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Gas Conditioning System Specification Sheet: Process Information

The gas from a carbon reactor at 368°C needs to be cooled to 230-240°C before entering bag filters. A gas quencher will be designed to cool 199950 AM^3/hr of gas using process water supplied at 3.5 bar and ambient temperature of 50°C. The gas composition after the reactor will be CO2 4-8%, CO 11%, H2 11.5%, SO2 2-3% with the rest being N2. Steam at 11 bar will also be supplied to control the cooling. The quencher needs to reduce the gas temperature while keeping the bottom dry and will be made of 316L stainless steel including the nozzles.

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NITIN P SHAH
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142 views

Gas Conditioning System Specification Sheet: Process Information

The gas from a carbon reactor at 368°C needs to be cooled to 230-240°C before entering bag filters. A gas quencher will be designed to cool 199950 AM^3/hr of gas using process water supplied at 3.5 bar and ambient temperature of 50°C. The gas composition after the reactor will be CO2 4-8%, CO 11%, H2 11.5%, SO2 2-3% with the rest being N2. Steam at 11 bar will also be supplied to control the cooling. The quencher needs to reduce the gas temperature while keeping the bottom dry and will be made of 316L stainless steel including the nozzles.

Uploaded by

NITIN P SHAH
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Gas Conditioning System Specification Sheet

This form will be useful in describing your specific requirements.


Company: Date:
Address: City/State:
Name: Phone:
Sales Office: Fax:
Originator: Date Req'd:
Type of Business:
Location in plant:
Process Information (Please indicate units: Nm3/hr, acfm, Am3/hr. , lb./hr., or kg/hr.)
Gas Inlet Temperature: Nominal 368 ˚C Min. Max.
Gas Volume @ Inlet: Nominal 199950 Amtr^3/hr Min. Max.
Gas Density (Inlet)
Desired Gas Outlet Temperature: 230 to 240 ˚C (°C or °F)
Cooling Liquid: STEAM (normally Water) Liquid Temperature:
Tower/ Duct Conditions: (+/-) mm or in. Wg. Or Hg.
Tower/ Duct Diameter/Cross area: Tower / Duct Length:
Duct Orientation: Horizontal ✘ Vertical Other:

Process Description

Please describe the process, including application, and


any limitations, regarding supply media for producing
the cooling spray, i.e. (Liquid or Air, Stream, pressure
etc.) Indicate preference for high pressure over dual
media, etc

Please include sketch with available length to first bend not greater than 15°
System Information *Note that the AutoJet Technologies / Process MDT can confirm flows and pressures

Pump ✘ No Compressor: Yes ✘ No


Yes
Wear Monitoring on Liquid Line (Flow meter & Pressure Sensor). ✘ Yes No
Wear Monitoring on Air Line. Yes ✘ No
Type of Connection: ✘ NPT Thread BSPT Thread ✘ Flange
Blower for Protective Tubing: Yes No Number of Temperature Sensors:
Special material requirement if any:

Rev A 05/30//2002
(°C or °F)
Wg. Or Hg.

No

1 ✘ 2

Rev A 05/30//2002
The smoke from a carbon reactor will be passing thro the bagfilters to collect the carbon particles, which is the end
temperature will be 368 Deg c which the filterbags cannot handle. Hence we have to provide a quencher to reduce
to 230 deg c , max 240 deg C. The gas volume considered for Bagfilter design at 230 deg c is 160000 AM^3 /hr. The
as follows:

CO2 4 TO 8 %
CO 11 %
H2 11.5 %
SO2 2 TO 3 %
N2 BALANCE

The dust will be very fine in the form of smoke 190 - 400 Amstrong particle size.

The quencher will be designed for the gas volume at inlet 199950 AM^3 at 368 deg c. The temp is to be reduced by
spraying. The client will give process water at ambient temp of 50 deg c at the quencher water inlet at 3.5 bar. For a
from their process at 11 bar will be provided to us. We have to install solenoid operated water and steam control va
the required flow to achieve the desired gas outlet temperature.

Most important is that the bottom of the quencher should be dry.

MOC of quencher will be SS 316 L, including the nozzle.

There will be no pumps etc .

Hope with the above information you can come out with an optimum design for the quencher shell and the Nozzle.

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