PaM Compact Screeds en
PaM Compact Screeds en
PaM Compact Screeds en
SCREED
FACTS PAGE 10
Screed versions for compaction Page 10
Manufacturing process of tamper bars Page 14
Manufacturing process of screed plates Page 16
Manufacturing process of pressure bars Page 18
Electric screed heating systems Page 20
Telescoping system of extending screeds Page 22
APPLICATION PAGE 28
Wear on screeds Page 28
Reasons and tips for maintenance Page 28
Influencing factors Page 30
Factor screed planing angle Page 32
Wear on the tamper Page 36
Wear on the screed plate Page 38
Examples of wear on screed components Page 40
Set-up of the screed Page 46
Screeds for the VISION series Page 58
Range of service packages Page 62
3
ORIGINAL VÖGELE
SCREEDS
ADVANTAGES
| FACTS
| APPLICATION
Use our original parts and ensure you meet your high-quality
standards during road construction.
4 I 5
ORIGINAL VÖGELE
SCREED TYPES
Extending screed
ADVANTAGES
| FACTS
| APPLICATION
Fixed-width screed
6 I 7
ORIGINAL VÖGELE
SCREED COMPONENTS
ADVANTAGES
| FACTS
| APPLICATION
2 3
1
1 Telescoping tubes
2 Torque restraint system
3 Internal guide tubes
8 I 9
SCREED VERSIONS
FOR COMPACTION
Fields of application
V and TV screeds are used for all conventional, easy to
compact mixes.
ADVANTAGES
| FACTS
| APPLICATION
1 2
3 4
1 V: Vibrators
10 I 11
SCREED VERSIONS
FOR COMPACTION
ADVANTAGES
| FACTS
| APPLICATION
1 2
3 4
12 I 13
MANUFACTURING PROCESS
OF TAMPER BARS
The tamper packs the mix to be laid under the screed body
by means of the vertical stroke. It ensures a regulated supply
of material and creates the necessary pre-compaction.
ADVANTAGES
| FACTS
| APPLICATION
The core remains ductile and flexible while the surface, which
is in constant contact with the mix to be compacted, remains
wear-resistant.
The bores for the heating rods are made on the CNC deep
hole drilling machine specially developed for Vögele. With
this bore the heating rods can heat the bars (tamper bars
and pressure bars) centrally from the inside over the entire
length – homogeneous heating is ensured. In this way
deposits of bitumen residue are prevented from adhering
during subsequent paving (particularly during pre-heating
prior to starting work) and abrasive wear on the contact
surfaces is reduced.
14 I 15
MANUFACTURING PROCESS
OF SCREED PLATES
ADVANTAGES
| FACTS
| APPLICATION
1 2
16 I 17
MANUFACTURING PROCESS
OF PRESSURE BARS
ADVANTAGES
| FACTS
| APPLICATION
The manufacturing process for the pressure bars is
similar to the tamper bars; there are two different forms
of pressure bars:
Pressure bar 1, immediately behind the screed plate, has a
uniform chamfered profile. The rear third of pressure bar 2,
which follows, has a flattened profile. On TP1 version
screeds, only the pressure
bar of type 2 is fitted.
18 I 19
ELECTRIC SCREED
HEATING SYSTEMS
1 Engine
2 Control desk
1 3 Control box/
5
fuse box
4 Distributor box
2 5 Generator
6 Tamper with
heating rod
7 Screed plate with
3 2 heating rods
6
4 7
Screed heating
ADVANTAGES
| FACTS
| APPLICATION
Vögele is the technological leader in the area of electric
screed heating. As early as 1952 Vögele was the first road
paver manufacturer to use this highly efficient, eco-friendly
design and has shaped the development of screed heating
up to the current day with many innovations.
Tamper and pressure bars are heated evenly from the inside
via integrated heating rods. As standard the screed plates are
fitted with a heating rod that distributes the heat all over the
plates. Optionally, the bevel irons and side plate skis can also
be equipped with heating.
20 I 21
TELESCOPING SYSTEM
OF EXTENDING SCREEDS
3-Point Suspension
The 3-point suspension for Vögele extending screeds
comprises the following components: the telescoping tube,
the hydraulic ram in conjunction with the guide tube, and the
torque restraint system (see illustration on right). The width of
the extending screeds is adjusted using two hydraulic rams
controlled exactly via the ErgoPlus® consoles.
ADVANTAGES
| FACTS
| APPLICATION
1 Torque
restraint
system
2 Guide tube
3
mounting
1
3 Fastening
point for the
telescoping
2 tube
Together with the guide tube mounting (2) and the fastening
point for the telescoping tube at the outer end of the extending
unit (3), the torque restraint system (1) forms the Vögele 3-point
suspension that absorbs the forces produced and guarantees
the stress-free extension and retraction of the extending units
without jerking or jamming.
22 I 23
TELESCOPING SYSTEM
OF EXTENDING SCREEDS
Telescoping Tubes
The telescoping tubes provide the extending screeds with
the necessary stability (system stiffness) and ensure maximum
precision (freedom of the system from play) on extending and
retracting. While the stiffness is determined above all by the
large tube diameter, a high accuracy fit between the inner
and outer tubes is crucial for the freedom from play. Due to
the precision necessary on the telescoping tubes, they are
manufactured in an elaborate process with several work steps.
For comparison:
A human hair has a diameter of approx. 0.1 mm.
1 2
ADVANTAGES
| FACTS
| APPLICATION
For a hard, corrosion-resistant surface, the outer surfaces
are first ground again and then Kanigen nickel-plated. The
telescoping tubes from Vögele are only manufactured as a
set in one process to safeguard the characteristic features of
stability and precision and to ensure the usual high pavement
quality.
3 4
24 I 25
TELESCOPING SYSTEM
OF EXTENDING SCREEDS
The guide bars and sliding blocks of the torque restraint system
ADVANTAGES
| FACTS
| APPLICATION
The sliding blocks lie tightly against the guide bar.
26 I 27
WEAR ON SCREEDS –
REASONS AND TIPS
FOR MAINTENANCE
ADVANTAGES
| FACTS
| APPLICATION
The most frequent reasons for an unusually
short component service life include:
Incrustations and accumulations of old mix
(inadequate cleaning or, e.g., the usage of
tamper bars without heating rods)
Inadequate pre-heating of the screeds
Paving abrasive materials (e.g. polymer asphalt)
Incorrect screed settings or settings that are not optimal
What is wear?
Wear is produced by the pressure between two elements in
contact (e.g. between mix to be laid and screed plate) when
there is relative movement. When this happens, small particles
become detached from the surface of both elements.
28 I 29
WEAR ON SCREEDS –
INFLUENCING FACTORS
Job site
requirements Operating
Material (pave width/ hours and
to be laid overlap) tonnage laid
Here the external factors are those factors that are defined
by the material to be laid, the tonnage per hour or special
job site requirements:
Paving with strongly abrasive material
Paving polymer-modified materials
Paving surface courses (in general these courses will
produce more wear than, e.g., thicker binder courses)
Paving “hot to cold” with heavy wear in the overlap area
Paving on job sites with large variations in the layer
thicknesses over the entire pave width (e.g. on levelling)
ADVANTAGES
| FACTS
| APPLICATION
INTERNAL INFLUENCING FACTORS
30 I 31
WEAR ON SCREEDS –
FACTOR SCREED PLANING ANGLE
ADVANTAGES
| FACTS
| APPLICATION
1 Screed plate
2 Base
1 Screed plate
2 Base
32 I 33
WEAR ON SCREEDS –
FACTOR SCREED PLANING ANGLE
ADVANTAGES
| FACTS
| APPLICATION
34 I 35
WEAR ON
THE TAMPER
ADVANTAGES
| FACTS
| APPLICATION
Effect of tamper wear on floating behaviour of the screed
The shape of the tamper affects the floating behaviour of the
screed. If the tamper is pointed, there is no pre-compaction
effect on the entire screed system and the rear edge drops.
The screed experiences an excessively large screed planing
angle, which causes the screed to react strongly during paving,
an uneven surface structure is produced and the wear on all
other components increases significantly.
36 I 37
WEAR ON THE
SCREED PLATE
ADVANTAGES
| FACTS
| APPLICATION
Heavy erosion on non-original screed plates with through bolts.
38 I 39
EXAMPLES OF WEAR
ON SCREED COMPONENTS
Tamper bar
Condition:
The tamper bar is heavily worn. The profile necessary
for the pre-compaction is completely worn away.
Solution:
Moderately increase tamper speed until the screed
adopts a balanced screed planing angle again.
ADVANTAGES
| FACTS
| APPLICATION
Screed plate
Condition:
The screed plate is extremely worn in the rear area.
Solution:
During paving always pay attention to the usage of paddle
sensors at the end of the conveyor tunnel and auger sensors
to ensure a correct supply of mix in front of the screed.
40 I 41
EXAMPLES OF WEAR
ON THE SCREED COMPONENTS
Pressure bars
Condition:
The pressure bars have an extremely flattened profile and can
no longer compact the mix as required.
Solution:
In this case the replacement of the worn pressure bars is
unavoidable. The pressure bar distances should be regularly
checked. Thorough cleaning will significantly slow down the
wear.
ADVANTAGES
| FACTS
| APPLICATION
Torque restraint system
Condition:
The bottom edge of the top sliding block is worn and is not
in contact with the guide bar.
Solution:
The top sliding block can be re-adjusted using an eccentric
attachment. In case of excessive wear the sliding block can
be rotated by 180°.
42 I 43
EXAMPLES OF WEAR
ON SCREED COMPONENTS
Condition:
There are scratches and notches on the surface of the tubes.
Solution:
The telescoping tubes should be smeared daily with an original
Wirtgen Group grease containing silicone and contact with
sharp edges should be avoided to ensure a long service life
and high guiding accuracy.
ADVANTAGES
| FACTS
| APPLICATION
Telescoping tubes – adhering material
Condition:
The telescoping system is not adequately moistened
with grease and asphalt is starting to adhere.
Solution:
Regular lubrication of the telescoping tubes and internal guide
tubes with silicone grease.
44 I 45
SET-UP
OF THE SCREED
01 Clearance between
sliding blocks and
sliding rail has been
set and checked.
02 Height adjustment:
Adjusting spindles have
been set and checked.
03 Screed has been
raised and laid down
on locking bolts.
03
04 Both tow point rams are
in their lowest position.
04
ADVANTAGES
| FACTS
| APPLICATION
05
06
07
46 I 47
SET-UP
OF THE SCREED
ADVANTAGES
| FACTS
| APPLICATION
1 2 3
4
48 I 49
SET-UP OF
THE SCREED
Adjusting spindle
To set the adjusting spindle, first the play on the threaded
bush (1) is checked with locking screws tightened.
Please note:
Always set all four spindles for each extending screed.
ADVANTAGES
| FACTS
| APPLICATION
3
4
3
50 I 51
SET-UP
OF THE SCREED
Tamper
The tamper shall be set to an identical stroke length across
the entire pave width. The setting can be changed by simply
turning the eccentric bush on the shaft driving the tamper bar.
The driving shaft is accessible from behind, so that this can
easily be done between job site sections. Adjusting the lower
reversal point of the tamper bar, however, takes more time.
First, the tamper shields need demounting. Then remove the
screws on all shaft brackets. After loosening the locking nut (2),
the tamper bar can be adjusted via bolt (1). The height to be
set depends on the tamper stroke selected.
1 Tamper stroke 2 mm
The tamper bar at the lower
reversal point is flush with
the bevelled edge of the
screed plate.
Tamper stroke
2 Tamper stroke 4 mm 2 mm
The tamper bar at the lower
reversal point is 1 mm lower
(maximum) than the bevelled
edge of the screed plate.
0 mm
3 Tamper stroke 7 mm 5
The tamper bar at the lower
reversal point is 2.5 mm 6
lower than the bevelled
edge of the screed plate.
1
ADVANTAGES
| FACTS
| APPLICATION
1
3
2
1 Bolt
2 Locking nut
3 Eccentric shaft
at lower reversal
point
4 Tamper
5 Bevelled edge
of screed plate
4
6 Screed plate
7 1 mm at stroke 5
length of 4 mm 7 6
Tamper stroke
Tamper stroke
7 mm
4 mm
2.5 mm
1 mm
5 5
6 6
2 3
52 I 53
SET-UP
OF THE SCREED
8 3 2
4
59.5 mm
7
4 mm
Pressure bars
ADVANTAGES
| FACTS
| APPLICATION
0.5 - 1 mm 0.5 - 1 mm
54 I 55
SET-UP
OF THE SCREED
Tamper shield
The tamper (3) must be set so
6
that it rests on the wear strip (1) 5
across the full width. Then
adjust the spring steel bar (2)
on the tamper shield by means
of screw (4) from the rear of
the screed until a gap of
0.5 to 1 mm is obtained
4
between tamper bar and
the spring steel bar.
Check the clearance between tamper and spring steel bar and
correct, if necessary.
ADVANTAGES
| FACTS
| APPLICATION
Mechanical-hydraulic side plate
Adjusting the height of the screed’s side plates is a frequently
used function during the paving process. As a user, you know
from experience that this function is often needed when paving
along high or low kerbs, for instance, or along gutters.
56 I 57
SCREEDS FOR
THE VISION SERIES
ADVANTAGES
| FACTS
| APPLICATION
Main applications
Working at high pave speeds with varying pave widths requires
a screed that can always be relied on to deliver precise results.
The VF 600 from Vögele is just such a system.
58 I 59
SCREEDS FOR
THE VISION SERIES
ADVANTAGES
| FACTS
| APPLICATION
Infinitely variable range 3.05 m up to 6 m
(9 ft 10" to 19 ft 8").
Sloping extension up to 10%.
Sturdy telescoping system with 3-point suspension.
Innovative electric screed heating system.
Easy-to-use ErgoPlus® operating system.
Main applications
When paving across large widths, absolute accuracy of
line and level is a crucial criterion for prime-quality results,
regardless of the pave width and layer thickness involved. The
Vögele VR 600 Extending Screed boasts impressive abilities in
this respect: its basic width is 3.05 m and it can be extended
hydraulically up to 6 m – nearly twice the basic width. With
bolt-on extensions fitted, the screed builds up to a maximum
width of 8.6 m and is equipped with vibration across the full
pave width. The quick-fitting system allows the 0.65 m wide
bolt-on extensions to be mounted very easily and quickly.
60 I 61
RANGE OF
SERVICE PACKAGES
ADVANTAGES
| FACTS
| APPLICATION
62 I 63
Illustrations and texts are non-binding. Subject to technical changes. Performance data depend on operational conditions. · No. WG 40-34 EN / 2350850 11/13 © by Wirtgen Group 2013 · Printed in Germany
WIRTGEN GMBH
Reinhard-Wirtgen-Strasse 2
53578 Windhagen · Germany
Phone: +49 (0) 26 45/131-0
Fax: +49 (0) 26 45/131-397
E-mail: service@wirtgen.de
www.wirtgen.de
JOSEPH VÖGELE AG
Joseph-Vögele-Strasse 1
67075 Ludwigshafen · Germany
Phone: +49 (0) 621/8105-0
Fax: +49 (0) 621/8105-463
E-mail: spareparts@voegele.info
www.voegele.info
HAMM AG
Hammstrasse 1
95643 Tirschenreuth · Germany
Phone: +49 (0) 9631/80-0
Fax: +49 (0) 9631/80-120
E-mail: parts@hamm.eu
www.hamm.eu
KLEEMANN GMBH
Manfred-Wörner-Strasse 160
73037 Göppingen · Germany
Phone: +49 (0) 7161/206-0
Fax: +49 (0) 7161/206-100
E-mail: info@kleemann.info
www.kleemann.info