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    Saff Reactor: Design Flow 600 Incoming BOD To SAFF 300 % BOD Removal 94

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    Rakesh Verma
    The document provides details of the design of various components of a sewage treatment plant including a SAFF reactor, secondary clarifier, activated sludge process tank and sludge holding tank. The SAFF reactor has 2 compartments and a media volume of 155.5 cubic meters in a tank sized at 6.0 X 5.4 X 4.1 meters with 42 diffusers. The secondary clarifier uses a TUBEDEK media with a volume of 6.6 cubic meters. The activated sludge process tank is designed for a flow of 600 cubic meters per day with a hydraulic retention time of 4 hours. The sludge holding tank has a diameter of 41.21 meters and depth of 3.7 meters.

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    Saff Reactor: Design Flow 600 Incoming BOD To SAFF 300 % BOD Removal 94

    Uploaded by

    Rakesh Verma
    713 views4 pages
    The document provides details of the design of various components of a sewage treatment plant including a SAFF reactor, secondary clarifier, activated sludge process tank and sludge holding tank. The SAFF reactor has 2 compartments and a media volume of 155.5 cubic meters in a tank sized at 6.0 X 5.4 X 4.1 meters with 42 diffusers. The secondary clarifier uses a TUBEDEK media with a volume of 6.6 cubic meters. The activated sludge process tank is designed for a flow of 600 cubic meters per day with a hydraulic retention time of 4 hours. The sludge holding tank has a diameter of 41.21 meters and depth of 3.7 meters.

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    ASP Reactor

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    The document provides details of the design of various components of a sewage treatment plant including a SAFF reactor, secondary clarifier, activated sludge process tank and sludge holding tank. The SAFF reactor has 2 compartments and a media volume of 155.5 cubic meters in a tank sized at 6.0 X 5.4 X 4.1 meters with 42 diffusers. The secondary clarifier uses a TUBEDEK media with a volume of 6.6 cubic meters. The activated sludge process tank is designed for a flow of 600 cubic meters per day with a hydraulic retention time of 4 hours. The sludge holding tank has a diameter of 41.21 meters and depth of 3.7 meters.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    713 views4 pages

    Saff Reactor: Design Flow 600 Incoming BOD To SAFF 300 % BOD Removal 94

    Uploaded by

    Rakesh Verma
    The document provides details of the design of various components of a sewage treatment plant including a SAFF reactor, secondary clarifier, activated sludge process tank and sludge holding tank. The SAFF reactor has 2 compartments and a media volume of 155.5 cubic meters in a tank sized at 6.0 X 5.4 X 4.1 meters with 42 diffusers. The secondary clarifier uses a TUBEDEK media with a volume of 6.6 cubic meters. The activated sludge process tank is designed for a flow of 600 cubic meters per day with a hydraulic retention time of 4 hours. The sludge holding tank has a diameter of 41.21 meters and depth of 3.7 meters.

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    Attribution Non-Commercial (BY-NC)
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    SAFF REACTOR

    Design flow cum/d 600


    cum/h 25.0
    Incoming BOD to SAFF mg/l 300
    BOD load in kg/d 180
    % BOD Removal % 94
    BOD removed mg/l 282
    kg/d 169.2
    BOD out mg/l 20
    Media height m 2.4
    Media type MMAQUA FB.10.27
    Surface area sqm/cum 100
    Loading rate KgBOD/cum.d 1.2
    Media reqd. cum 150.00
    Media plan Reqd. sqm 62.50
    No. of compartment 2
    Area of each compartment sqm 31.3
    Length of Compartment m 6.00 5.59
    Width of compartment m 5.40 5.21
    Area of each compartment sqm 32.40 velocity= 0.8
    Media plan actual sqm 32.40 (cum/hr)
    Media volume actual cum 155.5
    Size of tank (Media) mxmxm 6.0x5.4x2.4
    Aeration type Diffused Air Fine bubble
    1kg BOD requires 1.7 KG OF O2
    Amount of O2 reqd. kg/d 287.64
    kg/h 11.99
    % of O2 in Air % 20
    Density of air kg/cum 1.201
    Amount of Air cum/h 49.90
    Std. O2 transfer efficiency % 20
    Field Capacity % 70
    Actual amount of Air Reqd. cum/h 356.40
    No of diffusers nos. 42 5 cfm/diffuser
    F.B. m 0.3
    Water level above media m 0.5 (0.3-1.0)
    Water level below media m 1.2 (0.5-1.5)
    SAFF liquid depth m 4.1

    Summary
    No. of compartment nos 2
    Media Volume cum 155.5
    Tank size mxmxm 6.0 X 5.4 X 4.1
    No. of Diffusers 42
    MM AQUA TECHNOLOGIES LTD.

    SECONDARY TREATMENT

    PARAMETER UNIT VALUE


    Flow rate cu.m/d 600
    cu.m/hr 25.00
    Number of Clarifiers Nos. 1
    Design flow per clarifier cu.m/hr 25.00
    Vertical ht. Of TS m 0.75
    Shape MMATL Make Hex.-Chevron
    Cross section size mm X mm 120 X 44
    Settling area sq.m/cu.m 11
    Angle of inclination degrees 60
    Settling velocity m/hr 0.5
    Factor of safety 0.7
    Vol. Of TUBEDEK/clarifier cu.m 6.49
    Area of TUBEDEK sq.m 8.66
    SLR cu.m/sq.m-hr 2.9 OK
    Area of TUBEDEK required sq.m 8.66
    Dim. Of TUBEDEK mXm 3.50 X 2.50
    Angle correction m 0.43 SAY 0.5
    Width of inlet chamber m 0.50
    Tank dimension mXm 3.50 X 3.50
    Actual Tube plan area sq.m 8.75
    Actual Tube volume cu.m 6.56
    SLR at design flow cu.m/sq.m-hr 2.9
    Water above T.S. m 0.60
    Water below T.S. m 0.80
    Side water depth m 2.2
    Free board m 0.30
    Tank depth(excl. hopper) m 2.45
    Tank Dimension mXmXm 3.5 X 3.5 X 2.45
    Bottom slope degrees 45
    Number of Hoppers Nos. 1
    Hopper bottom dimension mXm 0.5 X 0.5
    Hopper depth m 1.50
    WLR cu.m/m-day 200
    Weir length reqd. m 3.0
    Total TUBEdek volume cu.m 6.6

    SPECIFICATIONS:

    Media Type FS 41.50


    Media Make MM AQUA
    ASP
    Range
    Design Flow (Q0) cum/d 600.00
    cum/h 25.00
    Incoming BOD (S0) mg/l 450.00
    BOD load kg/d 270.00
    BOD out (S) mg/l 30.00
    % BOD Removal % 93.33
    Y 0.60
    Kd 0.06
    ѳ c 10.00
    HRT (ѳ) h 4.00
    d 0.17
    MLVSS (X) mg/l 2500.00
    Xr mg/l 8900.00
    Qw cum 150.00
    Density of air Kg/cum 1.19
    % of oxygen in air 21.00
    Volume of tank cum 378.00
    Calculation of X mg/l 24192.00
    recirculation ratio Qr/Q0 1760000.00
    ѳc days 0.19 Q0*ѳ*X/Qw*Xr
    Treament efficiency 93.33
    HRT 0.63
    Mass to be wasted /d 375.00
    Mass utilised /d 370588.24
    Oxygen required Kg/d 370055.74
    Kg/h 15418.99
    Quantity of air cum/d 14870.63
    cum/h 619.61
    SST

    Unit Quantity Range


    Design flow cum/d 20000.00
    cum/h 833.33
    OFR or SLR m3/m2-d 15.00
    Surface area of tank m2 1333.33
    Dimeter of tank m 41.21
    Free board m 0.30
    Depth of tank m 3.70
    Volume of tank m2 4933.33
    Length of weir m 129.41
    Weir loading rate m3/m-d 386.37 250-375

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