Lab Manual: AIM: To Determine The Impact of Jet On Vanes Theory
Lab Manual: AIM: To Determine The Impact of Jet On Vanes Theory
Lab Manual: AIM: To Determine The Impact of Jet On Vanes Theory
8. LAB MANUAL
THEORY:
The study of impact of a jet of water is essential to understand the principle of an
impulse turbine such as Pelton Wheel Turbine. When high pressure water from a source such
as a dam flows through a nozzle in the form of a jet, the entire pressure energy of the water is
converted into kinetic energy at the nozzle. When this jet of water hits a vane positioned in
front of it, the vane deflects the jet and due to the change in the momentum of the water jet, a
force is imparted to the vane by the water.
EXPERIMENTAL SETUP:
The equipment consists of a high efficiency gun metal nozzle fitted to a 25 mm
diameter pipe supply line with a gate valve. Vertically above the nozzle, a gun metal vane is
fitted to a bracket of a differential lever which balances the upward force of the jet from the
nozzle. The lever is provided with an adjustable no load screw mechanism. The force due to
the jet on the lever is counter balanced by weights placed on a hanger. Different types of
vanes can be fitted to the bracket.
The complete assembly is enclosed in framed structure housing with two leak proof
transparent sides for visual observation. The water deflected by the vane is collected in the
collecting tank of the hydraulic bench.
For experimental purposes, two brass nozzles with nozzle outlet diameters of 8mm and
10mm and two gunmetal vanes of the following shape are provided.
1. Semi-circular vane (180 0 Angle of deflection)
2. Horizontal flat vane (900.angle of deflection)
PROCEDURE:
1. Fit the required vane on the lever.
2. Measure the differential lever arms and calculate the ratio of lever arms (2.0 in this case)
3. Balance the lever systems by means of counter weight for no load.
4. Place a weight on the hanger.
5. Open the gate valve and adjust the jet, so that the lever arm is balanced.
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6. Collect water in the collecting tank.
7. Note (a) the pressure gauge reading – P.
(b) The weight placed – W.
(c) Time for 5 cm. rise in the collecting tank –t
8. Repeat the procedure for different loads
CALCULATIONS:
Theoretical lifting force = Change in momentum per sec. In vertical direction
Fth= mXv……N
Fth= 2 X m X v……
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HYDRAULIC JUMP
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PELTON WHEEL
AIM: Determination of efficiency of Pelton wheel at constant head.
APPARATUS: Pelton wheel test rigs, tachometer and weights.
DESCRIPTION:
Pelton wheel is an impulse turbine which is used to utilize high heads for generation of
electricity. It consists of a runner mounted on a shaft. To this a brake drum is attached to
apply brakes over the speed of the turbine. A casing is fixed over the runner. All the available
head is converted into velocity energy by means of spear and nozzle arrangement. The spear
can be positioned in 8 places that is, 1/8, 2/8, 3/8, 4/8, 5/8 6/8, 7/8 and 8/8 of nozzle opening.
The jet of water then strikes the buckets of the Pelton wheel runner. The buckets are in shape
of double cups joined at middle portion. The jet strikes the knife edge of the buckets with least
resistance and shock. The jet is deflected through more than 160 o to 170 o. While the specific
speed of Pelton wheel changes from 10 to 100 passing along the buckets, the velocity of water
is reduced and hence the impulsive force is supplied to the cups which in turn are moved and
hence the shaft is rotated. The supply of water is arranged by means of centrifugal pump. The
speed of turbine is measured with tachometer.
PROCEDURE:
1. Keep the nozzle opening at about 3/8th open position
2. Prime the pump if necessary
3. Close the deliver gate valve completely and start the pump.
4. Allow water in the turbine, and then the turbine rotates.
5. Adjust the deliver gate valve opening and note the Turbine inlet pressure.
6. Note the venturimeter pressure gauge readings.
7. Load the turbine by putting weights.
8. Note the speed of the turbine.
9. Note weight on hanger, W1 and spring balance weight W2 and weight of hanger W0
10. Repeat the experiment for different loadings.
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OBSERVATIONS:
Venturimeter inlet Diameter, d1= 0.065 m
Venture inlet area , a1=π/4 X d12
Venturimeter throat diameter, d 2= 0.039
Diameter of brake drum, D = 0.4 m
CALCULATION:
a1a 2 2gdH
Discharge a12 a 22
=
C
d
.
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GRAPHS:
1. Unit Speed Vs
2. Unit Speed Vs Unit Output power
3. Unit Speed Vs Unit Discharge
Unit Discharge Qu
Nu
Nu
Unit Power Pu
Nu
RESULT
The efficiency of Pelton wheel Turbine at constant head =
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FRANCIS TURBINE
AIM : Determine the efficiency of Francis Turbine at constant head
APPARATUS:
Francis turbine test rig, tachometer and weights.
DESCRIPTION:
Francis turbine consists of runner mounted on a shaft and enclosed in a spiral casing with
guide vanes. The cross section of flow between the guide vanes can be varied, known as
gate opening. It can be adjusted ¼, ½, ¾, or full gate opening. A brake drum is fixed to
the turbine shaft. By means of this drum the speed of the turbine can be varied. The
discharge can be varied by operating a throttle valve on the pipe line. The water after
doing work leaves the turbine through a draft tube and flows down into the tail race. A
Venturimeter is fitted to the pipe for measuring discharge.
PROCEDURE:
5. Open the brake drum cooling water gate valve for cooling the brake drum.
7. Note the inlet pressure gauge & outlet vacuum gauge readings
8. Note weight on hanger, W1 and spring balance weight W2 and weight of hanger
W0.
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OBSERVATIONS:
Venturimeter inlet Diameter, d 1= 0.1 m
Venturimeter inlet area, a1 =π/4 d12
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GRAPHS:
1. Unit Speed Vs
2. Unit Speed Vs Output power
3. Unit Speed Vs Unit Discharge
Unit Discharge Qu
Nu
Nu
Unit Power Pu
Nu
RESULT
The efficiency of Francis Turbine at constant head =
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KAPLAN TURBINE
APPARATUS:
Hydraulic (or Water) turbines are the machines, which use the energy of water (Hydro-
Power) and convert it into mechanical energy. Thus the turbines become the prime mover to
run the electrical generators to produce the electricity, Viz, Hydro-electric power.
The turbines are classified as Impulse & Reaction types. In impulse turbine, the head of
water is completely converted into a jet, which impulses the forces on the turbine. In
reaction turbine, it is the pressure of the following water, which rotates the runner of the
turbine. Of many types of turbine, the pelton wheel, most commonly used, falls into the
category of impulse turbines. While Francis & Kaplan falls in category of reaction turbines.
Normally, Pelton wheel (impulses turbine) requires high head & low discharge, while the
Francis & Kaplan (reaction turbines) require relatively low heads and high discharge. These
corresponding heads and discharges are difficult to create in laboratory size turbine from the
limitation of the pumps availability in the market. Nevertheless, at least the performance
characteristics could be obtained within the limited facility available in the laboratories.
Further, understanding various elements associated with any particular turbine is possible
with this kind of facility.
DESCRIPTION:
Kaplan turbine, the reaction type which is of present concern consists of main components
such as propeller (runner) scroll casing and draft tube. Between the scroll casing and the
runner, the water turns through right angle into axial direction and passes through the runner
and thus rotating the runner shaft. The runner has four blades, which can be turned about
their own axis so that the angle inclination may be adjusted while the turbine in motion.
When runner blade angles are varied, high efficiency can be maintained over wide range of
operating conditions. In the other words even at parts loads, when a low discharge is
following through the runner, a high efficiency can be attained in case of Kaplan turbine,
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whereas this provision does not exist in Francis and propeller turbines where, the runner
blade angles are fixed and integral with hub.
The actual experimental facility supplied consists of a centrifugal pump set, turbine unit,
sump tank, notch tank arranged in such a way that the whole unit works on re circulating
water system. The centrifugal pump set supplies the water from the sump tank to the turbine
through gate valve, which has the marking to the meter the known quantity of water. The
water after passing through the turbine units enters the collecting tank through the draft tube.
The water then flows back to the sump tank through the notch tank with copulate notch for
the measurement of flow rate. Additionally, the provision is also made to estimate the rate of
flow of water using the “Bend Meter”.
Electrical AC generator connected to lamp tank achieves the loading of the turbine. The
provision for; measurement electrical energy AC voltmeter and ammeter turbine speed
(digital RPM indicator), Head on the turbine (pressure gauge), are built-in on to the control
panel.
PROCEDURE:
1. Keep the gate closed.
2. Keep the electrical load at maximum, by keeping all the switches at ON –
position.
3. Press the green button of the supply pump starter and then release.
4. Slowly, open the gate so that turbine rotor picks up the speed and Attains
maximum at full opening of thegate.
5. Note down the voltage and current, speed, pressure, vacuum on the control panel,
head over the notch, and tabulate results.
6. Close the gate & then switch off the supply water pump set.
7. Follow the procedure described below for taking down the reading for
evaluating the performance characteristics of the Kaplan turbine.
TO OBTAIN CONSTANT SPEED
CHARACTERISTICS: (Operating Characteristics)
1. Keep the gate opening at maximum.
2. For different electrical loads on turbine / generator, change the gate position,
so that the speed is held constant. Say at 1500 rpm. See that the voltage does
not exceed 250V to avoid excess voltage on Bulbs.
3. Reduce the gate opening setting to different position and repeat (2) for
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different speed 1500 rpm, 1000 rpm and tabulate the results.
4. The above readings will be utilized for drawing constant speed
characteristics
i. Percentage of full load Vs Efficiency.
ii. Efficiency and BHP Vs Discharge characteristics.
In the order to predict the behavior of a turbine working under varying conditions and to
facilitate the comparison between the performances of the turbines of the same type but
having different outputs and speeds and working under different heads, it is often
convenient to express the test results in the terms of certain unit quantities.
PRECAUTIONS:
1. Do not start pump set if the supply voltage is less than 300V
2. To start and stop the supply pump, always keep Gate closed.
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Head on Turbine
Head Discharge
Net Time for n Hydrauli
over (Flow Rate) No. of Turbine Turbine
Turbine Head on No. of revolution of c input
S.No Vacuum Notch ‘Qa’ Revolution Electrical output
Speed, Pressure Turbine Bulbs energy power
. of energy output
N, rpm ‘P’ ‘Pv’ in ‘Th , m
’h’ in m of m3 on
meter, n
meter,
BPelcl BPshaft
in mm of of water
water sec t sec. KW
Kg
cm2 Hg
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Load on
Head on Turbine
Generator
Net Head Energy
Discharge
Turbine Pressur Head on over meter
Vacuum (Flow Rate) Wattage of
Speed in e ‘P’ Turbine Notch 3 reading HPhyd BHP
RPM ‘Pv’ in ‘H’ in (Flow Rate), ‘Q’ in m Bulb in action
Time For 5
in sec ‘V’ ‘I’
Kg mm of mts ’h’ in mts
Volts Amps Rev in sec
cm2 Hg
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GRAPHS:
1. Unit Speed Vs
RESULT
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AIM: To determine the efficiency of a single stage centrifugal pump and plot the operating
characteristic curves.
THEORY:
In general a pump may be defined as a mechanical device which, when interposed in a pipe
line, converts the mechanical energy supplied to it from some external source into hydraulic
energy, thus resulting in the flow of liquid from lower potential to higher potential.
The centrifugal pump which is of present concern falls into the category of Rotodynamic
pumps. In this pump, the liquid is made to rotate in a closed chamber (volute casing) thus
creating a centrifugal action which gradually built up the pressure gradient towards outlet,
thus resulting in the continuous flow. These pumps compared to reciprocating pumps are
simple in construction, more suitable for handling viscous, turbid (muddy) liquids, can be
directly coupled to high speed electric motors (without any speed reduction ) & easy to
maintain. But, their hydraulic heads at low flow rates is limited, and hence not suitable for
very high heads compared to reciprocating pump of same capacity. But, still in most cases,
this is the only type of pump which is being widely used for agricultural applications because
DESCRIPTION :
The present Pump Test Rig is a self-contained unit operated on Closed circuit (Re
circulation) basis. The Centrifugal pump, AC Motor, Sump tank, Collecting tank, and
Control panel are mounted on rigid frame work with Anti-vibration mounts and arranged
with the following provisions:
For conducting the experiments at three speeds using AC Motor.
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For recording the Pressure & Vacuum.
For changing the Pressure (Delivery Head) and Vacuum (Suction Head) by
operating the valves.
APPARATUS
Centrifugal pump
Collecting tank with piezometer
Pressure gauge
Suction gauge
Stop watch
Energy meter
Meter scale
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PROCEDURE
1. Keep the delivery valve closed and suction valve open, after initially priming the pump.
2. Switch-ON the Mains, so that the Mains-ON Indicator glows. Now, Switch- ON the
Starter.
3. Open the delivery valve slightly, so that the delivery pressure is readable.
4. Operate the Butterfly Valve to note down the collecting tank reading against the known
time and keep it open when the readings are not taken.
8. After the experiment is over, keep the delivery valve in closed position.
OBSERVATIONS
CALCULATION:
Ppump (W XQa X Th )
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1000 = kw
Pump
Efficiency
O.Ppump
ƞ pump = X100
I. Pshaft
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MODEL GRAPHS
1. Discharge Vs Total Head
2. Discharge Vs Pump output
3. Discharge Vs Pump efficiency
Th B.P
Qa
Qa
pump
Qa
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PRECAUTIONS:
Reading should be taken without any parallax error
RESULT
The average efficiency of Centrifugal pump=……………
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AIM: To determine the efficiency of a multi stage centrifugal pump and plot the
operating characteristic curves.
THEORY:
A pump may be defined as a mechanical device which mean interposed in a pipe
line, converts mechanical energy supplied to it from some external source into hydraulic
energy, thus resulting in the flow of liquid from lower potential to higher potential.
A centrifugal pump consists of an impeller in a volute casing. The impeller has number of
vanes (curved) to the eye of the pump a suction pipe is connected. At the other end of this
pipe a foot valve with a strainer is connected. The water enters at the centre and flows out
ward to the periphery of the impeller. In the delivery side of a pipe a delivery pipe with a
valve is fixed. The energy supplied to the motor is measured by means of an energy
meter. Suction and delivery pressure gauges are fitted to suction and delivery pipes
respectively near the pump.
A centrifugal pump may be driven with a constant speed or a variable speed motor.
The flow rate can be adjusted by operating the valve provided on the delivery pipe line.
The pressure drops a cross the pump is measured by the pressure gauges. These
centrifugal pumps are coming under rotodynamic pumps type and these centrifugal
pumps are used for more discharge and its working on the principle of forced vortex. The
main parts are impeller, casing suction pipe with strainer delivery pipe, foot step valve
with strainer.
In the case of centrifugal pump, work is done by the impeller on the water. The
expression for the work done by the impeller on the water is obtained by drawing velocity
triangles at inlet and outlet of the impeller on the same way as for a turbine. The water
enters the impeller radially at inlet for best efficiency of the pump. Which means the
absolute velocity of water at inlet makes an angle of 900 with the direction of motion of
impeller at inlet and work done by the impeller
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APPARATUS
Centrifugal pump
Pressure gauge
Suction gauge
Stop watch
Energy meter
Meter scale
PROCEDURE
1. Keep the delivery valve in closed and suction valve open position
3. Close the delivery valve slightly, so that the delivery pressure is readable.
7. Collect the water in collecting tank say 1cm or 2cm and note down the initial reading.
8. Collect the water in the collecting tank up to the level more than ¾th of the collecting
tank and note down the rise(R) of water level and corresponding time (t)taken to rise
that level
10. Repeat the experiment for different openings of the delivery valve
Measuring tank :
=… .............................. m
OBSERVATIONS
Diameter of collecting tank (D)
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Energy meter constant = ---------------------
CALCULATION:
Suction head ( h ) = Sm x ps …………… m of water
s
Sw x1000
4
Raise of water level in the collecting tank (R) = ...................... m
Efficiency of pump
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PRECAUTIONS :
RESULT
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RECIPROCATING PUMP
AIM: To determine the efficiency of a reciprocating pump and plot the operating
Characteristics of the Pump
DESCRIPTION:
Single acting reciprocating pump which consists of a piston which moves forwards and
backwards in a close fitting cylinder. The movement of piston is obtained by connecting
rod. The crank is rotated by means of electric motor suction and delivery pipes with
suction valve are connected to the cylinder the suction and delivery valves are one way or
non return valves. Which allow the water to flow in one direction by rotating the crank in
the position θ= 0o to 1800 and 180 0 – 3600 we get the valves.
ALN
Discharge (Q) =
60
Work done =
PROCEDURE:
1. Switch on the pump and open the discharge valve of the pump fully
2. After steady state is attained note down the suction pressure and delivery
pressure
3. Note down time taken for 20revolutions in the energy meter
4. Measure the diameter of the collecting tank
5. Collect the water in collecting tank say 1 cm or 2 cm and note down the initial
reading.
6. Collect the water in the collecting tank up to the level more than ¾th collecting
tank and note down the rise(R) of water level and corresponding time taken to rise
that level
7. Operate the delivery valve and change the flow rate
8. Repeat the procedure for different flow rate by regulating discharge valve from
maximum to minimum
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OBSERVATIONS
Suction head ( h s ) = S m Ps S w
…………… m of water
1000
W Q Th
Output power (O.P) = ………. kw
1000
Number of Revolutions of energy meter n =
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PRECAUTIONS :
The suction and delivery valves are completely opened before experiment started
RESULT
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Where,
H = height of water surface above the apex of the notch.
(/2) = half the notch angle = 30˚
2. Actual Discharge, QA
Where,
A = Area of collecting tank = 0.125 m².
R = Rise in water level of the collecting tank, cm.
t = time for ‘R’ cm rise of water, sec
100 = Conversion from cm to m.
3. Co-efficient of Discharge, Cd
Where,
QA = Actual Discharge.
QTH = Theoretical Discharge from ‘V’ Notch.
6. Types of fluids.
Ans:Ideal fluid, Real fluid, Newtonian fluid, Non-Newtonian fluid, Ideal Plastic fluid.
7. Define Compressibility.
Ans:It is defined as the ratio of volumetric strain to compressive stress.
Compressibility, β = (d Vol/ Vol) / dp(m2/N)