Horizontal Band Saw
Horizontal Band Saw
SPECIFICATIONS
Capacity 90 8” (200mm) 8”x9.5” (200x240mm)
4.75”x12” (120mmx305mm)
45 4” (105mm) 4”x5.5” (100x140mm)
Motor 1HP 4P 1720RPM
Blade Size 3/4”x0.032”x93” (20x0.85x2362mm)
Blade Speed 78 / 118 / 160 / 232 FPM (24 / 36 / 48 / 70 MPM)
Packing Measurement 51”x18”x42” (1295x457x1067mm)
N.W. / G.W. 308 lbs / 352 lbs (140kgs / 160kgs)
11/2004
! WARNING
1. Read and understand the entire 12. Give you work undivided attention.
instruction manual before operating Looking around, carrying on a
machine. conversation, and “horse-play” are
careless acts that can result in serious
2. Always wear approved safety injury.
glasses/face shields while using this
machine. 13. Keep visitors a safe distance from the
work area.
3. Make certain the machine is properly
grounded. 14. Use recommended accessories; improper
accessories may be hazardous.
4. Before operating the machine, remove tie,
rings, watches, other jewelry, and roll up 15. Make a habit of checking to see that keys
sleeves above the elbows. Remove all and adjusting wrenches are removed
loose clothing and confine long hair. Do before turning on the machine.
not wear gloves.
16. Always keep hands and fingers away
5. Keep the floor around the machine clean from the blade when the machine is
and free of scrap material, oil and grease. running.
6. Keep machine guards in place at all times 17. Never hold the material with the saw in
when the machine is in use. If removed the horizontal position. Always use the
for maintenance purposes, use extreme vise and clamp it securely.
caution and replace the guards
immediately. 18. Read and understand warning posted on
the machine.
7. Do not overreach. Maintain a balanced
stance at all times so that you do not fall 19. Keep the belt guard and wheel covers in
or lean against blades or other moving place and in working order.
parts.
20. Always provide adequate support for long
8. Make all machine adjustments or and heavy material.
maintenance with the machine unplugged
from the power source. 21. Use a sharp blade and keep machine
clean for best and safest performance.
9. Use the right tool. Don’t force a tool or
attachment to do a job which it was not 22. Failure to comply with all of these
designed for. warnings may cause serious injury.
10. Replace warning labels if they become 23. This machine is only used for horizontal
obscured or removed. metal cutting, not vertical woodwork
cutting.
11. Make certain the motor switch is in the off
position before connecting the machine to
the power supply.
1
2
Electrical Schematic
Magnetic Switch
3
Unpacking and Clean-Up
1. Finish uncrating the saw. Inspect it for shipping
damage. If any damage has occurred, contact you are
distributor.
Assembly
1. Place blocking under the ends of the saw base to allow
wheel installation. Caution: Make sure saw is steady
while temporarily supported. C
A D
2. Slide wheel axles through holes in base.
3. Slide wheels (C, Fig. 1) onto axles and fasten with pins.
Bend pins to hold in place.
4. Slide material stop bar (A, Fig. 2) into base and secure
B
by tightening bolt (B). Slide material stop (C) onto bar
and tighten bolt (D). Fig. 2
5. Slide belt cover over pulley assemblies and fasten with
screws and washer (A, Fig. 3). A B
6. Close belt cover and secure with lock knob (B, Fig. 3).
4
5. Place tank assembly back into base.
Fig. 4
Prior to Operation
1. Check to see blade tooth direction matches diagram on
saw body.
6. Select proper speed and feed rate for materials being cut.
5
Adjusting Blade Guides
1. Disconnect machine from the power source.
Vise Operation
! WARNING
1. Open the vise. Lift handle (C, Fig. 7) and move the
movable vise-jaw (D, Fig. 7) toward the vise hand wheel C D B
(C, Fig. 6). A
2. Load work piece. Place the work-piece against the
fixed vise-jaw.
Fig. 8
6
Setting the Angle to 0-45º Cutting A B
7. Set the vise-jaw angle. Lift handle (C, Fig. 7) and Slide
the movable vise-jaw toward the work-piece until the
matching angle is achieved.
7
3. Turn blade tension knob (A, Fig. 10) one and three
quarters to two revolutions, clockwise. This equals
approximately 800kgs of blade tension.
!CAUTION!
Changing Blades
! WARNING
!CAUTION!
A
This machine is designed and intended for use with B
blades that are 20mm wide by 0.85mm thick by
2362mm long. Use of blades with different
specification may cause inferior performance. Fig. 11
8
5. Loosen blade tension by turning blade tension knob
counter-clockwise.
10. Close blade cover door and secure with lock knobs.
9
Adjusting Blade tracking
! WARNING
Blade tracking has been set at the factory and should not
require adjustment. If a tracking problem occurs, adjust the Fig. 14
machine as follows:
3. Loosen hex cap screw (A, Fig. 15) and adjust assembly
so that back roller bearing is approximately 0.08mm-
0.12mm from the back of the blade.
10
5. Repeat for other blade guide assembly.
Lubrication
Ball bearings on the blade guide assemblies and the blade
wheels are permanently sealed and require no lubrication.
3. Remove screws (A, Fig. 18) from the gear box and
remove cover plate and gasket.
11
Maintenance
! WARNING
1. Keep all surfaces clean and free of rust, slag, chips, and
coolant build-up.
4. Wipe saw down with a clean dry cloth and oil all unpainted
surfaces with light machine oil.
12
PART LIST
PART PART
DESCRIPTION SIZE Q’TY DESCRIPTION SIZE Q’TY
NO. NO.
D1 BOTTOM PAN 1 62 HEX. HD. SCREW 3/8x1 1
D2 LEG (LEFT) 1 63 NUT 3/8x4mm 1
D3 LEG (RIGHT) 1 64 90° POSITION SUPPORT 1
D4 SKIRT 1 65 NUT 3/8 2
D5 SHELF 1 66 SPRING WASHER 3/8 2
5-1 HEX. HEAD WOOD SCREW 1/4x2 1/2 2 67 LIMIT SWITCH 1306 1
5-2 HEX. HEAD WOOD SCREW 1/4x1 1/2 2 68 LIMIT SWITCH SEAT 1
5-3 SETTING PLATE 2 69 ROUND HD. SCREW 5/32x1 2
10 SWITCH BRACKET 1 70 HEX. HD. SCREW 3/8x1 1/2 2
11 TOGGLE SWITCH 1 71 HEX. HD. SCREW 5/16x3/4 1
12 ELECTRICAL BOX 1 71-1 HEX. HD. SCREW 1/4x1/2 1
13 HEX. HD. SCREW 5/16x3/4 8 72 THUMB SCREW 1
14 WASHER 5/16x2x18 16 D73 STOP BLOCK 1
15 WASHER 5/16x2x18 8 D74 WORK STOP ROD 1
16 SPRING WASHER 5/16 8 75N FIBER HEX. NUT 1/2 2
17 NUT 5/16 16 76 WASHER 1/2x2x28 2
18 HEX. HD. SCREW 3/8x2 1/2 1 77 BEARING BUSHING (FRONT) 1
19 NUT 3/8 1 78 RUBBER COVER 1
D20 CYLINDER 14mm 1 79 WASHER M4x1x10 2
D21 UPPER ROD 1 80N SUPPORT SHAFT 22mm 1
D22 SPRING PIN 3/32 1 80-1 BUSHING Ø22x28x7 1
D27 LOWER ROD 1 D81 PIVOT ARM 1
D29 CYLINDER COVER 1 85 SPRING WASHER 3/8 2
29-1 HEX. HD. SCREW 1/4x1/2 2 85-1 WASHER 3/8x2x27 2
29-2 SPRING WASHER 1/4 2 86 HEX. HD. SCREW 3/8x1 1/2 2
33 WASHER 5/8x1.2x25 4 87 SPRING 6.5mm 1
34 WHEEL 5” 4 88 ADJUSTABLE SPRING ROD 1
D35 WHEEL SHAFT 2 89 SPRING BRACKET 1
36 CUTTER PIN 3/32 4 90 HEX. HD. SCREW 5/16x1 1
37 TOGGLE SWITCH 1 91 NUT 3/8 2
38 ELECTRIC CORD ASSEMBLY 1 92 SPRING WASHER 5/16 1
D39 TABLE 1 93 NUT 5/16 1
40 HEX. HD. SCREW 5/16x1 8 D94 FRONT VISE 1
41 WASHER 5/16 8 D95 REAR VISE 1
42 SPRING WASHER 5/16 8 D96 VISE BOLT 1
43 NUT 5/16 8 D96-1 SPRING 1.2mm 1
44 FILTER 1 D96-2 VISE THRUST SHAFT 1
45 ROUND HD. SCREW 3/16x3/8 2 D97 HANDLE 3/8 1
46 ELECTRIC BOX ASSEMBLY 1 D97-1 VISE NUT BLOCK 1
47 HANDLE WHEEL 1 98 HEX. HD. SCREW 1/2x1 1/4 1
48 SET SCREW 5/16x3/8 1 98-1 SPRING WASHER 1/2 2
49 KEY 5x5x20 1 D100 SCALE 1
D50 LEAD SCREW 1 101 HEX. SOC. SCREW 3/8x1 3/4 1
D51 NUT SEAT 1 101-1 NUT 3/8 1
D52 T NUT SEAT 1 102 HOSE 1” 1
D53 FREE VISE 1 103 PUMP 1
D54 HANDLE 3/8x35 1 104 HEX. HD. SCREW 1/4x1/2 4
54-1 SPRING WASHER 3/8 1 105 STRAIN RELIEF 1
D55 LEAD SCREW SEAT 1 107 COOLANT TANK 1
55-1 SPRING WASHER 5/16 2 108 HOSE FITTING 1
55-2 WASHER 5/16x18x2 2 109 HOSE CLAMP 13mm 1
55-3 HEX. HD. SCREW 5/16x1 2 110 HOSE 5/16 1
57 HEX. HD. SCREW 5/16x5/8 2 D111 SAW BOW 1
58 SPRING WASHER 5/16 2 112N TAPPING SCREW 6x20 4
58-1 WASHER 5/16x2x18 2 113 VENT PLUG 8mm 1
59 SUPPORT PLATE 1 114N GEAR BOX COVER 1
60 STOP SCREW 1 115N GEAR BOX GASKET 1
61 NUT 5/16 2 116 WORM GEAR 1
930505
13
PART LIST
PART PART
DESCRIPTION SIZE Q’TY DESCRIPTION SIZE Q’TY
NO. NO.
117 KEY 6x6x20 1 167 SET SCREW 5/16x3/4 1
118 BALL BEARING 6205 3 168 HEX. HD. SCREW 5/16x1 1/2 2
119 HEX. HD. SCREW 3/8x1 1 169 BLADE TENSION SLIDING BLOCK 1
119-1 SPRING WASHER 3/8 1 170 HEX. HD. SCREW 1/4x1/2 1
119-2 WASHER 3/8x4x35 1 170-1 SPRING WASHER 1/4 1
120 OIL SEAL 25. 47. 7 1 170-2 WASHER 1/4x1.2x16 1
121N GEAR BOX 1 171 SLIDING DRAW BLOCK 1
122 SPRING WASHER 5/16 4 172 BRACKET 1
123 HEX. HD. SCREW 5/16x1 1/4 4 173 BEARING BUSHING (REAR) 1
123-1 ADJ. SCREW 1/4x3/8x3 2 174 BALL BEARING 6203ZZ 2
124 BLADE WHEEL (REAR) 1 175 BLADE WHEEL (FRONT) 1
125 BEARING BUSHING 1 176 WASHER 5/16x2x25 1
126 HEX. SOC. SCREW 3/16x5/8 3 176-1 SPRING WASHER 5/16 1
127 BLADE 1 177 HEX. HD. SCREW 5/16x3/4 1
D128 BLADE BACK COVER 1 178 ROUND HD. SCREW 1/4x1/2 2
129 WHEEL COVER 1 179 WASHER 1/4x1.2x16 2
130 PLUM SCREW 1/4x13 2 180 WASHER 3/8x2x25 1
130-1 WASHER 1/4x1.2 2 181 BLADE ADJUSTABLE HANDLE 3/8x138 1
131 ADJUSTABLE GUIDE KNOB 3/8x30 2 182 VERTICAL CUTTING PLATE OPTION 1
D132 ADJUSTABLE BRACKET (REAR) 1 183 BELT 3V270 1
133 BALL BEARING 608Z 2 184 WORM PULLEY 1
134 ADJUSTABLE BLADE SEAT (REAR) 1 185 MOTOR PULLEY 1
135 BEARING PIN 2 186 SET SCREW 5/16x3/8 3
136 ECCENTRIC SHAFT ASSEMBLY 2 187 HEX. HD. SCREW 1/4x1/2 2
136-1 CENTER SHAFT ASSEMBLY 2 188 WASHER 1/4x1.2x16 2
137 NUT 3/8x24UNF 4 189 PULLEY COVER 1
137-1 SPRING WASHER 3/8 4 190 PLUM SCREW 1/4x13 1
138 WASHER 5/16x2x18 2 191 KEY 5x5x20 1
139 SPRING WASHER 5/16 2 192 MOTOR 1
140 HEX. SOC. SCREW 5/16x1 1/8 1 193 HEX. HD. SCREW 5/16x1 4
141 HD. SCREW 1/4x1/2 2 194 MOTOR MOUNT PLATE 1
142 VERTICAL CUTTING PLATE (SMALL) 1 195 WASHER 5/16x2x18 4
143 ADJUSTABLE BLADE SEAT (FRONT) 1 196 SPRING WASHER 5/16 4
144 HEX. HD. SCREW 3/8x1 1/4 2 197 NUT 5/16 4
D145 TOP SUPPORT 1 198N WORM SHAFT STOPPER 1
146 SPRING WASHER 3/8 2 198-1 SET SCREW 5/16x3/8 1
147 NUT 3/8 2 199 BALL BEARING 6003 3
148 ROUND HD. SCREW 1/4x1/2 2 200 BLOCK PLATE 1
149 WASHER 1/4x1.2x16 2 201 OIL SEAL 17. 35. 7 1
150 BRUSH HOLDER 1 202 BEARING BUSHING 1
151 HEX. HD. SCREW 5/16x2 1/2 2 203N WORM SHAFT 1
152 NUT 5/16 2 203-1 KEY 5x5x50 1
153 BRUSH 1 204 HEX. HD. SCREW 1/4x1/2 2
154 HEX. HD. SCREW 5/16x5/8 3 205 WASHER 1/4x1.2x16 2
154-1 SPRING WASHER 5/16 3 206 SUPPORT PLATE 1
155 MAGNETIC SWITCH MS-11 1 207 LIMIT SWITCH RACK 1
156 NOZZLE 1 208 HEX. HD. SCREW 1/4x1/2 1
157 SET SCREW 1/4x3/8 1 209 NUT 1/4 1
158 NOZZLE SUPPORT 1 210 WASHER 1/4x1.2x16 1
159 VALVE 1 211 SPRING WASHER 1/4 1
160 ROUND HD. SCREW 3/16x3/8 2 212 HEX. HD. SCREW 1/4x1/2 1
161 HEX. SOC. SCREW 5/16x1 1/8 1 213 NUT 5/16 1
161-1 SPRING WASHER 5/16 1 214 HEX. HD. SCREW 5/16x1 1/4 1
163 ADJUSTABLE BRACKET (FRONT) 1 217 C-RING R47 2
164 BLADE GUARD 1 218 SHUT-OFF BRACKET 1
164-1 ROUND HD. SCREW 3/16x1/4 2 219 WASHER 1/4x1.2x16 1
165 HEX. HD. SCREW 1/4x1/2 4 220 SPRING WASHER 1/4 1
166 SLIDING GUIDE PLATE 2 221 HEX. HD. SCREW 1
930505
14
15
16