Overview and Definitions of Heat Treatments For Fasteners
Overview and Definitions of Heat Treatments For Fasteners
Overview and Definitions of Heat Treatments For Fasteners
Heat treatment is the change of the metallographic structure of steel by heating and cooling it
within a certain time to obtain the required properties. Information on the most common heat
treatments in manufacturing fasteners is as under:
Annealing
The steel is held at a temperature of just below 723°C for several hours and is then cooled
down slowly to make it soft. The structure changes from hard, lamellar perlite into soft, globular
perlite resulting in an optimal condition of the raw material for cold heading.
Normalizing
Heating a steel above the critical temperature (for not too a long time) and then cooling it very
slow (in still air). This is often done to refine or homogenize the grain structure of castings,
forgings, and wrought steel products.
Stress Relieving
Quenching
Quenching is the rapid cooling of a metal from elevated temperatures during the heat
treatment process by means of immersing the metal in a quenching medium. Quenching
mediums include oil, water and air.
Hardening
When steel with a minimum carbon content of about 0.3% is heated at a temperature above
800°C (depending on the type of steel) and is quenched in water, oil, air or in a salt bath, the
very hard but brittle martensite structure is formed. The achieved hardness depends on the
C% (the higher the carbon, the harder the steel) and the percentage of martensite, which, at
a certain critical cooling speed, is formed in the core of the material. With thinner bolts from
unalloyed carbon steel, the critical cooling speed will reach to the core. However, with thicker
sizes the heat from the core cannot be transmitted to the outside quickly enough and it will be
necessary to add alloying elements like manganese, chromium, nickel, molybdenum and
boron, which support the through-hardening i.e. decrease the critical cooling speed. In
general, when a type of steel with such a through-hardening is chosen, about 90% martensite
is present in the core after quenching. The choice of cooling medium also influences the
cooling speed. Bolts are mainly quenched in oil because, water which is otherwise more
effective, causes too much risk of hardening cracks and warpage.
Tempering
Tempering is the process of heating steel (e.g. fastener) after quenching operation to give it
its final tensile strength and hardness. It is done to "toughen" the steel. Tempering is a stress
relieving process.
Tempering should follow immediately after quenching. Tempering improves ductility and
toughness, but reduces the quenched hardness by an amount determined by the tempering
temperature used.