Amercoat

Amerlock 2 ®

Amerlock Series Fast drying surface tolerant VOC compliant epoxy

Product Data/ Physical Data

Finish Semigloss
Application Instructions Color Standard, Rapid Response,
custom colors and aluminum
• Fast dry, dry to touch in 2 hours at 70°F (21°C)
Components 2
• Recoat in 3 hours at 70°F (21°C)
• Low temperature cure down to 0°F (-18°C) Curing mechanism Solvent release and chemical
reaction between components
• Exceptional corrosion protection in industrial and marine
corrosive environments Volume solids
• Surface tolerant, excellent adhesion to tight rust and (ASTM D2697 modified)
prepared damp surfaces Amerlock 2 83% ± 3%
Amerlock 2AL 85% ± 3%
• Self priming topcoat over most existing coatings
• Can be overcoated with a wide range of topcoats Dry film thickness (per coat) 4-8 mils (100-200 microns)
• Temperature resistance to 450˚F on insulated or Coats 1 or 2
uninsulated surfaces when mixed with Amercoat 880 Theoretical coverage ft2/gal m2/L
glass flake additive. 1mil (25 microns)
Amerlock 2’s low solvent level meets most VOC requirements, Amerlock 2 1331 32.6
reduces the chances for film pinholing and solvent entrapment at Amerlock 2AL 1363 33.1
the substrate-coating interface, often a major cause of coating 5 mils (125 microns)
failure with conventional epoxies and lower solids systems. Amerlock 2 266 6.5
Amerlock 2 is available in a variety of colors, and therefore Amerlock 2AL 273 6.7
does not require a topcoat. For extended weatherability or VOC lb/gal g/L
special uses, a topcoat may be desired. Amerlock 2 mixed* 1.5 180
Typical Uses mixed/thinned (1⁄2 pt/gal)* 1.8 216
Amerlock 2AL mixed** 1.0 123
Amerlock 2 is designed for use in a variety of areas, even those mixed/thinned (1⁄2 pt/gal)** 2.0 234
where surface preparation is impossible. As a maintenance * EPA method 24
coating, Amerlock 2 protects steel structures in industrial
facilities, bridges, tank exteriors, marine weathering, offshore, ** Calculated
oil tanks, piping, roofs, water towers and other exposures. Temperature resistance,* wet dry
Amerlock 2 has good chemical resistance to splash/spillage, °F °C °F °C
fumes and immersion in neutral, fresh and salt water (see
resistance table). Contact your PPG representative for specific continuous 100 38 200 93
information. intermittent 100 38 350 177
with 880 (1 gal can/ 2gal mix) wet dry
Qualifications (Amerlock 2) continuous 100˚F (38˚C) 425˚F (218˚C)
1.USDA – Incidental food contact intermittent 100˚F (38˚C) 450˚F (232˚C)
2.NSF Standard 61* - For use in drinking water. Flash point (SETA) °F °C
3.FDA 21 CFR 175.300 extraction test for Amerlock 2/400 resin* 131 -55
direct food contact Amerlock 2 cure 114 -46
*For NSF application information, please visit our Amerlock 2AL resin 110 -43
website at www.ppgamercoat.ppgpmc.com/NSF/ Amerlock 2AL cure 122 -50
Amercoat® 8 120 --7
Amercoat 65 178 -25
Amerocat 101 145 63
Amercoat 12 112 -17
* At temperatures above 200˚F, dry film thickness must not exceed 10 mils (250 mils).
* Amerlock 2 resin and Amerlock 400 resin are identical, and are packaged
under a common label as Amerlock 2/400 resin. Amerlock 2 cure and Amerlock
400 cure are different, and are labeled individually.

Page 1 of 3
Topcoats Application Data
Amercoat 450 Series, Amershield, PSX 700, PSX 1001 Applied over Steel, concrete, aluminum,
galvanizing
Primers
Dimetcote, Amercoat 68 Series, Self Priming Mixing ratio (by volume) 1 part resin to 1 part cure

Surface Preparation Environmental conditions Air and surface temperature

Coating performance is, in general, proportional to the degree 20° to 120°F (-6° to 49°C)
of surface preparation. Abrasive blasting is usually the most
effective and economical method. When this is impossible or Surface temperatures must be at least 5°F (3°C) above dew
impractical, Amerlock 2 can be applied over mechanically point to prevent condensation. At freezing temperatures,
cleaned surfaces. All surfaces must be clean, dry and free of all surface must be free of ice.
contaminants, including salt deposits. Drying time (ASTM D1640) (hours)
Amerlock 2 may be used over most types of properly prepared 861 touch
and tightly adhering coatings. A test patch is recommended for °F/°C
use over existing coatings. 120/49 90/32 70/21 50/10 32/0 20/-6
Steel – Remove all loose rust, dirt, moisture, grease or other Amerlock 2 0.5 1 12 8 124 48
contaminants from surface. Power-tool clean SSPC-SP3 or Amerlock 2AL 0.5 2 3.5 11 130 —
hand-tool clean SSPC-SP2. For more severe environments, dry through
abrasive blast SSPC-SP7. Water jetting is also acceptable. For Amerlock 2 1 2 4.5 13 38 96
immersion service – dry abrasive blast SSPC-SP10. Amerlock 2AL 1.5 3.5 7 17 48 —
Aluminum – Remove oil, grease or soap film with neutral Amerlock 2
detergent or emulsion cleaner, treat with Alodine® 1200, cure to immersion* (days)
Alumiprep® or equivalent or blast lightly with fine abrasive. 1 2 3 7 21 —
Galvanizing – Remove oil or soap film with detergent or *non-potable water
emulsion cleaner, then use zinc treatment such as Galvaprep® Thinner Amercoat 8 or 65
or equivalent or blast lightly with fine abrasive. Not
recommended over chromate treated galvanizing. Equipment cleaner Thinner or Amercoat 12
Concrete – Acid etching (ASTM D4260) or abrasive blast
(ASTM D4259) new concrete cured a minimum of 14 days. °F/°C
Recoat/Topcoat time 90/32 70/21 50/10
minimum (hours) 1 3 6
Recoat/Topcoat time @ 70°F (21°C)
System Maximum time
Amerlock 2/Amerlock 2 1 month
Amerlock 2/Amershield or 450H Series 1 week
Amerlock 2/Amercoat 5405 1 day
Amerlock 2AL/Amerlock 2AL 2 weeks
Drying times are dependent on air and surface temperatures as well as film
thickness, ventilation and relative humidity. Maximum recoating time is highly
dependent upon actual surface temperatures - not simply ambient air tempera-
tures. Surface temperatures should be monitored, especially with sun-exposed
or otherwise heated surfaces. Higher surface tempertures shorten the
maximum recoat window.
Note: If maximum time is exceeded, roughen surface. For topcoats (finish
coats) not listed, see Product Data sheet for specific topcoat time limitations.
Pot life (hours) °F/°C
90/32 70/21 50/10 32/0
Amerlock 2
unthinned 0.75 1 2 4
1
⁄2 pint thinner 1 1.5 2.5 5
Amerlock 2AL
unthinned 0.5 0.75 1.5 —
1
⁄2 pint thinner 1 1.25 2 —

Pot life is the period of time after mixing that a five-gallon unit of material is
sprayable when thinned as recommended. Mixture may appear fluid beyond
this time, but spraying and film build characteristics may be impaired.

2 PDS/AI Page 2 of 3
Application Equipment Shipping Data
The following is a guide; suitable equipment from other Packaging unit 2 gal 5 gal
manufacturers may be used. Changes in pressure, hose and tip cure 1-gal can 2.5-gal can
size may be needed for proper spray characteristics. resin 1-gal can 2.5-gal in 5-gal can
Airless spray – Standard equipment having a 45:1 or higher Shipping weight (approx) lbs kg
pump ratio, with a 0.017- to 0.021-inch fluid tip. 2-gal unit
Conventional spray – Industrial equipment, such as DeVilbiss Amerlock 2 cure 12.8 15.8
MBC or JGA or Binks 18 or 62 spray gun. A moisture and oil Amerlock 2/400 resin 13.7 16.2
trap in the main air supply line, a pressure material pot with Amerlock 2AL resin 11.0 15.0
mechanical agitator and separate regulators of air and fluid Amerlock 2AL cure 13.3 15.9
pressure are recommended. 5-gal unit
Amerlock 2 cure 33.0 15.0
Power mixer – Jiffy Mixer powered by an air or explosion- Amerlock 2/400 resin 35.0 15.9
proof electric motor. Amerlock 2AL resin 28.3 12.8
Brush or roller – Additional coats may be required to attain Amerlock 2AL cure 34.5 15.6
proper thickness. Natural bristle brush, 3/8"nap roller with Shelf life when stored indoors at 40° to 100°F (4° to 38°C)
solvet resistant core. resin and cure 1 year from shipment date.
Application Procedure Numerical values are subject to normal manufacturing tolerances, color and
testing variances. Allow for application losses and surface irregularities.
1. Flush all equipment with thinner or Amercoat® 12 before
This mixed product is photochemically reactive as defined by the South Coast Air
use. Quality Management District’s Rule 102 or equivalent regulations.
2. Stir resin and cure using an explosion-proof power mixer to
disperse pigments. Safety Precautions
3. Add cure to resin. Mix thoroughly until uniformly blended to Read each component’s material safety data sheet before use.
a workable consistency. Mixed material has hazards of each component. Safety
4. Do not mix more material than can be used within the precautions must be strictly followed during storage, handling
expected pot life. and use.
5. For optimum application, material should be from 50° to CAUTION – Improper use and handling of this product can
90°F (10° to 32°C). Above 122°F (50°C), sagging may occur. be hazardous to health and cause fire or explosion.
6. Use only PPG recommended thinners. For potable water Do not use this product without first taking all appropriate
applications, see current NSF listing at www.nsf.org for safety measures to prevent property damage and injuries.
approved thinners and thinning restrictions. For other These measures may include, without limitation: implemen-
applications above 85°F (29°C) use Amercoat 8 or Amercoat tation of proper ventilation, use of proper lamps, wearing of
101, at lower temperatures use Amercoat 65. A small proper protective clothing and masks, tenting and proper
amount of thinner greatly reduces viscosity; excessive separation of application areas. Consult your supervisor.
thinning will cause running or sagging. Thin cautiously as Proper ventilation and protective measures must be pro-
follows: vided during application and drying to keep solvent vapor
Amerlock 2 Amerlock 2AL concentrations within safe limits and to protect against
1
toxic hazards. Necessary safety equipment must be used
Airless – up to ⁄2 pt/gal 1pt/gal and ventilation requirements carefully observed, especially
1
Conventional – up to ⁄2 pt/gal 1pt/gal in confined or enclosed spaces, such as tank interiors and
Below 50°F additional thinning may be needed and multiple buildings.
coats required to achieve specified thickness. This product is to be used by those knowledgeable about
7. To minimize orange peel appearance, adjust conventional proper application methods. PPG makes no recommen-
spray equipment to obtain adequate atomization at lowest dation about the types of safety measures that may need to
air pressure. be adopted because these depend on application and space,
8. Apply a wet coat in even, parallel passes with 50 percent of which PPG is unaware and over which it has no control.
overlap to avoid holidays, bare areas and pinholes. If If you do not fully understand the warnings and instructions
required, cross spray at right angles. or if you cannot strictly comply with them, do not use the
9. When applying Amerlock 2 directly over inorganic zincs or product.
zinc rich primers, a mist coat/full coat technique may be
required to minimize bubbling. This will depend on the age Note: Consult Code of Federal Regulations Title 29, Labor, parts
of the Dimetcote®, surface roughness and conditions during 1910 and1915 concerning occupational safety and health
curing. standards and regulations, as well as any other applicable
federal, state and local regulations on safe practices in coating
10.Ventilate confined areas with clean air during application operations.
and while curing the final coat. Prevent moisture conden-
sation on the surface between coats. This product is for industrial use only. Not for residential
11.Repair damaged areas by brush or spray. use.
12.Clean equipment with thinner or Amercoat 12 immediately
after use.
Note: Do not apply Amerlock 2AL on water-damp surfaces.

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www.ppgpmc.com

2 PDS/AI Page 3 of 3 ©2008 PPG Industries • Printed in U.S.A. • R 6/08 supersedes R11/07