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    820 - 5 - X - Sample Inspection Checklists PDF

    Uploaded by

    Aek Jay
    The document provides sample forms for overhead crane pre-operational checklists and periodic inspection reports. The pre-operational checklist allows operators to inspect various crane components and indicates if items are satisfactory, unsatisfactory, or not applicable. The periodic inspection report form provides a mechanical and electrical checklist to thoroughly inspect cranes on a periodic basis. Unsatisfactory conditions on key safety items require suspending operations until repaired.

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    © All Rights Reserved
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    820 - 5 - X - Sample Inspection Checklists PDF

    Uploaded by

    Aek Jay
    147 views6 pages
    The document provides sample forms for overhead crane pre-operational checklists and periodic inspection reports. The pre-operational checklist allows operators to inspect various crane components and indicates if items are satisfactory, unsatisfactory, or not applicable. The periodic inspection report form provides a mechanical and electrical checklist to thoroughly inspect cranes on a periodic basis. Unsatisfactory conditions on key safety items require suspending operations until repaired.

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    820_5_X_Sample Inspection Checklists.pdf

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    The document provides sample forms for overhead crane pre-operational checklists and periodic inspection reports. The pre-operational checklist allows operators to inspect various crane components and indicates if items are satisfactory, unsatisfactory, or not applicable. The periodic inspection report form provides a mechanical and electrical checklist to thoroughly inspect cranes on a periodic basis. Unsatisfactory conditions on key safety items require suspending operations until repaired.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    147 views6 pages

    820 - 5 - X - Sample Inspection Checklists PDF

    Uploaded by

    Aek Jay
    The document provides sample forms for overhead crane pre-operational checklists and periodic inspection reports. The pre-operational checklist allows operators to inspect various crane components and indicates if items are satisfactory, unsatisfactory, or not applicable. The periodic inspection report form provides a mechanical and electrical checklist to thoroughly inspect cranes on a periodic basis. Unsatisfactory conditions on key safety items require suspending operations until repaired.

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    You are on page 1of 6

    OVERHEAD CRANE PRE-OPERATIONAL CHECKLIST

    (RECORDS ARE NOT REQUIRED)


    (SAMPLE FORM)

    CRANE NO. CAPACITY TYPE LOCATION SHIFT


    12 3
    OPERATORS NAME: INSTRUCTIONS: Check all items. Inspect and indicate as:
    Satisfactory - S, Unsatisfactory - U, or Not Applicable - NA
    WALK AROUND INSPECTION S /U/ MACHINERY INSPECTION S/U/
    NA NA
    a Foundations a Holding Brake *
    b Access b Load Control Brake
    c Secured Items c Covers Secured
    d Walkways/Handrails d Upper Sheaves *
    e Bridge, Drive Motor e Wire Rope *
    f Bridge Brake * f Hooks: Cracks, Wear, Deformation,
    *
    Throat Opening, Latch Operation
    g Hydraulics g Fluid Leaks
    h Couplers/Connection Rods h Batteries
    i End Trucks * i Electric Motors

    J Rail Sweeps J Electric Panels


    k Windlocks/Chock/Stops k Runway/Bridge Conductors
    l Housekeeping l Runway/Bridge Collectors
    m Electrical Guards
    n Festoon System
    o Warning Tags/Signs
    p Exposed Electrical Hazards
    q Trolley Stops *
    OVERHEAD CRANE PRE-OPERATIONAL CHECKLIST (CONTINUED)
    (RECORDS ARE NOT REQUIRED)
    (SAMPLE FORM)

    OPERATOR CAB INSPECTION S/U/ OPERATION INSPECTION S/U/


    NA NA

    a Housekeeping a Power Supply Relay *


    b Warning Tags * b Manual Reset
    c Cab Door(s) c Stop Button/Control *
    d Fire Extinguisher d Pendant Buttons *
    e Controls Identification e Upper Limit/Main *
    f Electrical Enclosures f Upper Limit/Auxiliary *
    g Pendant Strain Relief g Lower Limit/Main
    h Visibility/Windows h Lower Limit/Auxiliary
    i Safety Devices i Bridge Controls *

    J Warning/Indicator Light J Bridge Brake *


    k Alarms k Trolley Control *
    l Main Hook *
    m Auxiliary Hook *
    n Work Area
    o Runway Stops *
    p Travel Limit Relays *

    INSTRUCTIONS: Inspect all applicable items each shift of operation. Suspend all operations
    immediately when observing an unsatisfactory condition for asterisked (*) items. In addition, suspend
    operation when any unsafe condition is observed and immediately notify supervisor. Other
    conditions not affecting safety shall be noted under "Remarks" and reported to supervisor.
    REMARKS:
    PERIODIC CRANE INSPECTION REPORT
    (SAMPLE FORM)

    MECHANICAL ITEMS

    MAKE: CAPACITY: LOCATION:

    STATUS CODE: SR - Should be Replaced NR - Needs Repair R - Repaired SN - See Notes


    N/A - Not Applicable
    ITEM OK CODE ITEM OK CODE

    Bridge - Cam Followers/Guide*

    - Alignment - Runway End-Stops

    - Girders (camber) - Railway Sweeps /


    Safety Lugs
    - Rails - Energy Absorbing
    Bumpers
    - Walks, Ladders, Mono Rail
    Railings
    - Trucks to Girder - Girders
    Connection
    - Trucks - Girder Supports

    - Wheels, Driver * - Sway Braces

    - Wheels, Idler * Misc.

    - Wheels, Bearings * - Clearances


    Overhead (3")

    - Axles & Coupling * - Clearances Lateral (2")

    - Squaring Shaft Rated Load Markings:

    - Squaring Shaft Bearings - Each Side of Crane


    Bridge
    - Squaring Shaft - Each Hoist/Load
    Couplings Block
    - Motor Coupling * Trolley Drive

    - Gear Reducer - Wheels, Driver *

    - Gear Reducer Oil Seals - Wheels, Idler *

    - Axle Pinion - Wheels Bearings *

    - Axle Gear - Axles & Couplings

    - Runway Alignment - Motor Couplings *


    PERIODIC CRANE INSPECTION REPORT (CONTINUED)
    (SAMPLE FORM)

    ITEM OK CODE ITEM OK CODE

    - Gear Reducer - Drum Grooving

    - Gear Reducer Oil Seals - Drum Shafts

    - Axle Pinion - Motor Pinion

    - Axle Gear - Motor Gear

    - Cam Followers/Guides - Intermediate Pinion


    *
    - Energy Absorbing - Intermediate Gear
    Bumpers
    - End Stops - Drum Pinion

    Hoist (M - Main) - Drum Gear


    (A - Auxiliary)
    - Hook - Hoist Case Bearing

    - Hook Bearing - Mechanical Load


    Brake*
    - Sheaves * - Fricton Disc*

    - Sheave Bearings * - Pawl *

    - Equalizer Sheave * - Pawl Shifter

    - Rope/Chain - Ratchet or Band

    - Rope Anchors - Motor Coupling *

    - Hoist Case Coupling *

    Needs Immediate Action:

    Notes:

    Circle One: PASS FAIL

    INSPECTOR (print): SIGNATURE: DATE:

    Items with * to be inspected prior to use as part of the Pre-Operational check and lubricated as needed.
    Allother items to be inspected and lubricated annually.
    OVERHEAD CRANE PERIODIC INSPECTION REPORT
    (SAMPLE FORM)

    ELECTRICAL ITEMS

    MAKE: CAPACITY: LOCATION:

    STATUS CODE: SR - Should be Replaced NR - Needs Repair R - Repaired SN - See Notes


    N/A - Not Applicable
    ITEM OK CODE ITEM OK CODE

    Brakes - Trolley Motor rings

    - M.H. Brake Shoes & - M.H. Motor Bearings


    Disc
    - M.H. Brake Linings * - M.H. Motor Brushes *

    - M.H. Brake Linkage - M.H. Motor Rings

    - M.H. Brake Coil Mise

    - A.H. Brake Shoes &


    Discs
    - A.H. Brake
    Lining *

    - A.H. Brake Linkage

    - A.H. Brake Coil

    - Trolley Brake Shoes &


    Disc
    - Trolley Brake Lining * Controls

    - Trolley Brake Linkage - For Magnetic Control

    - Trolley Brake Coils - Master Switches

    - Hydraulic Brake - Push-button Station


    Bleeder *

    Motors - M.H. Contactors

    - Bridge Motor Bearings - A.H. Contactors

    - Bridge Motor Brushes * - Trolley Contactors

    - Bridge Motor Rings - Bridge Contactors

    - Trolley Motor Bearings - M.H. Overhead Relays

    - Trolley Motor Brushes - A.H. Overhead Relays


    *
    OVERHEAD CRANE PERIODIC INSPECTION REPORT (CONTINUED)
    (SAMPLE FORM)

    ITEM OK CODE ITEM OK CODE

    Controls (continued) Resistors

    - Trolley Overhead - M.H. Resistors


    Relays
    - Bridge Overhead Relays - A.H. Resistors

    - M.H. Limit Switch - Trolley Resistors


    Contacts
    - A.H. Limit Switch - Bridge Resistors
    Contacts

    For Manual Drum Mainline


    Control
    - M.H. Finger Tips* - Mainline Switch

    - M.H. Segments * - Fuses (Sizes


    ................)
    - A.H. Finger Tips * - Power Wiring

    - A.H. Segments * - Control Wiring

    - Trolley Finger Tips * - Trolley Collectors *

    - Trolley Segments * - Runway Collectors *

    - Bridge Finger Tips * - Bridge Conductors

    - Bridge Segments * - Runway Conductors

    Needs Immediate Aetion:

    Notes:

    Cirele One: PASS FAIL

    INSPECTOR (Print): SIGNATURE: DATE:

    Items with * to be inspected prior to use as part of the Pre-operational check and lubricated as needed.
    All other items to be inspected and adjusted annually.

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