MEMFAB0051A Perform Brazing And/or Silver Soldering

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MEMFAB0051A

Perform brazing and/or silver soldering


Welding Definition

DEFINITION OF WELDING “Welding is the process of joining together two pieces of metal so that
bonding takes place at their original boundary surfaces”. When two parts to be joined are melted
together, heat or pressure or both is applied and with or without added metal for formation of metallic
bond.

Oxyacetylene Welding Definition


Gas welding process in which coalescence is produced by a flame of oxygen and acetylene gases mixed
together at the point of ignition.

Read more: http://www.businessdictionary.com/definition/oxy-acetylene-welding.html

Labelled diagram of the oxyacetylene outfit

Parts of the oxyacetylene outfit and their uses


Gas regulators

The primary function of a gas regulator is to control gas pressure from the cylinder to
the torch. It reduces the high pressure gas from the cylinder to the working pressure of
the torch, and this will be maintained during welding.

The regulator has two separate gauges: a high pressure gauge for gas in the cylinder
and a low pressure gauge for pressure of gas fed to the torch. The amount of gas
remaining in the cylinder can be judged from the high pressure gauge. The regulator,
which has a pressure adjusting screw, is used to control gas flow rate to the torch by
setting the outlet gas pressure. Note Acetylene is supplied in cylinders under a pressure
of about 15 bar but welding is carried out with torch gas pressures typically up to 2 bar.

Hoses

Hoses between the torch and the gas regulators should be colour-coded; in the UK: red
for acetylene, and blue for oxygen. Fittings on the oxygen hose have right-hand threads;
while those on the acetylene hose have left-hand threads.

Flame traps

Flame traps (also called flashback arresters) must be fitted into both oxygen and
acetylene gas lines to prevent a flashback flame from reaching the regulators. Non-
return spring-loaded valves can be fitted in the hoses to detect/stop reverse gas flow.
Thus, the valves can be used to prevent conditions leading to flashback, but should
always be used in conjunction with flashback arresters.

A flashback is where the flame burns in the torch body, accompanied by a whistling
sound. It will occur when flame speed exceeds gas flow rate and the flame can pass
back through the mixing chamber into the hoses. Most likely causes are: incorrect gas
pressures giving too low a gas velocity, hose leaks, loose connections, or welder
techniques which disturb gas flow.

https://www.twi-global.com/technical-knowledge/job-knowledge/equipment-for-oxyacetylene-
welding-013

Types of welding flame ant their uses (diagram included)

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