Si210 Wiring and Connections

Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
FOD Page 1/29

Overseas Support Team
Start-up Routine Date Mar. 2009
1 Wiring & connection

1.1 Wiring layout
DOC-131 DOC-131
< Wiring layout >

Part Wiring
FOD Page 2/29

1.2 Connection between Controller and Traction Machine

1.2.1 Power line
a. Connect power line of Motor (3 phases) to Terminal 2 of Controller.
b. Connect earth between Traction Machine and Controller.
1.2.2 Magnetic brake
a. Connect MB housing (9P) of DOM PCB for energizing Brake coil.
1.2.3 Rotary Encoder
a. Connect wire of Rotary Encoder to TMLRE of DOM PCB
Motor
TER2
U V W
Earth Plate
MB
Part Wiring
FOD Page 3/29

1.3 Connecting power supply from builder

a. Power supply of 3 phases
b. Lighting supply of single phase
c. Earth
Power supply Lighting supply Earth
Building panel board
* In case ARD(ALP) applied, sub-contactor will be attached.
Safety
Part Wiring
FOD Page 4/29

1.4 Governor
1.4.1 Governor Connection
GRS(Over Speed Switch) : 1 & 2 Pin
GSS(Governor Slack Switch) : 4 & 5 Pin
OBS(Oil Buffer Switch) : 7 & 8 Pin
Destination GRS Remark

TML–04,07 1 GRS
GRS-04 2 GRS
3
GRS-02 4 GSS
GRS-07 5 GSS
6
GRS-05 7 OBS
TML-01 8 OBS
9
Part Wiring
FOD Page 5/29

1.5 Connection of travelling cable
Bottom of controller is
positioned at 300mm height
from top floor level.
Junction box
Part Wiring
FOD Page 6/29

1.5.1 Install Cable Hanger according to shop drawing.

a. Fix Cable Hanger by anchor bolt (M10).
b. Position of Cable Hanger = Stroke* / 2 + 500mm (Refer to Drawing of job site)
* Stroke: Distance between top floor level and bottom floor level
Junction box
500
500
Part Wiring
FOD Page 7/29

1.5.2 Wiring EVV Cable before Junction Box

a. Install 'L' shape angle for fixing EVV Cable.
b. Wire EVV Cable as following figure.
5200~5600mm
Plastic anchor
'L' shape angle

(For fixing cables)
5200~5600mm
Plastic anchor
Rubber band
(For fixing cables)
700~1000mm
Junction Box
500mm
Plastic anchor
500mm
Cable Hanger
Cable Hanger
Part Wiring
FOD Page 8/29

1.5.3 Wiring a Traveling Cable

Wire and fix a Traveling Cable according to below figure.
A B C
30050mm 450~500mm 450~600mm

Part Wiring
FOD Page 9/29

1.5.4 Connection of Traveling Cable

a. Connection on Controller
Connect plug (SC)

to cap of DOC PCB
EVV Cable
Connect plugs (Y1,
Y2, Y3, & Y4) to caps
of DOM-160 PCB
Connect ring terminal

(Y1-15) to Earth plate
b. Connection on Apparatus Box of car top
Connect plug (SC)

to cap that is end of the
cable from DCL PCB
Connect plugs (Y1, Y2,

Y3, & Y4) to caps of
CONN PCB
Connect Ring Terminal

(Y1-15) to Earth Plate
Part Wiring
FOD Page 10/29

c. Connection on Junction Box (EVV Cable & Traveling Cable)
Junction Box
Car side
Controller side
Safety
Part Wiring
FOD Page 11/29

1.6 Connection of Hoistway cables

Part Wiring
FOD Page 12/29

Limit Switch (Upper)

Hall Net Cable
Pit Switch (2nd )
Limit Switch (Lower)
OBS (C. WT Side)
OBS (Car Side)
GTC
Electric Outlet
1.6.1 Wiring & Fixing cables in hoistway
EVV Cable
'L' Shape Angle
Rubber Band
Door switch
Fix cables by cleat and

fix cleat to wall by plastic
anchor
Hall button
Within 400~500mm
Part Wiring
FOD Page 13/29

1.6.2 Installation of Junction Box (Hall net)

a. Install Junction Box every 2 floor from bottom floor.
1 of DHG-162
Top floor (1 floor with 1 of DHG-162)
- Install Junction Box at 300mm higher
from the level of the floor
LDS (2 floor with 1 of DHG-162)

- 2 LDS cables is prepared for 2 floors
1 of DHG-162
HI (2 floor with 1 of DHG-162)

- 2 HI cables is prepared for 2 floors
HA (2 floor with 1 of DHG-162)

- 2 HA cables is prepared for 2 floors
1 of DHG-162
Bottom floor (2 floor with 1 of DHG-162)
- Install Junction Box at 3500mm higher
from the level of lower floor
Part Wiring
FOD Page 14/29

b. Connect Hall net from DHG-162
MIC Name Destination MIC Name Destination

HVF VIP switch HP Parking switch
HI1 IND for lower floor HF1 Hall lantern for lower floor
HI2 IND for upper floor HF2 Hall lantern for upper floor
HC1 Hall chime for lower floor HD Down BT for lower floor
HC2 Hall chime for upper floor HU Up BT for lower floor
HDC Down BT for upper floor HA Hall net cable
HUC Up BT for upper floor
HI1
HI2
HVF
HP HDC
HUC
HD
HC2
HU
HC1
HF2
HA
HF1
< DHG-162 >

Part Wiring
FOD Page 15/29

c. Set Dip Switch (SW1, SW2) of DHF-16X PCB
ON
1 2 3 4 5 6 7 8
Floor ID set (HEX)

On: Lift No. 2 of duplex or rear side
of through type
Off: Simplex or Lift No. 1 of duplex

front side of through type
< Setting of SW1 >
ON
1 2 3 4
On: In case VIP button is installed at

upper floor
Off: In case VIP button is installed at

lower floor
On: In case 2 floors are under

control of 1 DHG-162
Off: In case that 1 floor is under

control of 1 DHG-162
< Setting of SW2 >

Part Wiring
FOD Page 16/29

1.6.3 Installing Pit Switch & Light

a. If pit depth is less than 1550mm, apply to 1 of pit switch.
Install switch box by nail.
Bottom floor level

Part Wiring
FOD Page 17/29

b. If pit depth is more than 1550mm, apply to 2 of pit switches.
Install switch box by nail.
Bottom floor level

Part Wiring
FOD Page 18/29

c. Function of Pit Switches
1st Pit Switch
Electric outlet
Light on/off switch
< Pit switch (less than 1550mm) >
1st Pit Switch
Light on/off switch
Electric outlet
2nd pit switch

Part Wiring
FOD Page 19/29

< Pit switches (More than 1550mm) >
d. Connecting Pit Switches & Light
Controller
LDS-03 LDS-06 TML4-01 Earth Plate

LDS-04 LDS-07 TML4-04 "E1"
(21C or 25C)
EVV
EVV 2C
COVV 3C
1st Pit Switch 2nd Pit switch Pit Light Earth

Part Wiring
FOD Page 20/29

1.6.4 Connecting OBS & GSS

a. Install Safety Box at 1500mm height from pit bottom.
b. Connect OBS & GTC according to figure below.
c. If switch is not applied, short the line by using a jumper.
OBS Car side
OBS C'WT side

Controller
GTC
GSSCar side
GRS-04
GRS-05 GTC
GSSC'WT side
Safety Box Terminal
Safety Box
Safety
Part Wiring
FOD Page 21/29

1.7 PRS(Position Reference System) Installation

1.7.1 Part name
(RPD Sensor) (RPD Magnet) (Bracket for non-service floor)
1.7.2 PRS (Position Reference System) Installation

The PRS is newly developed for landing device instead of POSI device.
a. Assemble the RPD (Relative Position device) sensor at car bottom as below
RPD Sensor of PRS (Car Side)
b. Assemble the RPD magnet and install them at the landing sill of all floors.
Part Wiring
FOD Page 22/29

(Service floor) (Non-stop Service floor)
RPD Magnet of PRS (Hall Side)
c. ‘E’ size for RPD installation (SAV and ADS-2P CO type)
EW ‘E’ size EW ‘E’ size EW ‘E’ size

700 620 850 770 1000 920
750 670 900 820 1020 970
800 720 950 870 1100 1020
d. As referring above ‘c’ assemble the RPD sensor before car panel assembling. Its vertical
allowable error is ±1mm
Part Wiring
FOD Page 23/29

(RPD sensor assembly)
e. Adjust the distance from RPD sensor to RPD magnet to be 15mm±5mm
RPD distance set
f. In case of non –stop service floor, Adjust the distance from RPD sensor to RPD magnet
to be 15mm±7 mm.
Hoistway wall Line

Part Wiring
FOD Page 24/29

1.8 Connection of Car top

1.8.1 Connection between Apparatus Box & OPB
a. Connect & wire cable '12', '13', '14', & '19' between Apparatus Box & OPB.
b. Connect & wire cable 'DRIN & DROUT' between Apparatus Box & OPB.
a) In case of SAV Door

Apparatus Box side OPB side
Part Wiring
FOD Page 25/29

b) In case of ADS & SED Door

Apparatus Box side OPB side
Part Wiring
FOD Page 26/29

1.8.2 Connect PRS(Position Reference System) to LD housing of CONN PCB

in Apparatus Box
1.8.3 Connect Chime or Gong to CHM housing of CONN PCB in Apparatus Box
1.8.4 Connect Light & P.F Light to LIG & PLG housing of CONN PCB in Apparatus
Box
1.8.5 Connect Car Door Switch to CDS housing of CONN PCB in Apparatus Box
1.8.6 Connect Fan to FAN housing of CONN PCB in Apparatus Box

Part Wiring
FOD Page 27/29

1.8.7 Connect TOCI Box & MSB

.a. T.O.C.I Box
TERM2-10
b. MSB
P48V 13-10
13-04
13-05
Part Wiring
FOD Page 28/29

J2-06
Y1-03
1.8.8 Connect CPI to CPI housing of CONN PCB in Apparatus Box in case CPI is located
outside OPB
1.8.9 Connect Emergency Exit Switch to EES housing of CONN PCB in Apparatus
Box
1.8.10 Connect Safety Catch Switch to SCS housing of CONN PCB in Apparatus
Box
1.8.11 Connect Wall Socket Light to WS housing of CONN PCB in Apparatus Box
Part Wiring
FOD Page 29/29

1.8.12 Connect Photo to PSES housing of CONN PCB in Apparatus Box
1.8.13 Connect Safety Edge Shoe to SES housing of CONN PCB in Apparatus Box
Disconnect JP7 (jumper) on CONN PCB in case of 2 Safety Edge Shoe.
Part Wiring
FOD Page 30/29


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Part Wiring

Di1(Si210) Elevator Ctrl. No. SI-SR-01-2

FOD Page 1/29

1 Wiring & connection

< Wiring layout >

FOD Page 2/29

1.2 Connection between Controller and Traction Machine

FOD Page 3/29

1.3 Connecting power supply from builder

Power supply Lighting supply Earth

Building panel board

* In case ARD(ALP) applied, sub-contactor will be attached.

FOD Page 4/29

Destination GRS Remark

FOD Page 5/29

1.5 Connection of travelling cable

FOD Page 6/29

1.5.1 Install Cable Hanger according to shop drawing.

FOD Page 7/29

1.5.2 Wiring EVV Cable before Junction Box

'L' shape angle

FOD Page 8/29

1.5.3 Wiring a Traveling Cable

30050mm 450~500mm 450~600mm

FOD Page 9/29

1.5.4 Connection of Traveling Cable

Connect plug (SC)

Connect ring terminal

b. Connection on Apparatus Box of car top

Connect plug (SC)

Connect plugs (Y1, Y2,

Connect Ring Terminal

FOD Page 10/29

c. Connection on Junction Box (EVV Cable & Traveling Cable)

FOD Page 11/29

1.6 Connection of Hoistway cables

FOD Page 12/29

Limit Switch (Upper)

OBS (Car Side)

'L' Shape Angle

Fix cables by cleat and

FOD Page 13/29

1.6.2 Installation of Junction Box (Hall net)

LDS (2 floor with 1 of DHG-162)

HI (2 floor with 1 of DHG-162)

HA (2 floor with 1 of DHG-162)

FOD Page 14/29

b. Connect Hall net from DHG-162

MIC Name Destination MIC Name Destination

< DHG-162 >

FOD Page 15/29

c. Set Dip Switch (SW1, SW2) of DHF-16X PCB

Floor ID set (HEX)

Off: Simplex or Lift No. 1 of duplex

< Setting of SW1 >

On: In case VIP button is installed at

Off: In case VIP button is installed at

On: In case 2 floors are under