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Layered Audit Checklist

This document provides a checklist for conducting a layered audit of a manufacturing process. The checklist is divided into process elements including communication, workplace organization, set-up, operator certification, control plan, first time quality, measurement systems, containment/rework, and preventive maintenance activities. For each element, auditors check whether requirements are being met (Y/N) and document any needed corrective actions. The layered audit checklist allows a company to systematically evaluate its manufacturing process across multiple elements and ensure compliance.

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Navnath Tamhane
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749 views

Layered Audit Checklist

This document provides a checklist for conducting a layered audit of a manufacturing process. The checklist is divided into process elements including communication, workplace organization, set-up, operator certification, control plan, first time quality, measurement systems, containment/rework, and preventive maintenance activities. For each element, auditors check whether requirements are being met (Y/N) and document any needed corrective actions. The layered audit checklist allows a company to systematically evaluate its manufacturing process across multiple elements and ensure compliance.

Uploaded by

Navnath Tamhane
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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Layered Audit Process

APPENDIX A – LAYERED AUDIT CHECKLIST EXAMPLE

Date

Process Element Y N Corrective Action/Comments Corrected

Communication

Are employees aware of any recent Formal Customer


Complaints (FCC’s) / quality issues?

Workplace Organization & Environment

Is in-process & outgoing material properly identified

Is traceability in place where required?

Is FIFO used?

Is nonconforming or suspect product identified and placed in a


designated area?

Are proper containers used in production, including


outgoing material?

Is workplace clean and orderly?

Set-Up

Are Visual Aids (required by the Control Plan) available?

Are Change Over instructions followed?


Operator Certification/Standardized Work

Are Operators following standardized work?

Are Operators certified on the job?

Control Plan

Are control plan checks made at the proper frequency, with


the correct sample size and on the correct form?

Are product/process checks within specification? If not, are


reaction plans being followed?

Are significant process events recorded?

First Time Quality

Are alarm limits being used?

Is a reaction plan available and being followed?

Measurement Systems

Are Error Proofing devices, gages and fixtures verified?

Are all gages (required by the Control Plan) available at the


workstation? Are the gages numbered, calibrated and
match the Control Plan?

Containment/Rework

Is containment information documented when the product is


nonconforming?

Is rework/teardown completed per instructions with proper


identification?
P.M. Activities

Are Preventive Maintenance activities complete to


schedule?

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