APQP 3rd., Edition

IATF 16949 TRAINING- SERIES
Advanced Product Quality Planning

Overview of the New 3rd., Edition APQP & 1st., Edition
Quality Control Plan
Created to develop resources capable of leading/managing a dynamic new product development with new APQP Edition
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Kualitas yang dirancang sejak awal mula
perencanaan dimulai
 Produk dan rantai pasokan yang kompleks menghadirkan banyak
kemungkinan kegagalan, terutama ketika produk baru diluncurkan.
Perencanaan Kualitas Produk Tingkat Lanjut (APQP) adalah proses
terstruktur yang bertujuan untuk memastikan kepuasan pelanggan
terhadap produk atau proses baru.
 APQP telah ada selama beberapa dekade dalam berbagai bentuk dan
praktik. Awalnya disebut sebagai Perencanaan Kualitas Lanjutan (AQP),
APQP digunakan oleh perusahaan progresif untuk menjamin kualitas dan
kinerja melalui perencanaan. Ford Motor Company menerbitkan buku
pegangan Perencanaan Kualitas Lanjutan yang pertama untuk pemasok
pada awal tahun 1980-an. APQP membantu pemasok Ford
mengembangkan pengendalian pencegahan dan deteksi yang tepat untuk
produk baru yang mendukung upaya kualitas perusahaan.
 Dengan pembelajaran dari Ford AQP, OEM Otomotif Amerika Utara secara
kolektif menciptakan proses APQP pada tahun 1994 dan kemudian
diperbarui pada tahun 2008. APQP dimaksudkan untuk menggabungkan
aktivitas perencanaan umum yang dibutuhkan semua OEM otomotif ke
dalam satu proses. Pemasok memanfaatkan APQP untuk menghadirkan
produk dan proses baru agar validasinya berhasil dan mendorong
peningkatan berkelanjutan.
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State of Art
Mass Production Preparation
Kursus dua hari ini berfokus pada perubahan dalam Manual Referensi Rencana
APQP Edisi ke-3 dan Manual Referensi Rencana Pengendalian Edisi ke-1 yang
baru dirilis.Kelas hari pertama membahas semua elemen APQP, ditambah
perubahan dari Manual Referensi Edisi ke-3, dan mendefinisikannya sebagai
proses di organisasi Anda.
Ini memberikan gambaran umum tentang lima fase APQP dan bagaimana
pengelolaannya sebagai proses dalam perencanaan, pengembangan, dan
peluncuran produk dan proses baru.
Informasi mengenai transisi ke Manual Referensi Edisi ke-3 juga akan
disertakan.Pendekatan yang dibahas dan digunakan dalam kursus ini konsisten
dengan maksud dan pedoman dalam APQP Edisi ke-3.
Kursus hari kedua akan fokus pada pengembangan, implementasi dan
peningkatan Rencana Pengendalian sesuai dengan Manual Referensi Rencana
Pengendalian Edisi 1. Hari kedua akan mengidentifikasi seluruh konsep dan
praktik terbaik yang dipertahankan dalam Edisi 1 serta perluasan strategi dan
penambahan konsep dan praktik terbaik.

Training Objectives : APQP
• Identify transitional information for applying the 3rd

Edition APQP Reference Manual
• Define the five phases of APQP for New Product
Development and its relationship to program
management, including the knowledge and skills
needed to participate in an APQP team
• Learn how to apply the APQP Checklists during an
APQP Program Launch
• Define Management Gate Reviews and how best to
perform them
• Describe the Role of Leadership and application of
APQP Metrics

Training Objectives : Quality Control Plan
• Be able to develop Control Plans in each phase (Prototype, Pre-

launch, Safe Launch, Production) efficiently and effectively
• Describe the minimum information that should be entered in the
Control Plan
• Utilize information gathered from implementing APQP and
completing a Process FMEA to construct a Control Plan
• Identify and address changes that occur during and after
development
• Utilize forms and checklists
• Control Plan Checklist
• Special Characteristic Worksheet
• Apply proven techniques for the effective use of Control Plans
• Reverse PFMEA
• Using software to develop and manage Control Plans
• Layered Process Audits (LPA)
• Using Family and Foundation FMEAs
• Control Plans in highly automated processes
• Reaction Plans and CAPA
• Control of storage and handling related risks
• Management of abnormalities in relation to Control Plans

Audience
• Engineers, and managers involved with manufacturing
• Production and manufacturing team
• Quality assurance & Quality control
• Vendor development engineer
• Product design personnel
• Reliability, testing, and quality team members
• R&D personnel
• Product and process assurance people
• Assembly personnel
We recommend that participants have the following :

Understanding of ISO 9001:2015 and IATF 16949:2016
requirements and/or work experience in implementing IATF
16949:2016 – and management of new product and process
development projects is recommended, Have a basic
understanding of IATF core tools and Understand quality core
tools

• APQP Overview
Course Outline • Getting Started with APQP Program Launch
Day 1 (Phase 0)
• The Five APQP Phases and Related
Inputs/Outputs
• Breakout Exercise: Integration of the

Process Model with the V-Model (for
Electric or Hybrid Vehicles) or Integration
with AIAG-VDA FMEA
• APQP Checklists and Linkages to the APQP

Plan
• Gate Management
• Breakout Exercise – Gate Management
• Role of Leadership and APQP Program

Metrics
• Breakout Exercise – Program Metrics and
the GYR Checklists
• Risk Assessment Mitigation Plan

• OEE - Overall Equipment Effectiveness
• Traceability
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• Fundamentals of Control Plan Development and
Course Outline Implementation
• Definitions, Concepts and Key Linkages to APQP
Day 2 and FMEA
• Using Family and Foundation FMEAs
• How to Handle Directed Supply
• Process Owners for APQP and Control Plans
• Control Plan Information Development
• Using Software to Develop and Manage Control
Plans
• Rework and Repair Control Plans
• Control Plans and Bi-directional Traceability
• Pass-through Characteristics
• 9 or 10 Rating in the FMEA as Critical
Characteristics
• Breakout Exercise: Complete a Control Plan

(from a sample PFMEA)
• Control Plan Phases (Prototype, Pre-launch, Safe
Launch, Production)
• Breakout Exercises: Differences Between

Production Control Plan and Safe Launch
• Effective Use of Control Plans
• Reverse PFMEA
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IATF 16949 TRAINING- SERIES

Advanced Product Quality Planning

2 © DWI 2021 All Rights Reserved

3 © DWI 2021 All Rights Reserved

• Identify transitional information for applying the 3rd

4 © DWI 2021 All Rights Reserved

• Be able to develop Control Plans in each phase (Prototype, Pre-

5 © DWI 2021 All Rights Reserved

We recommend that participants have the following :

6 © DWI 2021 All Rights Reserved

• Breakout Exercise: Integration of the

• APQP Checklists and Linkages to the APQP

• Breakout Exercise – Gate Management

• Role of Leadership and APQP Program

• Risk Assessment Mitigation Plan

• Breakout Exercise: Complete a Control Plan

• Breakout Exercises: Differences Between

We are Arbitrium Consulting - we bring trust

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