Elements Machine Shop PDF

mdsp mdsp mdsp mdsp mdsp mdsp mdsp


1.A correct cutting angle on a
drill for ordinary work is:
a. 45⁰ b. 59⁰*
c. 64⁰ d. 70⁰
2. When using a drill press, the
work should be hold with:
a. glove hand
b. the hand
c. a vise and a clamp*
d. pliers
3. A machining operation whereby
the tool reciprocates and the
feed is stationary.
a. reaming b. shaping*
c. planning d. turning
4. A machining operation whereby
the tool rotates and the feed
is stationary.
a. shaping b. milling*
c. turning d. reaming
5. A machine used in shaping
metal by means of abrasive
wheel or removal of metals
with abrasive.
a. shaper b. planer
c. grinder* d. power saw
6. To prevent leakage in dynamic
seals, it is recommended to
used
a. gaskets b. seals
c. packings* d. felts
7. The process of checking or
producing checkers on the
surface of the piece by
rolling checkered depressions
in the surface.
a. indexing b. soldering
c. knurling* d. quenching
8. Tooth width measured along
the chord at the pitch circle.
a. chord space
b. chordal thickness*
c. chord clearance
d. chord length
9. It is recommended for high
speed application that the
maximum number of teeth in
small sprocket should be:
a. 10 to 20
b. 16 to 32
c. 14 to 28
d. 18 to 24*
10. Cast iron flywheels are
commonly designated with a
factor of safety of:
a 8 to 10
b. 10 to 13*
c. 5 to 6
d. 18 to 20
12. An agency handling
assistance to all foundry,
machine shop and metallurgical
plant operation.
a. DOST
b. BOI
c. MIRDC*
d. UNICEF
12. A metal characteristic that
absorbs extreme deformation
without rupture is called:
a. hardness
b. ductility
c. plasticity*
d. toughness
13. The size of all the pipes
from 1/16 inches to 12 inches
is defined by _____ size.
a. design
b. external diameter
c. inside diameter*
d. tubular
14. Cutting lubricants used in
drilling, reaming and lapping
of cast iron parts.
a. soda water
b. kerosene
c. soluble oil
d. dry*
15. The angle developed between
tooth profile and radial line
at its pitch point is referred
as:
a. approach angle
b. pressure angle*
c. recess angle
d. base helix angle
16.The purpose of annealing is
to make a metal:
a. harder
b. medium hard
c. softer*
d. shiny
17. AISI numbering for silicon
steel.
a. 85XX
b. 92XX*
c. 93XX
d. 87XX
18. Specific weight of steel in
lbs/inches3
a. 0.832
b. 0.328
c. 0.283*
d. 0.823
19. Ratio of coil to wire
diameter, a measure of coil
curvature.
a. spring rate
b. spring index*
c. Wahl’s factor
d. spring scale
20. When hole is smaller than
the shaft, it will take
pressure to pull the parts
together, and the allowance is
negative and is termed as:
a. negative fits
b. negative allowance
c. interference of metals*
d. negative allowance
21. A kind of thread that is
generally used.
a. UNF
b. UNEF
c. UNC*
d. 8-Thread series
22. A machine tool used
principally to machine flat or
plane surfaces with a single
point cutting tool.
a. shaper*
b. planer
c. milling
d. lathe
23. The ratio of relative
viscosities colliding bodies
after impact to their velocity
before impact.
a. coefficient of friction
b. coefficient of velocity
c. coefficient of restitution*
d. coefficient of fluctuation
24. In machine shop forging
operation of lengthening a
piece of stock while reducing
the cross sectional area of
work is called:
a. reducing
b. upsetting*
c. upgrading
d. desizing
25. It is the radial distance
between the top of the tooth
and the bottoms of the mating
tooth space.
a. clearance*
b. tolerance
c. lead
d. crest
26. An arc of the pitch circle
through which a tooth travels
from its contact to a mating
tooth at the pitch point to
the point where contact
ceases.
a. arc of action
b. arc of recess*
c. arc of approach
d. backlash
27. The distance a helical gear
would thread along its axis
one revolution of it were free
to move axially.
a. crest
b. lead*
c. module
d. clearance
28. Ability of a material to
absorb energy when deformed
elastically and return to it
when unloaded is:
a. toughness
b. creep
c. resilience*
d. plasticity
29. A weld made to hold the
parts of a weldment in proper
alignment until final welds
are made.
a. fusion weld
b. tack weld*
c. electric weld
d. oxy-acetylene weld
30. It is a machine used for
testing of very thin steel or
surface layers.
a. Charpy test
b. Izod test
c. Description test
d. Rockwell test*
31. A machine tool in which an
abrasive wheel is used as a
cutting tool to obtain a very
smooth finish.
a. Broaching machine
b. Planer
c. Tool grinder*
d. Lathe machine
32. A machine tool used to
produce a variety of surfaces
by using a circular type
cutter with multiple teeth
a. lathe machine
b. milling machine*
c. broaching machine
d. grinding machine
33. A cutting tool used to
finish internal and external
surfaces by the use of a
cutter called a broach, which
has a series of cutting edges
of teeth.
a. lathe machine
b. broaching machine*
c. planer
d. shaper
34. A kind of chuck, which
should not be used where
accuracy is required called
a. collet chuck
b. magnetic chuck
c. four jaw chuck
d. universal chuck*
35. A tool when pressed into a
finished hole in a piece of
work, provides center on which
the place may be turned
otherwise machined called
a. mesh
b. butt
c. mandrel*
d. wobble
36. A machine tool which is very
similar to a shaper except
that the ram reciprocates
vertically rather than
horizontally.
a. lathe
b. grinder
c. planer
d. slotter*
37. A cylindrical bar of steel
with threads formed around it
and grooves or flutes running
lengthwise in it, intersecting
with threads to form cutting
edges. It is used to cut
internal threads.
a. Groove b. Lap
c. Tap* d. Flute
38. The operation of making a
cone-shaped enlargement of the
end of a hole, as for a recess
for a flat head screw.
a. Counter sinking*
b. Knurling
c. Squaring
d. Performing
39. It is an operation of sizing
and finishing a hole by means
of a cutting tool having
several cutting edges.
a. Notching
b. Piercing
c. Turning
d. Reaming*
40. The hop term used to include
the marking or inscribing of
center points circle area of
straight lines upon metal
surface either curve or flat,
for the guidance of the worker
called:
a. Shaping
b. Hobbing
c. Laying out*
d. Shaping
41. It is used to true and align
machine tools fixtures and
works to test and inspect size
trueness of finished work and
compare measurements either
heights or depths or many
other measurements.
a. dial gage
b. dial indicator*
c. tachometer
d. speedometer
42. The process of forming
metals by the use of dies
after the metal is heated to
its plastic range.
a. Rolling*
b. Forging
c. Turning
d. Casting
43. A machine tool used to cut
metals a lift, medium and
large section using a
reciprocating hacksaw blade.
a. Tool grinder
b. Shaper
c. Planer
d. Power saw*
44. The usual value of helix
angle of a drill is:
a. 30⁰*
b. 60⁰
c. 110⁰
d. 120⁰
45. Wiping is the process of:
a. applying flux during
welding process
b. cleaning the welded
surface after the welding
operation is over
c. connecting load pipes by
soldering alloy*
d. low temperature welding
46. In Carthias process
a. molten metal is fed into the
cavity in metallic mould by gravity
b. metal is poured into die cavity
and after a predetermined time
the mould is inverted to permit a part
of main steel in molten
state to flow out of cavity
c. cavity is filled with a
precalculated quantity of metal and a
core or plunger is inserted to force
the metal into cavity*
d. metal is forced into mould under
high pressure
47. What is the purpose of riser?
a. Feed the casting at a rate
consistent with the rate of
solidification
b. Act as a reservoir for molten
metal
c. Help feed the casting until
oil solidification takes place*
d. Feed molten metal from
pouring basin to gas
48. The mould for casting
ferrous materials
a. Copper*
b. High carbon steel
c. Low carbon steel
d. Medium carbon steel
49. A plug gage is used to
measure
a. cylindrical bores*
b. screw thread
c. spherical holes
d. taper bores
50. When large number of
components are turned and
parted off a bar the chuck
generally used is the _____.
a. collet chuck
b. four jaw chuck
c. magnetic chuck*
d. two jaw chuck
51. Which of the following is
the cutting speed m
of brass?
a. 30m/min
b. 40m/min*
c. 50m/min
d. 60m/min
52. Quick return mechanism is
used in a
a. drilling machine
b. grinder
c. lathe
d. shaper*
53. Mandrel used to hold
a. cutting tool
b. drill bits
c. face plate
d. hollow work pieces*
54. In up cut milling, the work
piece is fed
a. against the milling
cutter*
b. at an angle of 60⁰ at the
center
c. at the right angle of the
cutter
d. the direction of the
cutter
55. Sprue is passage provide for
the
a. out flow
b. in flow*
c. smooth flow
d. solidification of molten
material
56. Feed in the lathe machine is
expressed in
a. mm
b. mm per degree
c. mm per revolution*
d. rpm
57. Rapping allowance is
provided on a pattern take
care of
a. shrinkage
b. machining
c. distortion
d. easy withdrawal*
58. Chuck use in turret lathe is
a. collet chuck
b. four jaw self centering
chuck
c. magnetic chuck
d. three jaw chuck*
59. Cape in foundry practice
refers to
a. bottom half of molding box

b. coating on the mold face
c. middle portion of the mold
d. top half molding box*
60. A vent wire is use in
a. foundry
b. hot forging*
c. cold forging
d. fitting
61. Angle plate is used for
a. cutting tapers in a lathe

b. cutting gears in a shaper*
c. cutting gears in a milling
d. fixing job out angle in a
grinder
62. Permeability, in relation to
molding sands, is high for
a. coarse grain*
b. fine grains
c. medium grains
d. round grains
63. The purpose of tumbler gears
in lathe is to
a. cut gears
b. cut thread
c. give desired direction of
the movement to the lathe
carriage*
d. reduce spindle speed
64. A sine bar cannot be used
without a/an
a. angle gage*
b. micrometer
c. slip gage
d. vernier caliper
65. The operation of finishing
drilled hole to the correct
size is known as
a. counter boring
b. counter sinking
c. reaming*
d. spot facing
66. When the outer corners of
the cutting edges of a drill
wear away to rapidly, it is an
indication of?
a. not enough speed

b. too much rake angle
c. too much high speed
d. B or C*
67. Carbon steel should be
operated at
a. speed greater than that

when using a high speed drill
b. speed less than that when
using a high speed drill*
c. the same speed as that
using a high speed steel
d. none of the above
68.Knurling is done to_____.
a. boring
b. chamfering*
c. planning
d. turning
69. When material in a lathe,
the harder the material being
cut, the tool bit should have
a. less side rake*

b. more side rake
c. more top rake
d. no side rake
70. After grinding the tool bit;
the cutting edge should be
a. case hardened
b. rubbed with emery cloth
c. rubbed with crocus cloth
d. stoned with oil stone*
71. When cutting material in a
lathe, the softer the material
being cut, the tool bit should
have
a. any of these
b. double top rake
c. less top rake*
d. more top rake
72. A piece of cast iron hold
against an emery wheel will
give off
a. bright shiny sparks

b. dull yellow sparks*
c. red sparks
d. no sparks
73. The alignment of coupling
faces can checked by
a. inserting a feeler gage
between coupling faces at
various points around the
circumference*
b. inserting thermometer
c. rotating and measuring to
nearest permanent fitting
d. using an inside micrometer
74. A drill bit has
a. 1 flute
b. 2 flutes*
c. 3 flutes
d. 4 flutes
75. When using a drill press,
the work should be held with
a. a pair of pulley
b. a vise or clamp*
c. gloves on
d. the hand
76. When a lathe is put into
back gear, it will go
a. at a slower speed
backwards
b. at the same speed backward
c. faster
d. slower*
77. On a lathe, the dead center
is used after
a. boring
b. center-drilling*
c. drilling
c. reaming
78. The best file to use when
finishing sharp corner or a
lots of grooves is the
a. jewelry file
b. knife file*
c. mill file
d. square file
79. Never use a file
a. that is dirty
b. with a tang*
c. without a handle
d. without oiling
80. Which of the following
information is necessary when
ordering a file
a. size
b. shape
c. type of teeth
d. all the above*
81. When filling a piece of metal
in a lathe if short quick strokes
are used the finished piece will
probably
a. be out of round
b. be perfect
c. have small flat areas on the
surfaces
d. A and C*
82. The best procedure when
filling a piece of metal in a
lathe is to take ______
a. long fast stroke

b. long slow stroke*
c. short even stroke
d. short fast stroke
83. Small piece of metal clogged
between the teeth on a file
are called
a. bumps
b. clogs
c. flats
d. pins*
84. Finishing off a piece of
metal with a real smooth
finish can be done by
a. draw-filling*
b. flat-filing
c. milling-filing
d. slide-filing
85. For finishing a piece of
work to size the file to use
is the
a. crossing file
b. double-cut fine-tooth file
c. mill file
d. single-cut fine-tooth file*
86. For filling lead or babbit,
use a
a. lead float file

b. mile file
c. vixen file
d. A and C*
87. A hacksaw blade with 32 TPI
is best suited for cutting
a. small tubing
b. conduit
c. sheet metal under 18 gage
d. any of the above*
88. A coolant is used when
cutting a material in a power
hacksaw to
a. absorb heat of friction

b. prevent the blade from
overheating
c. prevent the blade from
loose temper
d. all of the above*
89. A hacksaw blade with 10
teeth per inch is best suited
for cutting
a. aluminum
b. cast iron
c. solid iron
90. When cutting a long thin piece
of metal
a. set the blade in the frame

with the teeth facing toward you
b. turn the blade at right
angles to the frame*
c. turn the blade upside down in
the frame
d. use a blade with fewer teeth
per inch
91. The hacksaw blade should be
placed in the frame with
a. one end looser than the

other end
b. the teeth facing in any
direction
c. the teeth pointing
backward
d. the teeth facing forward*
92. A hacksaw blade with 34
teeth per inch should be used
for cutting
a. brass
b. cast iron
c. heavy
d. thin wall tubing*
93. All hard hacksaw blade is
best suited for work on
a. brass
b. cast iron
c. tool steel
94. A hacksaw blade with 14 TPI
is best suited for cutting
a. cold rolled steel

b. hot rolled steel
c. structural steel
95. Files are divided into two
general classes, namely
a. flat shapes and round

shapes
b. large and small
c. rough and smooth
d. single-cut and double-cut*
96. A hacksaw blade can be
placed in a frame in
a. one position
b. two positions
c. three positions
d. four positions*
97. A hard hacksaw blade is one
that
a. has a hard back and
flexible teeth
b. has a flexible back and
hared teeth
c. has the entire blade
hardened*
d. will only fit a solid
frame hacksaw
98. Hacksaw blade with 24 TPI is
best suited for cutting
a. brass and copper

b. sheet metal over 18 gages
c. tubing
99. Hacksaw blades are made of
a. high speed
b. tool steel
c. tungsten alloy steel
100. A flexible hacksaw blade is
one that has
a. a movable blade
b. flexible ends
c. only the back hardened
d. only the teeth hardened*
101. When lathe tool bit burns,
it means that the
a. speed is too low

b. speed is too fast*
c. material is too hard
d. material cannot be done
102. The lathe compound is used
for
a. angle cutting
b. grooving
c. facing
d. any of the above *
103. A universal chuck cannot be
used to cut
a. an accentric
b. a round stock
c. a cam
d. A and C *
104. The jaw of a standard vise
is
a. hard *
b. semi-hard
c. semi-soft
d. soft
105. When facing off a piece of
material in the lathe chuck
the bit must be set
a. above center
b. at the center *
c. below the center
d. off center
106. The out break of fire can
be avoided by preventing:
a. fuel
b. heat
c. oxygen
d. any one of the above*
107. The square head of a
combination set is used for
marking or checking the
angles:
a. 90⁰ only
b. 45⁰ only
c. 90⁰ and 45⁰ *
d. any angle between 0-180⁰
108. Angle plate is made of:
a. closed grain cast iron *

b. cast steel
c. tool steel
d. high speed steel
109. The eye hole of a hammer
head is made in oval shape and
taper towards centre because:
a. it is easy for production

b. it is specially designed
by experts
c. it accommodates the handle
and a wedge for preventing it
from flying off*
110. The jaws of a leg vice are
opened:
a. parallel to each other

b. in ‘V’ form*
c. A and B both
d. neither A nor B
111. For general work the
cutting angle of a cold flat
chisel is ground at an angle
of:
a. 80⁰
b. 70⁰
c. 60⁰ *
d. 35⁰
112. A new hacksaw blade should
not be used in old cut
because:
a. the blade is very costly

b. the blade have very sharp
teeth
c. the space is not
sufficient to play the new
blade in the old cut *
113. Which of the following file
is not hardened:
a. tang *
b. heel
c. body
d. point
114. In case of a flat scraper,
the depth of the cut is
verified by:
a. changing the convexity of

the cutting angle
b. changing its inclination *
c. changing its weight
115. Generally spiral fluted
reamer has spirals of:
a. left hand *
b. right hand
c. straight
116. In which screw thread the
side = width of flat = width
space = 0.5p
a. knuckle
b. buttress
c. square *
d. acme
117. A stud is which:
a. have threads on one end

b. require a nut
c. inserted in a plane hole
d. none of the above *
118. ’18 – 8’ stainless steel
means:
a. 18% Tungsten and 8%

Chromium
b. 18% Chromium and 8% Nickel*
c. 18% Nickel and 8% Chromium
d. 18% Chromium and 8% Cobalt
119. Which is the lightest
metal:
a. lead
b. G.I. Sheet
c. aluminum *
d. cast iron
120. Hardened steel parts have:
a. fine grains *
b. coarse grains
c. medium grains
121. Concentricity of a outside
diameter can be checked by:
a. vernier caliper
b. outside micrometer
c. dial test indicator *
d. tube micrometer
122. Which micrometer has no
anvil:
a. outside micrometer
b. depth micrometer *
c. screw thread micrometer
d. digit micrometer
123. Which micrometer is
available with extension rods:
a. outside micrometer
b. inside micrometer *
c. screw thread micrometer
d. combi micrometer
124. Which gauge is used to
check the internal threads:
a. plug gauge
b. ring gauge
c. thread plug gauge *
d. thread ring gauge
125. In case of a limit plug
gauge which size will not
enter into the hole:
a. ‘Go’ size
b. ‘Not Go’ size *
c. A and B both
126. Limit gauge is made to the
_____ sizes of the work to be
measured:
a. actual and nominal

b. nominal and upper limit
c. nominal and lower limit
d. minimum and maximum *
127. ‘Go’ limit is:
a. upper limit of shaft

b. lower limit of shaft
c. A and B both *
d. neither A and B
128. Lapping is done:
a. to finish the job to a

fine degree of accuracy
b. to get high quality of
surface teeth
c. to control the size
d. all of the above *
129. In which method a bore is
finished to a very closed
tolerance:
a. lapping
b. honning *
c. grinding
d. turning
130. Jig bushings are generally
made of:
a. mild steel
b. cast iron
c. tool steel *
d. brass
131. Fixture clamps are
generally made of:
a. high carbon steel

b. case hardened mild steel *
c. high speed steel
d. alloy steel
132. Successful designing of
jigs and fixtures depend upon:
a. clamping arrangement
b. tool guiding elements
c. manufacturing conditions
133. When an external gear is
meshed with an internal gear,
the gears will rotate in:
a. same direction *
b. opposite direction
c. will not rotate
134. While soldering the flux is
used because:
a. it assists for quick

melting and increasing the
fluidity of solder
b. it saves the part from
oxidation
c. it takes the molten metal
on all surfaces
135. A usual ratio of soluble
oil and water used in coolant
is:
a. 1 : 10
b. 10 : 1
c. 1 : 20 *
d. 20 : 1
136. If rpm = 200, feed per
revolution = 0.05mm, then feed
per minute will be:
a. 100mm
b. 10mm *
c. 4mm
d. 1mm
137. For a given rpm. If the
diameter if a twist drill
increases, then the cutting
speed will:
a. increase *
b. decrease
c. same
138. An advance motion along the
longitudinal axis of a twist
drill is called:
a. speed
b. feed *
c. cutting speed
139. In internal cylindrical
grinding the grinding wheel
and the work rotate in:
a. same direction
b. opposite direction *
c. neither A and B
d. A and B both
140. For grinding materials
having low tensile strength
which abrasive is used:
a. silicon carbide *
b. aluminum carbide
c. emery
d. corrundum
141. The size of a grinding
wheel is taken from:
a. diameter of wheel
b. bore size
c. width of face
142. Which center is used for
supporting open end of pipes,
shells etc. while turning or
thread cutting in a lathe:
a. ball centre
b. half centre
c. pipe centre *
d. female centre
143. When outside diameter of a
job is turned in relation to
the internal hole, the job
should be held:
a. in three jaw chuck

b. on lathe mandrel *
c. on face plate
d. between centres
144. The included angle of a
dead centre is:
a. 30⁰
b. 45⁰
c. 60⁰ *
d. 90⁰
145.The angle of B.A. screw
thread is:
a. 60⁰
b. 55⁰
c. 45⁰
d. 47.5⁰ *
146. Main alloying element in
H.S.S. is:
a. chromium
b. vanadium
c. tungsten *
d. nickel
147. The value of one micron is:
a. 1.00 mm
b. 0.10 mm
c. 0.01 mm
d. 0.001 mm *
148. For the accurate
measurement of bores, the best
instrument is:
a. vernier caliper
b. dial test indicator
c. plug gauge
d. inside micrometer *
150. Under sine principle the
length of sine bar takes the
place of:
a. opposite side
b. adjacent side
c. hypotenuse *
d height
151. In a hydraulic driven
shaper the metal is removed
at:
a. higher speed *
b. lower speed
c. average speed
152. In a shaper the cutting
speed (metric) is expressed
in:
a. meter per minute *

b. meter per second
c. meter per hour
152. Amount of automatic feed in
shaper is increased by taking
the crank pin:
a. at the centre of crank

disc
b. towards the centre of
crank disc
c. away from the centre of
crank disc *
153. In a shaper the feed
(metric) is usually expressed
in:
a. mm / stroke *
b. mm / revolution
c. meter / minute
154. For cutting gear teeth in a
shaper, the _____ tool is
used:
a. gooseneck
b. ‘V’ shaped
c. round nose
d. form *
155. Shaper tool bit should not
extend in tool holder beyond:
a. 5 mm
b. 15mm *
c. 25mm
d. 50mm
156. The standard ratio of
cutting to return stroke in
shaper is:
a. 3 : 1
b. 1 : 3
c. 2 : 3
d. 3 : 2 *
157. A tipped tool is more
useful than H.S.S. tool
because:
a. it can resists more heat
b. it can keep the cutting
point sharp
c. cutting speed can be
increased
158. The feed in shaper takes
place at:
a. the beginning of return
stroke
b. the beginning of cutting
stroke
c. the middle of return
stroke
d. the end of return stroke *
quick return mechanism is most
widely used in most of the
slotters:
a. whitworth mechanism *
b. slotter disc mechanism
c. hydraulic mechanism
d. slotter link and gear
mechanism
160. In a slotter the cutting
speed depends upon:
a. materials to be used
b. materials of the slotter
tool
c. finish required
161. The clamping block to be
used in a slotter to support
the end of the strap is made
of:
a. H.S.S.
b. high carbon steel
c. lead
d. wood *
162. Divided table planer has:
a. one table
b. two tables *
c. one housing
d. two housing
163. The straddle milling is
done by means of two:
a. side milling cutters *

b. plain milling cutters
c. face milling cutters
d. form cutters
164. The formula to find out the
number of turn of the crank
for simple indexing is:
a. T = 20 / N
b. T = N / 20
c. T = 40 / N *
d. T = N / 40
165. In a standard worm dividing
head the ration between the
worm wheel and the worm is:
a. 10 : 1
b. 20 : 1
c. 30 : 1
d. 40 : 1 *
166. In a standard dividing head
3 holes in 27 holes circles
will be:
a. 6⁰
b. 4⁰
c. 2⁰
d. 1⁰ *
167. Planer type milling machine
is built up for work of:
a. light duty
b. heavy duty *
c. medium duty
168. In a straddle milling
operation how many cutters are
used to mill the work:
a. one
b. two *
c. three or more
d. any one of the above
169. For gear cutting which
cutter is used:
a. end mill cutter

b. plain milling cutter
c. form relieve cutter *
d. all of the above
170. The approximate hardness of
HSS end mill cutter is:
a. 45 HRC
b. 52 HRC
c. 62 HRC *
d. 72 HRC
171. The over arm of a milling
machine is used to support:
a. spindle
b. arbor *
c. column
d. table
conditions may cause error
during knurling:
a. to much longitudinal feed *

b. clamped length of tool too
short
c. surface speed too low
d. unnecessary support with
tail stock centre
173. Mark the cutter which works
simultaneously with up cut and
down cut process:
a. side milling cutter

b. semi-circular milling
cutter
c. shell end mill *
d. plain milling cutter
174. A polygon with 9 flats is to be
milled using the indexing head. The
indexing head transmission ratio is
40 : 1. Determine the number of
crank rotation and mark the correct
answer:
a. 9 full rotation
b. 5 full rotation, 2 holes on the
36 hole circle
c. 4 full rotation, 12 holes on
the 27 hole circle *
d. 2 full rotation, 16 holes on
the 47 hole circle
175. Where the relieved cutters
are reground:
a. on the circumstances
b. relieved cutters are not
reground
c. on the flank *
d. on the side faces
176. What happens if the job is
loosely fitted between centres
in cylindrical grindings:
a. the job will be out of

round *
b. the job will be oversized
c. the job will be thrown out
d. the job will not rotate
used to clean the gauge blocks
before and after use:
a. brush
b. cotton waste
c. chamois leather or lenen
cloth *
178. One of the cause of
grinding wheel glazing is:
a. grain size is too fine

b. wheel is hard
c. wheel speed is too fast
d. A and B both *
179. The grade of grinding wheel
depends upon:
a. grain size
b. structure
c. kind of abrasive
d. hardness of bond *
180. Which kind of bond is
commonly used:
a. vitrified *
b. rubber
c. shellac
d. silicon
181. A grinding wheel has got
the marking ‘C’, is made with
the abrasive:
a. aluminum oxide
b. silicon carbide *
c. combination of A and B
d. corrundum
182. As per Indian standard, the
grain size 46 comes under the
group:
a. coarse grain
b. medium grain *
c. fine grain
d. very fine grain
183. As per Indian standard ‘M’
grade wheel comes under the
group:
a. soft
b. medium *
c. hard
184. The symbol conventionally
used for resinoid bond is:
a. ‘V’
b. ‘R’
c. ‘B’ *
d. ‘E’
185. A grinding wheel is marked
as 51A 46L 5V 23, out of these
5 means:
a. kind of abrasive
b. kind of bond
c. structure *
d. grain size
186. Balancing of grinding wheel
is done to:
a. make the outside diameter
concentric with the bore
b. make the sides of wheel
parallel
c. equalize the weight in
every portion of the wheel *
187. Grinding fluids are used
to:
a. reduce the friction

between the wheel face
and the job
b.
c. prevent loading of wheel
188. Taps are resharpened by
grindings:
a. flutes *
b. threads
c. diameter
d. relief
189. In vertical milling machine
the spindle Is attached ______
to the work table.
a. horizontal
b. vertical*
c. angular
191. Planer type milling machine
is built up for ____
work of:
a. light duty
b. heavy duty *
c. medium duty
192. In a straddle milling
operation how many cutters are
used to mill the work:
a. one
b. two *
c. three or more
d. any of the above
193. For gear cutting which
cutter is used.
a. end mill cutter

b. plain milling cutter
c. form relief cutter*
d. all of the above
194. In a slotter the table gets
___ different feeds.
a. one
b. two
c. three*
195. If the clearance of a
cutting edge is 5 degree, the
lip (wedge) angle in 75 degree
the rake angle will be,
a. 80 degree
b. 70 degree
c. 10 degree*
196. The approximate hardness of
HSS and mill cutter is,
a. 45 HRC
b. 52 HRC
c. 62 HRC*
d. 72 HRC
197. The over arm of a milling
machine is used to support
a. spindle
b. arbor
c. column
d. table*
198. Where does the speed motion
takes place in slotting
machine?
a. during the cutting motion

b. after each forward stroke
c. at the end of return motion
d. after each double stroke*
conditions may cause error
during knurling?
a. too much longitudinal feed*

b. clamped length of tool too
short
c. surface speed too low
d. unnecessary support with
tool stock center
200. Mark the milling method during
which the formation of chatter
marks is very likely.
a. during down cut milling with a

straight tooth cutter
b. during up cut milling with a
straight tooth cutter*
c. during face milling with a
straight tooth cutter
d. while using spiral tooth
cutter
201. Mark the cutter which works
simultaneously with the up cut
and down cut process:
a. side milling cutter

b. semi circular milling
cutter
c. shell end mill*
d. plain milling cutter
202. Where the relieve cutter
are reground?
a. on the circumstances
b. relieve cutters are not
reground
c. on the flank*
d. on the side faces
203. What happens if the job is
loosely fitted between centers
in cylindrical grindings?
a. the job will be out on

round*
b. the job will be oversize
c. the job will be thrown out
d. the job will not rotate
204. The internal and external
taper on cylindrical jobs are
ground in:
a. plain cylindrical grinding

machine
b. universal cylindrical
grinding machine*
c. internal grinding machine
d. centerless grinding machine
used in cleaning the gage
blocks before and after use?
a. grain size is too fine

b. wheel is hard
c. wheel speed is too fast
d. a and b both*
206. The grade of grinding wheel
depends upon
a. grain size
b. structure
c. kind of abrasive
d. hardness on bond*
207. Which kind of bond is
commonly used?
a. vitrified*
b. rubber
c. shellac
d. silicon
208. Which bond is suitable in
wet grinding?
a. rubber
b. silicate*
c. shellac
d. non of the above
209. A grinding wheel which has
got the marking “C” is made
with the abrasive?
a. aluminum oxide
b. silicon carbide*
c. combination of a and b
d. corrundum
210. As per india standard the
grain size 46 comes under the
group:
a. coarse grain
b. medium grain*
c. fine grain
d. very fine grain
211. As per indian standard “M”
grade wheel comes under the
group:
a. soft
b. medium*
c. hard
d. non of the above
212. The symbol resinoid bond
is:
a. “V”
b. “R”
c. “B”*
d. “E”
213. The grinding wheel is
marked as 51A 46L 5V 23, out
of these 5 means:
a. kind of abrasive
b. kind of bond
c. structure*
d. grain size
214. Balancing of grinding wheel
is done to:
a. make the outside diameter

concentric with the bore
b. make the sides of wheel
parallel
c. equalize the weight in
every portion the wheel*
215. The common measuring tools
are:
a. steel rule
b. vernier caliper
c. micrometer
216. It is an operation in
stretching or spreading over
the metal by means of the
plane of the hammer.
a. peening*
b. swaging
c. bending
d. upsetting
217. The good quality of a
measuring tool.
a. should be easy to handle

b. should be easy to read
c. should be wear resistance
218. A notching device, which is
used to hold or grip work
place, while filing, chipping
or any other bench work or
while machining or drilling
them.
a. vise*
b. clamp
c. grip
d. pressed
219. A multi pointed hand
anything tool used to remove
material from metallic and
non-metallic work places to
match with drawing, shape and
size.
a. cold chisel
b. file*
c. hacksaw
220. A side cutting tool used
for accurately finishing the
straight or tapered holes
already drilled or bored
a. reamer*
b. swaging
c. peening
d. tapping
221. A devise used to fix two or
more parts
a. jigs
b. fixtures
c. fastener*
d. clamps
222. A machine element inserted
parallel to the axis of the
shaft
a. fastener
b. cutter
c. key*
223. A machine element inserted
at the right angle to the axis
of the shaft is known as
a. fastener
b. cutter*
c. key
d. clamp
224. The process of extracting
iron in a blast is called
a. sintering
b. smelting*
c. casting
d. manufacturing
225. Which of the following is a
product of a blast furnace?
a. wrought iron
b. cast iron
c. pig iron*
d. gray iron
226. A type of iron which
contains 3 to 305% carbon
either in, combined form or in
true state.
a. wrought iron
b. cast iron*
c. pig iron
d. gray iron
furnace used for manufacture
of cast iron?
a. cupola furnace
b. crucible furnace
c. electric furnace
228. A product of paddling
furnace, which contains less
than 0.10% carbon, is called
a. wrought iron*
b. cast iron
c. pig iron
d. gray iron
property of wrought iron?
a. ductile*
b. brittle
c. cannot be forged
d. can be easily cast into
different shapes
gives greater hardness,
cutting toughness and fine
grain structure?
a. chromium*
b. nickel
c. tungsten
d. vanadium
231. It is the process for
making the outer surface
harden of the steel part.
a. frame hardening
b. hardening
c. case hardening*
d. carburizing
232. It is a case hardening
process by which the carbon
content of the steel near the
surface of a part is
increased.
a. nitriding
b. tempering
c. carburizing*
d. flame hardening
233. It is a case hardening
process in which work piece is
heated in a steam of ammonia
at 500 to 550 C.
a. carburizing
b. nitriding*
c. tempering
d. normalizing
234. The size by which it is
referred to as a matter of
convenience called:
a. basic size
b. actual size
c. nominal size*
d. effective size
235. It is a device which hold
the job in position and guide
the cutting tool.
a. clamp
b. jig*
c. vise
d. grip
236. It is a device which hold
the job firmly.
a. clamp
b. grip
c. fixture*
d. jig
237. It is the outer surface of
face of rim of the pulley and
made in convex form to keep
the belt in center when it is
in n
a. crowning*
b. dressing
c. creep
d. slip
238. It is used to transmit
motion at high speed without
producing noise.
a. bevel gears
b. hypoid gears
c. helical gears*
d. worm gears
239. It is used t transmit
motion at high speed with
heavy load without producing
noise.
a. worm gear
b. herring bone gear*
c. bevel gear
d. spur gear
240. It is used to connect and
disconnect the driving and
driven units.
a. brake
b. spring
c. clutch*
d. coupling
241. It connect the shafts with
soft material such as rubber,
leather and canvass.
a. universal coupling
b. flexible coupling*
c. rigid coupling
d. oldhm coupling
242. What is used to connect the
shafts whose axes are
intersecting?
a. rigid coupling
b. oldham coupling
c. flexible coupling
d. universal coupling*
243. It is generally used on
high speed with light load
because it has point contact.
a. ball bearing*
b. roller bearing
c. metal bearing
d. wood bearing
244. It is generally used on
high speed with heavy load
because it has line contact.
a. plastic bearing
b. metal bearing
c. roller bearing*
d. ball bearing
245. It is a process by which
the length of a work place is
increased by reducing its
cross sectional area.
a. drawing out*
b. drifting
c. jumping
d. upsetting
246. It is process by which the
length of a work piece is
reduced
a. upsetting
b. drawing out
c. drifting
d. jumping*
247. It is a set of gears fitted
in different positions on a
plain, which are controlled by
a lever.
a. gear train
b. stud gear
c. tumbler gear*
d. differential gear
248. It moves on the lathe bed
with cutting tool according to
the rotation of lead screw or
by the hand traversing wheel
a. apron
b. compound rest
c. saddle*
d. mandrel
249. It acts the carriage or
compound rest through the
mechanism lifted inside the
_________
a. saddle
b. apron*
c. compound
d. mandrel
250. It gives the cutting tool
longitudinal feed, cross feed
or angular feed.
a. compound rest*
b. apron
c. saddle
d. carriers
251. A holding device used to
hold the job properly when
turning the outer surface
through the finished hole
called
a. clamp
b. fixture
c. jig
d. mandrel*
gives shearing action?
a. slide rake
b. top rake*
c. side clearance
d. front clearance
253. What supports top rake?
a. front clearance*
b. side clearance
c. side rake
d. front clearance
reduces the rubbing action?
a. front clearance*
b. side clearance
c. slide rake
d. top rake
used for all general purposes?
a. production process
b. puncher slotter*
c. tool room slotter
256. It is an operation of
milling the complex surfaces
with the help of a group
cutters mounted on the same
arbor.
a. gang milling*
b. straddle milling
c. climb milling
d. down milling
257. It is an operation of
milling two opposite sides of
work place at a time by using
two side milling cutters on
the same arbors.
a. gang milling
b. straddle milling*
c. side milling
d. face milling
258. It is an attachment to the
milling machine which helps to
divide the job periphery into
a number of equal divisors.
a. index
b. dividing head*
c. slotting
d. universal spiral
259. It is an operation to
divide the periphery of the
job into the number of equal
parts accurately.
a. dividing head
b. indexing*
c. slotting
260. The angle formed between
the face of the tool and work
surface or the tangent to the
work place at the point of
contact with the tool called
a. clearance angle
b. cutting angle*
c. rake angle
d. wedge angle
261. The size of the tri square
is measured from the inner
edge of stock to the end of
its ________
a. base
b. blade*
c. edge
d. body
262. The best method of avoiding
accident is by observing
_______ related to job,
machine and work place.
a. emery
b. opponent
c. safety precaution*
d. cleanliness
263. Mallets are made of _______
a. hardwood*
b. soft wood
c. steel
d. cast iron
264. Staggering of hacksaw blade
teeth on both sides
alternately is called
a. positioning the teeth

b. arrangement of teeth
c. setting of teeth*
265.The size of a file is
measured from ______ to heel
of the file.
a. Edge
b. Base
c. Point*
d. body
266. It is the distance measure
to the axis from a point on a
screw thread to the
corresponding point on the
next thread.
a. lead
b. pitch*
c. linear
d. chord
267. Solder is an alloy of _____
a. lead and zinc

b. lead and tin*
c. lead and tungsten
d. lead and antimony
268. It is a machine tool used
for cutting flat surfaces by
reciprocating a single point
tool across the work piece.
a. planer
b. shearing machine
c. shaper*
d. slab cutter
269. It is the machine used for
shaping of metal or plastic by
pushing or pulling a broaching
across a surface or through an
centering hole in a work
piece.
a. planning
b. shaping
c. broaching*
d. milling
270. It is a milling method in
which parts placed in a row
parallel to the axis of the
cutting tool end are milled
simultaneously.
a. abreast milling*
b. angular milling
c. helical milling
271. A core drill with hardened
steel shot pallets that
revolve under the rim of the
rotating tube, employed in
rotary drilling in every hard
ground.
a. automatic drill
b. double core barrel drill
c. flat drill
d. adamantine drill*
272. The part of the machine for
wood planning that carries the
cutter.
a. adz stock
b. adz block*
c. head stock
d. head block
273. It is a hole revolving
cutter or grinder wheel for
mounting it on an arbor.
a. hole saw
b. arbor hole*
c. star drill
d. punp hole
274. A machine used for forcing
an arbor or a mandrel into
drilled or bored parts
preparatory to turning or
grinding
a. automatic press
b. bladder press
c. arc press
d. arbor press*
275. A machine in which material
pulverized between two toothed
metal disks rotating in
opposite directions.
a. attrition mill*
b. tumbling mill
c. ball mill
d. beater mill
276. A press in which mechanical
feeding of the work is
synchronized with the press
action.
a. dial press
b. punch press
c. automatic press*
d. manual press
277. A file whose edges are
parallel is known as
a. crochet file
b. cross cut file
c. equaling file
d. blunt file*
boring machine tool used
particularly for large work
piece, types are horizontal
and vertical
a. boring mill*
b. burrstone mill
c. cage mill
d. chile mill
279. A tap with a chamfer 1-1
1/2 threads in length
a. center tap
b. bottom tap*
c. taper tap
d. plug tap
280. A small portable hand drill
customarily used by hand
setters to drill hole in
breast called
a. diamond drill
b. spiral drill
c. chum drill
d. breast drill*
281. The spindle of the grinding
machine on which the wheel is
mounted
a. bushing
b. arbor*
c. bearing
d. fluting
282. A device for holding
grinding wheels of special
shape of the working piece
being grounded.
a. head stock
b. fixtures
c. jigs
d. chucks*
283. Grinding grooves of a twist
drill or tap.
a. fluting*
b. flaring
c. lapping
d. honing
284. The dulling of the cutting
particles of a grinding wheel
resulting in a decreased rule
of cutting is called
a. grinding
b. glazing*
c. fluting
d. lapping
285. The process of increasing
the cross-sectional area of a
given portion or possibly of
the whole piece.
a. forging
b. upsetting*
c. spreading
d. drawing
286. The process of lengthening
a piece of stock while the
cross-sectional area is being
reduced.
a. tapping
b. honing
c. drawing*
d. upsetting
287. Sometimes used for
soldering bright tin
a. tallow
b. sal ammonia
c. tinning
d. rosin*
288. A very effective flux for
soldering galvanized iron or
zinc.
a. soldering paste
b. muriatic acid*
c. zinc chloride
d. cut acid
290. The groove providing for
the cutting faces of the
thread or teeth, chip passage
and lubrication.
a. heel
b. land
c. flute*
d. thread relief
290. The surface below the
cutting edge
a. face
b. flank*
c. nose
d. side relief
291. Which is the hardest
material?
a. steel
b. diamond*
c. bronze
d. brass
292. It measures the slope of
top surface of the tool to the
side in a direction
perpendicular to the
longitudinal axis.
a. side rake angle*

b. side cutting edge angle
c. side relief edge angle
d. end relief angle
293. A type of bonding material
which is made of clay and
water
a. resinoid bond
b. vitrified bond*
c. shellac bond
d. rubber bond
294. It is used for holding
straight shank drills in the
spindle of the machine when
drilling
a. drill chuck*
b. chuck key
c. floating holder
d. magic chuck
295. Back rake for HSS single
point cutting tool machine
free cutting brass is
a. 0 deg *
b. 5 deg
c. 10 deg
d. 15 deg
296. A reamer is used to correct
the
a. size and roundness of a

drilled hole*
b. finish and position of a
drilled hole
c. size and position of a
drilled hole
d. finish and depth of a
drilled hole
297. A oversize hole is produced
by a drill if
a. lips of drill are of

unequal length *
b. speed too high
c. insufficient coolant used
d. cutting speed is too high
298. The major factors which
determine the rpm of milling
cutter are the materials being
cut and the ______
a. number of teeth in cutter

b. diameter of cutter
c. time allowed to complete
the job*
d. depth of cutter
299. The studs used as a coolant
machine shop consists of
a. solution of detergent and

water]
b. a straight mineral oil
c. an emulsion of oil and
water*
d. a chemical solution
300.Grinding is
a. metal fusing operation

b. metal powdering operation
c. metal finishing operation*
301. Grinding is done wherever
a. other machining operation

cannot be carried out
b. a large amount of material
is to be removed
c. high accuracy is required*
d. none of these
302. Laser beam machining
process is used to machine.
a. thicker materials
b. thinner materials*
c. heavier materials
d. stronger materials
303. Twists drills are made
usually considered suitable
machining holes having a
length less than
a. two times the diameter

b. five times the diameter*
c. ten times the diameter
d. twenty times the diameter
304. A high grade grinding wheel
is suitable for grinding,
a. hard materials
b. soft materials*
c. both materials
d. none of these
305. In quick return mechanism
of shaping machine , the ram
stroke length is proportional
to
a. slotter arm length

b. crank length*
c. ram length
d. none of these
306. The type and number of
bearings to be used for
spindles of machine tool
depend on the
a. type of spindle
b. type of machine tool
c. load on bearing*
307. Nitriding process of
surface treatment for steel
tools is used for taking
a. light cuts*
b. heavy cuts
c. medium cuts
308. A very low cutting speeds
the tool wear is due to
a. plowing action*
b. transfer
c. material
d. temperature
309. Are mixture of hard cotton
seed or rape-seed oils and
mineral oils
a. cutting oils*
b. cooling oils
c. heating oils
d. emulsion
310. What is the material for
hacksaw blade?
a. high carbon steel

b. high speed steel
c. low tungsten steel
How is rivets is made?
a.Cold pressing *
b.Rolling
c.Drawing
d.None of these
It is used to measure gap
between two mating parts to
set the job and machine in
alignment and to measure
clearance of piston and
cylinders in automobiles
a.Compound Gauge
b.Feeler Gauge*
c.Inspection Gauge
d.Workshop Gauge
The movement of belt upon the
face of rim or outer surface
of the driver and the driven
pulleys within the area of arc
of contact.
a. Compound Gauge
b.Feeler gauge*
c.Inspection Gauge
d.Workshop gauge
The movement of belt upon the
face of rim or outer surface
of the driver and the driven
pulleys within the area of arc
of contact.
a.Slip
b.Creep *
c.Interference
d.Crowning
It is the process by which the
length of a work piece
reduced.
a.Drawing
b.Drifting
c.Jumping *
d.Upsetting
It cannot be forged because it
will break if heated and
beaten by hammer.
a.High speed steel

b.Tool steel
c.Carbon steel
d.Cast iron *
It is a process of enlarging and
smoothing the punched hole by
means of tapered drifts of
various sizes and shapes.
a.Drifting *
b.Drawing
c.Jumping
d.Upsetting
Shaper tools are made of what
type of material?
a.Brass
b.Bronze
c.High speed steel *
d.Babbit
An operation of enlarging the
previous drilled hole
a.Drilling
b.Boring *
c.Reaming
d.Broaching
An operation to make smaller
hole in exact center for lathe
center
a.Broaching
b.Reaming
c.Counter boring
d.Center bearing *
The size of abrasive grains
produced by crushing process
is called..
a.Grade
b.Grit *
c.Grill
d.None of the above
It is also known as slab
peripheral milling.
a.Form milling
b.Climb milling
c.Convex milling
d.Plain milling *
In _____ the tool is released in
return stroke.
a.Shaper*
b.Planer
c.Slotter
d.Reamer
It is the process of driving the
periphery of the job in
degrees.
a.Direct indexing
b.Plain indexing
c.Differential indexing
d.Angular indexing *
It is a method of grinding
cylindrical surfaces.
a.Center less grinding *

b.Plunge – cut grinding
c.Through feed grinding
d.None of the above
It is the angle between the side
cutting edge and longitudinal
axis of the tool.
a.Side cutting edge angle *

b.End cutting angle
c.Side relief angle
d.End relief angle
It is a surface finishing
process and is used to
produced a lustrous surface of
attractive appearance.
a.Polishing
b.Buffing *
c.Lapping
d.Glazing
A _____ is formed when a shaft
rotates in a bush, lines of
the bore of a housing.
a.Ball bearing
b.Roller bearing
c.Plain bearing*
d.Needle bearing
CNC in machine shop means
a.Computer number control

b.Computer numerical control*
c.Computer network center
d.Communication network control
It is the time lost due to break
downs, waiting for tools,
minor accident, etc..
a.Set up time
b.Handling time
c.Machining time
d.Down time *
Refers to the process of
separating or removing the
burning of combustible
material from the neighborhood
of the fire.
a.Starvation *
b.Blanketing
c.Cooling
d.None of the above
What is necessary to provide
tolerance?
a.It serves the labor charges

b.It saves the material from
westage
c.It saves the time
d.All of the above *
It is done then and there by
adjusting or repairing the
fouls come in notice during
the work.
a.Preventive maintenance
b.Predictive maintenance
c.Routine maintenance *
d.Corrective maintenance
A ________ is used between the
cutting tool and work place to
minimize the friction heat.
a.Lubricant
b.Coolant *
c.Water
d.Alcohol
Which of the following is NOT a
function of bearings?
a.To support the shaft

b.To guide the shaft
c.To give free rotation to the
shaft
d.To transmit power *
It is a process of cleaning the
face of grinding wheel by
means of a dresser for
removing the glazing and
loading of wheel and improve
the cutting action of a wheel.
a.Dressing *
b.Polishing
c.Truing
d.Lapping
It is a long tapered punch used
for loosening straight pins,
rivets, and other small parts
being disassembled.
a.Drive – pin punch

b.Hand punch
c.Drift punch *
d.Center punch
A tool used for turning nuts or
bolts
a.Pliers
b.Wrench *
c.Long nose
d.C -clamp
A _______ is used to test
accuracy of holes.
a.Snap gage
b.Ring gage
c.Plug gage *
d.Depth gage
A ______ consist of a hardened
and ground steel bar in which
two hardened and ground of the
same diameter are set.
a.Caliper
b.Gage block
c.Sine bar *
d.micrometer
________ are hardened devices
with a taper shank on one end
and a 60 degrees point at the
other end.
a.Tailstock centre
b.Lathe centers *
c.Live center
d.Dead center
It is large casting located on
the left end of the bed.
a.Tail stock
b.Head stock
c.Carriage *
d.Chuck
A ______ is a thread that has a
lead equal to pitch.
a.Right hand thread

b.Left hand thread
c.Single thread *
d.Multiple head
Used to permit lever shift for
vertical travel rail.
a.Ball crank
b.Clamp plates
c.Plunger knob*
d.None of the above
It is mounted in the top of
column and is guided in
perfect alignment by the
machined dovetailed surface.
a.Over arm *
b.Spindle
c.Arbor
d.Saddle
Refers to circular milling
attachment that is bolted to
the top of the table of a
plain or universal milling
machine.
a.Blotting attachment Rotary

attachment*
b.Milling attachment
c.Spiral attachment
Name of mechanism, which a
welding operator holds during
gas welding and at the end of
which the gages are burrex to
perform the various gas
welding operation.
a.Hose
b.Torch *
c.Gage
d.Switch
A fine grained salty silica rock
used for sharpening edged
tools.
a.Oilstone *
b.Surface grinder
c.Rocky oil
d.None of the above
A hand tool used to measure
engine crank web deflection.
a.Feeler gage
b.Compound gage
c.Distortion gage *
d.Dial gage
It is used to true and align
machine tools, fixtures and
works.
a.Dial indicator *
b.Radial indicator
c.Dial gage
d.Feeler gage
It is used for cutting long
places of metals.
a.Planer
b.Shaper
c.Power saw *
d.Broaching machine
It is used for external,
internal and relieving of mill
cutters and taps
a.Milling attachment
b.Thread attachment
c.Taper attachment
d.Relieving attachment *
Stretching or spreading of metal
by hammering
a.Peening *
b.Flaring
c.Upsetting
d.Bending
The ________ is the most common
of the standard tapers
a.Brown
b.Janno
c.Sharpe
d.Morse *
The ability of metal to stretch,
bend or twist w/o breaking or
cracking is called..
a.Elasticity
b.Ductility*
c.Brittleness
d.Plasticity
A fine grained salty silica rock
used for sharpening edge tools
a.Eutectoid
b.Austenite
c.Oilstone *
d.Pearlite
Machining properties of steel
can be improved by adding..
a.Chromium nickel
b.Silicon, aluminum, titanium
c.Sulfur , lead, phosphorus *
d.Vanadium, aluminum
A ductile fracture is
characterized by
a.Appreciable plastic
deformation prior to
propagation of crack *
b.Fragmentation in more than two
pieces
c.Negligible deformation
d.Rapid rate for crack
propagation
Tool can be hardened by
a.Heating red hot and plunging

into water
b.Heating red hot and cooling in
blast of dry
c.Heating red hot and plunging
into linseed or cotton lead
oil
d.Any of the above, depending on
type *
The purpose of annealing is to
make the metal
a.Harder
b.Medium hard
c.Softer *
d.Shiny
The purpose of tempering is to
make metal
a.Softer
b.Harder
c.Less brittle*
d.More brittle
A scriber is made of
a.Carbon tool steel

b.Cold – rolled steel
c.Hot – rolled steel
d.Tool steel *
It is used in steels as an
alloying element to combine
hardness obtained.
a.Vanadium
b.Chromium *
c.Titanium
d.Molybdenum
It is a process of shearing in
which sheet or plate is cut
out to a definite outline in a
press.
a.Blanking *
b.Embossing
c.Clamping
d.Trimming
It is the characteristic of
exhibiting different
properties when tested in
different directions
a.Allotropy
b.Anisotropy *
c.Isentropic
d.Isotropic
It is one which specimen
supported at both ends as a
simple beam is broken by the
impact strength..
a.Charpy test *
b.Izod test
c.Rockwell test
d.Universal test
Which of the following metals
has the highest specific heat
capacity of 100ºC
a.Aluminum *
b.Bismuth
c.Copper
d.Iron
Which of the following types of
packing would be used in steam
joints?
a.Asbestos
b.Neoprene
c.Metallic
d.A or C *
The process applied to iron pipe
which retards corrosion, is
called
a.Galvanizing *
b.Annealing
c.Soldering
d.Tinning
A scriber is made from what
metal..
a.Carbon steel
b.Cold rolled steel
c.Tool steel *
d.Hot rolled steel
The best file to use when
finishing sharp corners or
slots and grooves
a.Jewelers file
b.Knife file *
c.Mill file
d.Square file
Never use file
a.That is dirty
b.With a tang
c.Without a handle *
d.Without oiling
Which of the following
information is necessary in
ordering a file
a.Size
b.Shape
c.Type of teeth
When filling a piece of metal in
a lathe if short quick strokes
are used the finished piece
will probably
a.Be out of round

b.Be perfect
c.Have small flat areas on the
surfaces
d.A and C *
The best procedure when filling
a piece of metal in lathe is
to take
a.Long fast stroke

b.Long slow stroke *
c.Short even stroke
d.Short fast stroke
Small pieces of metal clogged
between the teeth on a file
are called
a.Pins *
b.Bumps
c.Clogs
d.flats
Finishing off a piece of metal
with a real smooth finish can
be done by
a.Draw filling *
b.Flat filling
c.Milling filling
d.Side filling
For finishing a piece of work to
size the file to use is the..
a.Crossing file
b.Double cut fine file
c.Mill file
d.Single cut fine file *
For filling lead or babbit, use
a
a.Lead float file

b.Mile file
c.Vixen file
d.A or C *
Hacksaw blade with 32 TPI is
a.Small tubing
b.Conduit
c.Sheet metal under 18 gage
A coolant is usually used when
cutting material in power
hacksaw to
a.Absorb heat friction

b.Prevent the blade from
overheating
c.Prevent the blade from loose
its temper
A hacksaw blade with 18TPI is
a.Aluminum
b.Cast iron
c.Solid iron
d.Any of the above *
When cutting a long thin piece
of metal
a.Set the blade in the frame

with teeth facing toward
b.Turn blade at right angle to
the frame *
c.Turn the blade upside down
d.None of the above
The hacksaw blade should place
in the frame with
a.One end looser than the other

end
b.The teeth facing in any
position
c.The teeth pointing backward
d.The teeth pointing forward *
A hacksaw blade with 34 TPI
should be use for cutting
a.Brass
b.Cast iron
c.Thin wall tubing *
d.heavy
All hard hacksaw blade is best
suited for
a.Brass
b.Cast iron
c.Tool steel
A hacksaw blade with 14 TPI is
best suited for
a.Cold rolled steel

b.Hot rolled steel
c.Structural steel
Files are divided into two
general classes, namely
a.Flat shapes and round shapes

b.Large and small
c.Rough and smooth
d.Single cut and double cut *
A hacksaw blade can be place in
a frame in
a.Three position
b.Two position
c.One position
d.Four position *
A hard hacksaw blade is one that
a.Has a hard back and flexible

teeth
b.Has a flexible back and hard
teeth
c.Has the entire teeth hardened*
d.Will fit a solid frame
Hacksaw blade with 24 TPI is
a.Brass and copper

b.Sheet metal over 18 gage
c.Tubing
Hacksaw blade are made of
a.High speed steel

b.Tool steel
c.Tungsten alloy steel
A flexible hacksaw blade is one
that has
a.A movable back

b.Flexible ends
c.Only the back hardened
d.Only the teeth hardened *
The flexible type hacksaw blade
is best suited for
a.Aluminum
b.Channel
c.Tubing
When lathe tool bit burns, it
means that
a.Speed is too low

b.Speed is too fast *
c.Material is too hard
d.Material cannot bend
The lathe compound is used for
a.Angle cutting
b.Grooving
c.Facing
The jaw of standard vise is
a.Hard *
b.Soft
c.Semihard
d.Semisoft
When facing off a piece of
material in lathe chuck the
bit must be set _______.
a.Above center
b.At the center *
c.Below the center
d.Off center
Before applying layout on a
piece, it must be
a.Cleaned *
b.Cold
c.Hot
d.roughened
Tool steel can be hardened by
a.Heating red hot and plunging

into water
b.Heating red hot and cooling in
blast of dry air
c.Heating red hot and plunging
line seed or cotton seed oil
d.Any of the above, depending on
the type and use *
A piece of mild steel held
give off
a.Bright shiny spark

b.Yellow sparks
c.Light straw – colored sparks*
d.No sparks
Another name of hydrochloric
acid is
a.Acetic acid
b.Muriatic acid *
c.Nitric acid
d.Sulfuric acid
A flexible hacksaw blade has a
tendency to _________
a.Snap easy
b.Buckle or run out of fine when
too much pressure is supplied*
c.Cut too fast
d.Cut on a slant
A pillar file is used for
_________
a.Filling against a shoulder

b.Filling keyways
c.Filling slots
The length of file is used for
________
a.End to end
b.Heel to end
c.Point to end
d.Point to heel *
A pillar file has
a.One safe edge

b.Three safe edges
c.Two safe edges
d.A and C *
The “tang” is a part of file
that
a.Does the cutting

b.Fits into the handle *
c.Has no teeth
d.Is opposite the handle
One of the factors involved in
the choice of a grinding wheel
is
a.The kind of material to be

ground
b.The amount of stock to be
removed
c.The kind of finish required
The main difference between a
planer and a shaper is that
a.The planer has offset table and

the shaper has a horizontal table
b.The shaper has a rotating table
and planer has a horizontal table
c.The table of planer has a
reciprocating motion past the
tool head while the table of the
shaper is stationary and the tool
head has reciprocating motion *
d.One is larger than the other
A piece of tool steel is held
give off _________.
a.White sparks with stars on the

end *
b.Yellow sparks
c.Dull sparks
d.Green sparks
If you use dry a dry grinding
wheel for sharpening tool
bits, dip the end of he bit in
water frequently to prevent
_______
a.Annealing the cutting edge of

the bit*
b.Burning your fingers
c.Hardening of the tip
d.The tip from crystalling
The tool used to check internal
pipe threads is called
a.Ring gage
b.Plug gage *
c.Center gage
d.Thread gage
The tool used to check external
pipe threads is called
a.Ring gage *
b.Plug gage
c.Pitch gage
d.Center gage
The operation of truing a
grinding wheel is known as
a.Dressing *
b.Centering
c.Rounding
d.Sizing
The cutting angle on a drill for
mild steel should be
a.25º
b.69º
c.59º *
d.79º
Which of the following is not a
common drill shank?
a.Bit
b.Fluted *
c.Straight
d.Taper
Tapered shanks are used on a large
drill press so that
a.The drill can be centered more

easily
b.The drill can be easily forced
out of the sleeve with a drift *
c.The shank can be reground when
worn
d.The shank will not turn when
cutting
A tool bit for cutting American
National Thread should be
ground with a ____.
a.30 deg.angle
b.45deg.angle
c.60 deg.angle *
d.56 deg. angle
Center drilling is the operation
of
a.Drilling a center in an odd –

shaped of metal
b.Drilling and countersinking
with one tool *
c.Centering with one tool and
drilling with one another
d.Drilling a center in a piece
of stock in a drill press
When cutting a drill, it will
squeal due to _______
a.Drill being ground properly

b.Drill being too hot
c.Insufficient lubrication
The correct cutting angle on a
drill for ordinary work is
a.45
b.59*
c.65
d.50
If the cutting edges of the
drill are cut of different
angles ________
a.The drill will not cut

b.The hole will be larger than
the drill *
c.The hole will be smaller than
the drill
d.None of the above
If the drill speed is too great,
it will
a.Cut faster
b.Loose its temper *
c.Cut slower
d.Not cut
Soda added to water is used for
cooling instead of plain water
because
a.It reduces the heat generated

b.It improves the finish
c.It overcomes rusting
If the angle of the drill is less
than 59 deg
a.The drill will make larger hole

b.The drill will make smaller hole
c.The hole will take longer to
drill and more power is required
to drive the drill *
d.The drill will not center
properly
The name of shank use to drill
is
a.Stanley
b.Starret
c.Miller
d.Morse *
The name of shank use to drill
is
a.Stanley
b.Starret
c.Morse *
d.Miller
The tool used to cut thread on
pipe is called
a.Pipe tool
b.Pipe vise
c.Pipe stock *
d.Pipe thread
The instrument used to reshaped
a grinding wheel that is
grounded or cut of rounds is
called
a.Wheel cutter
b.Wheel aligner
c.Wheel emery
d.Wheel Dresser *
The instrument used to removed
old packing glands and
stuffing boxes
a.Packing tools *
b.Packing bills
c.Gland box clearance
d.Packing stuff
Before drilling a hole in a
pipe of metal it should be
a.Center punched *
b.Marked with chalk
c.Protracted
d.scribed
When measuring a drill for size,
measure across the
a.Shank
b.Flute
c.Lip
d.Margin *
The size of drill is stamped on
______
a.Flute
b.Shank *
c.Margin
d.Point
The tool used for cleaning files
is called
a.File cleaner
b.File card *
c.File oilstone
d.scraper
Back rake angle for high speed
steel single point cutting
tool to machine free cutting
brass is
a.0 deg *
b.5 deg
c.30 deg
d.10 deg
A reamer is used to correct the
a.Size and roundness of a

drilled hole *
b.Size and position of drilled
hole
c.Finish and position of drilled
hole
d.Depth of drilled hole
Which of the following is not a
common term relating to the
classification of fits?
a.Tunking
b.Snug
c.Bound *
d.Medium force fit
An oversized hole is produced by
a drill if
a.Lips of a drill are of unequal

length *
b.Feed is too high
c.Insufficient coolant is used
d.None of the above
The studs are used as coolant in
general machine shop consists
of
a.Solution of detergent and

water
b.An emulsion of oil and water *
c.Chemical solution
d.A straight mineral oil
Two major factors which
determined the rpm of milling
cutter are the material being
cut and _____
a.Number of teeth in cutter

b.Time allowed to finish the
job*
c.Diameter less grinder
d.Depth
Electron beam machining process
is quite suitable for material
having
a.High melting point and high

thermal conductivity
b.High melting point and low
thermal conductivity *
c.Low melting point
d.Low thermal conductivity
Grinding is what type of
operation?
a.Metal finish operation *

b.Metal fusing operation
c.Metal powdering operation
d.None of the above
Grinding is done wherever
a.Other machining operations

b.A large amount of materials to
be removed *
c.High accuracy is required *
d.Any of the above
Laser beam machining process is
used to machine ________.
a.Thicker material
b.Thinner material *
c.Heavy materials
d.Light materials
Twist drills are usually
considered suitable for
machining holes having a
length less than
a.Two times its diameter

b.Five times its diameter*
c.Four times its diameter
d.Eight times its diameter
A hard grade grinding wheel is
suitable for
a.Hard materials
b.Soft material *
c.Semi hard materials
d.Heavy load materials
In quick return mechanism of
shaping machine , the ram
stroke length is proportional
to
a.Crank length *
b.Cam length
c.Ram length
d.None of the above
The usual ratio of forward and
return stroke I quick return
mechanism of shaping machine
is
a.2:1
b.4:3
c.3:2 *
d.5:2
The type and number of bearing
to be used for spindles of
machine depends on
a.Type of spindle
b.Type of cutter
c.Load on bearing *
d.None of the above
The square head of combination
set is used for marking or
checking the engine is
a.90 deg only

b.45 degree
c.90 and 45 degree *
d.Any angle between 0 -180
For general work, the cutting
angle of a cold fist chisel is
ground at angle of
a.50 deg
b.60 deg *
c.80 deg
d.70 deg
Angle plate is made of
a.Closed grain cast iron *

b.Cast steel
c.High speed steel
d.Tool steel
A new hack saw blade should be
used to old cut because
a.The blade is very costly

b.The space is not sufficient to
play the new blade in the old
cut *
c.The blade have very sharp
teeth
d.None of the above
Which part of the file is not
hardened
a.Tang *
b.Heel
c.Point
d.Handle
Generally spiral fluted reamer
has spirals of
a.Right hand
b.Left hand *
c.Straight
d.Any of the above
In which screw thread the side =
width of space -0.5p
a.Knuckle
b.Buttress
c.Square *
d.Circle
A stud is which
a.Have threads on one end

b.Require a nut
c.Inserted in a plane hole
d.None of the above *
“18-8” stainless steel means
a.18% tungsten and 8% chromium

b.18% nickel and 8% chromium *
c.18% chromium and 8% nickel
d.18% cobalt and 8 % cadmium
Which is the lightest metal
a.Lead
b.G.I. steel
c.Aluminum *
d.Cast iron
Hardened steel parts have
a.Fine grains *
b.Coarse grains
c.No grains
d.Medium grains
Concentricity of an outside
diameter can be checked by
a.Vernier caliper
b.Outside micrometer
c.Dial test indicator *
d.Tube micrometer
Which gauge is used to check
internal threads
a.Ring gauge
b.Plug gauge
c.Thread plug gauge *
d.None of the above
In case of limit of plug gauge,
which size will not enter into
the hole
a.“GO” size
b.“Not GO” size*
c.“A and B” both
d.None of the above
Limit gauge is made to the
______ sizes of the work to be
measured
a.Actual and nominal

b.Nominal and upper limit
c.Maximum and minimum *
d.Nominal and upper limit
“GO” size limits is:
a.Upper limit of shaft

b.Lower limit of hole
c.Both A and B*
d.Neither A or B
Lapping is done
a.To finish the job in fine

degree
b.To control the size
c.To get high quality surface
In which method a bore is
finished to a very closed
tolerance
a.Lapping
b.Rapping
c.Honing *
d.grinding
Jig bushing are generally made
of
a.Tool steel *
b.Carbon steel
c.Cast iron
d.High speed steel
Fixture clamps are generally
made of
a.Tool steel
b.Case hardened mild steel *
c.High speed steel
d.Carbon steel
When an external gear is meshed
with the internal gear , the
gears will rotate in
a.Same direction *
b.Opposite direction
c.Will not rotate
d.None of the above
Usual ratio of soluble oil and
water used in coolant is
a.20:1
b.1:20 *
c.10:1
d.1:10
in internal cylindrical grinding
, the grinding wheel and work
rotate in
a.Same direction
b.Opposite direction *
c.Neither A or B
d.Both A and B
For grinding materials having
low tensile strength which
abrasive is used
a.Silicon carbide*
b.Aluminum oxide
c.Emery
d.corrunduin
Which center is used for
supporting open end of pipes,
shells, etc., while turning or
thread cutting
a.Ball center
b.Pipe center *
c.Half center
d.Dead center
Included angle of dead center is
a.60 deg*
b.45 deg
c.65 deg
d.90 deg
Angle of B.A screw thread is
a.90
b.47.5 *
c.60
d.45
Main alloying element of HSS is
a.Chromium
b.Cast iron
c.Tungsten *
d.Carbon steel
For accurate measurement of
bores, the best instrument is
a.Vernier caliper
b.Plug gage
c.Dial indicator
d.Inside micrometer *
In hydraulic driven shaper, the
metal is removed at
a.Lower speed
b.Higher speed *
c.Average speed
d.None of the above
In shaper machine, the cutting
speed (metric) is expressed as
a.m/s
b.m/min *
c.m/ hr
d.Any of the above
Amount of automatic load in
shaper is increased by taking
the crank pin
a.At center of crank disc

b.Away from the center *
c.Towards the center
d.At the center
In a shaper, the feed (metric)
is usually expressed as
a.Mm/stoke *
b.m/stoke
c.Mm/revolution
d.None of the above
For cutting gear teeth in shaper
, the _____ tool is used.
a.“V” block
b.Form tool *
c.Gooseneck
d.Round nose
The standard ratio of cutting
tool in return stroke in shape
is
a.3:1
b.1:3
c.3:2 *
d.4:2
The feed in the shaper takes
place at
a.The beginning of return stroke

b.The middle of return stoke
c.The end of return stroke *
d.At the cutting stroke
Which of the following quick
return mechanism is most
widely used in most slotters
a.Slotter link and gear

mechanism
b.Whitworth mechanism *
c.Slotter disc mechanism
d.Hydraulic mechanism
If the clearance angle is more
than the required on slotter
tool, then support cutting
tool will be
a.Great
b.Less *
c.Medium
d.None of the above
The clamping block is used to
support the end of the strap
is made of
a.Wood *
b.Steel
c.HSS
d.Cast iron
Divide table planer has:
a.One table
b.Two tables *
c.One housing
d.Two housing
A planer which has a cutting
tool in or both stroke in is
a.Open side planer

b.Double housing planer
c.Universal planer *
d.Pit planer
The straddle milling is done by
means of two
a.Side milling cutters *

b.Plain milling cutters
c.Face milling cutters
d.Form cutters
The formula to find out the
number of turn of the crank
for simple indexing is:
a)T = 20/N
b)T = N/40
c)T =40/N *
d)T = N/20
In standard dividing head the
ratio between worm wheel and
the worm
a.40:1*
b.20:1
c.1:40
d.10:1

Elements Machine Shop PDF

Uploaded by

Copyright:

Available Formats

Elements Machine Shop PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Elements Machine Shop PDF

Uploaded by

Copyright:

Available Formats

mdsp mdsp mdsp mdsp mdsp mdsp mdsp

mdsp mdsp mdsp mdsp mdsp mdsp mdsp

mdsp mdsp mdsp mdsp mdsp mdsp mdsp

a. bottom half of molding box

a. cutting tapers in a lathe

a. not enough speed

a. speed greater than that

a. less side rake*

a. bright shiny sparks

a. long fast stroke

a. lead float file

a. absorb heat of friction

a. set the blade in the frame

a. one end looser than the

a. cold rolled steel

a. flat shapes and round

a. brass and copper

a. speed is too low

a. closed grain cast iron *

a. it is easy for production

a. parallel to each other

a. the blade is very costly

a. changing the convexity of

a. have threads on one end

a. 18% Tungsten and 8%

a. actual and nominal

a. upper limit of shaft

a. to finish the job to a

a. high carbon steel

a. it assists for quick

a. in three jaw chuck

a. meter per minute *

a. at the centre of crank

a. side milling cutters *

a. end mill cutter

a. to much longitudinal feed *

a. side milling cutter

a. the job will be out of

a. grain size is too fine

a. reduce the friction

a. end mill cutter

a. during the cutting motion

a. too much longitudinal feed*

a. during down cut milling with a

a. side milling cutter

a. the job will be out on

a. plain cylindrical grinding

a. grain size is too fine

a. make the outside diameter

a. should be easy to handle

a. positioning the teeth

a. lead and zinc

a. side rake angle*

a. size and roundness of a

a. lips of drill are of

a. number of teeth in cutter

a. solution of detergent and

a. metal fusing operation

a. other machining operation