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    SECTION 4004 Analogue Electronic Instrument Cluster

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    lungu mihai
    The document describes the analogue electronic instrument cluster of a tractor, including four key areas: indicator lamps, gauges, a tachometer, and LCD displays. It provides details on the various senders, sensors, and switches that feed information to the instrument cluster, such as sensors for coolant level, oil pressure, charge pressure, transmission pressure, and PTO speed. It explains how these senders and sensors operate various warning lamps and gauges to display operating conditions to the operator.

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    SECTION 4004 Analogue Electronic Instrument Cluster

    Uploaded by

    lungu mihai
    99 views12 pages
    The document describes the analogue electronic instrument cluster of a tractor, including four key areas: indicator lamps, gauges, a tachometer, and LCD displays. It provides details on the various senders, sensors, and switches that feed information to the instrument cluster, such as sensors for coolant level, oil pressure, charge pressure, transmission pressure, and PTO speed. It explains how these senders and sensors operate various warning lamps and gauges to display operating conditions to the operator.

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    4004.pdf

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    The document describes the analogue electronic instrument cluster of a tractor, including four key areas: indicator lamps, gauges, a tachometer, and LCD displays. It provides details on the various senders, sensors, and switches that feed information to the instrument cluster, such as sensors for coolant level, oil pressure, charge pressure, transmission pressure, and PTO speed. It explains how these senders and sensors operate various warning lamps and gauges to display operating conditions to the operator.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    99 views12 pages

    SECTION 4004 Analogue Electronic Instrument Cluster

    Uploaded by

    lungu mihai
    The document describes the analogue electronic instrument cluster of a tractor, including four key areas: indicator lamps, gauges, a tachometer, and LCD displays. It provides details on the various senders, sensors, and switches that feed information to the instrument cluster, such as sensors for coolant level, oil pressure, charge pressure, transmission pressure, and PTO speed. It explains how these senders and sensors operate various warning lamps and gauges to display operating conditions to the operator.

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    You are on page 1of 12

    SECTION 4004 – ELECTRICAL SYSTEM 1

    SECTION 4004

    ANALOGUE ELECTRONIC INSTRUMENT CLUSTER

    CONTENT

    Description Page

    Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
    Senders and sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
    Serviceability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

    1
    The Analogue Electronic Instrument Cluster consists
    of four distinct areas:
    1. Indicator and Warning Lamps
    2. Tractor Condition Gauges
    3. Main Tachometer
    4. LCD Displays

    6 – 66000 – 06 – 2002
    2 SECTION 4004 – ELECTRICAL SYSTEM

    AREA 1: INDICATOR AND WARNING LAMPS

    2
    Condition Indicator/Warning Lamp Audible Alarm
    1 Coolant level low Flashing Critical
    2 Engine oil pressure low ON Critical
    3 Battery charge low ON Non critical
    4 Air filter restriction ON
    5 Thermostat activated ON
    6 Parking brake on/Key on ON
    Parking brake off/Key off None 2 minutes continuous
    7 Water in fuel ON
    8 Transmission oil filter blocked ON Non critical
    9 Transmission oil pressure low Charge ON
    pressure low (CCLS pump only) Flashing
    10 Trailer brake pressure low Flashing
    11 Left turn indicator on Flashing
    12 Single trailer indicator on Flashing
    13 Second trailer indicator on Flashing
    14 Headlamp main beam on ON
    15 Side lights on ON
    16 Direct drive selected ON
    17 Under drive selected ON
    18 Four wheel drive engaged ON
    19 Differential lock engaged ON
    20 Brake/clutch fluid low ON
    21 Right hand indicator on Flashing

    6 – 66000 – 06 – 2002
    SECTION 4004 – ELECTRICAL SYSTEM 3

    AREA 2: TRACTOR CONDITION GAUGES


    The Analogue panel has two gauges:
    Coolant Temperature

    3
    Fuel Level

    4
    AREA 3 : MAIN TACHOMETER
    The central display is the tachometer showing
    engine speed and the correct engine speeds for
    540/1000 PTO operation, as well as economy 540.
    Also in this area is the proof meter for engine hours.

    6 – 66000 – 06 – 2002
    4 SECTION 4004 – ELECTRICAL SYSTEM

    AREA 4 : LCD DISPLAYS


    Area 4 is the liquid crystal display, which is split into
    two displays and is also used to display EDC and
    Electronic Management Unit.

    6
    When the PTO is operated the arrow will point at the
    PTO symbol to show PTO shaft speed as detected
    by the sensor.

    7
    With the PTO disengaged the arrow will point to the
    EDC symbol and give the three point hitch linkage
    position. EDC errors are also displayed.

    6 – 66000 – 06 – 2002
    SECTION 4004 – ELECTRICAL SYSTEM 5

    SENDERS, SENSORS & SWITCHES

    6 – 66000 – 06 – 2002
    6 SECTION 4004 – ELECTRICAL SYSTEM

    SENDERS, SENSORS & SWITCHES


    A. ENGINE COOLANT LEVEL SWITCH
    Operates as engine coolant level drops to illuminate warning lamp. Uses a normally closed switch.
    B. ENGINE OIL PRESSURE SWITCH
    Operates as engine oil pressure drops below 0.68 bar (10 lbf/in2) to illuminate warning lamp. Uses a normally
    closed switch.
    C. ALTERNATOR
    Provides a square wave signal of 142.5 – 855.0 Hz (480 – 3060 ERPM) for instrument cluster and
    microprocessor operations.
    D. AIR CLEANER RESTRICTION SWITCH
    Operates when the vacuum in the air intake system rises above 46.7 mm Hg (25 in H2O) to illuminate warning
    lamp. Uses a normally open switch.
    E. PARKING BRAKE SWITCH
    Switch is closed with parking brake applied, a warning lamp and audible alarm with key switch on.
    Sounds an alarm when wheel movement is detected above 0.8 km/h (0.5 mph).
    Sounds an alarm for 2 minutes with key switch off and park brake released.
    NOTE: FWD is always engaged when park brake is applied.
    F. WATER IN FUEL
    Operates when water is detected in the fuel to illuminate warning lamp.
    G. INTAKE FILTER RESTRICTION SWITCH (Open Centre System)
    Operates as the transmission intake vacuum rises above 406mm Hg (228.8 in H2O) to illuminate warning
    lamp. Switch is normally open.

    6 – 66000 – 06 – 2002
    SECTION 4004 – ELECTRICAL SYSTEM 7

    SENDERS, SENSORS & SWITCHES

    10
    H. INTAKE FILTER TEMPERATURE SWITCH
    Operates as the transmission oil temperature rises above 40°C (104°F) to allow the intake filter restriction
    switch to function. Switch is normally open.
    I.
    J. INTAKE FILTER RESTRICTION SWITCH
    Operates as the transmission intake vacuum rises above 406mm Hg (228.8 in H2O) to operate warning lamp.
    Switch is normally open.

    K. CHARGE PRESSURE SWITCH


    Operates as charge pressure drops below 0.8 bar (12 lbf/in2) to illuminate warning lamp. Switch is normally
    closed.

    6 – 66000 – 06 – 2002
    8 SECTION 4004 – ELECTRICAL SYSTEM

    SENDERS, SENSORS & SWITCHES

    11

    6 – 66000 – 06 – 2002
    SECTION 4004 – ELECTRICAL SYSTEM 9

    SENDERS, SENSORS & SWITCHES


    L. TRANSMISSION OIL PRESSURE SWITCH
    Operates as transmission oil pressure drops below 11 bar (160 lbf/in2) to operate warning lamp. Switch is
    normally closed.

    M. ITALIAN TRAILER BRAKE SWITCH


    Operates when trailer brakes are applied to illuminate warning lamp.

    N. FWD OIL PRESSURE SWITCH


    Operates when transmission pressure 16 bar (240 lbf/in2) is absent in FWD line (FWD engaged) to illuminate
    warning lamp. Switch is normally closed.
    O.
    P. DIFFERENTIAL LOCK PRESSURE SWITCH
    Operates when transmission oil pressure 16 bar (240 lbf/in2) is present in differential lock supply lines to
    illuminate warning lamp. Switch is normally open.
    Q.
    R. BRAKE/CLUTCH FLUID LEVEL SWITCH
    Operates as fluid level drops below minimum to operate warning lamp. Switch is normally closed.
    S. ENGINE COOLANT TEMPERATURE SENDER
    The temperature sender resistance changes proportionally with coolant temperature causing a modulated
    signal voltage to be sent back to the instrument cluster to operate the gauge.

    SENDER RESISTANCE GAUGE INDICATION


    710 – 580 ohms Cold
    Less than 100 ohms Hot

    T. FUEL TANK SENDER


    Signal from sender potentiometer determines fuel level displayed on the gauge.

    SENDER RESISTANCE GAUGE INDICATION


    31 – 49 ohms Full
    230 – 250 ohms Empty
    U.
    V.

    6 – 66000 – 06 – 2002
    10 SECTION 4004 – ELECTRICAL SYSTEM

    SENDERS, SENSORS & SWITCHES

    12
    W. PTO SPEED SENSOR
    Sensor output modulates as signal voltage to the instrument cluster to display PTO speed.

    X. TRANSMISSION SPEED SENSOR


    Senses transmission output (wheel) speed and generates a signal for cluster ground speed display, distance
    displays, and to compute area accumulations.
    When a radar is fitted the transmission speed sensor is used only to compute % slip display.

    Y. RADAR SENSOR (Optional)


    Senses true ground speed and generates a signal for cluster ground speed, % slip, distance displays and
    to compute area accumulations.

    6 – 66000 – 06 – 2002
    SECTION 4004 – ELECTRICAL SYSTEM 11

    SERVICEABILITY
    Instrument Cluster removed.

    13
    Rear cover removed.

    14
    Dip switch position.
    1-5 Set to OFF
    6 Set to ON.

    15
    Bulb replacement.
    As well as the bulbs, the gauges and liquid crystal
    displays can also be replaced seperately.

    16

    6 – 66000 – 06 – 2002
    12 SECTION 4004 – ELECTRICAL SYSTEM

    NOTES

    6 – 66000 – 06 – 2002

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