Process Design For 1.70 IFAS STP

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Design Basis for IFAS STP of 1.

70 MLD at Omega Greens Lucknow


1 DESIGN BASIS
1.1 FLOW
Average Flow = 1.70 MLD
= 71 m3/hr
= 0.020 m3/s

Peak Factor for STP = 2.50

Peak Flow = 4.25 MLD


= 177 m3/hr
= 0.049 m3/s

1.2 DESIGN QUALITY OF RAW SEWAGE


BOD5 = 300 mg/l
COD = 550 mg/l
TSS = 500 mg/l
TKN (as N) = 45 mg/l
TP (as PO4) = 6 mg/l

1.3 DESIGN QUALITY OF TREATED SEWAGE


BOD5 @ 20o C ≤ 10 mg/l
COD ≤ 50 mg/l
TSS ≤ 20 mg/l
NH3-N (as N) ≤ 5 mg/l
TN (as N) ≤ 10 mg/l
TP (as PO4) ≤ 2 mg/l

2 RAW SEWAGE PUMPING STATION


2.1 RECEIVING CHAMBER
No. of Units = 1 No.
Design Flow = Peak Flow
= 4.25 MLD
= 177 m3/hr
= 0.049 m3/sec
Hydraulic Retention Time (HRT) at Peak Flow = 30 sec
Volume required = 0.049 x 30
= 1.48 m3
Side Water Depth (SWD) provided = 1.00 m
Width provided = 1.60 m
Length provided = 1.00 m
Freeboard provided = 0.50 m
Volume provided = 1.60 m3

2.2 COARSE SCREEN CHANNELS


No. of Mechanical (Working) Screens = 1 Nos.
No. of Manual (Standby) Screens = 1 Nos.
Total No of Channel Provided = 2 No.s
2.2.1 COARSE SCREEN CHANNEL: MECHANICAL
No. of Mechanical Screens = 1 Nos.
Design Flow = Peak Flow
= 4.25 MLD
= 177 m3/hr
= 0.049 m3/sec

Average Flow = 1.70 MLD


= 71 m3/hr
= 0.020 m3/sec

Design Flow in each Screen = 0.049 m3/sec


1 No.

= 0.049 m3/sec

Average Flow in each Screen = 0.020 m3/sec


1 No.

= 0.020 m3/sec

Maximum Velocity through Screen at Peak Flow = 1.0 m/sec


Minimum Velocity through Screen at Average Flow = 0.6 m/sec

Clear Area of Opening through Screen at Peak Flow = 0.049 m3/sec


1.0 m/sec

= 0.049 m2

Clear Area of Opening through Screen at Average Flow = 0.020 m3/sec


0.6 m/sec

= 0.033 m2

Considering maximum Area of Opening through Screen = 0.049 m2


Clear Spacing of Bars = 40 mm
Thickness of Bars = 10 mm
0.049 x
Gross Area of Screen =
(40+10) / 40
= 0.061 m2
Assuming Depth of Screen Channel = 0.450 m
Gross Width of Screen = 0.061 / 0.45
= 0.137 m
(Gross Width of Screen /
No. of Bars = Center to Center Spacing of
Bars) - 1
(0.137 / ( (40
= + 10 )/1000) -
1
= 1.73 Nos.
Say = 2 Nos.
(Number of Bars+1) x Clear
Width of Screen provided = Spacing + (Number of Bars x
Bar Thickness)
(2+1) x 40 +
=
(2 x 10)
= 140 mm
Say = 150 mm
Width of Side Frame provioded = 150 mm
Width of Screen Channel provided = 450 mm
Height of Blind Plate provided at bottom of the Screen = 50 mm
Liquid Depth of Screen Channel provided = 500 mm
Length of Screen Channel provided = 2500 mm
Freeboard provided = 500 mm

Velocity in Channel at Average Flow = Average Flow / Cross


0.02 / (0.45 x
=
0.5)
= 0.087 m/sec
Head Loss across Screen
0.0729 (V2 -
Head Loss across Screen =
v 2)
V = Velocity through Screen at Peak Flow = Peak Flow through Screen
= 0.911
v = Velocity in approach Channel at Peak Flow = Peak Flow through Screen
= 0.219
Head Loss across Screen at Peak Flow = 0.057

Head Loss across Screen at 50% Clogged Condition


Velocity through Screen at 50% Clogged Condition at Peak Flow = 1.822
Head Loss across screen at 50% Clogged Condition at Peak Flow = 0.238
< 0.300 m

2.2.2 COARSE SCREEN CHANNEL: MANUAL


No. of Manual Screen = 1 No.
Design Flow = Peak Flow
= 4.25 MLD
= 177 m3/hr
= 0.049 m3/sec

Average Flow = 1.70 MLD


= 71 m3/hr
= 0.020 m3/sec

Design Flow in each Screen = 0.049 m3/sec


1 No.

= 0.049 m3/sec

Average Flow in each Screen = 0.020 m3/sec


1 No.

= 0.020 m3/sec

Maximum Velocity through Screen at Peak Flow = 1.0 m/sec


Minimum Velocity through Screen at Average Flow = 0.6 m/sec

Clear Area of Opening through Screen for Peak Flow = 0.049 m3/sec
1.0 m/sec

= 0.049 m2

Clear Area of Opening through Screen for Average Flow = 0.020 m3/sec
0.6 m/sec

= 0.033 m2

Considering maximum Area of Opening through Screen = 0.049 m2


Clear Spacing of Bars = 20 mm
Thickness of Bars = 10 mm

0.049 x
Gross Area of Screen =
(20+10) / 20
= 0.074 m2
Assuming Depth of Screen Channel = 0.500 m
Gross Width of Screen = 0.0738 / 0.5
= 0.148 m
(Gross Width of Screen /
No. of Bars = Center to Center Spacing of
Bars) - 1
(0.148 / ( (20
= + 10 )/1000) -
1
= 3.92 Nos.
Say = 4 Nos.
(Number of Bars+1) x Clear
Width of Screen provided = Spacing + (Number of Bars x
Bar Thickness)
(4+1) x 20 +
=
(4 x 10)
= 140 mm
Say = 150 mm
Width of Side Frame provided = 125 mm
Width of Screen Channel required = 400 mm
Width of Screen Channel provided = 450 mm
Liquid Depth of Screen Channel provided = 500 mm
Length of Screen Channel provided = 2500 mm
Freeboard provided = 300 mm

Average Flow / Cross


Velocity in Channel at Average Flow = Sectional Area of Screen
Channel

0.02 / (0.4 x
=
0.5)
= 0.098 m/sec

Head Loss across Screen


0.0729 (V2 -
Head Loss across Screen =
v 2)
Peak Flow through Screen
V = Velocity through Screen at Peak Flow = Channel / Clear Area of
Opening through Screen
= 0.984
Peak Flow through Screen
v = Velocity in approach Channel at Peak Flow = Channel / Cross Sectional
Area of Screen Channel
Head Loss across Screen at Peak Flow = 0.246
Head Loss across Screen at 50% Clogged condition = 0.066

Head Loss across Screen at 50% Clogged Condition


Velocity through Screen at 50% Clogged Condition at Peak Flow = 1.968
Head Loss across screen at 50% Clogged Condition at Peak Flow = 0.278
< 0.300 m

2.3 RAW SEWAGE SUMP (WET WELL) OF RAW SEWAGE PUMPING STATION
No. of Units = 1 No.
Average Flow = 1.70 MLD
= 71 m3/hr
= 0.020 m3/sec

Design Flow = Peak Flow


= 4.25 MLD
= 177 m3/hr
= 0.049 m3/sec

Hydraulic Retention Time (HRT) at Peak Flow = 5 min


Volume required = 0.049 x 5 x 60

= 14.76 m3
=
Volume /
Hydraulic Retention Time (HRT) at Average Flow =
Average Flow
= 12.5 min
< 30 min

Volume of Receiving Chamber (Inside Wet Well) = 0 m3


Total Volume of Wet Well = 14.76 m3

Side Water Depth (SWD) provided = 2.00 m


Plan Area of Wet Well = 7.38 m2
Diameter of Sump required = 3.07 m
Diameter of Sump provided = 3.50 m
Freeboard provided = 0.50 m
Volume of Sump Required = 19.24 m3

2.4 RAW SEWAGE TRANSFER PUMPS (ADVISABLE)


Present Average Flow (1 DWF) = 71 m3/hr
Half of Average Flow (1/2 DWF) = 35.4 m3/hr
Present Peak Flow (2.25 DWF) = 177 m3/hr
Pump Capacity provided
I Average Flow (1 DWF): 1 Nos. = 71 m3/hr
No. of Working Pumps = 1 No.
No. of Standby Pumps = 0 No.

II Half of Average Flow (1/2 DWF): 2 Nos. = 35 m3/hr


No. of Working Pumps = 2 No.
No. of Standby Pumps = 0 No.

III Peak Flow (1 DWF): 1 Nos. = 177 m3/hr


No. of Working Pumps = 1 No.
No. of Standby Pumps = 0 No.

Head Provided = 8 m
3 PRIMARY TREATMENT UNITS
3.1 INLET CHAMBER
No. of Units = 1 No.
Design Flow = Peak Flow
Peak Flow = 4.25 MLD
= 177 m3/hr
= 0.049 m3/sec
Hydraulic Retention Time (HRT) at Peak Flow = 30 sec
Volume required = 0.049 x 30
= 1.48 m3
Side Water Depth (SWD) provided = 1.50 m
Width provided = 1.70 m
Length provided = 1.00 m
Freeboard provided = 0.50 m
Volume provided = 2.55 m3
3.2 FINE SCREEN CHANNELS

No. of Mechanical (Working) Screens = 1 Nos.


No. of Manual (Standby) Screens = 1 Nos.
Total No. of Screens = 2

3.2.1 FINE SCREEN CHANNELS: MECHANICAL


No. of Mechanical Screens = 1 Nos.
Design Flow = Peak Flow
= 4.25 MLD
= 177 m3/hr
= 0.049 m3/sec

Average Flow = 1.70 MLD


= 71 m3/hr
= 0.020 m3/sec

Design Flow in each Screen = 0.049 m3/sec


1 No.

= 0.049 m3/sec

Average Flow in each Screen = 0.020 m3/sec


1 No.

= 0.020 m3/sec

Maximum Velocity through Screen at Peak Flow = 1.0 m/sec


Minimum Velocity through Screen at Average Flow = 0.6 m/sec

Clear Area of Opening through Screen at Peak Flow = 0.049 m3/sec


1.0 m/sec

= 0.049 m2

Clear Area of Opening through Screen at Average Flow = 0.020 m3/sec


0.6 m/sec

= 0.033 m2

Considering maximum Area of Opening through Screen = 0.049 m2


Clear Spacing of Bars = 6 mm
Thickness of Bars = 3 mm
0.049 x (6+3)
Gross Area of Screen =
/6
= 0.074 m2
Assuming Depth of Screen Channel = 0.450 m
Gross Width of Screen = 0.074 / 0.45
= 0.164 m
No. of Bars = (Gross Width of Screen /
(0.164 / ( (6 +
=
3 )/1000) - 1
= 17.22 Nos.
Say = 18 Nos.
Width of Screen provided = (Number of Bars+1) x Clear
(18+1) x 6 +
=
(18 x 3)
= 168 mm
Say = 200 mm
Width of Side Frame provioded = 150 mm
Width of Screen Channel provided = 500 mm
Height of Blind Plate at Bottom of Screen provided = 50 mm
Liquid Depth of Screen Channel provided = 500 mm
Length of Screen Channel provided = 2500 mm
Freeboard provided = 300 mm

Velocity in Channel at Average Flow = Average Flow / Cross


0.02 / (0.5 x
=
0.5)
= 0.079 m/sec
Head Loss across Screen
0.0729 (V2 -
Head Loss across Screen =
v 2)
V = Velocity through Screen at Peak Flow = Peak Flow through Screen
= 0.820
v = Velocity in approach Channel at Peak Flow = Peak Flow through Screen
= 0.197
Head Loss across Screen at Peak Flow = 0.046

Head Loss across Screen at 50% Clogged Condition


Velocity through Screen at 50% Clogged Condition at Peak Flow = 1.640
Head Loss across screen at 50% Clogged Condition at Peak Flow = 0.193
< 0.300 m

3.2.2 FINE SCREEN CHANNELS: MANUAL


No. of Manual Screen = 1 No.
Design Flow = Peak Flow
= 4.25 MLD
= 177 m3/hr
= 0.049 m3/sec

Average Flow = 1.70 MLD


= 71 m3/hr
= 0.020 m3/sec

Design Flow in each Screen = 0.049 m3/sec


1 No.

= 0.049 m3/sec

Average Flow in each Screen = 0.020 m3/sec


1 No.

= 0.020 m3/sec

Maximum Velocity through Screen at Peak Flow = 1.0 m/sec


Minimum Velocity through Screen at Average Flow = 0.6 m/sec

Clear Area of Opening through Screen for Peak Flow = 0.049 m3/sec
1.0 m/sec

= 0.049 m2

Clear Area of Opening through Screen for Average Flow = 0.020 m3/sec
0.6 m/sec

= 0.033 m2

Considering maximum Area of Opening through Screen = 0.049 m2


Clear Spacing of Bars = 10 mm
Thickness of Bars = 10 mm

0.049 x
Gross Area of Screen =
(10+10) / 10
= 0.098 m2
Assuming Depth of Screen Channel = 0.500 m
Gross Width of Screen = 0.0984 / 0.5
= 0.197 m
No. of Bars = (Gross Width of Screen /
(0.197 / ( (10
= + 10 )/1000) -
1
= 8.838 Nos.
Say = 9 Nos.
Width of Screen provided = (Number of Bars+1) x Clear
(9+1) x 10 +
=
(9 x 10)
= 190 mm
Say = 200 mm
Width of Side Frame provided = 100 mm
Width of Screen Channel required = 400 mm
Width of Screen Channel provided = 500 mm
Liquid Depth of Screen Channel provided = 500 mm
Length of Screen Channel provided = 2500 mm
Freeboard provided = 300 mm
Velocity in Channel at Average Flow = Average Flow / Cross
0.02 / (0.4 x
=
0.5)
= 0.10 m/sec
Head Loss across Screen
0.0729 (V2 -
Head Loss across Screen =
v 2)
V = Velocity through Screen at Peak Flow = Peak Flow through Screen
= 0.984
v = Velocity in approach Channel at Peak Flow = Peak Flow through Screen
Head Loss across Screen at Peak Flow = 0.246
Head Loss across Screen at 50% Clogged condition = 0.066

Head Loss across Screen at 50% Clogged Condition


Velocity through Screen at 50% Clogged Condition at Peak Flow = 1.968
Head Loss across screen at 50% Clogged Condition at Peak Flow = 0.278
< 0.300 m

3.3 GRIT CHAMBERS


No. of Working Units = 1 Mechanical
No. of Standby Units = 1 Manual
Total No. of Units = 2 Nos
3.3.1 GRIT CHAMBER: MECHANICAL
No. of Mechanical Grit Chamber = 1
Design Flow = Peak Flow
Peak Flow = 4.25 MLD
= 4250 m3/day
= 177 m3/hr
= 0.049 m3/sec

Design Flow to each Grit Chamber = 4250 / 1


= 4250 m3/day
= 177 m3/hr
= 0.049 m3/sec

According to "Manual on Sewerage & Sewage Treatment" published by Central


Public Health and Environmental Engineering Organisation (CPHEEO),
Surface Overflow Rate for 0.15 mm dia. Particle Size with Specific Gravity Ss >
= 1555 m3/m2/day
2.65
Considering Design Overflow Rate = 959 m3/m2/day

Area of Grit Chamber required = 4250 m3/day


959 m3/m2/day

= 4.43 m2
Square Side of Grit Chamber required = 4.43

= 2.11 m

Length of Chamber provided = 2.50 m


Width of Chamber provided = 2.50 m

Hydraulic Retention Time (HRT) in Grit Chamber at Peak Flow = 60 sec


Volume of Grit Chamber required = 0.049 x 60
= 2.951 m3

2.951 / (2.5 x
Depth required in Grit Chamber =
2.5)
= 0.47 m
Say = 0.50 m
Grit Storage Depth = 0.25 m
Total Liquid Depth required = 0.75 m
Total Liquid Depth provided = 0.80
Freeboard provided = 0.30 m

4 PROCESS DESIGN FOR IFAS UNITS


4.1 UNIT SIZING
a Equalization Tank
Average Flow = 70.83 m3/hr
Peak Flow = 177.08 m3/hr
Retention Time Provided at average flow = 4.00 hrs
Volume Required for Equalization Tank = 283.33 hrs
Existing Pre Settling Tank shall be utilized as Equalization Tank = 0.08 Nos.
Raw Sewage Transfer Pumps = 70.83 m3/hr
Number of Pumps provided = 2(1W+1S) Nos.

b Pre Anoxic Reactor


Average Flow = 70.83 m3/hr
Peak Flow = 177.08 m3/hr
Retention Time at Average Flow = 0.666666667 hrs
Volume Required for Pre Anoxic Reactor = 47 m3

c IFAS Bioreactor
Average Flow = 70.83 m3/hr
Peak Flow = 177.08 m3/hr
Design Basis for IFAS Unit

The constants ra-max and Khs are temperaure based constants and required to

r
be corrected for temperature . After correction we get a= 10.55mg/l and Khs
as 7.03 mg/l

Daily BOD load =(1700 x (300-10)) gms


= 493000.00 gms
Specific Surface Area of the Bio Carriers = 500.00 m2/m3
Specific BOD removal rate assumed (SARR) = 10.55 m3/m2/day
Surface Area of the Bio carriers required ( BOD removed/ SARR) = 46730 m2
Total Volume of Bio carriers required in IFAS Unit = 93.46 m3
Volume fraction provided for the Bio Carriers = 30.00 %
Water Volume of IFAS Unit required for BOD removal = 312 m3
Water Volume of IFAS Provided = 315 m3

Nitrogen Uptake and removal in IFAS Unit


BOD removed by IFAS reactor = 290 mg/l
TSS generated due to BOD removal (0.5 ppm TSS generated on 1 ppm BOD
= 145 mg/l
removed)
Nitrogen Assimilated due to TSS generation ( 0.086 mg/l Nitrogen assimilated
= 12.47 mg/l
per mg TSS generated )
TKN in effluent after Nitrogen Assimilation = 33 mg/l

TKN loading in IFAS Reactor = 43 mg/l


Daily Nitrogen Load in IFAS Unit = 73,100 gm/day
Volume fraction of bio carriers provided in IFAS Unit = 25 %
Design for Nitrogen Removal

After temperature correction ra removal rate : 0.774 gm/m2/day and Knff is


0.352 mg/l

Area required for removal of Nitrogen = 94,444 m2


Volume of media at 500 m2/m3 = 189 mcube
Therefore Total Media Provided for BOD as well as Nitrogen = 282 mcube
d De Aeration Tank
Average Flow = 70.83 m3/hr
Peak Flow = 177.08 m3/hr
Retention Time Provided = 0.42 Hours
Volume Provided for De aeration tank = 30 m cube

e Post Anoxic Reactor


Average Flow = 70.83 m3/hr
Peak Flow = 177.08 m3/hr
De Nitrification in Post Anoxic Reactor
Total Nitrates Generated in the IFAS Unit
= 40.50 mg/l
(Influent TKN - TKN Assimilation - TKN Effluent )
Influent Nitrate to Post Anoxic Reactor
= 40.50 mg/l
Inlet Nitrate + Nitrates Generated in IFAS assuming Inlet Nitrate to be zero (0)
Nitrate to be removed in Post Anoxic = 40.50 mg/l
rAmax for Post Denitrification at 20°C = 1.70 g/m2/day
rAmax for Post Denitrification at 15°C = 1.60 g/m2/day
Total Nitrates Load in Post Anoxic = 68850.00 gm/day
Surface Area of Media required = 43031.25 m2
Specific Surface Area of the Media = 500.00 m2/m3
Volume of Media required in Post Anoxic = 86.06 m3/hr
% Fill = 40.00 %
Therefore Volume of Pore Anoxic Reactor = 215.16 m3

4.4 ACTUAL OXYGEN REQUIREMENT (AOR) CALCULATIONS


A Volume of Sewage to be treated in day = 1,700 m3
B Inlet BOD5 = 300 mg/l
C Outlet BOD5 = 6 mg/l
D BOD5 removed = C - D = 294 mg/l
E BOD5 removed in a day = A x D / 1000 = 500 Kg/day
F O2 required for oxidation of BOD = 1.20 Kg/Kg BOD
G O2 required for oxidation of BOD = E x F = 600 Kg/day

H Inlet TKN = 45 mg/l


I Outlet NH3-N = 3.0 mg/l
Nitrogen assimilated during oxidation of BOD
J = 14.7 mg/l
= D x 5%
K NH3-N nitrified in a day = H - I - J = 27.3 mg/l
L NH3-N nitrified in a day = A x K / 1000 = 46 Kg/day
M O2 required for nitrification of NH3-N = 4.56 Kg/NH3-N
N O2 required for nitrification of NH3-N = L x M = 212 Kg/day

O NO3-N generated assuming 75% nitrification of NH3-N = K x 75% = 20 mg/l


P Outlet NO3-N = 3 mg/l
NO3-N that is denitrified
Q = 17 Kg/day
=O–P
Amount of NO3-N that is denitrified
R = 30 Kg/day
= A x Q / 1000
S O2 credit during de-nitrification of NO3-N = 2.86 Kg/Kg NO3-N
O2 credit available during de-nitrification
T = 0 Kg/day
=RxS
W Total O2 required including O2 credit during de-nitrification = G + N – T = 811 Kg/day

4.5 STANDARD OXYGEN REQUIREMENT (SOR) CALCULATIONS


A Actual Oxygen Transfer Rate (AOTR) under field conditions = 811 Kg/day

As per Equation 5-55, Pg No 429, Wastewater Engineering - Treatment and Reuse, Metcalf & Eddy….. Standard
B Oxygen Transfer Rate (SOTR) in Tap Water at 200 C and Zero Dissolved Oxygen:
= AOTR ÷ [((βC'S,T,H – CL) ÷ CS,20) x 1.024(T – 20) x α x F]

Where,
AOTR = Actual Oxygen Transfer Rate under field conditions = 811 Kg/day
As per Pg No 429, Wastewater Engineering - Treatment and Reuse, Metcalf & Eddy…..
0
T = Field Temperature = 25 C
H = Altitude of Site = 123 m
As per Equation B-2, Pg No 1738, Wastewater Engineering - Treatment and Reuse, Metcalf & Eddy…..
Where,
CS,T = Oxygen Saturation Concentration in Clean Water at Temperature 'T' = 8.24 mg/l
g = Acceleration due to Gravity = 9.81 m/s2
M = Mole of Air = 28.97 Kg/Kg-mole
zb = Elevation (Altitude 'H') = 123 m
za = Elevation (Altitude Zero) = 0 m

R = Universal Gas Constant = 8,314 Nm/Kg-mole.K


T = Temperature = 298.15 Kelvin
Hence, CS,T,H = 8.12 mg/l

As per Equation B-2, Pg No 1738, Wastewater Engineering - Treatment and Reuse, Metcalf & Eddy…..
Patm,H = Pa x exp(-(g x M x (zb - za)) / (R x T))
Where,
Pa = Pressure at Zero Altitude = 10.33 mWC
g = Acceleration due to Gravity = 9.81 m/s2
M = Mole of Air = 28.97 Kg/Kg-mole
zb = Elevation (Altitude 'H') = 123 m
za = Elevation (Altitude Zero) = 0 m

R = Universal Gas Constant = 8,314 Nm/Kg-mole.K


T = Temperature = 298.15 Kelvin
Hence, Patm,H = 10.19

Pd = Pressure at the Depth of Air Release


= 15.49 mWC
= Patm,H + Effective Aeration Depth
Ot = Percentage Oxygen Concentration leaving Tank = 19.00
Hence, C'S,T,H = 9.85 mg/l
CL: Operating Oxygen Concentration = 2.00 mg/l
0
CS,20: Dissolved Oxygen Saturation Concentration in Clean Water at 20 C and 1
= 9.08 mg/l
atm
α: Oxygen Transfer Correction Factor = 0.65
β: Salinity - Surface Tension Correction Factor = 0.95
F: Fouling Factor = 0.90
Hene, SOTR = 1,519 Kg/day

C No. of Basins = 1 Nos.


Standard O2 required at Field Conditions per Basin
D = 1,519 Kg/day/Basin
=B/C
E Top Water Level (TWL) in SBR Basins = 5.50 m
F Bottom Water Level (BWL) in SBR Basins = 3.92 m
G Aeration Depth = 4.71 m
H Height at which Diffusers are kept = 0.25 m
I Effective Aeration Depth = G - H = 4.46 m
J SOTE for the above Effective Aeration Depth = 28.30 %
K Fraction of O2 in Air = 23.18 %
L Specific Gravity of Air at Standard Condition = 1.293
Air required at Field Conditions per Basin Nm3/day/Basi
M = 17,909
=D/(JxKxL) n
N Hours of Aeration per Basin per day = 24 hr/day/Basin
O Air required per hour per Basin = M / N = 746 Nm3/hr/Basin
P No. of Operating Air Blowers per Basin = 2 Nos.
Q Capacity of Air Blowers required = O / P = 373 Nm3/hr
R Capacity of Air Blowers provided = 400 Nm3/hr
S Number of Basins per set of Air Blowers = 1 Nos.
T Number of Basins = 1 Nos.
U Number of Operating Air Blowers = P x T / S = 2 Nos.
Number of Standby Air Blowers
V = 1 Nos.
(50% of Working Air Blowers)

4.6 SLUDGE WASTING


Kg/Kg BOD
A Specific Sludge Yield = 1.18
removed
B BOD removed = 493 Kg/day
C Excess Sludge to be wasted = B x A = 582 Kg/day
D No. of Basins provided = 1 Nos.
E Sludge to be Wasted per Basin = C / D = 582 Kg/day
H Solids Consistency in the Wasted Sludge = 0.80%
Specific Gravity of Sludge = 1.05
I Volume of Sludge to be Wasted per day = 69 m3
J Considering Running Time pf Surplus Activated Sludge (SAS) Pump per Cycle = 10 min

K Capacity of SAS Pump required= (I x 60) / J = 416 m3/hr


L Capacity of SAS Pump provided = 420 m3/hr

5 DISINFECTION SYSTEM
5.1 CHLORINE CONTACT TANK
No. of Units = 1 No.
Design Flow = Average Flow or Decant Flow

Average Flow = 71 m3/hr


Decant Flow = 71 m3/hr
Hydraulic Retention Time at Average Flow = 30 min
Volume of Chlorine Contact Tank required = 71 x 30 x 60
= 35.50 m3
Side Water Depth (SWD) provided = 1.50 m
Width provided = 7.50 m
Length required = 3.16 m
Length provided = 3.50 m
Volume provided = 39.38 m3
Freeboard provided = 0.50 m

5.2 CHLORINATORS
Design Flow = Average Flow or Decant Flow

Average Flow = 70.83 m3/hr


Decant Flow = 71.00 m3/hr
Design Chlorine Dosage (Max) = 5.00 mg/l
Quantity of Chlorine required = 71 x 5 / 1000
= 0.36 Kg/hr
No. of Working Chlorinator provided = 1 No.
Capacity of Chlorinator required = 0.36 Kg/hr
Capacity of Chlorinator provided = 1 Kg/hr
No. of Standby Chlorinator provided = 1 No.

Quantity of Chlorine required = 71 X 24 x 3/1000


= 5 Kg/day
Considering Storage Period as = 30 days
Quantity of Chlorine required = 5.1 x 30
= 153 Kg
Available Capacity of one Chlorine Tonner = 928 Kg
No. of Chlorine Tonners required = 153 / 928
= 0.16 Nos.
Say = 1 Nos.
No. of Chlorine Tonners in use at any time = 1 Nos.
Total No. of Chlorine Tonners provided = 2 Nos.

6 SLUDGE HANDLING SYSTEM


6.1 CENTRIFUGE FEED SUMP
Quantity of Sludge to be wasted from SBR Basins = 582 Kg/day
Solids Consistency of Waste Sludge considered = 0.8%
Volume of Sludge to be wasted in a day = 581.74 / (0.008 x 1000)
= 73 m3/day
= 3.04 m3/hr
Hydraulic Retention Time (HRT) provided in Sludge Sump = 6.00 hrs
Volume of Sludge Sump required = 3.04 x 6
= 18.25 m3
Side Water Depth (SWD) provided = 2.00 m
Width provided = 5.00 m
Length provided = 2.00 m
Volume provided = 20.00 m3
Freeboard provided = 0.50 m

5.2 SLUDGE SUMP AIR BLOWERS


Volume of Sludge Sump provided = 20.00 m3
Design Air Agitation Rate = 1.20 m3/hr/m3
Air required for mixing = 24.00 m3/hr
Number of Working Air Blower considered = 1 No.
Capacity of each Air Blower required = 24.00 m3/hr
Capacity of each Air Blower provided = 30.00 m3/hr
Number of Standby Air Blower provided = 1 No.
Head provided = 0.25 Kg/cm2

6.2 VOLUTE PRESS & FEED PUMPS


Volume of Sludge to be fed to Centrifuge in a day = 73 m3/day
No. of Operating Hours of Centrifuge considered = 18 hr/day
Capacity of Centrifuge required = 4.10 m3/hr
No. of Working Centrifuge considered = 1 Nos.
Capacity of each Centrifuge required = 4.10 m3/hr
Capacity of each Centrifuge provided = 5.00 m3/hr
No. of Standby Centrifuge provided = 1 No.

Capacity of Volute Press Feed Pump provided = 5.00 m3/hr


No. of Working Volute Feed Pump provided = 1 Nos.
No. of Standby Volute Feed Pump provided = 1 No.
Head provided = 12 mWC

6.3 POLYELECTROLYTE DOSING SYSTEM


Quantity of Sludge to be dewatered in a day = 582 Kg/day
Kg/Ton of Dry
Design Polyelectrolyte Dosage (Max) = 2.50
Solids
Quantity of Polyelectrolyte required = 1.45 Kg/day
Design Strength of Polyelectrolyte Solution = 0.1%
Volume of Polyelectrolyte Solution = 1.45 / (0.001 x 1000)
= 1.450 m3
No. of Dosing Tanks provided = 2 Nos.
Volume of each Dosing Tank required = 0.73 m3
Side Water Depth (SWD) provided = 1.00 m
Length/Width required = 0.85 m
Length/Width offered = 0.90 m
Volume provided = 0.81 m3
Freeboard provided = 0.50 m
No. of Working Polyelectrolyte Dosing Pump provided = 1 Nos.
Capacity of each Polyelectrolyte Dosing Pump required = Total Volume of
= 1.45 / (1 x 18)
= 0.081 m3/hr
= 81 LPH
Capacity of each Polyelectrolyte Dosing Pump provided = 110 LPH
No. of Standby Polyelectrolyte Dosing Pump provided = 1 No.

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