fabricated from steel and are marine
internal and external surface at each intermediate tube style (compact or marine available on evaporator). The
support. This provides extra wall thickness (up to twice standard design working pressure is 150 psig (1030 kPa)
as thick) and non-work hardened copper at the support and the chiller boxes are tested at 225 psig (1550 kPa).
location, extending the life of the heat exchangers. Each Steam condenser boxes are tested at 215 psig (1480kPa).
tube is roller-expanded into the tube sheets providing a Integral steel water baffles are located and welded within
leak-proof seal, and is individually replaceable. Steam the water box to provide the required pass arrangements.
condenser tubes are copper, providing economical and Stub-out water nozzle connections with grooves are
efficient heat transfer. welded to the water boxes. These nozzle connections
are suitable for ANSI/AWWA C-606 couplings, welding
Evaporator
or flanges, and are capped for shipment. Plugged 3/4"
The evaporator is a shell and tube, flooded-type heat ex- NPTI (19 mm) drain and vent connections are provided
changer. A distributor trough provides uniform distribution in each water box.
of refrigerant over the entire shell length to yield optimum
heat transfer. A suction baffle or aluminum mesh elimina- REFRIGERANT FLOW CONTROL
tors are located above the tube bundle to prevent liquid
Refrigerant flow to the evaporator is controlled by the
refrigerant carryover into the compressor. A 1-1/2" (38
YORK variable orifice control system. The liquid refriger-
mm) liquid level sight glass is conveniently located on the
ant level is continuously monitored to provide optimum
side of the shell to aid in determining proper refrigerant
subcooler, refrigerant condenser and evaporator perfor-
charge. The evaporator shell contains a dual-refrigerant
mance. The variable orifice electronically adjusts to all
relief-valve arrangement set at 180 psig (1241 kPa); or
Real-World operating conditions, providing the most ef-
single relief-valve arrangement, if the chiller is supplied
ficient and reliable operation of refrigerant flow control.
with the optional refrigerant isolation-valves. A 3/4" (19
mm) flare male charging connection is provided.
POWER PANEL
Refrigerant Condenser
All motor contactors and circuit protectors, the compressor
The refrigerant condenser is a shell and tube type, with
oil pump variable speed drive and the control power trans-
a discharge-gas baffle to prevent direct high velocity im-
former are contained in an enclosure installed adjacent to the
pingement on the tubes. The baffle is also used to distrib-
OptiView control center. A main power disconnect switch is
ute the refrigerant gas flow properly for most efficient heat
supplied which provides the termination points for customer’s
transfer. An integral sub-cooler is located at the bottom of
single point power supply wiring.
the refrigerant condenser shell providing highly effective
OPTIVIEW CONTROL CENTER
liquid refrigerant subcooling to provide the highest cycle
JOHNSON CONTROLS
Equipment Specifications - continued
General for cycling faults, yellow for warnings, and green for
normal messages.
The chiller is controlled by a stand-alone microprocessor
based control center. The chiller control panel provides
The chiller control panel provides a multitude of diagnostic
control of entire system, including turbine and steam
and operating data too numerous to cover completely in
condenser operation and monitoring.
this guide. However, a general description of some of
the data available and examples of the various screens
The control panel includes a 10.4". diagonal color liquid
provided follows:
crystal display (LCD) surrounded by “soft” keys which are
redefined based on the screen displayed at that time. The
Some highlights (not all inclusive) of the data available
display is mounted in the middle of a keypad interface and
on the panel are as follows:
protected by a locked enclosure. The screen details all
operations and parameters, using a graphical representa-
System Operating Information
tion of the chiller and its major components. Panel text is
in English only. Data can be displayed in either English Evaporator
or Metric units. Additional features are:
• Leaving and return chilled water temperature
• Smart Freeze Point Protection capable of running • Refrigerant liquid temperature - evaporator
the chiller at 36°F (2.2°C) leaving chilled water
• Evaporator pressure
temperature eliminating nuisance trips on low water
• Hot gas control status
temperature. The sophisticated program and sensors
monitor the chiller water and evaporator refrigerant • Chilled water flow
liquid temperatures to prevent freeze-up. Refrigerant Condenser
• The panel displays countdown timer messages so the • Entering and leaving refrigerant condenser water
operator knows when functions are starting and stop- temperature
ping. Every programmable point has a pop-up screen
• Refrigerant liquid temperature - refrigerant condens-
with the allowable ranges, so that the chiller can not be
er
programmed to operate outside of its design limits.
• Refrigerant condenser pressure
• Security access is built in to prevent unauthorized • Subcooler refrigerant liquid level
change of setpoints, to allow local or remote control
• Subcooler refrigerant liquid level control status
of the chiller, and to allow manual operation of the
• Refrigerant condenser water flow
pre-rotation vanes and oil pump. Access is through ID
and password recognition, which is defined by three Compressor
different levels of user competence: view, operator,
• Compressor discharge temperature
and service.
• Compressor oil temperature
• Trending data is available with the ability to customize
• Compressor supply oil pressure
points from once every second to once every hour.
• Compressor thrust bearing proximity probe gap (J
The panel will trend up to 6 different parameters from
compressors only)
a list of over 140, without the need of an external
monitoring system. • Pre-rotation vanes (PRV) position
• The operating program is stored in non-volatile Steam Turbine
memory to eliminate reprogramming the chiller due to • Turbine shaft end bearing temperature
AC power failure or battery discharge. Programmed
• Turbine governor end bearing temperature
setpoints are retained in lithium-battery-backed RTC
• Turbine inlet steam temperature
memory for a minimum of 11 years with power re-
moved from the system. • Turbine inlet steam pressure
• Turbine first stage steam pressure
• Includes an RS-232 port to output all system operating
• Turbine exhaust pressure
data, shutdown/cycling message, and a record of the
last 10 cycling or safety shutdowns to a field-supplied • Turbine speed
printer. Data logs to a printer at a set programmable • Turbine governor control status
interval. This data can be pre-programmed to print Steam Condenser
from 1 minute to 1 day.
• Hotwell condensate level
• The text displayed within the system status and sys-
• Hotwell level control status
tem details field is displayed as a color-coded mes-
sage to indicate severity: red for safety fault, orange
10 JOHNSON CONTROLS
FORM 160.67-EG1 (308)
Services
Safety shutdowns • Expansion Joint Manufacturers Assoc., Inc. (EJMA)
(will prevent unit from starting or operating) • ARI Standard 550/590
• Evaporator - low pressure • ASHRAE 15 - Safety Code for Mechanical Refrigera-
• Evaporator - low temperature (Smart Freeze Point tion
Protection) • ASHRAE Guideline 3 - Reducing Emission of Haloge-
• Evaporator - transducer or leaving liquid probe fail- nated Refrigerants in Refrigeration and Air-Condition-
ure ing Equipment and Systems
• Evaporator - transducer or temperature sensor fail- • N.E.C. - National Electrical Code
ure • OSHA - Occupational Safety and Health Act
• Refrigerant condenser - high pressure contacts
open ISOLATION MOUNTING
• Refrigerant condenser - high pressure The unit is provided with four vibration isolation mounts
• Refrigerant condenser - pressure transducer out-of- consisting of 1" (25.4 mm) thick neoprene isolation pads
range for field mounting under the steel mounting plates located
• Compressor discharge - high temperature on the tube sheets.
• Compressor discharge - low temperature
• Compressor oil -high temperature REFRIGERANT CONTAINMENT
• Compressor oil - low differential temperature The refrigerant circuit has been designed as a factory-
• Compressor oil - high differential pressure packaged system. As such, it has minimum joints from
• Compressor oil - sump pressure transducer out-of- which refrigerant can leak. The entire assembly has been
range thoroughly leak tested at the factory prior to shipment.
• Compressor oil - differential pressure calibration The YORK chiller includes service valves conveniently
• Compressor oil - variable speed pump - pressure located to facilitate transfer of refrigerant to a remote
setpoint not achieved refrigerant storage/recycling system. Optional refrigerant
• Compressor thrust bearing - proximity probe uncali- condenser isolation valves allow storage of the charge in
brated (J compressors only) the refrigerant condenser.
• Compressor thrust bearing - proximity probe clear-
ance (J compressors only) PAINT
• Compressor thrust bearing - proximity probe out-of- Exterior surfaces are protected with one coat of Caribbean
range (J compressors only) blue, durable alkyd-modified, vinyl enamel, machinery
• Control panel - power failure paint.
• Turbine governor end bearing high temperature
• Turbine shaft end bearing high temperature SHIPMENT
• Turbine oil - low pressure
• Turbine oil - high temperature Protective covering is furnished on the control center.
• Turbine underspeed Water nozzles are capped with fitted plastic enclosures.
• Turbine exhaust high pressure Entire unit is protected with industrial-grade, reinforced
• Standby hotwell pump fault (warning on failure of shrink-wrapped covering.
primary pump)
• Standby vacuum pump - no sealing water flow (warn-
ing on failure of primary system)
• Standby vacuum pump fault (warning on failure of
primary pump)
• Hotwell condensate high level
• Hotwell condensate low level
CODES AND STANDARDS

• ASME Boiler and Pressure Vessel Code - Section Vlll
Division 1.
• Heat Exchange Institute (HEI), Industry Standard for
Steam Condensers
• NEMA (SM23) Steam Turbines for Mechanical Drive
JOHNSON CONTROLS 11
Accessories and Modifications
FLOOR MOUNTED STEAM CONDENSER ranging from 50° to 90°F (10° to 32°C). 1-1/2" (38 mm)
thick insulation is also available for relative humidities up
As an alternative to the standard packaged location, the
to 90% and dry bulb temperatures ranging from 50° to
steam condenser package can be ordered for floor mount-
90°F (10° to 32°C).
ing adjacent to the chiller package. Prefabricated piping
kits for the steam trunk, water piping and wiring between
The turbine steam chest is insulated with a custom fitted,
chiller package and steam condenser are not included
fiberglass insulating blanket for protection of personnel
with a floor mounted arrangement. These interconnect-
and enhancement of efficiency.
ing components must be designed, supplied and installed
by customer.
WATER FLANGES
Note: Interconnecting components may be ordered 150 psig (1030 kPa) ANSI raised-face flanges for re-
through the factory via a special quote upon request (site frigerant condenser, evaporator and steam condenser
arrangement details will be required at time of request water connections, are factory-welded to water nozzles.
for quote). Companion flanges, bolts, nuts and gaskets are not
included.
AUTO-START CONTROL FEATURES
MARINE WATER BOXES
When this option is ordered, the chiller is provided with all
components and programming for the OptiView micropan- Marine water boxes allow service access for cleaning of
el to automatically control the start-up and shutdown of the the heat exchanger tubes without the need to break the
system. All solenoids and automated components neces- water piping. Bolted-on covers are arranged for conve-
sary for full automation are provided. Some parts will ship nient access. Victaulic nozzle connections are standard;
loose for installation at job site. An automatic pressure flanges are optional. Marine water boxes are available for
powered pump is also provided for draining condensate the evaporator (limited arrangements only).
from the steam turbine casing during operation.
Note: Marine water boxes are standard scope of supply on the
refrigerant and steam condensers.
DUAL PUMPS FOR STEAM CONDENSER PACKAGE
Factory installed secondary (100% standby duty) con- KNOCK-DOWN SHIPMENT
densate and vacuum pumps, including all interconnecting
piping is available. Automatic switchover to a standby The chiller can be shipped knocked down into major sub-
pump in the event of a primary pump failure is included assemblies (evaporator, refrigerant condenser, driveline,
in this option. etc.) as required to rig into tight spaces. This is particu-
larly convenient for existing buildings where equipment
STEAM TURBINE CASING DRAIN OPTIONS room access does not allow rigging a factory-packaged
chiller.
The steam turbine casing must be provided with a means
of draining during operation (while under vacuum). Fac- NOTE: Vertical rigging of components not allowed unless special
tory options available for this function are: design is ordered by special quote (SQ).
• Automatic pressure powered pump
• Manual condensate drain tank (by special quote) REFRIGERANT ISOLATION VALVES
• Automatic condensate drain tank (by special quote) Optional factory-installed isolation valves in the compres-
Casing drain equipment is shipped loose for installation sor discharge line and refrigerant liquid line are available.
at job site. This allows isolation and storage of the refrigerant charge
in the chiller refrigerant condenser during servicing, elimi-
FACTORY INSULATION nating time-consuming transfers to remote storage ves-
sels. Both valves are positive shut-off, assuring integrity
Factory-applied thermal insulation of the flexible, closed-
of the storage system.
cell neoprene type, 3/4" (19 mm) thick is attached with
vapor-proof cement to the evaporator shell, flow cham-
300 PSIG WATERSIDE DESIGN PRESSURE
ber, tube sheets, suction connection, and (as necessary)
to the auxiliary tubing. Not included is the insulation of Applications with greater than 150 psig (1030 kPa) water
compact water boxes and nozzles. This insulation will pressure can be accommodated by special quote upon
normally prevent condensation in environments with request. Special design required for all heat exchanger
relative humidities up to 75% and dry bulb temperatures
12 JOHNSON CONTROLS
FORM 160.67-EG1 (308)
water boxes and turbine/compressor cooling water cir- REFRIGERANT STORAGE / RECYCLING SYSTEM
cuits.
A refrigerant storage/recycling system is a self-contained
package consisting of a refrigerant compressor with oil
BAS NETWORK INTERFACE
separator, storage receiver, water-cooled condenser, filter
A communication interface permitting complete exchange drier and necessary valves and hoses to remove, replace
of chiller data with any BAS System is available with op- and distill refrigerant. All necessary controls and safety
tional ISN MicroGateway. The Micro-Gateway also allows devices are a permanent part of the system. Typically not
a BAS System to issue commands to the chiller to control required if unit isolation valves are provided.
its operation. All control data points are accessible to the
BAS System. For full list of points, contact a Johnson
Controls Representative.
JOHNSON CONTROLS 13
Application Data
The following discussion is a user’s guide in the applica- supply for the condensers and evaporator be analyzed by
tion and installation of YST MaxE chillers to ensure the a water treatment specialist. Water quality may affect the
reliable, trouble-free life for which this equipment was performance of any chiller through corrosion, deposition
designed. While this guide is directed towards normal, of heat-resistant scale, sedimentation or organic growth.
water-chilling applications, the Johnson Controls sales These will degrade chiller performance and increase op-
representative can provide complete recommendations erating and maintenance costs. Normally, performance
on other types of applications. may be maintained by corrective water treatment and
periodic cleaning of tubes. If water conditions exist which
LOCATION cannot be corrected by proper water treatment, it may be
YST MaxE chillers are virtually vibration free and may necessary to provide a larger allowance for fouling, and/or
generally be located at any level in a building where to specify special materials of construction.
the construction will support the total system operating
weight. General Piping – All chilled water and condenser water
piping should be designed and installed in accordance
The unit site must be a floor, mounting pad or foundation with accepted piping practice. Chilled water and con-
which is level within 1/4" (6 mm) and capable of support- denser water pumps should be located to discharge
ing the operating weight of the unit. through the chiller to assure positive pressure and flow
through the unit. Piping should include offsets to provide
Sufficient clearance to permit normal service and mainte- flexibility and should be arranged to prevent drainage of
nance work should be provided all around and above the water from the evaporator and condenser when the pumps
unit. Additional space should be provided at one end of the are shut off. Piping should be adequately supported and
unit to permit cleaning of evaporator, refrigerant condenser braced independently of the chiller to avoid the imposi-
and steam condenser tubes, as required. A doorway or tion of strain on chiller components. Hangers must allow
other properly located opening may be used. for alignment of the pipe. Isolators in the piping and in
the hangers are highly desirable in achieving sound and
The chiller is designed to be installed in an indoor location vibration control.
where temperatures range from 40°F to 104°F (4.4°C to
40°C). Convenience Considerations – To facilitate the per-
formance of routine maintenance work, some or all of
WATER piping the following steps may be taken by the purchaser: heat
exchanger water boxes are equipped with plugged vent
Flow Rate - For normal water chilling duty, evaporator and and drain connections. If desired, vent and drain valves
refrigerant condenser flow rates are permitted at water may be installed with or without piping to an open drain.
velocity levels in the heat exchangers tubes of between Pressure gauges with stop cocks and stop valves may
3 ft/sec and 12 ft/sec (0.9 m/s and 3.7 m/s). Variable flow be installed in the inlets and outlets of the condensers
applications are possible, however, chiller selections must and chilled water line as close as possible to the chiller.
be made using a water velocity within the range noted An overhead monorail or beam may be used to facilitate
above. Variable flow in the refrigerant condenser is not servicing.
recommended, as it generally raises the energy consump-
tion of the system by keeping the refrigerant condenser Connections – The standard chiller is designed for 150
pressure high in the chiller. Additionally, the rate of fouling psig (1030 kPa) design working pressure in both the
in the refrigerant condenser will increase at lower water chilled water and condenser water circuits. The connec-
velocities associated with variable flow, raising system tions (water nozzles) to these circuits are furnished with
maintenance costs. Cooling towers typically have narrow grooves for Victaulic couplings. Piping should be arranged
ranges of operation with respect to flow rates and will be for ease of disassembly at the unit for tube cleaning. All
more effective with full design flow. Refer to Table 1 for water piping should be thoroughly cleaned of all dirt and
flow limits. debris before final connections are made to the chiller.
Temperature Ranges - For normal water chilling duty, Chilled Water – A water strainer of maximum 1/8" (3 mm)
leaving chilled water temperatures may be selected perforated holes must be field-installed in the chilled water
between 38°F (3.3°C) [36°F (2.2°C) with Smart Freeze inlet line as close as possible to the chiller. If located close
enabled] and 70°F (21°C) for water temperature ranges enough to the chiller, the chilled water pump may be pro-
between 3°F and 30°F (1.7°C and 16.7°C). tected by the same strainer. The loss or severe reduction
of water flow due to tube blockage could seriously impair
Water Quality – The practical and economical applica- the chiller performance or even result in tube freeze-up.
tion of liquid chillers requires that the quality of the water
14 JOHNSON CONTROLS
FORM 160.67-EG1 (308)
Condenser Water – The chiller is engineered for maxi- they must not impose any force or moment on the turbine
mum efficiency at both design and part load operation flanges. Contact your local Johnson Controls office for any
by taking advantage of the colder cooling tower water additional information.
temperatures which naturally occur during the winter
months. Appreciable power savings are realized from RELIEF PIPING
these reduced heads.
Refrigerant Relief
The minimum entering condenser water temperature is Each chiller is equipped with dual pressure relief valves
provided by the following equation: on the refrigerant condenser and two dual relief valves on
the evaporator, or two single relief valves on the evapora-
In °F: minCondWT = LChilledWT - CondRange x (PCT- tor if the optional refrigerant isolation valves are ordered.
Load/100) + 5 + 12 x (PctLoad/100) The dual relief valves on the refrigerant condenser are
redundant and allow changing of either valve while the
In °C: minCondWT = LChilledWT - CondRange x (PCT- unit is fully charged. The purpose of the relief valves is to
Load/ 100) + (5 + 12 x (PctLoad/100))/1.8 quickly relieve excess pressure of the refrigerant charge
where: to the atmosphere, as a safety precaution in the event of
an emergency such as fire. They are set to relieve at an
minCondWT = entering condenser water temperature internal pressure as noted on the pressure vessel data
plate, and are provided in accordance with ASHRAE 15
LChilledWT = leaving chilled water temperature safety code and ASME or applicable pressure vessel
code.
CondRange = condenser water temperature range at
design. Sized to the requirements of applicable codes, a vent line
must run from the relief device to the outside of the build-
PCTLoad = chiller load as % design ing. This refrigerant relief piping must include a cleanable,
vertical-leg dirt trap to catch vent-stack condensation.
At initial startup, entering condensing water temperature Vent piping must be arranged to avoid imposing a strain
may be as much as 25°F (14°C) colder than the standby on the relief connection and should include one flexible
chilled water temperature as long as it is above the mini- connection.
mum entering condenser water temperature allowed.
Steam Relief
A water strainer of maximum 1/8" (3 mm) perforated holes Each steam condenser is equipped with an atmospheric
is recommended to be field-installed in the refrigerant con- relief valve, sized to relieve all the steam which can be
denser water inlet line as close as possible to the chiller. admitted to a turbine under maximum possible full throttle
If located close enough to the chiller, the condenser water conditions. The atmospheric relief valve is designed/
pump may be protected by the same strainer. The loss or selected per HEI standards for steam condensers and
severe reduction of water flow due to tube blockage could provides protection for the steam turbine exhaust and
seriously impair the chiller performance. exhaust trunk, as well as the steam condenser shell.
The discharge of the atmospheric relief valve should be
STEAM AND CONDENSATE PIPING piped to direct a large volumetric flow of hot steam to a
Turbine supply steam and condensate piping connections safe area, away from all personnel.
to the chiller are to be supplied and installed by the site SOUND AND VIBRATION CONSIDERATIONS
piping contractor. In addition, the turbine exhaust to the
steam condenser shall be installed by the piping con- A YST MaxE chiller is not a source of objectionable sound
tractor, however, the design and supply of components and vibration in normal air conditioning applications.
may be supplied by Johnson Controls depending on the Neoprene isolation mounts are furnished as standard
options chosen. Piping should be adequately supported with each unit.
and braced independently of the chillers. Hangers must
allow for piping alignment at the operation temperature. YST MaxE chiller sound pressure level ratings will be
Piping contractor is responsible for the fit and form of the furnished on request.
turbine steam piping. The piping must be installed with
the flanges and bolt holes properly aligned. The bolts Control of sound and vibration transmission must be taken
should be able to be inserted without any difficulty and no into account in the equipment room construction as well
force should be applied to allow the bolts to be inserted as in the selection and installation of the equipment.
or flanges aligned. When the flange bolts are tightened,
JOHNSON CONTROLS 15
Application Data - continued
THERMAL INSULATION vent and drain
• Steam condenser relief valve seal water: trickle flow
No appreciable operating economy can be achieved by
thermally insulating the chiller. However, the chiller's cold • Steam condenser relief valve seal water drain
surfaces should be insulated with a vapor barrier insula- • Steam turbine casing drain
tion sufficient to prevent condensation. A chiller can be • Steam turbine gland leak off drain
factory-insulated with 3/4" (19 mm) or 1-1/2" (38 mm) • Steam turbine steam ring drain
thick insulation, as an option. This insulation will nor- • Steam condenser condensate overboard valve: [note:
mally prevent condensation in environments with dry bulb approx. 20 psig (138 kPa) discharge pressure avail-
temperatures of 50°F to 90°F (10°C to 32°C) and relative able at outlet of overboard valve. If downstream pres-
humidities up to 75% [3/4" (19 mm) thickness] or 90% [1- sure requirements exceed this, a custom condensate
1/2" (38 mm) thickness]. The insulation is painted and the pump selection is required.]
surface is flexible and reasonably resistant to wear. It is • Steam condenser hotwell level system drain
intended for a chiller installed indoors and, therefore, no • Water box vents and drains - evaporator, refrigerant
protective covering of the insulation is usually required. condenser and steam condenser
If insulation is applied to the water boxes at the job site,
it must be removable to permit access to the tubes for Steam/Vents
routine maintenance. The turbine steam chest is factory • Steam turbine steam inlet
insulated with a custom fitted, fiberglass insulating blanket • Steam turbine steam exhaust*
for protection of personnel. The blanket is removable for • Steam condenser steam inlet*
maintenance access to the turbine.
• Steam condenser relief valve vent
VENTILATION • Steam turbine gland sealing steam: 150 psig (1030
kPa) max. steam supply
The ASHRAE Standard 15 Safety Code for Mechanical
Refrigeration requires that all machinery rooms be vented • Steam turbine gland seal relief valve
to the outdoors utilizing mechanical ventilation by one or
more power-driven fans. This standard, plus National Refrigerant Connections
Fire Protection Association Standard 90A, state, local and
any other related codes should be reviewed for specific • Refrigerant drain/charging connection
requirements. Since the YST MaxE chiller uses steam, • Refrigerant transfer/service connections
ventilation should allow for the removal of heat radiated • Refrigerant condenser relief valves(s)
from the steam turbine. • Evaporator relief valve(s)
Air (Instrument Quality Air Source - ISA S7.3)
In addition, the ASHRAE Standard 15 requires a refriger-
ant vapor detector to be employed for all refrigerants. It • Steam turbine governor air supply and bearing seal
is to be located in an area where refrigerant from a leak air purge: 80-150 psig (552 - 1030 kPa), approx. 13
would be likely to concentrate. An alarm is to be acti- SCFM (22 sm3/h).
vated and the mechanical ventilation started at a value • Steam condenser level control system: 20-150 psig
no greater than the TLV (Threshold Limit Value) of the (138 - 1030 kPa), approx. 0.5 SCFM (0.9 sm3/h).
refrigerant.
Power
C U S T O M E R C O NN E C T I O N S / I N T E R FA C E S • 460V single point power connection, approximately
(see product drawings for connection sizes) 28.6 KVA (KD turbine) or 24.2 KVA (KG turbine).
Water/Drains Required Auxiliary Components (customer supplied)
• Refrigerant condenser inlet/outlet* • Steam inlet strainer: Full flow strainer with fine [3/64"
• Evaporator inlet/outlet (1.2 mm) perforations], stainless steel mesh, suitable
• Turbine/Compressor cooling water manifold inlet/out- for steam service.
let • Steam inlet moisture separator: Steam supply to
• Steam condenser inlet*/outlet turbine must be dry & saturated for optimum effi-
• Steam condenser vacuum pump seal water: 3.5 gpm ciency.
(0.2 L/s) @ approx. 60°F (15.6 °C) • Steam inlet throttling valve: Manual globe valve for
• Steam condenser vacuum pump discharge separator
* Johnson Controls provided pre-fabricated piping for these con-

nections
16 JOHNSON CONTROLS
FORM 160.67-EG1 (308)
Table 1 – WATER FLOW RATE LIMITS (GPM) — BASED UPON STANDARD TUBES @ DESIGN FULL
LOAD CONDITIONS
Evaporator Condenser
Model 1 Pass 2 Pass 3 Pass Model 1 Pass 2 Pass 3 Pass
Min Max Min Max Min Max Min Max Min Max Min Max
HF 1981 7921 991 3336 660 2224 GB 2826 10179 1413 4277 – –
HH 2330 9318 1165 3863 777 2590 GD 3313 11935 1657 4936 – –
JF 2738 10949 1369 4552 913 3069 HB 3851 13873 1926 5823 – –
JG 2961 11841 1481 4885 987 3305 HD 4176 15044 2088 6264 – –
JH 3182 12721 1591 5198 1061 3529 JB 4782 17226 2391 7059 – –
TF 2738 10949 1369 4552 913 2880 JD 5313 19140 2657 7722 – –
TG 2961 11841 1481 4591 987 3101 TB 4782 17226 2391 8614 – –
TH 3182 12721 1591 4896 1061 3318 TD 5313 19140 2657 7267 – –
VF 3507 14023 1754 5480 1169 3634 VB 6075 21883 3037 8417 – –
VH 3836 15338 1918 5947 1279 3947 VD 6792 24467 3396 9280 – –
– – – – – – – – – – – – – –
WF 4382 17520 2191 6851 1461 4524 – – – – – – –
WH 5113 20442 2556 7886 1704 5214 – – – – – – –
inlet steam isolation and throttling (during start up).

Note: This valve is Johnson Controls supplied when
the system auto-start option is ordered.
• Steam turbine casing drain options: The steam turbine
casing must be provided with a means of draining
during operation (while under vacuum). Customer
options for this function are an automatic pressure
powered pump, a manual condensate drain tank or
an automatic condensate drain tank.
Note: An automatic pressure powered pump is Johnaon Controls
supplied when the system auto-start option is ordered.
JOHNSON CONTROLS 17
Table 1A – WATER FLOW RATE LIMITS (L/S) — BASED UPON STANDARD TUBES @ DESIGN FULL
LOAD CONDITIONS
Evaporator Condenser
Model 1 Pass 2 Pass 3 Pass Model 1 Pass 2 Pass 3 Pass
Min Max Min Max Min Max Min Max Min Max Min Max
HF 125 500 62 210 42 140 GB 178 642 89 270 – –
HH 147 588 74 244 49 163 GD 209 753 105 311 – –
JF 173 691 86 287 58 194 HB 243 875 121 367 – –
JG 187 747 93 308 62 209 HD 263 949 132 395 – –
JH 201 803 100 328 67 223 JB 302 1087 151 445 – –
TF 173 691 86 270 58 182 JD 335 1208 168 487 – –
TG 187 747 93 290 62 196 TB 302 1087 151 543 – –
TH 201 803 100 309 67 249 TD 335 1208 168 458 – –
VF 221 885 111 346 74 229 VB 383 1381 192 531 – –
VH 242 988 121 375 81 249 VD 429 1544 214 585 – –
– – – – – – –
WF 276 1105 138 432 92 285 – – – – – – –
WF 323 1290 161 498 108 329 – – – – – – –
18 JOHNSON CONTROLS
FORM 160.67-EG1 (308)

TABLE 2 – AVAILABLE COMPRESSOR/SHELL/TURBINE/STEAM CONDENSER MODELS
COMPRESSOR CODE EVAPORATOR CODE CONDENSER CODE TURBINE MODEL STEAM CONDENSER MODEL
K2G51000090 29168A
K2G51000125 29168B
J1 HF, HH GB, GD
K2G71000090 29168C
K2G71000125 29168D
31168B
GB, GD KG81250090
J2 HF, HH 31168C
HB, HD K2G71250125
31168D
KG81620090
35168B
K2G71620125
J3 JF, JG, JH JB, JD 35168C
KD71620090
35168D
KD71620125
TF, TG, TH TB, TD KD71620090
33192B
VF, VH VB, VD KD71620125
J4 33192C
KD71750090
WF, WH VB, VD 33192D
KD71750125
JOHNSON CONTROLS 19
Top Mtd. Unit Dimensions - (Ft. - In.)
j compressor units
APPROX. OVERALL HEIGHT
SEE NOTE 4 STEAM

CONDENSER
PACKAGE
TURBINE
F L
E CONDENSER
EVAPORATOR
NOTE 3 NOTE 3
C H G H
APPROX. OVERALL WIDTH
K
J1 COMPRESSOR (H-G SHELLS) I
STEAM INLET
KG Steam Turbine /
29168 Steam Condenser J2 COMPRESSOR
Dimension Code ft-Inches KG Steam Turbine /
A 8'–11 1/4" 31168 Steam Condenser
B 7'–10 1/2" Shell Code H-G H-H
C 2'–2 1/4" Dimension Code ft-inches ft-inches
D 1'–9" A 8'–11 1/4" 9'–2"
E w/4" steam inlet 6'–11 3/4" B 7'–10 1/2" 8'–2 1/2"
E w/6" steam inlet 6'–10 1/2" C 2'–2 1/4" 2'–2 1/4"
F 15'–9" D 1'–9" 1'–11'
G 14'–0" E w/4" steam inlet 6'–11 3/4" 6'–14 3/4"
I 6'–8 1/4" E w/6" steam inlet 6'–10 1/2" 6'–13 1/2"
J w/4" steam inlet 1'–9 3/16" F 15'–11" 16'–3"
J w/6" steam inlet 2'–2 3/16" G 14'–0" 14'–0"
K 0'–3 3/4" I 6'–8 1/4" 6'–8 3/8"
L 14'–7" J w/4" steam inlet 1'–9 3/16" 1'–9 3/16"
M 10"–0" J w/6" steam inlet 2'–2 3/16" 2'–2 3/16"

K 0'–3 3/4" 0'–3 3/4"
L 14'–8 15/16" 15'–0 15/16"
M 10'–0" 10"–3"
NOTES:
1. All dimensions are approximate. Certified dimensions are available on request.
2. Water nozzles can be located on either end of unit. Add 1/2" to nozzle length for flanges connections.
3. Add 1-3/4" for neoprene pads or 3/4" if neoprene pads are not supplied.
4. Approx. overall shipping height to top of compressor Casing. Steam condenser ships separately to job site.
20 JOHNSON CONTROLS
FORM 160.67-EG1 (308)
J3 COMPRESSOR (J-J Shells)

35168 Steam Condenser
KG Steam Turbine KD Steam Turbine
Dimension Code
ft-inches ft-inches
A 10'–0" 10'–2"
B 9'–1" 9'–1"
C 2'–5-1/2" 2'–5-1/2"
D 2'-1" 2'–1"
E w/4" steam inlet 7'–8-3/4" 7'–7-1/2"
E w/6" steam inlet 7'–7-1/2" 7'–7-1/2"
F 17'–7" 17'–7"
G 14'–0" 14'–0"
I 6'–7-1/2" TBD
J w/4" steam inlet 1'–9-3/16" 2'–5-1/4"
J w/6" steam inlet 2'–2-3/16" 2'–5-7/16"
K 0'–4-1/2" 0'–4-1/2"
L 15'–10" 15'–10"
M 11'–0" 11'–0"
J4 COMPRESSOR
KD Steam Turbine / 33192 Steam Condenser
Shell Code T-T V-V W-V
Dimension Code ft-inches ft-inches ft-inches
A 10'–2" 10'–5" 10'–9"
B 9'–1" 9'–6" 9'–11"
C 2'–5-1/2" 2'–5-1/2" 2'–8"
D 2'–1" 2'–3-1/2" 2'–3-1/2"
E w/4" steam inlet 7'–9-1/2" 7'–11-1/2" 8'–2"
E w/6" steam inlet 7'–9-1/2" 7'–11-1/2" 8'–2"
F 17'–4" 17'–9 17'–9"
G 16'–0" 16'–0" 16'–0"
I TBD TBD TBD
J w/4" steam inlet 2'–5-1/4" 2'–5-1/4" 2'–5-1/4"
J w/6" steam inlet 2'–5-7/16" 2'–5-7/16" 2'–5-7/16"
K 0'–4-1/2" 0'–4-1/2" 0'–4"
L 16'–0-1/8" 16'–5-1/8" 16'–5-1/8"
M 11'–2" 11'–4" 11'–6"
DIMENSION "H" FOR ALL J COMPRESSOR MODELS

Steam Condenser Model 29168
Shell Code 1 Pass Refrig. Cond. FT-IN. 2 Pass Refrig. Cond. FT-IN.
H-G 26-15/16" 25-5/16"
H-G 27-5/16" 25-11/16"
H-H 31-11/16" 27-13/16"
J-J 32-3/16" 28-5/16"
T-T 31-15/16" 28-1/16"
V-V 31-15/16" 29-5/8"
W-V 31-15/16" 29-5/8"
JOHNSON CONTROLS 21
Top Mtd. Unit Dimensions (Ft. - In.) - continued
TOP MOUNTED CHILLER FOOTPRINT
MODEL N O P Q R S
H-G-J1 14'-8" 7'-4" 8'-1-1/2" 2'-3-3/4" 10" 9"
H-G-J2 14'-8" 7'-4" 8'-1-1/2" 2'-3-3/4" 10" 9"
H-H-J2 14'-8" 7'-4" 8'-5-1/2" 2'-3-3/4" 10" 9"
J-J-J3 14'-8" 7'-4" 9'-4" 2'-7" 10" 9"
T-T-J4 16'-8" 8'-4" 9'-4" 2'-7" 10" 9"
V-V-J4 16'-8" 8'-4" 9'-9" 2'-7" 10" 9"
W-V-J4 16'-9" 8'-4-1/2 10'-3" 2'-10 10" 9"
22 JOHNSON CONTROLS
FORM 160.67-EG1 (308)
Dimensions - Evap. Compact Water Boxes (English)

EVAPORATORS – COMPACT WATER BOXES – j compressor units
1-PASS
FRONT
OF NOZZLE
UNIT ARRANGEMENTS
NO. OF EVAPORATOR
A H
PASSES IN OUT
AA AA
A H
1
H A
1" FF FF 1"
COMPRESSOR END FLOOR TURBINE END
LINE
2-PASS
FRONT NOZZLE
OF ARRANGEMENTS
UNIT
NO. OF EVAPORATOR
B C J K PASSES IN OUT
BB BB B C
C B
2
1" FF FF 1" J K
K J
EE EE FLOOR EE EE
LINE
COMPRESSOR END TURBINE END
3-PASS
FRONT
OF NOZZLE
UNIT
ARRANGEMENTS
NO. OF EVAPORATOR
F N
PASSES IN OUT
BB BB
F N
3
N F
1" FF FF 1"
FLOOR
LINE
EVAPORATOR
EVAP. NOZZLE PIPE SIZE
NOZZLE DIMENSIONS
SHELL
NO. OF PASSES 1-PASS 2-PASS 3-PASS
CODE
1 2 3 AA 2
FF BB 2
EE FF BB 2
FF
HF 16" 12" 10" 2'–0-3/4" 2'–2-1/4" 2'–0-3/4" 11" 2'–2-1/4" 2'–0-3/4" 2'–2-1/4"
HH 16" 12" 10" 2'–1-1/2" 2'–2-1/4" 2'–1-1/2" 11" 2'–2-1/4" 2'–1-1/2" 2'–2-1/4"
J 18" 14" 12" 2'–1-3/4" 2'–5-1/2" 2'–1-3/4" 11" 2'–5-1/2" 2'–1-3/4" 2'–5-1/2"
T 18" 14" 12" 2'–1-3/4" 2'–5-1/2" 2'–1-3/4" 11" 2'–5-1/2" 2'–1-3/4" 2'–5-1/2"
V 20" 16" 12" 2'–5-1/4" 2'–5-1/2" 2'–5-1/4" 1'–1" 2'–5-1/2" 2'–5-1/4" 2'–5-1/2"
W 20" 18" 14" 2'–7-1/4" 2'–8" 2'–7-1/4" 1'–3" 2'–8" 2'–7-1/4" 2'–8"
NOTES:
1. Standard water nozzles are furnished as welding stub-outs with ANSI/AWWA C-606 grooves, allowing the option of welding, flanges, or use of
Victaulic couplings. Factory-installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1/16" raised face), water flanged nozzles
are optional (add 1/2" to nozzle length). Companion flanges, nuts, bolts, and gaskets are not furnished.
2. Add 1" if neoprene pads are supplied.
3. One-, two- and three-pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of evaporator nozzles may be
used in combination with any pair of condenser nozzles.
4. Connected piping should allow for removal of compact water boxes for tube access and cleaning.
JOHNSON CONTROLS 23
Dimensions - Evaporator Marine Water Boxes (English)
EVAPORATORS – MARINE WATER BOXES – J compressor units
COMPR. EVAP-COND
G H
CODE SHELL CODE
H-G 1'–2 3/4" 1'–11 3/4"
J1, J2 H-H 1'–2 3/4" 1'–11 3/4"
J-J 1'–2 3/4" 1'–11 3/4"
T-T 1'–2 3/4" 1'–11 3/4"
J3, J4 V-V 1'–2 3/4" 1'–11 3/4"
W-V 1'–4 1/2" 2'–0 3/4" G H
2 PASS NOZZLE HEAD

RETURN HEAD
2-PASS
FRONT OF UNIT
D C
EVAP. EVAPORATOR NOZZLE DIMENSIONS

SHELL 2-PASS
3 OUT CODE A5 B5 C D
HF 4'–5-1/4" 2'–2-3/4" 2'–7-1/4" 2'–2-1/4"
A
IN HH 4'–6" 1'–8-1/4" 2'–7-1/4" 2'–2-1/4"
2
J 3'–11-3/4" 1'–9-3/4" 2'–10-1/4" 2'–5-1/2"
B T 3'–11-3/4" 1'–9-3/4" 2'–10-1/4" 2'–5-1/2"
V 4'–3-1/4" 2'–1-1/2" 2'–10-1/4" 2'–5-1/2"
COMPRESSOR END 1" TURBINE END FLOOR LINE
W 4'–6-1/2" 2'–3-1/2" 3'–2" 2'–6"
LD07987
EVAPORATOR
2-PASS
IN OUT
2 3
G
H K
(2-PASS
RETURN HEAD)
EVAPORATOR NOZZLE
EVAPORATOR NOZZLE PIPE SIZE EVAPORATOR
DIMENSIONS (2-PASS)
SHELL NO. OF PASSES SHELL
CODE 2 CODE G H K
H 12" H 11-3/8" 2'–0-3/4" 1'–2-3/4"
J 14" J 1'–0-3/8" 2'–2-3/4" 1'–2-3/4"
T 14" T 1'–0-3/8" 2'–2-3/4" 1'–2-3/4"
V 16" V 1'–2" 2'–6" 1'–2-3/4"
W 18" W 1'–3" 2'–6" 1'–4-1/2"
NOTES:
1. All dimensions are approximate. Certified dimensions are available upon request.
2. Standard water nozzles are Schedule 40 pipe size, furnished as welding stub-outs with ANSI/AWWA C-606 grooves, allowing the option of welding,
flanges, or use of ANSI/AWWA C-606 couplings. Factory-installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1/16" raised
face), water flanged nozzles are optional (add 1/2" to nozzle length). Companion flanges, nuts, bolts, and gaskets are not furnished.
3. Compact water boxes on one heat exchanger may be used with Marine Water Boxes on the other heat exchanger.
4. Water must enter the water box through the bottom connection to achieve rated performance.
24 JOHNSON CONTROLS
FORM 160.67-EG1 (308)
Dimensions - Condenser Marine Water Boxes (English)

CONDENSERS – MARINE WATER BOXES – j compressor units
D FRONT OF UNIT D 1-PASS D FRONT OF UNIT D
IN OUT OUT IN
SEE NOTE 6
11 16 11 16
A A
FLOOR LINE FLOOR LINE

1" 1" 1" 1"
COMPRESSOR END TURBINE END COMPRESSOR END TURBINE END
2-PASS
FRONT OF UNIT D D FRONT OF UNIT
OUT OUT SEE NOTE 6

18 13
IN IN
A 17 12 A
B B
1" FLOOR LINE C C FLOOR LINE 1"

1" 1"
COND. CONDENSER NOZZLE DIMENSIONS

SHELL 1-PASS 2-PASS
CODE A 5
D A5
B
5
C D
G 5'–9-3/4" 1'–9" 5'–9-3/4" 2'–8-3/4" 2'–5" 1'–9"
H 5'–11" 1'–11" 5'–10-1/4" 2'–0-3/4" 2'–1" 1'–11"
J 6'–3-3/8" 2'–1" 6'–2-3/8" 2'–1-1/2" 2'–1-1/8" 2'–1"
T 6'–3-3/8" 2'–1" 6'–2-3/8" 2'–1-1/2" 2'–1-1/8" 2'–1"
V 6'–8-3/4" 2'–3-1/2" 6'–8-1/8" 2'–1-3/4" 2'–5-3/8" 2'–3-1/2"
See Notes on page 26.
JOHNSON CONTROLS 25
Dimensions - Nozzle Arrangements (English)
G

CONDENSER
1-PASS
IN OUT TUBE TUBE
11 16 SHEET SHEET
16 11 (2-PASS
K
H RETURN HEAD)
CONDENSER COND. NOZZLE

SHELL DIMENSIONS (1-PASS)
CONDENSER CODE G H
2-PASS G 1'–1 1/4" 2'–4 3/8"
IN OUT H 1'–3 1/2" 2'–8 3/4"
12 13 J 1'–3 1/2" 2'–8 7/8"
17 18 T 1'–3 1/2" 2'–8 7/8"
V 1'–3 1/2" 2'–9 3/8"
COND. NOZZLE PIPE SIZE CONDENSER COND. NOZZLE

SHELL NO. OF PASSES SHELL DIMENSIONS (2-PASS)
CODE 1 2 CODE G H K
G 16" 14" G 1'–0 1/4" 2'–2 3/8" 0'–5 7/8"
H 20" 16" H 1'–1 5/8" 2'–5" 0'–11 5/8"
J 20" 16" J 1'–1 5/8" 2'–5 1/8" 1'–0 1/2"
T 20" 16" T 1'–1 5/8" 2'–5 1/8" 1'–0 1/2"
V 20" 18" V 1'–2 1/4" 2'–6 3/4" 1'–1 5/8"
NOTES (see table on page 27):

2. Standard water nozzles are Schedule 40 pipe size, furnished as welding stub-outs with Victaulic grooves, allowing the option of welding, flanges,
or use of ANSI/AWWA C-606 couplings. Factory-installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1/16" raised face), water
flanged nozzles are optional (add 1/2" to nozzle length). Companion flanges, nuts, bolts, and gaskets are not furnished.
3. One- and two-pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of evaporator nozzles may be used
in combination with any pair of condenser nozzles. Compact water boxes on one heat exchanger may be used with Marine Water Boxes on the
other heat exchanger.
4. Condenser water must enter the water box through the bottom connection for proper operation of the sub-cooler to achieve rated performance.
6. “G” Condenser Water Boxes are square; other codes are round as shown.
26 JOHNSON CONTROLS
FORM 160.67-EG1 (308)
Dimensions - Floor Mtd. Unit (English)

�
��
��
��
FLOOR MOUNTED UNIT DIMENSIONS
H-G-J1/J2-KG H-H-J2-KG J-J-J3-KG J-J-J3-KD T-T-J4-KD V-V-J4-KD W-V-J4-KD

29168 Steam 31168 Steam 35168 Steam 35168 Steam 33192 Steam 33192 Steam 33192 Steam
Dimension
COND COND COND COND COND COND COND
ft-in
20 X 20 24 X 20 24 X 24 24 X 24 24 X 24 24 X 24 24 X 24
EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST
A 8' 8' 8'-6" 8'-6" 8'-6" 8'-6" 8'-8"

B 9'–6-3/4" 9'–6-3/4" 10'–4-1/4" 10'–8-1/4" 10'–10-1/4" 11'–1/4" 11'–2-3/4"
C 13'–6" 14'–6" 15' 15'–4" 15'–6" 15'–8" 15'–10"
D 6'–11-3/8" 7'–1-3/8" 7'–5-3/8" 7'–5-3/8" 7'–3-3/8" 7'–3-3/8" 7'–3-3/8"
E 4'–3/4" 4'–3/4" 3'–11-1/2" 3'–11-1/2" 3'–11-1/2" 3'–11-1/2" 3'–11"
F 15'–4" 15'–8" 17'–1" 17'–1" 17'–1" 17'–6" 17'–10"
G 7'–2-1/2" 7'–2-1/2" 7'–2-1/2" 7'–2-1/2" 8'–2-1/2" 8'–2-1/2" 8'–2-1/2"
H 14'–5" 14'–5" 14'–5" 14'–5" 16'–5" 16'–5" 16'–5"
J 3'–4" 3'–4" 3'–10" 3'–10" 3'–10" 3'–10" 3'–10"
K 7'–1-1/2" 7'–1-1/2" 7'–1-1/2" 7'–1-1/2" 8'–1-1/2" 8'–1-1/2" 8'–1-1/2"
L 14'–3" 14'–3" 14'–3" 14'–3" 16'–3-1/2" 16'–3-1/2" 16'–3-1/2"
M 1' 1' 1'–2" 1'–2" 1'–2" 1'–2" 1'–2"
N 2' 2' 2'–4" 2'–4" 2'–4" 2'–4" 2'–4"
P 1'–7" 1'–7" 1'–9" 1'–9" 1'–9" 1'–9" 1'–9"
Q 14'–6" 14'–6" 14'–8" 14'–8" 16'–8" 16'–8" 16'–8-1/2"
R 7'–3" 7'–3" 7'–4" 7'–4" 8'–4" 8'–4" 8'–4-1/2"
S 7'–10-1/2" 8'–2-1/2" 9'–4" 9'–4" 9'–4" 9'–9" 10'–2"
T 2'–2-1/4" 2'–2-1/4" 2'–7" 2'–7" 2'–7" 2'–7" 2'–9-1/2"
U 8" 8" 10" 10" 10" 10" 10"
V 6" 6" 9" 9" 9" 9" 9"
JOHNSON CONTROLS 27
Form 3 Shipment Dimensions
28 JOHNSON CONTROLS
FORM 160.67-EG1 (308)
Form 7 Shipment Dimensions
JOHNSON CONTROLS 29
Steam Condenser Dimensions - (English)
RELIEF
OUTLET VALVE EXHAUST IN
INLET
C
B
D
A APPROX. OVERALL WIDTH
STEAM CONDENSER MODEL

29168 31168 35168 33192
Dimension Code ft-inches ft-inches ft-inches ft-inches
B 14'–5" 14'–5" 14'–5" 16'–5"
C 3'–4" 3'–4" 3'–10" 3'–10"
D 4'–0" 4'–0" 4'–4" 4'–3"
E 6'–11-3/8" 7'–1-3/8" 7'–5-3/8" 7'–3-3/8"
F 2'–0" 2'–0" 2'–4" 2'–4"
G 1'–0" 1'–0" 1'–2" 1'–2"
H 1'–7" 1'–7" 1'–9" 1'–9"
I 3'–4" 3'–4" 3'–10" 3'–10"
J 14'–3" 14'–3" 14'–3" 16'–3"
K 14'–5" 14'–5" 14'–5" 16'–5"
DIMENSION "A" FOR ALL MODELS

1 Pass Refrig. Cond. 2 Pass Refrig. Cond.
Model
ft-inches ft-inches
29168 18–5-7/8" 18'–2-5/8"
31168 w/H-G shells 18'–6-5/8" 18'–3-3/8"
31168 w/H-H shells 19'–3-3/8" 18'–7-5/8"
35168 19'–4-3/8" 18'–8-5/8"
33192 w/T-T shells 21'–3-7/8" 20'–8-1/8"
33192 w/V-V shells 21'–3-7/8" 20'–11-1/4"
33192 w/W-V shells 21'–3-7/8" 20'–11-1/4"
30 JOHNSON CONTROLS
FORM 160.67-EG1 (308)
INTENTIONALLY LEFT BLANK
JOHNSON CONTROLS 31
Unit Dimensions - (mm)
j compressor units
APPROX. OVERALL HEIGHT
SEE NOTE 4 STEAM

CONDENSER
PACKAGE
TURBINE
F L
E CONDENSER
EVAPORATOR
NOTE 3 NOTE 3
C H G H
APPROX. OVERALL WIDTH
K
STEAM INLET
I
LD08000
J1 COMPRESSOR (H-G SHELLS) J2 COMPRESSOR

KG Steam Turbine / 29168 Steam Condenser KG Steam Turbine / 31168 Steam Condenser
Dimension Code mm Shell Code H-G H-H
A 2725 Dimension Code mm mm
B 2401 A 2725 2794
C 667 B 2401 2502
D 534 C 667 667
E w/4 steam inlet " 2128 D 534 585
E w/6 steam inlet " 2096 E w/4 steam inlet " 2128 2204
F 4801 E w/6 steam inlet " 2096 2172
G 4268 F 4852 4953
I 2039 G 4268 4268
J w/4 steam inlet " 539 I 2039 2042
J w/6 steam inlet " 6 J w/4 steam inlet " 539 539
K 96 J w/6 steam inlet " 6 6
L 4445 K 96 96
M 3048 L 4495 4596
M 3048 3124
NOTES:
1. All dimensions are approximate. Certified dimensions are available on request.
2. Water nozzles can be located on either end of unit. Add 13mm to nozzle length for flanges connections.
3. Add 44mm for neoprene pads or 19mm if neoprene pads are not supplied.
32 JOHNSON CONTROLS
FORM 160.67-EG1 (308)
J3 COMPRESSOR (J-J Shells)

35168 Steam Condenser
KG Steam Turbine KD Steam Turbine
Dimension Code mm mm
A 3048 3099
B 2769 2769
C 750 750
D 635 635
E w/4 steam inlet " 2356 2325
E w/6 steam inlet " 2325 2325
F 5360 5360
G 4268 4268
I 2020 TBD
J w/4 steam inlet " 539 743
J w/6 steam inlet " 6 748
K 115 115
L 4826 4826
M 3353 3353
J4 COMPRESSOR
KD Steam Turbine / 33192 Steam Condenser
Shell Code T-T V-V W-V
Dimension Code mm mm mm
A 3099 3175 3277
B 2769 2896 3023
C 750 750 813
D 635 699 699
E w/4 steam inlet " 2375 2426 2490
E w/6 steam inlet " 2375 2426 2490
F 5284 5411 5411
G 4877 4877 4877
I TBD TBD TBD
J w/4 steam inlet " 743 743 743
J w/6 steam inlet " 748 748 748
K 115 115 102
L 4880 5007 5007
M 3404 3454 3505
DIMENSION H" FOR ALL J COMPRESSOR MODELS "

Shell Code mm mm
H-G 685 643
Shell Code mm mm
H-G 694 653
H-H 805 707
Shell Code mm mm
J-J 818 720
Shell Code mm mm
T-T 812 713
V-V 812 753
W-V 812 753
JOHNSON CONTROLS 33
Unit Dimensions - (mm) - continued
MODEL N O P Q R S
H-G-J1 4470 2235 2477 705 254 229
H-G-J2 4470 2235 2477 705 254 229
H-H-J2 4470 2235 2578 705 254 229
J-J-J3 4470 2235 2845 785 254 229
T-T-J4 5080 2540 2845 785 254 229
V-V-J4 5080 2540 2972 785 254 229
W-V-J4 5105 2553 3124 864 279 254
34 JOHNSON CONTROLS
FORM 160.67-EG1 (308)
INTENTIONALLY LEFT BLANK
JOHNSON CONTROLS 35
Nozzle Arrangements & Dimensions - (mm)
EVAPORATORS – COMPACT WATER BOXES – j compressor units
1-PASS
FRONT
OF
UNIT NOZZLE
ARRANGEMENTS
A H NO. OF EVAPORATOR
PASSES IN OUT
AA AA
A H
1
H A
25 FF FF 25
COMPRESSOR END FLOOR TURBINE END
LINE
2-PASS
FRONT
OF NOZZLE
UNIT ARRANGEMENTS
NO. OF EVAPORATOR
B C J K
PASSES IN OUT
BB BB B C
C B
2
25 FF FF 25 J K
EE EE FLOOR EE EE K J
LINE
3-PASS
FRONT
OF
UNIT NOZZLE
ARRANGEMENTS
F N NO. OF EVAPORATOR
PASSES IN OUT
BB BB
F N
3
N F
1" FF FF 1"
FLOOR
LINE
EVAPORATOR
EVAP. NOZZLE PIPE SIZE
NOZZLE DIMENSIONS (mm)
SHELL
CODE NO. OF PASSES 1-PASS 2-PASS 3-PASS
1 2 3 AA2 FF BB2 EE FF BB2 FF
HF 16" 12" 10" 629 667 629 279 667 629 667
HH 16" 12" 10" 648 667 648 279 667 648 667
J 18" 14" 12" 654 749 654 279 749 654 749
T 18" 14" 12" 654 749 654 279 749 654 749
V 20" 16" 12" 743 749 743 330 749 743 749
W 20" 18" 14" 794 813 794 381 813 794 813
NOTES:
1. Standard water nozzles are furnished as welding stub-outs with Victaulic grooves, allowing the option of welding, flanges, or use of Victaulic cou-
plings. Factory-installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1.6 mm raised face), water flanged nozzles are optional
(add 13 mm to nozzle length). Companion flanges, nuts, bolts, and gaskets are not furnished.
2. Add 25 mm if neoprene pads are supplied.
3. One-, two- and three-pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of evaporator nozzles may be
used in combination with any pair of condenser nozzles.
4. Connected piping should allow for removal of compact water boxes for tube access and cleaning.
36 JOHNSON CONTROLS
FORM 160.67-EG1 (308)
EVAPORATORS – MARINE WATER BOXES – J compressor units
COMPR. EVAP-COND
G H
CODE SHELL CODE
H-G 375 603
J1, J2 H-H 375 603
J-J 375 603
T-T 375 603
J3, J4 V-V 375 603
W-V 419 629 G H
2 PASS NOZZLE HEAD

RETURN HEAD ld08639
2-PASS
FRONT OF UNIT
D C
EVAP. EVAPORATOR NOZZLE DIMENSIONS (mm)

SHELL 2-PASS
3 OUT CODE A5 B5 C D
HF 1,353 679 794 667
IN
A
2 HH 1,372 514 794 667
J 1,213 552 870 749
B
T 1,213 552 870 749
COMPRESSOR END 25 TURBINE END FLOOR LINE V 1,302 648 870 749
W 1,384 698 965 762
EVAPORATOR
2-PASS
IN OUT
2 3
G
H K
(2-PASS
RETURN HEAD)
NOZZLE PIPE SIZE EVAPORATOR NOZZLE

EVAPORATOR EVAPORATOR DIMENSIONS (2-PASS)
NO. OF PASSES
SHELL SHELL
CODE 2 CODE G H K
H 12" H 289 629 375
J 14" J 314 679 375
T 14" T 314 679 375
V 16" V 356 762 375
W 18" W 381 762 419
NOTES:
or use of Victaulic couplings. Factory-installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1.6 mm raised face), water flanged
nozzles are optional (add 13 mm to nozzle length). Companion flanges, nuts, bolts, and gaskets are not furnished.
3. Any pair of evaporator nozzles may be used in combination with any pair of condenser nozzles. Compact water boxes on one heat exchanger
may be used with Marine Water Boxes on the other heat exchanger.
4. Water must enter the water box through the bottom connection to achieve rated performance.
JOHNSON CONTROLS 37
Nozzle Arrangements & Dimensions - (mm)
CONDENSERS – MARINE WATER BOXES – j compressor units
D FRONT OF UNIT D 1-PASS D FRONT OF UNIT D
SEE NOTE 6
11 16 11 16
A A
FLOOR LINE FLOOR LINE

25 25 25 25
2-PASS
FRONT OF UNIT D D FRONT OF UNIT
SEE NOTE 6
18 13
A 17 12 A
B B
25 FLOOR LINE C C FLOOR LINE 25

25 25
COND. CONDENSER NOZZLE DIMENSIONS

SHELL 1-PASS 2-PASS
CODE A5 D A5 B5 C D
G 1,772 533 1,772 832 737 533
H 1,803 584 1,784 629 635 584
J 1,915 635 1,889 648 638 635
T 1,915 635 1,889 648 638 635
V 2,051 699 2,035 654 746 699
See Notes on page 40.
38 JOHNSON CONTROLS
FORM 160.67-EG1 (308)
CONDENSER
1-PASS
IN OUT
11 16 TUBE TUBE
16 11 SHEET SHEET
K (2-PASS
H RETURN HEAD)

SHELL DIMENSIONS (1-PASS)
CODE G H
G 337 721
CONDENSER H 394 832
2-PASS J 394 835
IN OUT T 394 835
12 13 V 394 848
17 18

COND. NOZZLE PIPE SIZE SHELL DIMENSIONS (2-PASS)
SHELL NO. OF PASSES CODE G H K
CODE G 311 670 149
1 2
G 16" 14" H 346 737 295
H 20" 16" J 346 740 318
J 20" 16" T 346 740 318
T 20" 16" V 362 781 346
V 20" 18"
NOTES (see Table on page 39):

or use of Victaulic couplings. Factory-installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1.6 mm raised face), water flanged
nozzles are optional (add 13 mm to nozzle length). Companion flanges, nuts, bolts, and gaskets are not furnished.
3. One- and two -pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of evaporator nozzles may be used
in combination with any pair of condenser nozzles. Compact water boxes on one heat exchanger may be used with Marine Water Boxes on the
other heat exchanger.
4. Condenser water must enter the water box through the bottom connection for proper operation of the sub-cooler to achieve rated performance.
JOHNSON CONTROLS 39
Floor Mtd. Unit Dimensions - (mm)
�
��
��
��
FLOOR MOUNTED UNIT DIMENSIONS
H-G-J1/J2-KG H-H-J2-KG J-J-J3-KG J-J-J3-KD T-T-J4-KD V-V-J4-KD W-V-J4-KD

29168 Steam 31168 Steam 35168 Steam 35168 Steam 33192 Steam 33192 Steam 33192 Steam
Dimension
COND COND COND COND COND COND COND
mm
20 X 20 24 X 20 24 X 24 24 X 24 24 X 24 24 X 24 24 X 24
EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST EXHAUST
A 2438 2438 2591 2591 2591 2591 2642

B 2915 3042 3156 3258 3308 3359 3423
C 4115 4420 4572 4674 4724 4775 4826
D 2118 2169 2270 2270 2219 2219 2219
E 1238 1238 1207 1207 1207 1207 1194
F 4674 4775 5207 5207 5207 5334 5436
G 2197 2197 2197 2197 2502 2502 2502
H 4394 4394 4394 4394 5004 5004 5004
J 1016 1016 1168 1168 1168 1168 1168
K 2172 2172 2172 2172 2477 2477 2477
L 4343 4343 4343 4343 4953 4953 4953
M 305 305 356 356 356 356 356
N 610 610 711 711 711 711 711
P 483 483 533 533 533 533 533
Q 4470 4470 4470 4470 5080 5080 5105
R 2235 2235 2235 2235 2540 2540 2553
S 2477 2477 2578 2845 2845 2972 3124
T 705 705 705 787 787 787 864
U 3048 3048 3048 3048 3048 3048 3353
V 2743 2743 2743 2743 2743 2743 3048
40 JOHNSON CONTROLS
FORM 160.67-EG1 (308)
JOHNSON CONTROLS 41
Floor Mtd. Unit Dimensions - (mm) - continued
42 JOHNSON CONTROLS
FORM 160.67-EG1 (308)
Steam Condenser Dimensions - (mm)

RELIEF
OUTLET VALVE EXHAUST IN
INLET
C
B
D
A APPROX. OVERALL WIDTH
STEAM CONDENSER MODEL

29168 31168 35168 33192
Dimension Code mm mm mm mm
B 4395 4395 4395 5004
C 1016 1016 1169 1169
D 1220 1220 1321 1296
E 2118 2169 2271 2220
F 610 610 711 711
G 305 305 356 356
H 483 483 533 533
I 1016 1016 1168 1168
J 4343 4343 4343 4953
K 4394 4394 4394 5004

Model
mm mm
29168 5636 5554
31168 w/H-G shells 5655 5573
31168 w/H-H shells 5877 5681
35168 5903 5706
33192 w/T-T shells 6500 6303
33192 w/V-V shells 6500 6382
33192 w/W-V shells 6500 6382
JOHNSON CONTROLS 43
Weights
150 LB DWP EVAPORATOR WATERBOX WEIGHTS
SHIPPING WEIGHT
COMPRES- MARINE STYLE
COMPACT STYLE WATERBOXES
SHELL SOR WATERBOXES
CODE CODE 1 PASS 2 PASS 3 PASS 2 PASS
(LBS) (KG) (LBS) (KG) (LBS) (KG) (LBS) (KG)
H J1/J2 980 444 1,035 469 1,060 530 2,615 1,186
J/T J3/J4 1,075 488 1,115 506 1,165 528 2,900 1,315
V J4 1,100 499 1,130 512 1,170 531 3,015 1,367
W J4 1,300 590 1,390 630 1,400 635 3,740 1,696
Notes:
Weights shown for 2 pass waterboxes includes weight of return head.
Weights are for victaulic groove only (mechanical fittings not included). Flange weight, if applicable, must be added separately.
Weights shown for 1 or 3 pass waterboxes is the total of both boxes.
150 LB DWP REFRIGERANT CONDENSER WATERBOX WEIGHTS

SHIPPING WEIGHT
SHELL MARINE STYLE WATERBOXES
CODE COMPRESSOR 1 PASS 2 PASS
CODE (LBS) (KG) (LBS) (KG)
G J1/J2 4,090 1,855 2,785 1,263
H J2 3,785 1,717 2,270 1,029
J/T J3/J4 4,580 2,077 2,745 1,245
V J4 5,375 2,438 3,280 1,488
Notes:
Weights are for victaulic groove only (mechanical fittings not included). Flange weight, if applicable, must be added separately.
Weights shown for 2 pass waterboxes includes weight of return head.
Weights shown for 1 pass waterboxes is the total of both boxes.
STEAM CONDENSER PACKAGE WEIGHTS

STEAM COND SHIPPING WEIGHT SHIPPING WEIGHT
MODEL (LBS) (KG)
29168A 12,615.00 5,721
29168B 12,873.00 5,838
29168C 13,135.00 5,957
29168D 13,397.00 6,076
31168B (16) 14,125.00 6,406
31168B (20) 14,265.00 6,469
31168C (16) 14,454.00 6,555
31168C (20) 14,594.00 6,619
31168D (16) 14,784.00 6,705
31168D (20) 14,924.00 6,768
33192B 16,293.00 7,389
33192C 16,687.00 7,568
33192D 17,115.00 7,762
35168B 16,655.00 7,553
35168C 17,051.00 7,733
35168D 17,452.00 7,915
NOTE: Steam Condenser package weight for model 31168 varies
depending on 16" or 20" nozzle size.
STEAM COND DUAL PUMP OPTION WEIGHT ADDER: 592 LBS 269 KG
ADDITIONAL CONDENSATE PUMP ONLY: 112 LBS 51 KG
ADDITIONAL VACUUM PUMP ONLY: 480 LBS 218 KG
44 JOHNSON CONTROLS
FORM 160.67-EG1 (308)
STEAM TURBINE PACKAGE WEIGHTS

TURBINE BASE SHIPPING WEIGHT SHIPPING WEIGHT
MODEL (LBS) (KG)
K2G5 8,175 3,708
K2G7/KG8 8,675 3,935
KD7 12,180 5,434
STEAM TURBINE PACKAGE - BREAKDOWN SHIPPING WEIGHTS

STEAM TURBINE DRIVELINE BASE STEAM TURBINE DRIVELINE BASE
TURBINE BASE MODEL
(LBS) (LBS) (KG) (KG)
K2G5 6,500 1,675 2,949 760
K2G7/KG8 7,000 1,675 3,175 760
KD7 10,200 1,980 4,536 898
COMPRESSOR WEIGHTS
Compressor Code Weight - LBS Weight - KG
J1 4,000 1,814
J2 4,000 1,814
J3 5,000 2,268
J4 5,000 2,268
MISCELLANEOUS PIPING WEIGHT (STEAM TRUNK AND WATER PIPING TO STEAM CONDENSER) - LBS
REFRIGERANT CONDENSER OUTLET / STEAM CONDENSER INLET NOZZLE SIZE
STEAM TRUNK
14 " 16 " 18 " 20 "
SIZE
VICT. GROOVE FLANGES VICT. GROOVE FLANGES VICT. GROOVE FLANGES VICT. GROOVE FLANGES
24 X 24" " 2,015 2,200 2,060 2,260 2,085 2,350 2,110 2,450
24 x 20" " 1,705 1,890 1,750 1,950 1,775 2,040 1,800 2,140
20 X 20" " 1,565 1,750 1,610 1,810 1,635 1,900 1,660 2,000
MISCELLANEOUS PIPING WEIGHT (STEAM TRUNK AND WATER PIPING TO STEAM CONDENSER) - KG
STEAM TRUNK REFRIGERANT CONDENSER OUTLET / STEAM CONDENSER INLET NOZZLE SIZE
SIZE 14 " 16 " 18 " 20 "
VICT. GROOVE FLANGES VICT. GROOVE FLANGES VICT. GROOVE FLANGES VICT. GROOVE FLANGES
24 X 24" " 914 998 934 1,025 946 1,066 957 1,111
24 x 20" " 773 857 794 885 805 925 816 971
20 X 20" " 710 794 730 821 742 862 753 907
Weight of expansion joint is included.

Mechanical fittings for victaulic connections are NOT included in Johnson Controls scope of supply. All fittings are provided by field.
FLANGE WEIGHT ADDERS

SIZE WEIGHT (PAIR)
IN LBS KG
12 114 52
14 162 73
16 220 100
18 250 113
20 330 150
LBS KG
MISCELLANEOUS PIPING AND WIRING WEIGHT
1,000 454
JOHNSON CONTROLS 45
Weights - continued
LBS KG
THERMAL INSULATION OPTION
125 57
LBS KG
SHIPPING SKIDS
400 181
SHELL PACKAGE OPERATING WEIGHT

(ADDITIONAL WATER, REFRIGERANT AND OIL WEIGHT ONLY)
COMPR. SHELLS WATER WEIGHT REFRIGERANT WEIGHT OIL WEIGHT
(LBS) (KG) (LBS) (KG) (LBS) (KG)
J1/J2 H-G HFGB
HFGD 3,095 1,404
2,835 1,286 2625 1190
HHGB 3,065 1,390
HHGD 3,325 1,508
J2 H-H HFHB
HFHD 3,555 1,612
3,380 1,533 2825 1281
HHHB 3,615 1,639
HHHD 3,785 1,717
J3 J-J JFJB
JFJD 4,665 2,116
JGJB 4,530 2,054
4,385 1,989 3495 1585
JGJD 4,815 2,184
JHJB 4,680 2,122
JHJD 4,960 2,249
200 91
J4 T-T TFTB
TFTD 5,330 2,417
TGTB 5,180 2,349
5,010 2,272 3995 1812
TGTD 5,500 2,494
THTB 5,345 2,424
THTD 5,670 2,571
J4 V-V VFVB 6,385
VFVD 6,820 3,093
2,896 4150 1882
VHVB 6,635 3,009
VHVD 7,070 3,206
J4 W-V WFVB
WFVD 7,490 3,397
7,050 3,197 4460 2023
WHVB 7,610 3,451
WHVD 8,045 3,649
Water weights based on standard evaporator tube MTI #272 and standard condenser tube MTI #261.
150 LB DWP EVAPORATOR WATERBOX WEIGHTS

OPERATING WEIGHT (ADDITIONAL WATER WEIGHT ONLY)
SHELL COMPACT STYLE WATERBOXES MARINE STYLE WATERBOXES
COMPRESSOR
CODE 1, 2 OR 3 PASS 2 PASS
CODE
(LBS) (KG) (LBS) (KG)
H J1/J2 750 304 1,240 562
J/T J3/J4 905 410 1,540 698
V J4 1,020 463 1,800 816
W J4 1,330 603 2,360 1,070
46 JOHNSON CONTROLS
FORM 160.67-EG1 (308)
150 LB DWP REFRIGERANT CONDENSER WATERBOX WEIGHTS

OPERATING WEIGHT
(ADDITIONAL WATER WEIGHT ONLY)
SHELL 1 PASS 2 PASS
COMPRESSOR
CODE MARINE STYLE WATERBOXES
CODE
(LBS) (KG) (LBS) (KG)
G J1/J2 2,925 1,327 1,610 730
H J2 2,970 1,347 1,880 853
J/T J3/J4 3,550 1,610 2,215 1,005
V J4 4,350 1,973 2,825 1,281
STEAM COND. FLOODED WEIGHT

(ADDITIONAL WATER WEIGHT ONLY)
STEAM COND MODEL LBS KG
29168A 5,644 2,560
29168B 5,644 2,560
29168C 5,644 2,560
29168D 5,644 2,560
31168B (16) 6,426 2,914
31168B (20) 6,426 2,914
31168C (16) 6,426 2,914
31168C (20) 6,426 2,914
31168D (16) 6,426 2,914
31168D (20) 6,426 2,914
33192B 7,907 3,586
33192C 7,907 3,586
33192D 7,907 3,586
35168B 8,444 3,829
35168C 8,444 3,829
35168D 8,444 3,829
JOHNSON CONTROLS 47
Weights - continued
EVAPORATOR WEIGHTS - SHIPPING
Total Shell Weight Total Shell Weight
Shell Code Compressor Code
LBS KG
HF J1/J2 10,317 4,679
HH J1/J2 10,831 4,912
JF J3 13,168 5,972
JG J3 13,489 6,117
JH J3 13,808 6,262
TF J4 14,575 6,610
TG J4 14,945 6,778
TH J4 15,317 6,946
VF J4 15,722 7,130
VH J4 16,268 7,378
WF J4 18,796 8,524
WH J4 20,023 9,081
Note: Based on standard evaporator tubes, MTI #272.
SUCTION ELBOW WEIGHT**

Compressor Code Elbow Weight - LBS Elbow
J1/J2 600 272
J3/J4 700 317
**Suction elbow ships loose for Form 3 or 7 breakdown shipments.
REFRIGERANT CONDENSER WEIGHTS - SHIPPING

Total Condenser Total Condenser
Shell Code Compressor Code Shipping Weight Shipping Weight
LBS KG
GB J1/J2 9,228 4,185
GD J1/J2 9,888 4,484
HB J2 11,635 5,277
HD J2 12,068 5,473
JB J3 13,619 6,176
JD J3 14,330 6,499
TB J4 15,187 6,888
TD J4 16,009 7,260
VB J4 18,168 8,239
VD J4 19,276 8,742
Based on standard condenser tubes, MTI #261. Includes oil reservoir dry weight.
48 JOHNSON CONTROLS
FORM 160.67-EG1 (308)
Guide Specifications
GENERAL transformer shall be contained in an enclosure installed
adjacent to the OptiView control center. A main power
Furnish and install where indicated on the drawings____
disconnect switch shall be supplied which provides the
YORK YST MaxE Centrifugal Liquid Chilling Unit(s). Each
termination points for the customer’s single point power
unit shall produce a capacity ____ of tonR, cooling ____
supply wiring.
GPM of ____ from ____ °F to ____ °F when supplied
with ____ GPM of condenser water at ____ °F. Steam
PROGRAMMABLE CONTROL CENTER
consumption shall not exceed ____ lbs/hr with an IPLV
(APLV) of ____. The evaporator shall be selected for____ The Programmable Control Center shall be factory-
hrft2°F/BTU fouling factor and a maximum liquid pressure mounted, wired and tested microprocessor based control
drop of ____ ft. Water side shall be designed for ___ psig system for R134a centrifugal chillers. The panel shall
working pressure. The refrigerant condenser shall be se- be configured with a 10.4". diagonal color Liquid Crystal
lected for ____ hrft2°F/BTU fouling factor and the steam Display (LCD) surrounded by “soft” keys, which are rede-
condenser shall have a cleanliness factor of ____. The fined with one keystroke based on the screen displayed
maximum refrigerant and steam condenser pressure drip at that time.
shall be ____ ft. Waterside shall be designed for ___ psig
working pressure. Steam shall be supplied to the turbine The LCD display shall provide a graphical and animated
at ____ psig and ____ °F. display of the chiller, chiller sub-systems and system pa-
rameters, allowing the presentation of several operating
(or) parameters at once. A Status Bar shall be displayed at
all times on all screens containing the System - Status
Furnish and install where indicated on the drawings Line and Details Line, the Control Source, Access Level,
___YORK YST MaxE Centrifugal Liquid Chilling Unit(s). Time and Date.
Each unit shall produce a capacity of ____ kW, cool-
ing ____ l/s of ____ from ____ °C to ____ °C when During turbine slow roll, startup, operation and coast-
supplied with ____ l/s of condenser water at ____°C. down, the system status shall indicate vital information
Steam consumption shall not exceed ____ kg/hr with available at any time. Data shall be displayed in either
an IPLV (APLV) of ____. The evaporator shall be se- English or SI units.
lected for ____ m2K/kW fouling factor and maximum
liquid pressure drop of ____kPa. Waterside shall be Security access shall be provided to prevent unauthor-
designed for ___ barg working pressure. The refriger- ized changes of setpoints. There must be different levels
ant condenser shall be selected for ____ m2K/kW of access including a servicing level which shall provide
fouling factor and the steam condenser shall have a diagnostics and troubleshooting information for the chiller
cleanliness factor of ____. The maximum refrigerant and and panel. Password protection shall be provided for all
steam condenser pressure drop shall be ____kPa. Wa- access levels.
terside shall be designed for ___ barg working pressure.
Steam shall be supplied to the turbine at ____ barg and The control center power supply is provided from a fused
____ °C. 2KVA transformer located in the power panel.
Each unit shall be factory-packaged including evaporator, The control center is also fused to provide individual over-
refrigerant condenser, sub-cooler, compressor, steam current protected power for the remote mounted water
turbine, lubrication system, Power Panel, Programmable pump motor starters (supplied by others) and the controls
Control Center and all inter-connecting unit piping and installed on the chiller. Numbered terminal strips for wiring
wiring. A steam condenser shall be shipped separately such as Remote Start / Stop, Chilled Water Pump and
and will be suitable for mounting on the refrigerant con- Local or Remote Cycling devices shall be provided. The
denser. When specified, the steam condenser may be Panel must also provide field interlocks that indicate the
placed on the floor adjacent to the chiller (Customer to chiller status. These contacts shall include a Remote Mode
confirm which arrangement before the order is placed). Ready-to-Start, a Controlled Shutdown, a Safety Shut-
The chiller shall be painted prior to shipment. down and a chiller Run contact. System pressures shall
be monitored with transmitters (4-20 mA) and transducers
The initial charge of oil and refrigerant shall be supplied, (0-5 VDC). System temperatures shall be monitored using
shipped in containers and cylinders for field installation thermistors and RTD’s.
or factory charged in the chiller.
POWER PANEL Setpoints can be changeable from a remote location via
0-10VDC and 4-20mA, contact closures or through se-
All motor contactors and circuit protectors, the compres-
rial communications. Serial data interface to the Building
sor oil pump variable speed drive and the control power
JOHNSON CONTROLS 49
Guide Specifications - continued
Automation System (BAS) shall be through an optional shall consist of a heat-treated alloy steel drive shaft and
Microgateway Card that can be mounted inside the Con- impeller shaft with a cast aluminum, fully shrouded impel-
trol Center. ler. The impeller shall be designed for balanced thrust,
dynamically balanced and overspeed tested for smooth,
The operating program shall be stored in non-volatile vibration-free operation. Insert-type journal and thrust
memory to eliminate chiller failure due to AC power fail- bearings shall be fabricated of aluminum alloy, precision
ure/battery discharge. Programmed setpoints shall be bored and axially grooved.
retained in lithium battery-backed RTC memory for 11
years minimum. Internal single helical gears with crowned teeth shall be
designed so that more than one tooth is in contact at all
Control system shall allow the chiller to operate at 36°F times to provide even load distribution and quiet opera-
(2.2°C) leaving chilled water temperature without nuisance tion. Each gear shall be individually mounted in its own
trips on low water temperature by monitoring the chiller journal and thrust bearings to isolate it from impeller and
water and evaporator refrigerant liquid temperatures to turbine forces. Shaft seal shall be provided in double bel-
prevent freeze up. lows, double-seal, cartridge type. Capacity control shall be
achieved by use of pre-rotation vanes and speed control to
Every programmable point shall have a pop-up screen provide fully modulating control from full load to minimum
with the allowable ranges, so that the chiller can not be load for maximum energy efficiency. Control shall auto-
programmed to operate outside of its design limits. matically compensate for adverse operating conditions,
such as fouled tubes, and adjust to prior operation after
The capacity control logic shall provide stable operation at correction of these conditions.
maximum efficiency at off design conditions by modulating The unit shall be capable of continuous, reliable operation
the turbine speed, compressor pre-rotation vanes and hot with low ECWT at all load conditions as outlined on the
gas by-pass valve. equipment schedule. An external, electric actuator shall
automatically control pre-rotation vane position.
When the power is applied to the chiller, the HOME screen
shall be displayed. The HOME screen shall display a COMPRESSOR LUBRICATION SYSTEM
visual representation of the chiller and a collection of
Lubrication oil shall be force-fed to all compressor bear-
data detailing important operations and parameters. The
ings, gears, and rotating surfaces by an external variable
primary values that need to be monitored and controlled
speed oil pump. The oil pump shall vary oil flow to the
shall be shown on this screen.
compressor based on operating and stand-by conditions,
ensuring adequate lubrication at all times. The oil pump
CAPACITY CONTROL
shall operate prior to start-up, during compressor opera-
The chiller shall be designed to operate with capacities tion and during coastdown. Compressor shall have an
from 100% to 10% of design capacity. internal, auxiliary reservoir at the top of the compressor
housing to provide gravity fed lubrication during coast-
down in the event of a power failure.
HOT GAS BY-PASS
The chiller shall be equipped with an external, hot gas by- An oil reservoir, separate from the compressor, shall
pass valve providing operational capability for part loads contain the submersible 2 HP oil pump and a 3000 watt
down to 10% of design. Hot gas by-pass valve shall have oil heater, thermostatically controlled to remove refriger-
an electric actuator and shall be automatically controlled ant from the oil.
by the chiller micropanel to open only when stable chiller
operation cannot be maintained through speed reduction Oil shall be filtered by an externally mounted 1/2 micron re-
and PRV closure alone. placeable cartridge oil filter equipped with service valves.
Oil shall be cooled via a shell and tube, water cooled oil
COMPRESSOR cooler sized to use refrigerant entering condenser water.
The oil side of the oil cooler shall be provided with service
The compressor shall be a single-stage centrifugal type valves and an Amot three way temperature control valve.
driven by a condensing steam turbine. The housing Oil piping shall be completely factory-installed. The water
shall be fully accessible with vertical circular joints, with side of the oil cooler shall be provided with service valves,
the complete operating assembly removable from the inlet strainer and solenoid valve for automatic start/stop of
compressor and scroll housing. Compressor castings cooling water flow. Water piping shall be factory installed
shall be designed for a minimum 200 psig (1379 kPa) with connections brought to the edge of the chiller package
working pressure and hydrostatically pressure tested at and clearly tagged for installation. An automatic oil return
a minimum of 300 psig (2070 kPa). The rotor assembly
50 JOHNSON CONTROLS
FORM 160.67-EG1 (308)
system shall be provided to recover any oil that may have governor valve to also close. A micro switch shall be
migrated to the evaporator. furnished on the trip linkage for the customer’s use.
STEAM TURBINE DRIVELINE TURBINE LUBRICATION SYSTEMS

Steam Turbine Package Ring Oil Lubricated Turbines - Drive powers less than
1700Hp (1268 kW) only
The steam turbine shall be of a high efficiency multistage
The bearings shall be steel backed, babbitt lined, split
design operating at a nominal 4500 rpm design maximum
sleeve type. The design shall be such that the bottom half
speed.
is removable with the shaft in place. The bearing housing
The turbine shall be packaged on a driveline base, com-
shall have provisions for air purging of the housing shaft
pletely factory piped. The driveline base shall have a
seals. The thrust bearing shall be an antifriction ball
mating flange on shaft end of the package that will bolt
bearing, accessible and removable without lifting the top
directly to the compressor D-flange face providing a
half of the turbine casing. Oil cooling with water cooled
rigid interface between turbine package and compressor.
bearing housings shall be provided.
Complete turbine/compressor driveline shall be factory
aligned prior to shipment. Turbine drive shaft shall be
External, Pressurized Lube System Turbines
directly connected to the compressor shaft with a flexible
The bearings shall be steel backed, babbitt lined, split
disc coupling. Coupling shall have all metal construction
sleeve type. The design shall be such that the bottom half
with no wearing parts to assure long life, and no lubrication
is removable with the shaft in place. The bearing hous-
requirements to provide low maintenance.
ing shall have provisions for air purging of the housing
The turbine casing shall be horizontally split designed
shaft seals. The thrust bearing shall be a double acting,
to allow longitudinal thermal expansion without affecting
Kingsbury type. The lubrication system shall be integral
alignment or efficiency of the turbine. The shaft and wheels
to the turbine driveline base and completely factory piped.
shall be alloy steel with the wheels shrunk and keyed to the
The lubrication system shall consist of a turbine shaft
shaft. The turbine blades shall be of 403 grade stainless
driven main oil pump, motor driven auxiliary oil pump,
steel and the shaft shall be ground throughout with stain-
water cooled shell and tube oil cooler, 25 micron full flow
less steel sprayed in the carbon ring end gland contact
oil filter and separate oil reservoir with level gauge. Oil
area. Stainless steel nozzles shall be furnished throughout
temperature control shall be by Amot three way tempera-
the turbine. Carbon ring end gland and diaphragm seals
ture control valve.
shall be furnished. Turbine end gland carbon ring seals
(minimum five seals per end gland) shall be separated by
STEAM CONDENSER PACKAGE
partitions of stainless steel. The end gland seals are to
be arranged for the admission of sealing steam. Pressure A steam condenser shall be provided to condense exhaust
reducing valves shall be provided to regulate the steam steam at vacuum pressures to maintain efficient turbine
pressure from steam inlet pressure to the 1-3 psig (7 - 21 operation. The steam condenser water circuit shall be
kPa) needed for the gland seal. piped in series with the refrigerant condenser, eliminating
a separate cooling water circuit and shall be designed to
A stainless steel, inlet steam strainer with adequate size minimize pressure drop for energy savings.
and mesh to minimize the pressure drop shall be supplied.
Strainer shall be removable without breaking the steam The steam condenser shall be furnished fully packaged.
piping connections. The package shall include a single 5 HP hotwell pump,
a single 7.5 HP liquid ring vacuum pump for air removal,
A fiberglass insulating blanket shall be provided on the atmospheric relief valve and level control system. The
steam chest and barrel of the turbine for operator protec- package shall be factory piped, wired and mounted on a
tion. common structural steel frame suitable for installation on
the refrigerant condenser or floor mounting adjacent to
The turbine speed control shall be achieved by a gover- the chiller system.
nor valve that is integrated with the chiller controls. The
valve shall be of stainless steel with stainless steel seats Steam condenser construction shall be of the shell
and designed to control flow throughout the entire oper- and tube type of welded steel construction with 3/4" OD
ating range of the turbine. The system shall employ an (19 mm) prime surface copper tubes, roller-expanded into
overspeed governor designed to close an independent tube sheets. Water side shall be suitable for a maximum
high performance butterfly trip valve with a pneumatic working pressure of 150 psig (1030 kPa). Steam side
actuator when the turbine speed exceeds 110 percent of shall be designed for 15 psig (100 kPa) and 30" Hg vac
the maximum continuous operating speed of the turbine. (760 mmHg). Water boxes shall be welded steel with
Activation of the independent trip valve shall cause the removable covers. Condensate level shall be controlled
JOHNSON CONTROLS 51
Guide Specifications - continued
by a level control system with two (2) pneumatic control compressor. The evaporator shall have a refrigerant relief
valves - one for re-circulation and the other for removal device sized to meet the requirements of the ASHRAE 15
of condensate. The liquid ring vacuum pump shall be Safety Code for Mechanical Refrigeration.
capable of drawing the condenser down to operating pres- Water boxes shall be removable to permit tube cleaning
sure in approximately 10 minutes. Hotwell pump shall be and replacement. Stub-out water connections having
single-stage, end suction suitable for hotwell service. Victaulic grooves shall be provided.
Atmospheric relief valve shall be a water seal type with Water boxes shall be designed for 150 psig (1030 kPa)
external handwheel, sized in accordance with the Heat design working pressure and be tested at 225 psig (1550
Exchange Institute Standards (HEI) for protection of kPa). Vent and drain connections with plugs shall be pro-
the steam turbine exhaust, steam trunk and steam con- vided on each water box.
denser.
(Option) The water boxes shall be suitable for 300 psig
All key control and monitoring parameters shall be integral (2070 kPa) and be tested at 450 psig (3103 kPa). Vent
to the chiller control panel. In addition, auxiliary pressure and drain connections with plugs shall be provided on
gauges shall be located at the condenser steam inlet and each water box.
condensate pump discharge piping, and temperature
gauges shall be located at the steam inlet, cooling water REFRIGERANT CONDENSER
inlet and outlet, and the hotwell.
Refrigerant condenser shall be of the shell-and-tube type,
designed for a minimum of 235 psig (1620 kPa) working
To facilitate rigging, condenser shall be separable from
pressure on the refrigerant side. Shell shall be fabricated
the skid by unbolting. Insofar as practical, piping shall
from rolled carbon steel plates with fusion welded seams.
be outfitted with unions at reasonable break-points. Both
Carbon steel tube sheets, drilled and reamed to accom-
condenser and skid shall be outfitted with lifting lugs for
modate the tubes, are welded to the end of each shell.
both vertical and horizontal lifting.
Intermediate tube supports are drilled and reamed to
eliminate sharp edges, fabricated from carbon steel plates.
EVAPORATOR
The refrigerant side of each shell is designed, tested and
Evaporator shall be of the shell-and-tube, flooded type stamped in accordance with ASME Boiler and Pressure
designed for a minimum of 180 psig (1241 kPa); working Vessel Code, Section VIII - Division I, or other pressure
pressure on the refrigerant side. Shell shall be fabricated vessel code as appropriate.
from rolled carbon steel plates with fusion welded seams,
carbon steel tube sheets, drilled and reamed to accom- Heat exchanger tubes shall be high efficiency, externally
modate the tubes, and intermediate tube supports spaced and internally enhanced type. Tubes shall utilize the “skip-
no more than four feet apart. The refrigerant side of each fin” design, providing a smooth internal and external
shell is designed, tested and stamped in accordance with surface at each intermediate tube support. This provides
ASME Boiler and Pressure Vessel Code, Section VIII - extra wall thickness and non-work hardened copper at the
Division I, or other pressure vessel code as appropriate. support location, extending the life of the heat exchang-
ers. If skip-fin tubes are not used, minimum tube wall
Heat exchanger tubes shall be high-efficiency, externally thickness shall be 0.035" (0.889 mm). Each tube shall
and internally enhanced type. Tubes shall utilize the “skip- be roller expanded into the tube sheets providing a leak-
fin” design, providing a smooth internal and external proof seal, and be individually replaceable. Water velocity
surface at each intermediate tube support. This provides through the tubes shall not exceed 12 ft/sec (3.7 m/s). A
extra wall thickness and non-work hardened copper at the liquid level sight glass shall be provided on the side of the
support location, extending the life of the heat exchang- shell to aid in determining proper refrigerant charge and
ers. If skip-fin tubes are not used, minimum tube wall to check condition of the refrigerant charge. The refriger-
thickness shall be 0.035" (0.889 mm). Each tube shall ant condenser shall have dual refrigerant relief devices;
be roller expanded into the tube sheets providing a leak- each sized to meet the requirements of the ASHRAE 15
proof seal, and be individually replaceable. Water velocity Safety Code for Mechanical Refrigeration. Arrangement
through the tubes shall not exceed 12 ft./sec. (3.7 m/s). A shall allow either valve to be isolated and replaced without
liquid level sight glass shall be provided on the side of the removing the unit refrigerant charge.
shell to aid in determining proper refrigerant charge and to
check condition of the refrigerant charge. A suction baffle (Option) The refrigerant condenser shall be provided with
or aluminum mesh eliminators shall be located above the positive shutoff valves in the compressor discharge line
tube bundle to prevent liquid refrigerant carryover to the and in the liquid line leaving the condenser. This will allow
52 JOHNSON CONTROLS
FORM 160.67-EG1 (308)
pump down and storage of the refrigerant charge in the PORTABLE REFRIGERANT STORAGE RECYCLING
refrigerant condenser. SYSTEM
A portable, self-contained refrigerant storage / recycling
Water boxes shall be removable to permit tube clean- system shall be provided consisting of a refrigerant com-
ing and replacement. Stubout water connections having pressor with oil separator, storage receiver, water-cooled
Victaulic grooves shall be provided. Water boxes shall condenser, filter drier and necessary valves and hoses
be designed for 150 psig (1030 kPa) design working to remove, replace and distill refrigerant. All necessary
pressure and be tested at 225 psig (1550 kPa). Vent and controls and safety devices shall be a permanent part of
drain connections with plugs shall be provided on each the system.
water box.
REFRIGERANT FLOW CONTROL START-UP AND OPERATOR TRAINING

A variable orifice valve shall control refrigerant flow to the The chiller manufacturer shall include the services of a
evaporator. This valve control shall automatically adjust factory-trained, field service representative to supervise
to maintain proper refrigerant level in the refrigerant con- the final leak testing, charging and the initial startup and
denser and shall be controlled by monitoring refrigerant concurrent operator instruction.
liquid level, assuring optimal subcooler performance.
JOHNSON CONTROLS 53
SI Metric Conversion
Values provided in this manual are in the English inch‑pound (I‑P) system.
The following factors can be used to convert from English to the most common Sl Metric values.
MULTIPLY THIS TO OBTAIN THIS

MEASUREMENT BY
ENGLISH VALUE METRIC VALUE
CAPACITY TONS REFRIGERANT EFFECT (ton) 3.516 KILOWATTS (kW)

KILOWATTS (kW) NO CHANGE KILOWATTS (kW)
POWER
HORSEPOWER (hp) 0.7457 KILOWATTS (kW)
FLOW RATE GALLONS / MINUTE (gpm) 0.0631 LITERS / SECOND (L/s)
FEET (ft) 304.8 MILLIMETERS (mm)
LENGTH
INCHES (in) 25.4 MILLIMETERS (mm)
WEIGHT POUNDS (lb) 0.4536 KILOGRAMS (kg)
VELOCITY FEET / SECOND (fps) 0.3048 METERS / SECOND (m/s)
FEET OF WATER (ft) 2.989 KILOPASCALS (k Pa)
PRESSURE DROP
POUNDS / SQ. INCH (psi) 6.895 KILOPASCALS (k Pa)
TEMPERATURE FOULING FACTOR

To convert degrees Fahrenheit (°F) to degrees Celsius ENGLISH l‑P EQUIVALENT Sl METRIC
(°C), subtract 32° and multiply by 5/9 or 0.5556. (fl2 °F hr/Btu) (m2 k/kW)
To convert a temperature range (i.e., 10°F or 12°F chilled 0.0001 .018

water range) from Fahrenheit to Celsius, multiply by 5/9 0.00025 .044
or 0.5556. 0.0005 .088
0.00075 .132
EFFICIENCY
In the English l‑P system, chiller efficiency is measured For Steam systems (I-P system):
in kW / ton:
kW input Refrigeration effect (Btu/hr)
kW / ton = COP =
tons refrigerant effect Steam flow (lb/hr) x (Steam supply
(Btu/lb) - condensate return (Btu/lb))

In the Sl Metric system, chiller efficiency is measured
For Steam systems (SI system):
in Coefficient of Performance (COP).
kW refrigeration effect Refrigeration effect (kW)
COP = COP =
kW input Steam flow (kg/s) x (Steam supply
(kJ/kg) - condensate return (kJ/kg))
kW / ton and COP are related as follows:
3.516
kW/ton =
COP
3.516
COP =
kW/ton
©2008 Johnson Controls, Inc. P.O. Box 423, Milwaukee, WI 53203 Printed in USA 160.67-EG1 (408)
www.johnsoncontrols.com Supersedes: 160.67-EG1 (906)

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FORM 160.

Model YST Steam-Turbine Drive Centrifugal Liquid Chillers

700 Through 2165 TR

Chiller Model Special (Mandatory)

Evaporator Code Design Level

Condenser Code Steam Condenser Model

No. of Turbine Nozzles

Steam Turbine Base Model

CAPACITY CONTROL The turbine is packaged on a driveline base and com-

HEAT EXCHANGERS efficiency. The refrigerant condenser contains dual refrig-

CODES AND STANDARDS

* Johnson Controls provided pre-fabricated piping for these con-

inlet steam isolation and throttling (during start up).

Application Data - continued

SEE NOTE 4 STEAM

APPROX. OVERALL WIDTH

C 2'–2 1/4" Dimension Code ft-inches ft-inches

D 1'–9" A 8'–11 1/4" 9'–2"

E w/4" steam inlet 6'–11 3/4" B 7'–10 1/2" 8'–2 1/2"

E w/6" steam inlet 6'–10 1/2" C 2'–2 1/4" 2'–2 1/4"

F 15'–9" D 1'–9" 1'–11'

G 14'–0" E w/4" steam inlet 6'–11 3/4" 6'–14 3/4"

I 6'–8 1/4" E w/6" steam inlet 6'–10 1/2" 6'–13 1/2"

J w/4" steam inlet 1'–9 3/16" F 15'–11" 16'–3"

J w/6" steam inlet 2'–2 3/16" G 14'–0" 14'–0"

K 0'–3 3/4" I 6'–8 1/4" 6'–8 3/8"

L 14'–7" J w/4" steam inlet 1'–9 3/16" 1'–9 3/16"

M 10"–0" J w/6" steam inlet 2'–2 3/16" 2'–2 3/16"

J3 COMPRESSOR (J-J Shells)

DIMENSION "H" FOR ALL J COMPRESSOR MODELS

H-G-J2 14'-8" 7'-4" 8'-1-1/2" 2'-3-3/4" 10" 9"

H-H-J2 14'-8" 7'-4" 8'-5-1/2" 2'-3-3/4" 10" 9"

J-J-J3 14'-8" 7'-4" 9'-4" 2'-7" 10" 9"

T-T-J4 16'-8" 8'-4" 9'-4" 2'-7" 10" 9"

V-V-J4 16'-8" 8'-4" 9'-9" 2'-7" 10" 9"

W-V-J4 16'-9" 8'-4-1/2 10'-3" 2'-10 10" 9"

Dimensions - Evap. Compact Water Boxes (English)

2 PASS NOZZLE HEAD

EVAP. EVAPORATOR NOZZLE DIMENSIONS

Dimensions - Condenser Marine Water Boxes (English)

D FRONT OF UNIT D 1-PASS D FRONT OF UNIT D

FLOOR LINE FLOOR LINE

OUT OUT SEE NOTE 6

1" FLOOR LINE C C FLOOR LINE 1"

COND. CONDENSER NOZZLE DIMENSIONS

See Notes on page 26.

CONDENSER COND. NOZZLE

COND. NOZZLE PIPE SIZE CONDENSER COND. NOZZLE

NOTES (see table on page 27):

Dimensions - Floor Mtd. Unit (English)

FLOOR MOUNTED UNIT DIMENSIONS

H-G-J1/J2-KG H-H-J2-KG J-J-J3-KG J-J-J3-KD T-T-J4-KD V-V-J4-KD W-V-J4-KD

A 8' 8' 8'-6" 8'-6" 8'-6" 8'-6" 8'-8"

Form 7 Shipment Dimensions

A APPROX. OVERALL WIDTH

STEAM CONDENSER MODEL

DIMENSION "A" FOR ALL MODELS

INTENTIONALLY LEFT BLANK

SEE NOTE 4 STEAM