Aqua Engineers-250 KLD MBR Membrane System Design Summary: Influent Flows

6/29/2019
Simulator Version: Model 05 1 rev 2015 02 18

Design By: VM
WW Type: Sewage/Municipal
Aqua Engineers- 250 KLD MBR Membrane System Design Summary

Influent Flows
Average Day m³/day 250 Maximum Day m³/day 250

Maximum Month m³/day 250 Peak Hour m³/day 250
Membrane Design
Net Peak Flux lmh 26.1 No. of Cells in Membrane Tank - 1

Net Max Daily Flux1 lmh 26.0 No. of Trains per Cell (x-direction) - 1
Net Max Monthly Flux lmh 26.1
Net Average Flux lmh 26.1 Selected Module Class HSMM400-ES
Net Average Flux at N-1 Trains2 lmh #DIV/0! Membrane Area per Module m² 400
Required Modules (min) - 1
Min Temperature °C 25
Filtration Time min 7.0 Number of Modules Installed - 1
Soak Time min 1.0 Number of Modules per Cell - 1
Installed Membrane Surface m2 400 Number of Modules per Train - 1
Redundency Required No
Cell Width m 1.8
Membrane Tank Configuration Example: Cell Length m 1.0
Cell Volume (Total) m³ 5.8
Width
Tank Depth m 3.20
Tank Water Level m 2.70
Total MT Length (x-direction) m 1.00
EXAMPLE DEPICTION‐ NOT PROJECT
Length
SPECIFIC ‐ SEE ADJACENT TABLE FOR Total MT Width (a-direction) m 1.80

PROJECT SPECIFIC TANK DIMENSIONS Membrane Tank Volume (Total) m³ 5.62
Min Tank Surface (Total) m² 1.75
P P P P
Permeate Production m³/day 250.0
Train 1 Train 2 Train 3 Train 4 = HYDRAsub-MBR Module
P = Permeate Pump
Cell 1 Cell 2
Membrane Tank
1
For a maximum of 24 hours in any seven day period
2
During a maintenance (CEB) or recovery (CIP) cleaning or other maintenance period for a duration of less than 4 hours
Equipment Summary
Equipment sizing is based on a number of assumptions, which may not be accurate to the specific project.
Backwash
Membrane
(CIP/CEB)
Conveyance Pumps Pumps (See
Pumps (See
note 3)
note 1)
Type Centrifugal Centrifugal
Goulds or Goulds or
Manufacturer
Equal Equal
SS304 or
Material SS316
better
Design Flow (Total) m³/hr 1.7
11.9
Design Flow (per pump) m³/hr 1.7
11.9
Assumed Static Head Loss m
TDH (Design Q) m 1.1 9.0
Pump Efficiency % 0.8 0.8
Motor Efficiency % 0.9 0.9
NPSH Required m 4.0
Horse Power (Design Q) HP 0.04 0.6
Horse Power per Pump HP 0.10 1.00
Number of Pumps - 2 2
Number of Duty Pumps - 1 1
1 - Maximum backwash pressure at the membranes during CEB = 2 psi (0.14 bar)
3 - Air ejector system (Manufacturer: Vaccon, Piab, or equivalent) required
CONFIDENTIAL
This design is meant to be used as a recommendation only. No guarantee of product or system performance is expressed or implied unless provided in a separate warranty
statement signed by an authorized Hydranautics representative.
6/29/2019
Sodium
Citric Acid
Chemical Pumps Hypochlorite
Pump
Pump
Type Diaphragm Diaphragm
Manufacturer LMI or Equal LMI or Equal
Suitable for
Suitable for sodium
Materials
acid use hypochlorite
use
Min Injection Flow L/min 0.9258 0.0652
Max Injection Flow L/min 2.2220 1.3039
Stock Concentration % 30% 12.5%
Redundancy Required - No No
Number of Feed Pumps - 1.0 1.0
Number of Duty Pumps - 1.0 1.0
Safety Factor - 1.2 1.2
Design Flow L/min 2.22 1.30
Turndown Rate % 58% 95%
Scour Air
Max Specific Air Flow m³/(m² hr) 0.20

Total Maximum Air Flow (Design) m³/hr 78.2
Membrane Tank Blower Type Positive Displacement
Membrane Tank Blower
Manufacturer Aerzen, Roots or equal
Total Blower Horse Power HP 1.36
Number of Duty Blowers - 1
Blower HP (Each) HP 2.00
Maximum Air Flow per Module m³/hr 78.2
Nominal Air Flow per Module m³/hr 72.2
Annual Operation Cost Summary
Power Consumption Chemical Consumption

Backwash (CIP/CEB) Pumps (See n MWh 0.000 Citric Acid L 33.5
Membrane Pumps (See note 3) MWh 2.6 Sodium Hypochlorite L 175.9
Scour Air MWh 8
unit cost
Membrane System Power (Total) MWh 11 Citric Acid Cost $ 4.0 $ 133
Sodium Hypochlorite $ 0.2 $ 35
Power Unit Cost $/kWh $ 0.11
Total Chemical Cost $ 168
Membrane System Power Cost $/yr $ 1,186
Key Process and Cost Indicators
Annual Scour Air Power kWh/m³ pmt 0.09 Scour Air m³ air/m³ pmt 7.51
Annual Membrane System Power kWh/m³ pmt 0.12 Membrane Chemicals $/m³ pmt 0.0018
CONFIDENTIAL
This design is meant to be used as a recommendation only. No guarantee of product or system performance is expressed or implied unless provided in a separate warranty
statement signed by an authorized Hydranautics representative.

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6/29/2019

Simulator Version: Model 05 1 rev 2015 02 18

Aqua Engineers- 250 KLD MBR Membrane System Design Summary

Average Day m³/day 250 Maximum Day m³/day 250

Net Peak Flux lmh 26.1 No. of Cells in Membrane Tank - 1

SPECIFIC ‐ SEE ADJACENT TABLE FOR Total MT Width (a-direction) m 1.80

Train 1 Train 2 Train 3 Train 4 = HYDRAsub-MBR Module

Max Specific Air Flow m³/(m² hr) 0.20

Annual Operation Cost Summary

Power Consumption Chemical Consumption

Key Process and Cost Indicators

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