User Manual: M3000 Automation System MSC II (Moog Servo Controller)

User Manual
M3000® Automation System

MSC II (Moog Servo Controller)
CONTROL MODULE FOR DIN TOP-HAT RAIL MOUNTING

Copyright
© 2008 Moog GmbH
Hanns-Klemm-Strasse 28
71034 Böblingen (Germany)
Telephone: +49 7031 622-0
Fax: +49 7031 622-100
E-Mail: Info.germany@moog.com
M3000-Support@moog.com
Internet: http://www.moog.com/industrial
All rights reserved.

Neither this manual nor parts of it may be reproduced in any form (print, photocopy, microfilm, or any other
process) or processed, duplicated, or distributed through the use of electronic systems without Moog's written
approval.
Offenders will be held liable for the payment of damages.
Subject to changes without prior notice.
All M3000® modules comply with the standards specified in their relevant declaration of conformity.
CE labeling of the M3000® modules is based on proper installation of the automation system with
proven electromagnetic compatibility (EMC).
© Moog GmbH User Manual M3000® and MSC II (CA65865-001; Version 1.1, 08/08) A
Table of Contents
Table of Contents
List of Tables .............................................................................................................................................vi
List of Figures .......................................................................................................................................... viii
1 General Information ..................................................................................1

1.1 About this Manual ....................................................................................................................... 1
1.1.1 Reservation of Changes and Validity ............................................................................. 1
1.1.2 Exclusion of Liability ....................................................................................................... 1
1.1.3 Completeness ................................................................................................................ 1
1.1.4 Place of Storage............................................................................................................. 1
1.2 Selection and Qualification of Personnel.................................................................................. 2
1.3 Proper Use ................................................................................................................................... 2
1.3.1 Safety Related Systems ................................................................................................. 2
1.4 Warranty and Liability ................................................................................................................. 3
1.5 Inspection of Delivery ................................................................................................................. 3
1.6 Environmental Protection ........................................................................................................... 4
1.6.1 Emissions ....................................................................................................................... 4
1.6.2 Disposal.......................................................................................................................... 4
1.7 Standards ..................................................................................................................................... 4
1.7.1 CE Labeling of M3000® Modules ................................................................................... 4
1.7.2 IEC 61131-2 ................................................................................................................... 4
1.7.3 Electromagnetic Compatibility (EMC)............................................................................. 4
1.8 Trademarks .................................................................................................................................. 5
1.9 Software Copyrights ................................................................................................................... 5
2 Safety Instructions....................................................................................6
2.1 Typographical Conventions ....................................................................................................... 6
2.2 Safety Instructions ...................................................................................................................... 6
2.2.1 Safety Related Systems ................................................................................................. 6
2.2.2 Environmental Conditions .............................................................................................. 7
2.2.3 ESD ................................................................................................................................ 7
2.2.4 Project Planning and Installation .................................................................................... 8
2.2.5 Shutdown and Service ................................................................................................... 9
2.2.6 Transportation and Storage.......................................................................................... 10
2.2.7 Communication Between MSC II and MACS ............................................................... 11
2.2.8 License Key of the MSC II............................................................................................ 11
2.2.9 Run/Stop/Reset ............................................................................................................ 12
2.2.10 Switching Back on or Resetting the MSC II.................................................................. 12
2.2.11 'Outputs Enabled' Output of the MSC II ....................................................................... 12
3 Short M3000® System Overview ............................................................13

3.1 M3000® System Architecture.................................................................................................... 14
3.2 MSC II Starter Kit ....................................................................................................................... 15
3.3 M3000® Modules ........................................................................................................................ 16
3.3.1 MSC I ........................................................................................................................... 16
3.3.2 MSC II .......................................................................................................................... 17
3.3.3 Q-Modules.................................................................................................................... 17
3.3.4 R-Modules (Remote Modules) ..................................................................................... 19
3.3.5 MSD Motion Controller ................................................................................................. 22
3.3.6 MSD Servodrive ........................................................................................................... 23
3.3.7 Identification ................................................................................................................. 23
© Moog GmbH User Manual M3000® and MSC II (CA65865-001; Version 1.1, 08/08) i
Table of Contents
3.4 License Key................................................................................................................................ 24

3.5 Application Programs ............................................................................................................... 25
3.6 MACS Development Environment ........................................................................................... 25
3.6.1 MACS HMI Visualization Package ............................................................................... 26
4 Environmental Conditions .....................................................................27

4.1 Requirements of IEC 61131-2 ................................................................................................... 27
4.2 Use in Special Environments ................................................................................................... 28
5 Mechanical Installation...........................................................................29
5.1 DIN Rail Modules ....................................................................................................................... 29
5.1.1 Views of the Module ..................................................................................................... 29
5.1.2 Dimensions................................................................................................................... 30
5.1.3 Arrangement on DIN Top-Hat Rails ............................................................................. 31
5.1.4 Mounting and Removing .............................................................................................. 33
6 Project Planning and Installation ..........................................................37

6.1 Grounding Concept ................................................................................................................... 38
6.1.1 Front Panel Connectors' Grounding............................................................................. 38
6.2 Power Supply............................................................................................................................. 39
6.2.1 Power Supply Characteristics ...................................................................................... 39
6.2.2 Power Consumption ..................................................................................................... 40
6.2.3 Connecting the Power Supply ...................................................................................... 40
6.2.4 Connecting Sensors ..................................................................................................... 43
6.3 Connecting Signal Cables ........................................................................................................ 46
6.3.1 Plug-In Terminal Strips................................................................................................. 46
7 Networking M3000® Modules .................................................................47

7.1 Ethernet ...................................................................................................................................... 47
7.1.1 Peer-to-Peer Connections............................................................................................ 47
7.1.2 Networking of More Than 2 Network Stations.............................................................. 48
7.1.3 Ethernet Interface Cables............................................................................................. 48
7.2 EtherCAT .................................................................................................................................... 49
7.2.1 Bus Topology ............................................................................................................... 49
7.2.2 EtherCAT Interface Cables .......................................................................................... 49
7.3 Profibus ...................................................................................................................................... 50
7.3.1 Overview ...................................................................................................................... 50
7.3.2 M3000® Modules with Profibus DP Interfaces ............................................................. 50
7.3.3 Profibus Networks ........................................................................................................ 50
7.3.4 Profibus Interface Cable............................................................................................... 52
7.4 Serial TIA/EIA Interface Cables ................................................................................................ 54
7.4.1 TIA/EIA 232 Interface Cables....................................................................................... 54
7.5 CAN Bus and CANopen ............................................................................................................ 55
7.5.1 CAN Bus....................................................................................................................... 55
7.5.2 CAN Bus Characteristics.............................................................................................. 55
7.5.3 CANopen...................................................................................................................... 56
7.5.4 M3000® Modules with CAN Bus Interfaces.................................................................. 56
7.5.5 CAN Bus Networks....................................................................................................... 57
7.5.6 CAN Bus Interface Cable ............................................................................................. 59
© Moog GmbH User Manual M3000® and MSC II (CA65865-001; Version 1.1, 08/08) ii
Table of Contents
7.6 E-Bus .......................................................................................................................................... 60

7.6.1 E-Bus Interface............................................................................................................. 60
7.6.2 E-Bus Communication.................................................................................................. 61
7.6.3 MSC II as E-Bus Master............................................................................................... 61
7.7 Networking DIN Rail Modules................................................................................................... 64
7.7.1 CAN and E-Bus Interfaces ........................................................................................... 64
7.7.2 E-Bus Groups............................................................................................................... 65
7.7.3 LocalCAN Bus Groups ................................................................................................. 66
7.7.4 WideCAN Bus Groups.................................................................................................. 67
8 Shutdown and Service............................................................................69

8.1 Shutdown ................................................................................................................................... 69
8.2 Service........................................................................................................................................ 70
8.2.1 Maintenance/Servicing ................................................................................................. 70
8.2.2 Repair........................................................................................................................... 70
9 Transportation and Storage ...................................................................71

9.1 Environmental Conditions ........................................................................................................ 71
10 MSC II (Moog Servo Controller) .............................................................72

10.1 Performance Characteristics.................................................................................................... 72
10.1.1 Interfaces...................................................................................................................... 72
10.1.2 I/Os (Inputs/ Outputs).................................................................................................... 73
10.1.3 Safety Functions........................................................................................................... 73
10.2 General Specifications .............................................................................................................. 73
10.2.1 Dimensions................................................................................................................... 74
10.2.2 Environmental Conditions ............................................................................................ 74
10.3 Block Diagram ........................................................................................................................... 76
10.4 View of the Module and Terminal Assignment ....................................................................... 77
10.4.1 Terminal Assignment.................................................................................................... 78
10.4.2 LEDs............................................................................................................................. 81
10.5 Programming and Configuration ............................................................................................. 84
10.5.1 Communication Between MSC II and MACS ............................................................... 84
10.6 License Key................................................................................................................................ 85
10.6.1 Run-Time License and Accessible Libraries ................................................................ 85
10.6.2 CANopen Node-ID and IP Address.............................................................................. 86
10.6.3 Mounting and Removing .............................................................................................. 86
10.7 Run/Stop/Reset Switch ............................................................................................................. 88
10.8 Power Supply............................................................................................................................. 89
10.8.1 Behavior at Switching on and Switching off ................................................................. 89
10.9 Basetick...................................................................................................................................... 90
10.9.1 Characteristics.............................................................................................................. 90
10.9.2 Timing Diagram ............................................................................................................ 91
10.10 Digital I/Os.................................................................................................................................. 93
10.10.1 Display of the Operational State................................................................................... 93
10.10.2 Power Supply ............................................................................................................... 93
10.10.3 Digital Outputs.............................................................................................................. 95
10.10.4 Digital Inputs................................................................................................................. 97
© Moog GmbH User Manual M3000® and MSC II (CA65865-001; Version 1.1, 08/08) iii
Table of Contents
10.11 Profibus DP Interface .............................................................................................................. 100

10.11.1 Profibus Termination .................................................................................................. 100
10.11.2 Shielding..................................................................................................................... 100
10.11.3 Profibus Slave Address .............................................................................................. 100
10.11.4 Profibus Baud Rate .................................................................................................... 100
10.12 EtherCAT .................................................................................................................................. 101
10.13 Digital Sensor Interfaces ........................................................................................................ 101
10.13.1 Termination Resistors ................................................................................................ 101
10.13.2 Wire Fault Monitoring ................................................................................................. 102
10.13.3 Connecting SSI Sensors ............................................................................................ 102
10.13.4 Connecting Incremental Sensors ............................................................................... 105
10.14 E-Bus Interface ........................................................................................................................ 108
10.14.1 Configuration of the E-Bus Interface .......................................................................... 108
10.15 CAN Bus Interfaces ................................................................................................................. 109
10.15.1 CAN Bus Termination Resistor .................................................................................. 110
10.15.2 Setting the CANopen Node-ID ................................................................................... 110
10.15.3 Setting the CAN Bus Baud Rate ................................................................................ 110
10.16 Serial Interfaces....................................................................................................................... 111
10.17 Safety Functions...................................................................................................................... 111
10.17.1 Watchdog ................................................................................................................... 111
10.17.2 'Outputs Enabled' Output (LED «OutEN») ................................................................. 111
10.17.3 Stopping the Application Program.............................................................................. 112
10.18 Nameplate ................................................................................................................................ 113
11 Product Range.......................................................................................114
11.1 M3000® Starter Kits ................................................................................................................. 114
11.2 M3000® Modules ...................................................................................................................... 115
11.2.1 Controller.................................................................................................................... 115
11.2.2 Q-Modules.................................................................................................................. 116
11.2.3 R-Modules (Remote Modules) ................................................................................... 117
11.3 Power Supply for M3000® Modules ....................................................................................... 117
11.4 License Keys............................................................................................................................ 118
11.5 Software ................................................................................................................................... 119
11.5.1 MACS (Moog Axis Control Software) ......................................................................... 119
11.5.2 Software for R-Modules.............................................................................................. 119
11.6 Interface Cables....................................................................................................................... 120
11.7 CAN Bus Accessories............................................................................................................. 120
11.8 Plug-In Terminal Strips ........................................................................................................... 121
11.8.1 Number of Required Plug-In Terminal Strips ............................................................. 122
11.9 Training Programs................................................................................................................... 123
12 Appendix................................................................................................124
12.1 Typographical Conventions ................................................................................................... 124
12.2 Abbreviations........................................................................................................................... 125
12.3 Quoted Standards ................................................................................................................... 127
12.3.1 CiA DS........................................................................................................................ 127
12.3.2 DIN ............................................................................................................................. 127
12.3.3 DIN EN ....................................................................................................................... 127
12.3.4 IEC ............................................................................................................................. 128
12.3.5 ISO/DIS ...................................................................................................................... 128
12.3.6 TIA/EIA ....................................................................................................................... 129
© Moog GmbH User Manual M3000® and MSC II (CA65865-001; Version 1.1, 08/08) iv
Table of Contents
13 Index.......................................................................................................130
A…C ...................................................................................................................................................... 130
D…G ...................................................................................................................................................... 131
I…L ........................................................................................................................................................ 132
M…O ..................................................................................................................................................... 133
P…R ...................................................................................................................................................... 134
S…S ...................................................................................................................................................... 135
T…Z....................................................................................................................................................... 136
© Moog GmbH User Manual M3000® and MSC II (CA65865-001; Version 1.1, 08/08) v
List of Tables
List of Tables
Table 1: Dimensions of DIN Rail Modules .................................................................................................... 30
Table 2: Power Consumption ....................................................................................................................... 40
Table 3: Power Supply Conditions of the Module's Internal Electronics and the Sensors ........................... 41
Table 4: Connector Pin out ........................................................................................................................... 52
Table 5: Maximum Cable Lengths in Profibus Networks (Depending on the Transmission Rate) ............... 53
Table 6: Maximum Permissible Stub Cable Length in Profibus Networks (Depending on the
Transmission Rate) ........................................................................................................................ 53
Table 7: Suitable Cables for Profibus Interface Cables ................................................................................ 53
Table 8: M3000® Modules with CAN Bus Interfaces ................................................................................... 56
Table 9: Maximum Cable Lengths in CAN Bus Networks (Depending on the Transmission Rate).............. 59
Table 10: Maximum Permissible Stub Cable Lengths in CAN Bus Networks ................................................ 59
Table 11: Suitable Cables for CAN Bus Interface Cables .............................................................................. 60
Table 12: Permissible Masters and Slaves in E-Bus Groups ......................................................................... 61
Table 13: Update Rate of E-Bus Messages ................................................................................................... 62
Table 14: Update Order for Inputs and Outputs of QDIO and QAIO 16/4 ...................................................... 63
Table 15: DIN Rail Modules with CAN and E-Bus Interfaces ......................................................................... 64
Table 16: Terminal Assignment of MSC II's Connectors ................................................................................ 78
Table 17: LEDs of the MSC II ........................................................................................................................ 81
Table 18: LEDs for Displaying Elementary Operational States and Errors after Switching on or
Resetting the MSC II ...................................................................................................................... 83
Table 19: Behavior of the Run/Stop/Reset Switch ......................................................................................... 88
Table 20: U/I Working Ranges of MSC II control module's Digital Inputs (Current Consuming) .................... 99
Table 21: Designations of Incremental Sensor Terminals (MSC II and Incremental Sensors from
Various Manufacturers) ................................................................................................................ 105
Table 22: Timing of incremental encoders ................................................................................................... 106
Table 23: Product Range – M3000® Starter Kits .......................................................................................... 114
Table 24: Product Range Motion Controller ................................................................................................. 115
Table 25: Product Range – Q-Modules ........................................................................................................ 116
Table 26: Product Range – R-Modules (Remote Modules).......................................................................... 117
Table 27: Product Range – Power Supply for M3000® Modules.................................................................. 117
Table 28: Product Range – License Keys .................................................................................................... 118
Table 29: Features Provided by the License Keys ....................................................................................... 118
Table 30: Product Range – Software – MACS ............................................................................................. 119
Table 31: Product Range – Software for R-Modules .................................................................................... 119
Table 32: Product Range – Interface Cables ............................................................................................... 120
Table 33: Product Range – CAN Bus Accessories ...................................................................................... 120
Table 34: Product Range – Plug-In Terminal Strips ..................................................................................... 121
Table 35: Number of Plug-In Terminal Strips ............................................................................................... 122
© Moog GmbH User Manual M3000® and MSC II (CA65865-001; Version 1.1, 08/08) vi
List of Tables
Table 36: Product Range – Training Programs ............................................................................................ 123

Table 37: Abbreviations .............................................................................................................................. 125
© Moog GmbH User Manual M3000® and MSC II (CA65865-001; Version 1.1, 08/08) vii
List of Figures
List of Figures
Figure 1: MSC II Starter Kit........................................................................................................................... 15
Figure 2: MSC I Control Module ................................................................................................................... 16
Figure 3: MSC II Control Module .................................................................................................................. 17
Figure 4: QDIO 16/16 ................................................................................................................................... 18
Figure 5: QAIO 2/2........................................................................................................................................ 18
Figure 6: QAIO 16/4...................................................................................................................................... 18
Figure 7: QEBUS-CAN Extension Module.................................................................................................... 19
Figure 8: RDIO 16/16-0,5 Remote I/O Module ............................................................................................. 20
Figure 9: RDISP 22 Display and Operating Terminal ................................................................................... 20
Figure 10: DialogController ............................................................................................................................. 21
Figure 11: MSD Motion Controller .................................................................................................................. 22
Figure 12: MSD Servodrive ............................................................................................................................ 23
Figure 13: License Key ................................................................................................................................... 24
Figure 14: Front View of DIN Rail Modules .................................................................................................... 29
Figure 15: Side View of DIN Rail Modules...................................................................................................... 29
Figure 16: Dimensions of DIN Rail Modules ................................................................................................... 30
Figure 17: Arrangement of DIN Rail Modules on a Vertical Mounting Plate ................................................... 31
Figure 18: Arrangement of DIN Rail Modules between Cable Conduits......................................................... 32
Figure 19: Using a Shielding Bar when Connecting a Signal Cable to the MSC II ......................................... 32
Figure 20: Unlocking a DIN Rail Module......................................................................................................... 33
Figure 21: Placing a DIN Rail Module onto a DIN Top-Hat Rail ..................................................................... 34
Figure 22: Sliding a DIN Rail Module on a DIN Top-Hat Rail ......................................................................... 34
Figure 23: DIN Rail Modules Joined Without Gaps on a DIN Top-Hat Rail .................................................... 34
Figure 24: Fixing and Locking a DIN Rail Module .......................................................................................... 35
Figure 25: Unlocking a DIN Rail Module......................................................................................................... 36
Figure 26: Pulling apart DIN Rail Modules...................................................................................................... 36
Figure 27: Lifting off a DIN Rail Module from the DIN Top-Hat Rail ............................................................... 36
Figure 28: Grounding Concept ....................................................................................................................... 38
Figure 29: Correct Connection of DIN Rail Modules to Several Power Supplies ........................................... 42
Figure 30: Correct Connection of DIN Rail Modules to a Single Power Supply ............................................. 42
Figure 31: Correct Power Supply Connection of Sensors via a QDIO ........................................................... 44
Figure 32: Wrong Power Supply Connection of Sensors via a QDIO............................................................. 45
Figure 33: Ethernet Network with exactly 2 Network Stations ........................................................................ 47
Figure 34: Ethernet Network with more than 2 Network Stations ................................................................... 48
Figure 35: 100BaseT Cable with Crossed Twisted Pair Wires (Crossover Cable) ......................................... 48
Figure 36: 100BaseT Cable with Non-Crossed Twisted Pair Wires (Patch Cable) ........................................ 48
Figure 37: EtherCAT Bus Topology ................................................................................................................ 49
© Moog GmbH User Manual M3000® and MSC II (CA65865-001; Version 1.1, 08/08) viii
List of Figures
Figure 38: 100BaseT Cable with Non-Crossed Twisted Pair Wires (Patch Cable) ........................................ 49
Figure 39: Linear Structure of the Profibus with Termination Resistors ......................................................... 51
Figure 40: 9 Pole D-sub Mating Connector with switchable termination according to
IEC 61158/EN 50170..................................................................................................................... 52
Figure 41: Profibus Interface - Connector with internal longitudinal inductivity according to
IEC 61158/EN 50170..................................................................................................................... 52
Figure 42: TIA/EIA 232 Null Modem Cable..................................................................................................... 54
Figure 43: TIA/EIA 232 Interface Cable with 1:1 Connection ......................................................................... 54
Figure 44: Linear Structure of the CAN Bus ................................................................................................... 58
Figure 45: CAN Bus Interface Cable .............................................................................................................. 59
Figure 46: E-Bus Group (MSC II as E-Bus Master) ........................................................................................ 66
Figure 47: E-Bus Group (RDIO as E-Bus Master) .......................................................................................... 66
Figure 48: LocalCAN Bus Group (MSC IIs as CAN Bus Network Stations) ................................................... 67
Figure 49: WideCAN Bus Group (MSC IIs and R-Modules as CAN Bus Network Stations) .......................... 68
Figure 50: Repair Seal .................................................................................................................................... 70
Figure 51: Dimensions of the MSC II .............................................................................................................. 74
Figure 52: Block Diagram of the MSC II ....................................................................................................... 76
Figure 53: Front View of the MSC II ..................................................................................................... 77
Figure 54: Front Panel of the MSC II ...................................................................................................... 77
Figure 55: License Key of the MSC II control module with Attachment Screws ............................................. 86
Figure 56: Timing diagram of the MSC II control module ............................................................................... 91
Figure 57: Basic Wiring Diagram of a Digital Open Emitter/Collector Output of the MSC II ........................... 95
Figure 58: Basic Wiring Diagram of a Digital Input of the MSC II (Current Consuming)................................. 97
Figure 59: U/I Working Ranges of MSC II control module's Digital Inputs (Current Consuming) ................... 99
Figure 60: Profibus DP Interface of the MSC II ............................................................................................ 100
Figure 61: Connection Diagram of the MSC II in Master Mode .................................................................... 103
Figure 62: Connection Diagram of the MSC II in Slave Mode ...................................................................... 104
Figure 63: Signals Between the MSC II and a 16 Bit SSI Sensor (Example) ............................................... 104
Figure 64: Connection Diagram of the MSC II with an Incremental Sensor ................................................. 105
Figure 65: Timing requirements of incremental encoder signals ................................................................ 106
Figure 66: Timing of Standard Incremental Encoder .................................................................................. 106
Figure 67: Timing of Pulse Train Incremental Encoder with positive logic ................................................... 107
Figure 68: Timing of Pulse Train Incremental Encoder with negative logic .................................................. 107
Figure 69: Timing of Frequency Modulation Incremental Encoder with positive logic .................................. 107
Figure 70: Timing of Frequency Modulation Incremental Encoder with negative logic................................. 107
Figure 71: CAN Bus Interfaces of the MSC II ............................................................................................... 109
Figure 72: Position of the Nameplate on the MSC II .................................................................................... 113
© Moog GmbH User Manual M3000® and MSC II (CA65865-001; Version 1.1, 08/08) ix
1 General Information About this Manual
1 General Information
1.1 About this Manual

This manual is valid only for the M3000® automation system and M3000® About this Manual
modules. It contains most important instructions that must be observed in or-
der to operate the M3000® automation system and M3000® modules in a
safe manner.
Every person responsible for machinery planning, mounting, and operation
must read, understand, and follow all points covered in this manual. This ap-
plies especially to the safety instructions. Following the safety instructions
helps to avoid accidents, faults, and material damage!
The following items must be observed as fundamental elements of safety Using M3000® Safely
when using the M3000® automation system and M3000® modules: (Prerequisites)
• All safety instructions contained in this manual
• All safety instructions contained in the documentation of the M3000®
modules
• All safety instructions contained in the product related hardware and
software documentation required for the relevant application
• All relevant nationally and internationally applicable safety and accident
prevention regulations and standards
1.1.1 Reservation of Changes and Validity

The information contained in this manual is valid at the time of this version's Reservation of Changes
release. See footer for version number and release date of this manual. and Validity for this
Moog reserves the right to make changes to this manual at any time without Manual
specified reasons.
1.1.2 Exclusion of Liability

This manual was prepared with great care and the contents reflect the au-
thors' best knowledge. However, the possibility of error remains and improve-
ments are possible.
Please feel free to submit any comments regarding errors or incomplete infor-
mation to Moog.
Moog does not offer any guarantee that the contents conform to applicable Exclusion of Liability for
legal regulations nor does Moog accept any liability for incorrect or incom- this Manual
plete information and the consequences thereof.
1.1.3 Completeness
This manual is complete only when used in conjunction with the product re- Completeness of this
lated hardware and software documentation required for the relevant applica- Manual
tion.
1.1.4 Place of Storage

This manual and all other associated documentation for hardware and soft- Place of Storage
ware must always be kept in a location where they will be readily accessible for this Manual
and close to the M3000® automation system and M3000® modules or the
equipment in which they are installed.
© Moog GmbH User Manual M3000® and MSC II (CA65865-001; Version 1.1, 08/08) 1
1 General Information Selection and Qualification of Personnel
1.2 Selection and Qualification of Personnel

Only qualified users may work with and on the M3000® automation sys- Qualified Users
tem or M3000® modules.
Qualified users are properly trained experts with the required knowledge and
experience. In particular, these experts must have the authorization to bring
into operation, ground, and label devices, systems, and power circuits in ac-
cordance with safety engineering standards. Those people working on a
project must be familiar with safety concepts common in automation.
1.3 Proper Use

The M3000® modular automation system is suitable for control applications in Proper Use
the medium to high end performance ranges.
M3000® is designed for use within the overvoltage category defined by
IEC 60364-4-44 for controlling machines and industrial processes in low volt-
age systems in which the rated supply voltage does not exceed 1,000 V alter-
nating current (50/60 Hz) or 1,500 V direct current.
Qualified project planning and design, proper transportation, storage, installa-
tion, and use are required to ensure fault-free, reliable, and safe operation of
M3000®.
M3000® and M3000® modules must not be brought into operation until it has
been ensured that the equipment in which they are installed complies with the
current version of the EU machinery directive.
The M3000® automation system and M3000® modules may be used only un-
der the conditions and situations specified in this manual and in the docu-
mentation of the M3000® modules.
Any other or more extensive use is not permissible.
The following are also required for proper use:
• Compliance with the requirements detailed in this manual
• Compliance with the requirements of individual M3000® module docu-
mentation
• Compliance with all of the product related hardware and software docu-
mentation required for the relevant application
• Compliance with the relevant nationally and internationally applicable
regulations, standards, and directives, e.g., the regulations specified by
a professional organization, such as TÜV or VDE
1.3.1 Safety Related Systems

WARNING As with any electronic automation system, the failure of Safety Related Systems
certain components when using M3000® or M3000® mod-
ules might lead to an uncontrolled and/or unpredictable
operational condition. The user should take into consid-
eration the system level effects of all types of failures
and implement corresponding safety measures.
Special measures are required to use control technology in safety related

systems.
When planning to use control technology in a safety related system, the user
should seek detailed advice in addition to any available standards or guide-
lines for safety installations.
1 General Information Warranty and Liability
1.4 Warranty and Liability

Moog's standard delivery and payment conditions apply. The owner/operator
will have access to these by the time the contract is closed at the latest.
Warranty and liability claims for personal and material damage will be ex- Exclusion of Warranty and
cluded when they are the result of the following, among others: Liability
• Improper use of the M3000® automation system or M3000® modules
Ö-"1.3-Proper Use" on page 2
• Use of the M3000® automation system or M3000® modules
in a technically imperfect condition
• Use of the M3000® automation system or M3000® modules
by unqualified users
Ö-"1.2-Selection and Qualification of Personnel" on page 2
• Failure to comply with this manual, the documentation of the
M3000®-modules, or the product related hardware and software
documentation required for the relevant application
• Failure to comply with the relevant nationally and internationally
applicable regulations such as the regulations of a professional
association, the TÜV, or the VDE
• Improper deployment of the M3000® automation system or
M3000®-modules, such as in a potentially explosive, excessively
warm, or excessively cold environment
• Improper storage, transportation, mounting, removing, connection,
bringing into operation, operation, cleaning, or maintenance of the
M3000® automation system or M3000® modules
• Storage or transportation of M3000® modules or accessories
outside of the original packaging
Ö-"9-Transportation and Storage" on page 71
• Unauthorized or improperly executed structural changes to the
M3000® automation system or M3000® modules
• Unauthorized or improperly executed repairs on the M3000® automation
system or M3000® modules
Ö-"8.2.2-Repair" on page 70
• Damage due to the intrusion of foreign objects or acts of God.
1.5 Inspection of Delivery

After receiving the delivery, please check the original packaging and its con- Inspection of Delivery
tents for any damage.
If the packaging or contents exhibit any damage, do not bring the items into
operation. In this case, immediately notify Moog or the responsible supplier.
In addition, the packaging should be retained. The packaging might be
needed to enforce damage compensation claims on the transport company.
After taking the delivery, please check whether all items listed on the delivery
docket are present. If anything is missing, immediately notify Moog or the re-
sponsible supplier.
It is advisable to retain the original packaging for any future transport or stor- Retain the Original
age needs. Packaging
1 General Information Environmental Protection
1.6 Environmental Protection
1.6.1 Emissions
M3000® modules do not have any harmful emissions when used properly. Environmental Protection:
Emissions
1.6.2 Disposal
The applicable disposal regulations must be observed when disposing of Environmental Protection:
M3000® modules! Disposal
1.7 Standards
1.7.1 CE Labeling of M3000® Modules

CE Labeling of M3000®
All M3000® modules comply with the standards specified in
Modules
their relevant declaration of conformity.
CE labeling of the M3000® modules is based on proper in-
stallation of the automation system with proven electromag-
netic compatibility (EMC).
1.7.2 IEC 61131-2

The M3000® automation system and M3000® modules comply with the re- M3000® and M3000®
quirements of IEC 61131-2. Modules Comply with
IEC 61131-2
Where technical requirements lead to deviations from the standard,
these are specified in this manual or in the documentation of the relevant
M3000® modules.
1.7.3 Electromagnetic Compatibility (EMC)

M3000® modules comply with the requirements and protection targets of the Electromagnetic
EU directive 89/336/EEC “Electromagnetic Compatibility” (EMC directive) Compatibility (EMC)
and comply with the harmonized European standards (EN) that were pub-
lished in the Official Journals of the European Union for programmable con-
trollers.
Especially important are the rules for proper EMC wiring in cabinets and
buildings according to IEC 61131-4. Installation in metal, grounded cabinets
is preferred.
M3000® modules are designed for use under normal operating conditions in
industrial environments and comply with the following standards:
• DIN EN 61000-6-2
• DIN EN 61000-6-4
If suitable additional measures are taken, M3000® modules may also be em-
ployed in residential, commercial and light-industrial environments in compli-
ance with the following standards:
• DIN EN 61000-6-1
• DIN EN 61000-6-3
Suitable additional measures:
Ö-"4.2-Use in Special Environments" on page 28
1 General Information Trademarks
If the system does not comply with the requirements of DIN EN 61000-6-1
and DIN EN 61000-6-3, despite the additional measures, M3000® modules
must not be used in residential, commercial and light-industrial environments.
EMC conformity may be presumed only under the following conditions:
• Sufficient shielding
• Mounting of the DIN rail module onto a DIN top-hat rail that is attached to
an electrically conductive, grounded mounting plate
Ö figure-17 on page 31
MSC II and extension modules must be powered from a power supply with
SELV (Safety Extra-Low Voltage) according to DIN EN 60950-1. Therefore
the EU low voltage directive is not relevant for the M3000® automation sys-
tem because the specified voltage levels lie below the limits.
1.8 Trademarks
Moog and Moog Authentic Repair are registered trademarks of Moog Inc. Trademarks
and its subsidiaries.
M3000® is a trademark of Moog GmbH that is registered in the EU.
All product and company names mentioned in this manual might be pro-
tected trademarks or brands of the relevant manufacturer.
The absence of the symbols ® or ™ does not indicate that the name is
free from trademark protection.
1.9 Software Copyrights

The software that is installed on M3000® products at the time of delivery is Software Copyrights
the property of the manufacturer. At the time of delivery, every piece of in-
stalled software is covered by copyright protection. It may be reproduced only
with the approval of the manufacturer or in accordance with the license
agreements.
2 Safety Instructions Typographical Conventions
2 Safety Instructions
This chapter summarizes the most important safety instructions. When han-
dling the M3000® automation system or M3000® modules the safety instruc-
tions in the other chapters of this manual must be followed as well as the
safety instructions in the product related hardware and software documenta-
tion required for the specific application.
Following the safety instructions helps to avoid accidents, faults, and
material damage!
2.1 Typographical Conventions

The following symbols and styles are used for identifying the different types of Safety Instructions:
safety instructions: Typographical
Conventions
DANGER Identifies safety instructions that are intended to warn of
an immediate and impending danger to life and limb or
major property damage.
Failure to observe these safety instructions will lead in-
evitably to death, serious personal injury (disablement)
or major property damage!
WARNING Identifies safety instructions that are intended to warn of

potential danger to life and limb or the potential for ma-
jor property damage.
Failure to observe these safety instructions might lead
to death, serious personal injury (disablement) or major
property damage!
CAUTION Identifies safety instructions that are intended to warn of

slight personal injury or minor property damage.
Failure to observe these safety instructions might lead to
Additional typographical conventions:

Ö-"12.1-Typographical Conventions" on page 124
2.2 Safety Instructions
2.2.1 Safety Related Systems

WARNING As with any electronic automation system, the failure of Safety Instructions: Safety
certain components when using M3000® or M3000® mod- Related Systems
ules might lead to an uncontrolled and/or unpredictable
operational condition. The user should take into consid-
eration the system level effects of all types of failures
and implement corresponding safety measures.
More on this subject: Ö-"1.3.1-Safety Related Systems" on page 2
2 Safety Instructions Safety Instructions
2.2.2 Environmental Conditions

WARNING Maintain under all circumstances the required environ- Safety Instructions:
mental conditions specified for the M3000® automation Environmental Conditions
system or M3000® modules.
This ensures fault-free, reliable, and safe operation.
WARNING The PC on which tools such as MACS development envi-

ronment are installed must be suitable for the environ-
mental conditions in which it will operate.
WARNING It is not permissible to operate the M3000® automation

system or M3000® modules in a potentially explosive
environment.
WARNING The M3000® automation system and M3000® modules

must not come into direct contact with liquids, except
where explicitely specified. Danger of short-circuit!
If they do come into direct contact with a liquid, immediately
disconnect the power supply! Before bringing the system
back into operation, it is essential that all affected compo-
nents are completely dry and have been inspected by a suit-
ably qualified technician.
More on this subject:

Ö-"4-Environmental Conditions" on page 27
Ö-"10.2.2-Environmental Conditions" on page 74
2.2.3 ESD
WARNING Protect the M3000® automation system, M3000® mod- Safety Instructions: ESD
ules, and the license key from electrostatic discharges!
Electrostatic discharges might damage the device's internal
components or delete the device's internal memory.
2.2.4 Project Planning and Installation

WARNING The vent holes of M3000® modules facilitate convection Safety Instructions:
cooling and must never be covered! Project Planning and
Covered vent holes might result in overheating and fire. Installation
WARNING No work of any kind, such as mounting, removing, wir-

ing, or repairs to the M3000® automation system or
M3000® modules may be performed while the automa-
tion system or the modules are in operation!
There is a danger of:
• Uncontrolled movements
• Permanent damage
• Malfunctions
Before performing any work on the M3000® automation sys-
tem or M3000® modules, it is essential that the system is
stopped and the power supply is disconnected.
Therefore, all power supplies must be switched off, including
those from attached peripherals such as externally supplied
transmitters, programming devices, etc.!
WARNING M3000® modules must be protected from overvoltages

and/or reverse energization from the sensor to the mod-
ule!
• Permanent damage by overheating or fire
• Malfunctions
M3000® modules must have the correct voltage, polarity, and
terminal assignments.
WARNING The internal electronics of M3000® modules and at-

tached sensors must be supplied with power from a per-
manently connected (unswitched) power supply that
cannot be individually switched off, without switching
off the module's power supply.
If a switched power supply is used, such as when there are
intermediate switching devices (emergency stops, manual
operators, etc.), the following problems might arise, depend-
ing on the state of the power supply for the internal electron-
ics of the module and sensors (Ö-table-3 on page 41):
• Reverse energization from sensor to module
• Invalid sensor data
WARNING Sensors that are connected to digital inputs of M3000®

modules with several I/O groups, such as MSC I, QDIO,
or RDIO, must under all conditions be supplied from the
same power supply as the corresponding I/O-group to
which the sensor is connected!
Otherwise, if the power supply for the internal electronics of
the module is switched off, there might be reverse energiza-
tion from the sensor to the module.
• Fault or failure of a manual control
• Permanent damage to the module
• Malfunctions
Digital I/Os of MSC II and MSD Motion Controller are pro-
tected against reverse energization.
More on these subjects:

Ö-"5-Mechanical Installation" on page 29 or
Ö-"6-Project Planning and Installation" on page 37
2.2.5 Shutdown and Service

WARNING To avoid damage to M3000® modules or accessories, Safety Instructions:
cleaning, maintenance, and repair tasks may be per- Shutdown and Service
formed only by Moog or Moog's authorized service
agents.
Warranty and liability claims for personal and material dam-
age are excluded when, among other reasons, they are due
to unauthorized repairs or other unauthorized interventions.
Ö-"1.4-Warranty and Liability" on page 3

• Malfunctions

WARNING If an M3000® module is to be taken out of operation, the

entire system must always be shut down and discon-
nected from all power supplies.
Therefore, all power supplies must be switched off, in-
cluding those from attached peripherals such as exter-
nally supplied transmitters, programming devices, etc.!
The M3000® module must be protected against uninten-
tional restarting!
If the M3000® module is connected to other devices and/ or
facilities, always consider the full consequences and take ap-
propriate precautions before switching off the module.
More on these subjects:

Ö-"8-Shutdown and Service" on page 69
2.2.6 Transportation and Storage

WARNING Maintain, under all circumstances, the required environ- Safety Instructions:
mental conditions specified for transportation and stor- Transportation
age of the M3000® automation system or M3000® mod- and Storage
ules.
Ö-"9.1-Environmental Conditions" on page 71
More on this subject: Ö-"9-Transportation and Storage" on page 71
2.2.7 Communication Between MSC II and MACS

WARNING The MSC II control module's operational state can be al- Safety Instructions:
tered with the MACS development environment when the Communication Between
MSC II control module is connected online with MACS. MSC II and MACS
This can be done by means of the following actions, for ex-

ample:
• Stopping or resetting the program
• Setting breakpoints
• Activating the single step mode
• Downloading application programs
• Writing or forcing values
Therefore, the operator must always consider the effects and
take appropriate precautions before altering the operational
state of the MSC II control module with MACS.

Ö-"10.5-Programming and Configuration" on page 84
2.2.8 License Key of the MSC II

WARNING The license key of the MSC II control module must be Safety Instructions:
protected from electrostatic discharges! License Key of the
Electrical discharges might damage the license key or delete MSC II
the contents of the license key's memory.
WARNING The license key may be inserted or removed only when

the MSC II control module is powered down!
Attempting to insert or remove the license key during opera-
tion might damage the license key or the MSC II control mod-
ule permanently.
WARNING The license key must always remain inserted while the
MSC II control module is in operation. Otherwise, the
MSC II control module will not work.
If the license key is removed during operation, the application
program will stop after a few minutes. If the MSC II control
module is connected online to the MACS development envi-
ronment, a corresponding error message will appear in
MACS.
In addition, the digital output 'Outputs Enabled' will be
switched to the 0 state, thereby disabling all of the MSC II
control module's digital outputs and terminating fieldbus com-
munication and E-bus communication.
Ö-"10.17.2-'Outputs Enabled' Output (LED «OutEN»)" on
page 111
After switching off the MSC II control module and inserting
the license key, the MSC II control module can be brought
back into operation.
More on this subject: Ö-"10.6-License Key" on page 85
2.2.9 Run/Stop/Reset
WARNING If the most recent status in the online mode (MACS Safety Instructions:
logged in) was 'Run' before the MSC II control module Run/Stop/Reset
was switched off or reset, the boot project will always be
started after the MSC II control module is switched back
on or reset.
This will occur regardless of which application program was
previously running.
In other words, the application program that will be started
automatically after the MSC II control module is switched on
or reset might be different from the application program that
was executing immediately prior.
More on this subject: Ö-"10.7-Run/Stop/Reset Switch" on page 88
2.2.10 Switching Back on or Resetting the MSC II

WARNING If the most recent status in the online mode (MACS Safety Instructions:
logged in) was 'Run' before the MSC II control module Switching Back on or
was switched off or reset, the boot project will always be Resetting the MSC II
on or reset.
previously running.

Ö-"10.8.1-Behavior at Switching on and Switching off" on page 89
2.2.11 'Outputs Enabled' Output of the MSC II

WARNING If there is a defect in an output stage, the 'Outputs En- Safety Instructions:
abled' signal will not necessarily shut down all of the 'Outputs Enabled' Output
outputs securely. of the MSC II

Ö-"10.17.2-'Outputs Enabled' Output (LED «OutEN»)" on page 111
3 Short M3000® System Overview
3 Short M3000® System Overview

The M3000® automation system comprises the following hardware and soft- Short M3000®
ware components: System Overview
• MSC II starter kit
Complete package including everything needed to get started with
MSC II
Ö-"3.2-MSC II Starter Kit" on page 15
• M3000® modules
– MSC I (Moog Servo Controller)
Control module for DIN top-hat rail mounting
Ö-"3.3.1-MSC I" on page 16
– MSC II (Moog Servo Controller)
Control module for DIN top-hat rail mounting
Ö-"3.3.2-MSC II" on page 17
– QDIO 16/16
Digital I/O extension module for local extension of the inputs and
outputs of MSC I or MSC II (connection over E-bus)
Ö-"3.3.3.1-QDIO and QAIO" on page 18
– QAIO 2/2
Analog I/O extension module for local extension of the inputs and
– QAIO 16/4
Analog I/O extension module for local extension of the inputs and
– QEBUS-CAN
CAN extension module for MSC II which can be used to make avail-
able the LocalCAN bus of an E-bus group for external CAN bus net-
work stations (over a D-sub front panel connector)
Ö-"3.3.3.2-QEBUS-CAN" on page 19
– RDIO
Remote module with digital I/Os and CANopen interface (connec-
tion over CAN bus)
Ö-"3.3.4.1-RDIO" on page 20
– RDISP
Display and operating terminal with TIA/EIA 232 and CANopen in-
terface (connection over CAN bus)
Ö-"3.3.4.2-RDISP" on page 20
– DialogController
Displays with TFT technology and touch screen. Programmable
with MACS development environment. Data exchange via Ethernet
with MSC II or MSD Motion Controller.
Ö-"3.3.4.3-DialogController" on page 21
– MSD Motion Controller
Motion control module for MSD Servodrives
Ö-"3.3.5-MSD Motion Controller" on page 22
– MSD Servodrive
Modular Multi-Axis Programmable Motion Control Servodrive
Ö-"3.3.6-MSD Servodrive" on page 23
• License keys
Hardware keys necessary for the operation of the MSC I, MSC II and
MSD Motion Controller.
Ö-"3.4-License Key" on page 24
3 Short M3000® System Overview M3000® System Architecture
• MACS (Moog Axis Control Software)

Development environment according to IEC 61131 for solving complex
control tasks
Ö-"3.5-Application Programs" on page 25
• MACS HMI (Moog Axis Control Software Human Machine Interface)
Visualization package which can be run without MACS
Ö-"3.6.1-MACS HMI Visualization Package" on page 26
The M3000® modules mentioned here represent only a part of Moog's

current product range. In addition to other M3000® modules, Moog's
product range includes a large variety of accessories.
Ö-"11-Product Range" on page 114
3.1 M3000® System Architecture

The M3000® automation system has the hardware and software structure M3000® System
necessary for modular and flexible automation solutions with distributed intel- Architecture
ligence.
The MSC II control module can use an Ethernet connection (LAN, company Ethernet
network, peer-to-peer connection) to communicate with another controller,
development environment, or visualization package.
Ö-"7.1-Ethernet" on page 47
Ö-"10.5.1-Communication Between MSC II and MACS" on page 84
Ö-"10.5.1.1-Ethernet Communication Interface" on page 84
To create real time capable applications, even in distributed systems and to CAN Bus
give the application a better structure, M3000® can also be divided hierarchi-
cally.
Ö-"7.5-CAN Bus and CANopen" on page 55
WideCAN and LocalCAN are two equal, mutually independent CAN bus inter-
faces. In a typical application they are used as follows:
• WideCAN can be used for networking of individual control groups or re- WideCAN
mote modules. Usually, WideCAN is used for synchronization and data
exchange between the control groups and operating stations of a ma-
chine or system.
Ö-"3.3.4-R-Modules (Remote Modules)" on page 19
Ö-"7.7.4-WideCAN Bus Groups" on page 67
In addition, the WideCAN network can integrate other components with
a CAN bus or CANopen interface, such as motor controllers, hydraulic
valves, and radial piston pumps.
• LocalCAN connects the DIN rail modules within a LocalCAN bus group LocalCAN
and, if applicable, the QEBUS-CAN to the connected LocalCAN bus
groups or CAN sensors/actuators.
Ö-"7.7.3-LocalCAN Bus Groups" on page 66
3 Short M3000® System Overview MSC II Starter Kit
3.2 MSC II Starter Kit

MSC II Starter Kit
Figure 1: MSC II Starter Kit
The MSC II starter kit is available in two versions:

• MSC II with Profibus-DP slave
• MSC II with dual EtherCAT master
It includes everything needed to get started:
• MSC II
• Power supply 24 V 10 A
• License key, green
• QDIO 16/16-0,5
• MACS development environment
• Software maintenance contract
• Crossed Ethernet interface cable, 10 m (10.94 yd)
• CAN bus interface cable, 3 m (3.28 yd)
• 6 Plug-in terminal strips with screw terminals, 18 pole
• 2 Plug-in terminal strip with screw terminals, 9 pole
• 4 Plug-in terminal strips with spring power clamp, 10 pole
The included DIN rail modules MSC II and QDIO are mounted (together with
the power supply) on a single mounting plate.
A suitable power cord is the only additional item required to facilitate connec-
tion to the power source.
3 Short M3000® System Overview M3000® Modules
3.3 M3000® Modules

3.3.1 MSC I
MSC I
Figure 2: MSC I Control Module
The MSC I digital control module is a fully programmable multi-axis controller.

The inputs and outputs of the MSC I can be extended locally by attaching
Q-modules. The MSC I and the attached modules then form an E-bus group.
MSC I and Q-modules within E-bus groups communicate over the internal
E-bus.
The MSC I is programmed and configured with the MACS development envi-
ronment (complies with IEC 61131).
3.3.2 MSC II
MSC II
Figure 3: MSC II Control Module
The MSC II digital control module is a fully programmable multi-axis control-

ler.
The inputs and outputs of the MSC II can be extended locally by attaching
Q-modules. The MSC II and the attached modules then form an E-bus group.
MSC IIs and Q-modules within E-bus groups communicate over the internal
E-bus.
Ö-"7.7.2-E-Bus Groups" on page 65
The MSC II is programmed and configured with the MACS development envi-
Detailed information about the MSC II:

Ö-"10-MSC II (Moog Servo Controller)" on page 72
3.3.3 Q-Modules
Q-Modules are I/O extension modules for MSC I and MSC II. Q-Modules
The following Q-modules are available from Moog:

• QDIO 16/16 (digital I/O extension module)
• QAIO 2/2 (analog I/O extension module)
• QAIO 16/4 (analog I/O extension module)
• QEBUS-CAN (CAN extension module)
Q-modules can be used only as E-bus slaves within E-bus groups.
When using an RDIO as E-bus master, only QDIOs can be used as E-bus
slaves.
Ö-"7.6.2.1-E-Bus Master and E-Bus Slaves" on page 61
Refer to the Q-modules' documentation for more detailed information.
3.3.3.1 QDIO and QAIO

QDIO and QAIO
Figure 4: QDIO 16/16 Figure 5: QAIO 2/2
Figure 6: QAIO 16/4
QDIO and QAIO I/O extension modules can be used to locally extend the in-
puts and outputs of an MSC I or MSC II. They have no internal intelligence.
Instead, the MSC I or MSC II actuates them via I/O operation directly over the
internal E-bus.
QDIO 16/16-0,5 is a digital I/O extension module with 16-digital inputs and QDIO 16/16-0,5
16-individually configurable digital I/Os.
QDIO 16/16-0,5 provides positive switching inputs and I/Os.
QDIO 16/16-0,5N provides zero switching inputs and I/Os.
QAIO 2/2 is an analog I/O extension module with 2 analog inputs (each con- QAIO 2/2
figurable as ±10 V, ±10 mA, 4-20 mA) and 2 analog voltage outputs-(±10 V
additionally each configurable as ±10 mA, 4-20 mA, ±50 mA).
QAIO 16/4 is an analog I/O extension module with 16-analog inputs and QAIO 16/4
4-analog voltage outputs-(±10 V).
QAIO 16/4-V provides 16-voltage inputs (±10 V).
QAIO 16/4-A provides 16-current inputs (0–20 mA).
3.3.3.2 QEBUS-CAN
QEBUS-CAN
Figure 7: QEBUS-CAN Extension Module
QEBUS-CAN is a CAN extension module which can be used to make the

LocalCAN bus of an E-bus group available for external CAN bus network sta-
tions (over a D-sub front panel connector).
3.3.4 R-Modules (Remote Modules)

R-Modules are extension modules with CANopen interface. R-Modules
(Remote Modules)
The following R-modules are available from Moog:
• RDIO (remote module with digital I/Os and CANopen interface)
Ö-"3.3.4.1-RDIO" on page 20
• RDISP (display and operating terminal)
IEC 61131 application programs cannot run on R-modules.
R-modules connect to other network stations over the CAN bus.
Ö-"7.4.1-TIA/EIA 232 Interface Cables" on page 54
Refer to the R-modules' documentation for more detailed information.
3.3.4.1 RDIO
RDIO
Figure 8: RDIO 16/16-0,5 Remote I/O Module
RDIO is a remote module with digital I/Os and CANopen interface. RDIOs
can be parameterized as a CANopen slave according to CiA DS 401.
RDIO 16/16-0,5 provides 16-positive switching digital inputs and 16 positive RDIO 16/16-0,5
switching digital I/Os.
3.3.4.2 RDISP
RDISP
Figure 9: RDISP 22 Display and Operating Terminal
RDISP is a versatile display and operating terminal with TIA/EIA 232 and
CANopen interface as well as a graphical LCD display and function keys
which can be labelled. A slip of paper can be inserted below the keys for la-
beling purposes.
RDISP 22 provides 22-function keys and a display with max. 8 lines of RDISP 22
40-characters each or random graphics.
Dimensions of RDISP 22:
187 mm × 120 mm × 56 mm (7.36 in × 4.72 in × 2.2 in)
The CPRDISP software (needed to program and configure the RDISP) CPRDISP
is not included with RDISP. CPRDISP is available from Moog as an ac-
cessory.
Ö-"11.5.2-Software for R-Modules" on page 119
3.3.4.3 DialogController
DialogController
Figure 10: DialogController
The DialogController is freely programmable with the Moog Axis Control Soft-
ware (MACS) development environment. The predefined visualization ele-
ments such as buttons, bar graphs, meters, tables and histograms makes it
easy to create visualization screens.
In addition it offers TFT technology for brilliant colors, fanless operation,
Ethernet communication for programming and operation.
It is available in three sizes:
• DialogController 5.7 "
Color TFT, ¼ VGA resolution, 320 x 240 pixels with touch screen
Dimensions: W x D x H: 194 x 172 x 52 mm / 7.6 x 6.8 x 2.0 inch
• DialogController 10.4 "
Color TFT, VGA resolution, 640 x 480 pixels with touch screen
• Display 12.1 "
Color TFT, SVGA resolution, 800 x 600 pixels with touch screen
3.3.5 MSD Motion Controller

MSD Motion Controller
Figure 11: MSD Motion Controller
Motion control module for MSD Servodrives.

The MSD Motion Controller digital control module is a fully programmable
multi-axis controller.
It can coordinate and synchronize multiple axis e.g. of MSD Servodrives and
handle the communication to host computers and other PLC's.
The MSD Motion Controller is programmed and configured with the MACS
development environment (complies with IEC 61131).
3.3.6 MSD Servodrive

MSD Servodrive
Figure 12: MSD Servodrive
Modular Multi-Axis Programmable Motion Control Servodrive.

A family of electrical servo drives, available in 6 sizes for currents from 4 to
170 A.
Main features are:
• Controls synchronous motors, asynchronous motors and linear motors.
• Controls current loops (PWM frequencies: 4, 8, 12 and 16 kHz).
• Can close velocity and position control loops.
• Communicates with the MSD Motion Controller via EtherCAT.
• Supports different sensor interfaces.
• Digital I/O's.
3.3.7 Identification
M3000® modules can be identified by their nameplate. Identification of
Nameplate of the MSC II: Ö-"10.18-Nameplate" on page 113 M3000® Modules
The module's I/O designations are located on the front panel.

Terminal assignment of the MSC II:
Ö-"10.4-View of the Module and Terminal Assignment" on page 77
Refer to the relevant documentation for detailed information about the

nameplate and terminal assignment of the other M3000® modules.
3 Short M3000® System Overview License Key
3.4 License Key

License Key
Figure 13: License Key
The license key has to be inserted into the license key slot «LK» of the
MSC II.
The MSC II control module does not work without license key.
The following information is saved in the license key:
• Run-time license of the MSC II and list of accessible MACS libraries
Ö-"10.6.1-Run-Time License and Accessible Libraries" on page 85
• CANopen node-ID of the MSC II's CAN bus interfaces
Ö-"10.6.2-CANopen Node-ID and IP Address" on page 86
• IP-address, subnet mask and gateway address of the MSC II's Ethernet
interface
If the MSC II is replaced, this information will remain saved in the license key.
If the license key is inserted into a different MSC II, the run-time license,
CANopen node-ID and IP-address can be used from that MSC II.
. The extent of the MSC II's features depends on the license key used.
Ö-"11.4-License Keys" on page 118
3 Short M3000® System Overview Application Programs
3.5 Application Programs

Application programs have to be downloaded onto the MSC II and started to Application Programs
be executed by the MSC II.
The MACS development environment is needed to create executable
IEC 61131 application programs for the MSC II. With MACS, the application
program can be programmed, compiled, downloaded and started.
Ö-"3.6-MACS Development Environment" on page 25
Application programs can be saved and executed in the MSC II in the follow-
ing manner:
• As a boot project in the flash EEPROM
• In RAM
An application program saved as a boot project will be loaded into RAM
whenever the MSC II's power supply is switched on or when the MSC II is re-
set.
An application program that is only executed in RAM without being

saved as a boot project will not be saved in the MSC II when it is
switched off or when the power supply fails or the Run/Stop/Reset
switch is moved to the Reset position.
After the power supply is switched back on or the Run/Stop/Reset switch
is released from the Reset position, the application program must be
downloaded again from the MACS development environment!
Behavior of the MSC II at switching on and switching off the power supply:
Ö-"10.8.1-Behavior at Switching on and Switching off" on page 89
3.6 MACS Development Environment

MACS must be installed on a personal computer (PC). This PC then repre-

sents the PADT (programming and diagnostic tool) specified in IEC 61131.
Scope of functionality of MACS Scope of Functionality
of MACS
• Programming, testing, and optimization of IEC 61131 application
programs
• Documentation of IEC 61131 application programs
• Visualization of IEC 61131 application programs
• Hardware configuration of M3000® modules
MACS supports the following programming languages: Programming Languages

of MACS
• Instruction List (IL)
• Structured Text (ST)
• Ladder Diagram (LD)
• Function Block Diagram (FBD)
• Sequential Function Chart (SFC)
• Continuous Function Chart (CFC)
3 Short M3000® System Overview MACS Development Environment
Refer to the documentation for the MACS development environment for

more detailed information.
The MACS development environment is available from Moog as an

accessory.
Ö-"11.5-Software" on page 119
3.6.1 MACS HMI Visualization Package

MACS is also available from Moog as a MACS HMI visualization package. MACS HMI
Ö-"11.5-Software" on page 119 Visualization Package
MACS HMI can be used only for the visualization of an application program. It
does not include any functionality for creating or editing application programs.
4 Environmental Conditions Requirements of IEC 61131-2
4 Environmental Conditions
WARNING Maintain under all circumstances the required environ- Environmental
mental conditions specified for the M3000® automation Conditions:
system or M3000® modules. Safety Instructions


environment.

4.1 Requirements of IEC 61131-2

The M3000® automation system and M3000® modules comply with the re- Environmental
quirements of IEC 61131-2. Conditions: Requirements
of IEC 61131-2
Where technical requirements lead to deviations from the standard,
these are specified in this manual or in the documentation of the relevant
M3000® modules.
Environmental conditions for the MSC II:

Ö-"10.2.2-Environmental Conditions" on page 74
Refer to the relevant documentation for the specified environmental con-
ditions for the other M3000® modules.
4 Environmental Conditions Use in Special Environments
4.2 Use in Special Environments

In the following cases, M3000® modules must not be used without taking ad- Limitations of Using
ditional measures: M3000® Modules
• At sites with difficult operating conditions, like those caused by
– Large amounts of dust
– Elevated air humidity
– Aggressive vapors or gases
– Corrosive atmospheres
– Potentially explosive environments
In these cases, the suitable additional measures to be taken may in-
clude, for example, installation in specially designed cabinets.
• In systems that require special monitoring, such as:
– Elevators
– Electrical systems located in particularly (potentially) hazardous
environments
– In residential, commercial, and light-industrial environments
– In medical environments
Examples of suitable additional measures in these cases may include:
• Installation in grounded, shielded metal cabinets
• Installation of filters in the power supply cables
• Use of shielded cables outside of cabinets
5 Mechanical Installation DIN Rail Modules
5 Mechanical Installation
M3000® modules are divided according to their mechanical construction into Categories of
the following categories: M3000® Modules
• DIN rail modules (such as MSC I, MSC II, QAIO, or QDIO)
• Other M3000® modules (such as RDISP)
Information about the DIN rail modules:
Ö-"5.1-DIN Rail Modules" on page 29
Refer to the relevant documentation for the dimensions of the other

M3000® modules and information about their mounting/removing.
5.1 DIN Rail Modules
5.1.1 Views of the Module

Locking Slide Connectors for Plug-In Front View of
Terminal Strips DIN Rail Modules
Locating Pin Front Panel
Q-Connector Q-Connector
(E-bus+LocalCAN Bus) (E-bus+LocalCAN Bus)
Locating Pin
Connectors
for Plug-In
Terminal Strips
Locking Slide
Figure 14: Front View of DIN Rail Modules
Side View of
Connectors DIN Rail Modules
with Plug-In
Terminal Strips
Q-Connector
(E-bus+LocalCAN Bus)
Locking Slide
Locating Pin
Connectors
with Plug-In
Terminal Strips
Figure 15: Side View of DIN Rail Modules
5.1.2 Dimensions
Due to the lateral locating pins, the DIN rail module's installation width will de- Dimensions of
pend on whether it will be installed as a single module, row module, or end DIN Rail Modules
module.
Installed As
Individual Module Row Module End Module
Installation Module width + Module width Module width +
Width 11 mm (0.43 in) (locating pins disappear 5.5 mm (0.22 in)
(locating pins protrude into the adjacent modules) (locating pins protrude
at the left and right) on only one side)
Height 170 mm (6.69 in)
Depth 85.5 mm (3.37 in)
(without accessories like mating connectors or plug-in terminal strips)
When accessories like mating connectors or plug-in terminal strips
are used, an installation depth of 50 mm (2 in) is usually required.
Table 1: Dimensions of DIN Rail Modules
Refer to the relevant documentation for the overall widths of the various
DIN rail modules.
Dimensions of the MSC II:
Ö-"10.2-General Specifications" on page 73
Overall Width
Module Width
5.5 mm (0.22 in)
D = 85.5 mm (3.37 in) 5.5 mm (0.22 in)
H = 170 mm (6.69 in)
Figure 16: Dimensions of DIN Rail Modules
5.1.3 Arrangement on DIN Top-Hat Rails

WARNING The vent holes of DIN rail modules facilitate convection
cooling and must never be covered!
Covered vent holes might result in overheating and fire.
DIN rail modules must be arranged next to each other on a DIN top-hat rail
TH 35-7.5 in accordance with DIN EN 60715.
Arrangement of
DIN Rail Modules on a
Vertical Mounting Plate
X1 X3
X2
WCAN
WCAN
X4
L1+ TRM I/O1 I/O2 I/O3 I/O4 WCAN LCAN EBus Rx Tx Aux1 Aux2 Aux3 Aux4 OutEN
1 2 3 4 5 6 7 8 9
L1+ L1+ M1 M1 L2+ L2+ M2 M2 M2 X2

X1 X3
OutEn I/O1 I/O2 I/O3 I/O4 M2 M2 M2 M2 X4
WCAN WCAN
Run X13 X14 X15 X16
! Stop
Reset
LAN RT-ETH1 RT-ETH2
X11 X12
USB1 USB2 Link 100MB/s Link 100MB/s Link 100MB/s
LK
SIO F-Bus
1 2 3 4 5 6 7 8 9 10
X6 CLK+ CLK- X7
A+ A- B+ B- Z+ Z- +5V DGND
X5 X9 X10 X8
A1 B1 Z1 A2 B2 Z2 A3 B3 Z3 A4 B4 Z4 LED1 LED2 LED3 Error
X5 S1 X8
X6 S2 X7
1 1 10
Off On
S3
S4
1 1 10 F-Bus
SIO
X9 X10
Figure 17: Arrangement of DIN Rail Modules on a Vertical Mounting Plate
The DIN top-hat rail must be attached to a vertical, metal mounting plate and
connected to the protective earth conductor.
Additional information about the grounding concept for DIN rail modules:
Ö-"6.1-Grounding Concept" on page 38
Information about mounting/removing DIN rail modules:
Ö-"5.1.4-Mounting and Removing" on page 33
Maintain the minimum distances shown in figure-18 on page 32 to ensure:

• Sufficient room for connecting the supply and signal cables
• Sufficient room for mounting or removing the DIN rail modules
• Convection cooling
If operational reasons force the selection of other arrangements, the perfor-
mance ratings of the DIN rail modules will decrease or forced cooling mea-
sures will be needed.
Additional information about arranging DIN rail modules:
Arrangement of
³ 30 mm
(1.18 in)
³ 30 mm (1.18 in) ³ 30 mm (1.18 in) DIN Rail Modules
between Cable Conduits
Cable Conduit
X1 X3 X1 X3
X2 X2
WCAN
WCAN
WCAN
WCAN
Cable Conduit
X4 X4
L1+ TRM I/O1 I/O2 I/O3 I/O4 WCAN LCAN EBus Rx Tx Aux1 Aux2 Aux3 Aux4 OutEN L1+ TRM I/O1 I/O2 I/O3 I/O4 WCAN LCAN EBus Rx Tx Aux1 Aux2 Aux3 Aux4 OutEN
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
L1+ L1+ M1 M1 L2+ L2+ M2 M2 M2 X2 L1+ L1+ M1 M1 L2+ L2+ M2 M2 M2 X2

X1 X3 X1 X3
OutEn I/O1 I/O2 I/O3 I/O4 M2 M2 M2 M2 X4 OutEn I/O1 I/O2 I/O3 I/O4 M2 M2 M2 M2 X4
WCAN WCAN WCAN WCAN
Run X13 X14 X15 X16 Run X13 X14 X15 X16
! Stop
Reset
LAN RT-ETH1 RT-ETH2 ! Stop
Reset
LAN RT-ETH1 RT-ETH2
X11 X12 X11 X12
USB1 USB2 Link 100MB/s Link 100MB/s Link 100MB/s USB1 USB2 Link 100MB/s Link 100MB/s Link 100MB/s
LK LK
SIO F-Bus SIO F-Bus

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
X6 CLK+ CLK- X7 X6 CLK+ CLK- X7

A+ A- B+ B- Z+ Z- +5V DGND A+ A- B+ B- Z+ Z- +5V DGND
X5 X9 X10 X8 X5 X9 X10 X8
A1 B1 Z1 A2 B2 Z2 A3 B3 Z3 A4 B4 Z4 LED1 LED2 LED3 Error A1 B1 Z1 A2 B2 Z2 A3 B3 Z3 A4 B4 Z4 LED1 LED2 LED3 Error
X5 S1 X8 X5 S1 X8
X6 S2 X7 X6 S2 X7
1 1 10 1 1 10
Off On Off On
S3 S3
S4 S4
1 1 10 1 1 10
SIO F-Bus SIO F-Bus
X9 X10 X9 X10
³ 30 mm
(1.18 in)
Detail Enlargement:
Ö Figure 19
Figure 18: Arrangement of DIN Rail Modules between Cable Conduits
If shielding is required for the signal cables, make sure the distance between
the DIN rail modules and the cable conduit is sufficiently large.
Using a Shielding Bar

S1
X5
X6 S2 X7
X8
when Connecting a
1 1 10 Signal Cable to the
S3
Off On
MSC II
S4
1 1 10
SIO F-Bus
X9 X10
Shield
Shield Connection Terminals
Shielding Bar (e.g.: Phoenix Type SK 8)
Insulating Insulating
Bar Holder Bar Holder
Signal Cable
Figure 19: Using a Shielding Bar when Connecting a Signal Cable to the MSC II
(Detail from figure 18)
5.1.4 Mounting and Removing
5.1.4.1 Mounting DIN Rail Modules

WARNING No work of any kind, such as mounting, removing, wir- Mounting
ing, or repairs to the M3000® automation system or DIN DIN Rail Modules:
rail modules may be performed while the automation Safety Instructions
system or the modules are in operation!
• Malfunctions
tem or DIN rail modules, it is essential that the system is
No tools are needed to mount DIN rail modules.
Procedure for mounting DIN rail modules: Mounting

DIN Rail Modules
1. Unlock the module to be mounted by pulling out the two red locking
slides.
Figure 20: Unlocking a DIN Rail Module
2. If you wish to attach the module next to the right of a previously mounted
DIN top-hat rail, then follow step 1 to also unlock the module that is al-
ready located on DIN top-hat rail.
Additional information about arranging the modules:
Ö-"5.1.3-Arrangement on DIN Top-Hat Rails" on page 31
CAUTION To avoid damaging the locating pins of the DIN rail mod-
ules, make sure the modules are at least 1 cm apart
when placing them on the DIN top-hat rail.
3. Place the module to be mounted on the DIN top-hat rail and carefully Mounting
push the module towards the DIN top-hat rail until the module engages. DIN Rail Modules
Do not yet push the red locking slides back into the module! If you
do push them back in, you will no longer be able to slide the module
on the DIN top-hat rail.
DIN top-hat rails
Metal mounting plate
Figure 21: Placing a DIN Rail Module onto a DIN Top-Hat Rail
4. Additional modules can be attached to the right as needed.

Follow step 1 through step 3 to attach the additional modules.
5. Slide the modules to the left on the DIN top-hat rail until the modules are
joined with no gaps.
This establishes contact between the Q-connectors and pushes the lo-
cating pins into their mating sockets.
X1 X3
X2
WCAN
WCAN
X4
1 2 3 4 5 6 7 8 9
L1+ L1+ M1 M1 L2+ L2+ M2 M2 M2 X2

X1 X3
WCAN WCAN
Run X13 X14 X15 X16
! Stop
Reset
LAN RT-ETH1 RT-ETH2
X11 X12
LK
SIO F-Bus
1 2 3 4 5 6 7 8 9 10
X6 CLK+ CLK- X7
X5 X9 X10 X8
X5 S1 X8
X6 S2 X7
1 1 10
Off On
S3
S4
1 1 10 F-Bus
SIO
X9 X10
Figure 22: Sliding a DIN Rail Module on a DIN Top-Hat Rail
X1 X3
X2
WCAN
WCAN
X4
1 2 3 4 5 6 7 8 9
L1+ L1+ M1 M1 L2+ L2+ M2 M2 M2 X2

X1 X3
WCAN WCAN
Run X13 X14 X15 X16
! Stop
Reset
LAN RT-ETH1 RT-ETH2
X11 X12
LK
SIO F-Bus
1 2 3 4 5 6 7 8 9 10
X6 CLK+ CLK- X7
X5 X9 X10 X8
X5 S1 X8
X6 S2 X7
1 1 10
Off On
S3
S4
1 1 10 F-Bus
SIO
X9 X10
Figure 23: DIN Rail Modules Joined Without Gaps on a DIN Top-Hat Rail
6. Push the two red locking slides back into all of the modules. This fixes Mounting
the modules onto the DIN top-hat rail, establishes an electrical connec- DIN Rail Modules
tion with the top-hat rail, and locks the modules together with a secure
contact.
Figure 24: Fixing and Locking a DIN Rail Module
5.1.4.2 Removing DIN Rail Modules

WARNING No work of any kind, such as mounting, removing, wir- Removing DIN Rail
ing, or repairs to the M3000® automation system or DIN Modules:
rail modules may be performed while the automation Safety Instructions
system or the modules are in operation!
• Malfunctions
tem or DIN rail modules, it is essential that the system is
No tools are needed to remove DIN rail modules.
Procedure for removing DIN rail modules: Removing

DIN Rail Modules
1. Unlock the module to be removed and, if needed, adjacent modules, by
pulling out the two red locking slides.
Figure 25: Unlocking a DIN Rail Module
2. Pull the modules at least 1 cm apart.

CAUTION To avoid damaging the locating pins of the modules,
make sure the DIN rail modules are at least 1 cm apart
when removing them from the DIN top-hat rail.
X1 X3
X2
WCAN
WCAN
X4
1 2 3 4 5 6 7 8 9
L1+ L1+ M1 M1 L2+ L2+ M2 M2 M2 X2

X1 X3
WCAN WCAN
Run X13 X14 X15 X16
! Stop
Reset
LAN RT-ETH1 RT-ETH2
X11 X12
LK
SIO F-Bus
1 2 3 4 5 6 7 8 9 10
X6 CLK+ CLK- X7
X5 X9 X10 X8
X5 S1 X8
X6 S2 X7
1 1 10
Off On
S3
S4
1 1 10 F-Bus
SIO
X9 X10
Figure 26: Pulling apart DIN Rail Modules
3. Lift off the module from the DIN top-hat rail.
Figure 27: Lifting off a DIN Rail Module from the DIN Top-Hat Rail
6 Project Planning and Installation
6 Project Planning and Installation

The following instructions must be observed in order to ensure that the Project Planning
M3000® automation system will be safely integrated into its application envi- and Installation
ronment:
• IEC 61131
Especially the information contained in IEC 61131-4
• Safety
All safety and accident prevention regulations applicable to the specific
application (such as machinery directives, safety instructions contained
in documentation, etc.)
• Emergency stop
The emergency stop devices (DIN EN 60204) must remain in effect dur-
ing all of the system's or facility's operational modes.
• Restarting
Unlocking of the emergency stop devices must not lead to uncontrolled
or undefined restarting.
Dangerous operational conditions of any kind must not arise following in-
terruption or failure of the power supply.
• Voltage
Deviations and fluctuations of the supply and load voltages must not fall
below or exceed the specified tolerances.
Deviations outside the specified operating range might lead to danger-
ous conditions and functional disturbances in the automation system.
• Power supply 24 V DC
M3000® modules must be supplied only with 24 V DC SELV (Safety Ex-
tra-Low Voltage) according to DIN EN 60950-1.
Ö-"6.2.1-Power Supply Characteristics" on page 39
• Wire fault
A cable or wire fault must not lead to undefined conditions. All necessary
safety precautions must be taken in the hardware and software.
• Connection
All connection and signal cables must be installed in such a way that in-
ductive or capacitive interferences will not impair the M3000® automa-
tion system.
6 Project Planning and Installation Grounding Concept
6.1 Grounding Concept

L1 Grounding Concept
L2
L3
N
PE
Control Cabinet DIN Top-Hat Rail
max. 12 A
AC
U1
DC
max. 12 A
AC
U2
DC
max. 12 A
U3
L1 L2 L3 N PE Grounding Bar within Control Cabinet
Figure 28: Grounding Concept
For reasons of functional safety, all circuits must be grounded at a cen-

tralized point.
The DIN top-hat rail must have a low resistance connection to the pro-
tective earth conductor-(PE). It is essential that the DIN top-hat rail is
grounded over a connection with the largest possible cross section.
Every circuit must be fused (maximum 12 A).
Load-controlled distribution of the circuits (U1…U3)
6.1.1 Front Panel Connectors' Grounding

The metal housings of all front panel connectors of the MSC II and the exten- Front Panel Connectors'
sion modules are connected internally to the grounding of the DIN top-hat rail. Grounding
6 Project Planning and Installation Power Supply
6.2 Power Supply

The internal electronics of M3000® modules is usually supplied with power Power Supply for
via the power supply terminals of the connectors of the M3000® modules. M3000® Modules
Connecting the power supply for the internal electronics:

Ö-"6.2.3-Connecting the Power Supply" on page 40
Power supply terminals of the MSC II:
Ö-"10.4.1-Terminal Assignment" on page 78
Refer to the relevant documentation for the exact designations of the

power supply terminals of the other M3000® modules.
6.2.1 Power Supply Characteristics

Output voltage Power Supply
Rated voltage: 24 V DC, operates at no-load Characteristics of
SELV according to DIN EN 60950-1 M3000® Modules
Ö-"6.2.1.1-Safety Extra-Low Voltage (SELV)"
on page 39
Run-up time (10–90 %): ≤ 0.2 sec.
To ensure compatibility with other components, Moog recommends

maintaining the power supply tolerance band specified in
IEC 61131-2 (19.2 V to 30 V).
Refer to the relevant documentation for the specified voltage

ranges of the M3000® modules.
Besides the specified voltage ranges, a total alternating voltage

component with a peak value of 5 % of the rated voltage is also
permitted.
Output current
If the output current of the power supply is greater than 12 A, the power
cable to each M3000® module must be fused to ≤ 12 A or the current
must be limited in another way.
Maximum permissible duration of power interruptions
Under full load (PS1 intensity): ≤ 1 ms
(duration of interruption during voltage drops and interruptions to the in-
put voltage)
During primary side voltage drops that are 1 ms or shorter in dura-
tion, the output voltage must not fall under 19.2 V when under full
load. In addition, the interval between the primary side drops must
not be shorter than 1 s.
6.2.1.1 Safety Extra-Low Voltage (SELV)

The safety extra-low voltage is a voltage that will not, under any operating Safety Extra-Low Voltage
conditions, exceed 25 V AC or 60 V DC peak or direct voltage as measured (SELV)
between conductors or between a conductor and ground. The circuit in which
SELV is used must be separated from the mains power supply by a safety
transformer or something of equal functionality. Always observe national reg-
ulations when choosing the rated insulation voltage.
6.2.2 Power Consumption

Power Consumption 1) Power Consumption
DIN Rail Module From 24 V DC (No-Load 2)) From 24 V DC (Full Load)
MSC II Internal about 0.3 A max. 0.8 A
Electronics
Digital Outputs - max. 2 A
RDIO max. 0.3 A max. 10 A
QDIO - max. 10 A
QAIO 16/4 about 0.15 A max. 0.3 A
Table 2: Power Consumption

1) These values are provided only as guidelines for estimating the amount of current required.
Refer to the relevant documentation for the exact power consumption by DIN rail modules.
2) No-load, i.e., there are no loads, external to the module, drawing current.
6.2.3 Connecting the Power Supply

DANGER The 24 V power supply terminals of all M3000® modules are Connecting the
protected against reverse polarity. Power Supply:
If the polarity of these power supply terminals is reversed, the Safety Instructions
modules will not work.

• Malfunctions

ule!
• Malfunctions

Power Supply Power Supply for the

Module's Internal
Internal Electronics Sensors
Electronics and the
Module and sensors are in operation on on Sensors
Reverse energization from sensor to module off on
Invalid sensor data on off
Module and sensors are not in operation off off
Table 3: Power Supply Conditions of the Module's Internal Electronics and the Sensors
Power supply terminals of the MSC II:

Refer to the relevant documentation for information about the power

supply terminals of the other M3000® modules.
Internal module capacities might cause power spikes of up to 50 A when

switching on the power supply for the internal electronics of the M3000®
module. The duration of these spikes is strongly dependent on the inter-
nal resistance of the power supply.
6.2.3.1 Connecting to Several Power Supplies

+ Correct Connection of
U1 - DIN Rail Modules to
Several Power Supplies
+
U2 -
+
U3 -
L1+ M1 L2+ M2 L1+ M1
L2+ L3+
MSC II QDIO QAIO 16/4
L4+ L5+
L6+ M6 M+ L+
+
U4 -
+
U5 -
Figure 29: Correct Connection of DIN Rail Modules to Several Power Supplies
DIN rail modules do not have any protective earth conductor terminals.
However they are conductively connected to the DIN top-hat rail after
they are engaged and locked onto it. The DIN rail modules thereby re-
ceive signal grounding. Ö-"6.1-Grounding Concept" on page 38
6.2.3.2 Connecting to a Single Power Supply

Assuming that the power limits are observed, the internal electronics of DIN
rail modules and the attached sensors may also be supplied from a single
power supply.
+ Correct Connection of
U1 - DIN Rail Modules to a
Single Power Supply
L1+ M1 L2+ M2 L1+ M1
L2+ L3+
MSC II QDIO QAIO 16/4
L4+ L5+
L6+ M6 M+ L+
Figure 30: Correct Connection of DIN Rail Modules to a Single Power Supply
DIN rail modules do not have any protective earth conductor terminals.
However they are conductively connected to the DIN top-hat rail after
they are engaged and locked onto it. The DIN rail modules thereby re-
ceive signal grounding. Ö-"6.1-Grounding Concept" on page 38
6.2.3.3 Maximum Admissible Current

All of the power supply terminals of M3000® modules and the associated in- Maximum Admissible
ternal connections are designed for a maximum current of 12 A. Current for
M3000® Modules
If the current is greater than the maximum current, the following must be em-
ployed:
• Several separately fused circuits or
• Several separate power supplies in separated circuits
6.2.4 Connecting Sensors

WARNING The internal electronics of M3000® modules and at- Connecting Sensors:
tached sensors must be supplied with power from a per- Safety Instructions

• Malfunctions
Correct Power Supply

+24 V switched
Connection of Sensors via
+ +24 V not switched
U1 a QDIO
- 0V
QDIO 16/16-0,5
I/O Group 1 I/O Group 2 I/O Group 3

I/O1 I/O2 IN5 I/O13
2 37 2 20 38 3 21 39 1 6 24 42 32 14 32 50
Signal
Signal
Signal
I/O13 Signal
+24 V
+24 V
+24 V
+24 V
+24 V
+24 V
+24 V
0V
0V
0V
0V
0V
I/O1
I/O2
L2+
L2+
L2+
L1+
L1+
L3+
L3+
IN5
M1
M1
M1
M1
M1
Actuator
Actuator
Sensor Sensor
Figure 31: Correct Power Supply Connection of Sensors via a QDIO
The attached sensors must be supplied with power from a permanently

connected (unswitched) power supply that cannot be individually
switched off, without switching off the module's power supply.
Power must not, as shown in figure-32 on page 45, be supplied from
switched power circuits!
The sensors within an I/O group must always be supplied with power
from the same power supply that supplies the relevant I/O group.
They must not, as shown in figure-32 on page 45, be supplied from a
separate power supply (due to the danger of reverse energization)!
Outputs may be supplied with power from a switched power supply, for
example with intermediate devices (emergency stop, manual operation,
etc.).
Wrong Power Supply

+24 V switched
Connection of Sensors via
+ +24 V not switched
U1 a QDIO
- 0V
Not this Way!
(Switched Circuit)
QDIO 16/16-0,5
I/O Group 1
I/O1 I/O2
2 37 2 20 38 3 21 39
Signal
Signal
+24 V
+24 V
+24 V
0V
0V
0V
I/O1
I/O2
L2+
L2+
L2+
M1
M1
M1
Actuator
Not this Way!
(Reverse
Energization)
Sensor
+
U2 -
Figure 32: Wrong Power Supply Connection of Sensors via a QDIO
The attached sensors must be supplied with power from a permanently

connected (unswitched) power supply that cannot be individually
switched off, without switching off the module's power supply.
Power must not, as shown here, be supplied from switched power
circuits!
The sensors within an I/O group must always be supplied with power
from the same power supply that supplies the relevant I/O group.
They must not, as shown here, be supplied from a separate power sup-
ply (due to the danger of reverse energization)!
6 Project Planning and Installation Connecting Signal Cables
6.3 Connecting Signal Cables

WARNING No work of any kind, such as mounting, removing, wir- Connecting Signal Cables:
ing, or repairs to the M3000® automation system or Safety Instructions
• Malfunctions
The signal cables of M3000® modules are connected over plug-in terminal Connecting Signal Cables
strips that are inserted into the relevant connectors on the front of the module. over Plug-In Terminal
Strips
6.3.1 Plug-In Terminal Strips

Plug-in terminal strips for the following methods are available from Moog: Connection Methods for
Plug-In Terminal Strips
• Screw terminals
of M3000® Modules
• Spring loaded terminals
All plug-in terminal strips are suitable for wire cross sections of up to 2.5 mm²
(14 AWG).
Ö-"11.8-Plug-In Terminal Strips" on page 121
6.3.1.1 Spring Loaded Terminals
CAUTION When connecting a wire, insert the screwdriver only into the
rectangular opening of the spring loaded terminal.
If a screwdriver is inserted into the round opening for the
wire, the spring loaded terminal might be destroyed.
Spring loaded terminals make it easy to rapidly connect supply and signal Spring Loaded Terminals
cables.
Procedure for connecting a wire:

1. Insert the tip of a screwdriver into the rectangular opening of the spring
loaded terminal and press the screwdriver downward.
2. Insert the wire into the corresponding round opening.
3. Remove the screwdriver from the opening.
The spring will hold the wire in place.
7 Networking M3000® Modules Ethernet
7 Networking M3000® Modules
7.1 Ethernet
WARNING Do not connect EtherCAT to any other Ethernet networks.
The high rate of telegrams which are transmitted by Ether-
CAT will prevent other devices like computers and servers on
the network from transmitting data.
There is a danger of
• Network overload/breakdown
• Malfunction of connected devices
• Data loss at connected devices
It is strongly recommended to use cables of a special color
only for EtherCAT connections.
Refer to the following for information about using the Ethernet interface to fa-
cilitate communication between the MSC II control module and the MACS de-
velopment environment:
Ö-"3.1-M3000® System Architecture" on page 14
7.1.1 Peer-to-Peer Connections

To establish a peer-to-peer connection between 2-stations in an Ethernet net- Peer-to-Peer Connection
work, 100BaseT cables with twisted pair wires are needed. of 2-Network Stations
Ö Figure 35 on page 48
Network Station 1 Network Station 2

(e.g.: PC) (e.g.: MSC II)
Figure 33: Ethernet Network with exactly 2 Network Stations
• 100BaseT patch or crossover cable with twisted pair

wires for MSC II and MSD Motion Controller
• 10BaseT crossover cable with twisted pair wires for
MSC I
7 Networking M3000® Modules Ethernet
7.1.2 Networking of More Than 2 Network Stations

A hub or switch is needed for Ethernet networks that have more than 2 sta- Ethernet Network with
tions. The hub transfers the signals sent from one of the stations to every more than 2 Network
other station in the network. Stations
Network Station 1
(e.g.: PC)
Hub/Switch Network Station 2

(e.g.: MSC II)
Network Station N
(e.g.: MSC II)
Figure 34: Ethernet Network with more than 2 Network Stations
• 100BaseT patch or crossover cable with twisted pair

wires for MSC II and MSD Motion Controller
• 10BaseT patch cable with twisted pair wires for MSC I
7.1.3 Ethernet Interface Cables

RJ45 Mating RJ45 Mating 100BaseT Cable
Connector Connector with Crossed
TD+ TD+ Twisted Pair Wires
1 1
8 1 (Crossover Cable)
TD- TD-
2 2
RD+ RD+
3 3
1 RD- RD- 8
6 6
Figure 35: 100BaseT Cable with Crossed Twisted Pair Wires (Crossover Cable)
with 8 Pole RJ45 Mating Connectors, Cable Category 5, Wire Cross Section > 0.22 mm² (24 AWG)

Connector Connector with Non-Crossed
TD+ RD+ Twisted Pair Wires
1 1
8 1 (Patch Cable)
TD- RD-
2 2
RD+ TD+
3 3
1 RD- TD- 8
6 6
Figure 36: 100BaseT Cable with Non-Crossed Twisted Pair Wires (Patch Cable)
For the terminal assignment of the Ethernet front panel connector of the
MSC II control module, see: Ö Ethernet connector on page 80
7 Networking M3000® Modules EtherCAT
7.2 EtherCAT
WARNING Do not connect EtherCAT to any other Ethernet networks. EtherCAT
Technical data:
• 100 Mbit/s transfer rate
• Maximal cable length between two devices: 100 m
• Termination: device internally
7.2.1 Bus Topology

The network physical topology is line. Bus Topology
The connection between two devices is a point to point connection. Thus

each slave device has an input and an output connector which relays the data
to the next slave device in the line.
EtherCAT Bus Topology
EtherCAT EtherCAT EtherCAT EtherCAT
Master Slave 1 Slave 2 Slave 3
in out in out in out
Figure 37: EtherCAT Bus Topology
7.2.2 EtherCAT Interface Cables

Connector Connector with Non-Crossed
TD+ RD+ Twisted Pair Wires
1 1
8 1 (Patch Cable)
TD- RD-
2 2
RD+ TD+
3 3
1 RD- TD- 8
6 6
Figure 38: 100BaseT Cable with Non-Crossed Twisted Pair Wires (Patch Cable)
For the terminal assignment of the EtherCAT front panel connector of the
MSC II control module, see: Ö EtherCAT connector on page 81
7 Networking M3000® Modules Profibus
7.3 Profibus
7.3.1 Overview
The Profibus is a differential two wire bus. The transmission physics of the Overview
serial bus system is defined by the TIA/EIA-485 specification. Shielded
twisted pair copper cable with one conductor pair is typically used. The bus
structure allows addition or removal of stations or the step-by-step commis-
sioning of the system without influencing other stations.
• Various transmission rates
• Uniform speed for all devices on the bus
• Connection of up to 32 stations without additional repeater possible
7.3.2 M3000® Modules with Profibus DP Interfaces

Information about the Profibus interface cable: M3000® Modules with
Ö-"7.3.4-Profibus Interface Cable" on page 52 Profibus DP Interfaces
Information about the Profibus interface of the MSC II:

Ö-"10.11-Profibus DP Interface" on page 100
The M3000® modules mentioned here represent only a part of Moog's current
product range. In addition to other M3000® modules, Moog's product range
includes a large variety of accessories.
Refer to the relevant documentation for detailed information about the Profi-
bus interfaces of the other M3000® modules.
7.3.3 Profibus Networks

7.3.3.1 Wiring
Always observe the following when wiring Profibus networks: Wiring Profibus Networks
• EC 61158/EN 50170
The cables, mating connectors, and termination resistors used in Profi-
bus networks must comply with IEC 61158/EN 50170. It is recom-
mended to use only connections of cable type A, to use the full band-
width of 12 Mbaud.
• Specifications for interface cables
Ö-"7.3.4.4-Suitable Cables" on page 53
• Linear structure of Profibus
Avoid branching. Short stub cables with a T-adapter or special Profibus
connectors with internal T-adapter are permitted.
Ö-"7.3.3.2-Bus Structure of the Profibus" on page 51
• Stub cables as short as possible
Maximum length of all stub cables < 6.6 m at baud rates < 1500 kbit/s.
No stub cables recommended at higher baud rates.
• Profibus termination resistors
At both ends of the Profibus network, termination resistors must be con-
nected to guarantee specified signal levels.
• Adapt transmission rate to cable length
It is necessary to adapt the transmission rate to the length of the Profi-
bus interface cable.
Ö-"7.3.4.3-Cable Lengths" on page 53
• Sources of interference
Do not lay Profibus interface cables in direct proximity to sources of in-
terference.
7.3.3.2 Bus Structure of the Profibus

All devices are connected in a linear bus structure. Up to 32 stations (master
or slaves) can be connected in a single segment. The beginning and the end
of each segment is fitted with an active bus terminator. Both bus terminators
have a permanent power supply to ensure error-free operation. The bus ter-
minator is usually switched in the connectors. If more than 32 stations are im-
plemented or there is a need to expand the network area, repeaters must be
used to link the individual bus segments.
Active stations (master devices) Linear Structure of the
Profibus with Termination
Resistors
Master 1 Master 2
Profibus DP
Slave 1 Slave 2 Slave 3 Slave 4

(Termination (Termination
enabled) enabled)
Passive stations (slave devices) are polled
Figure 39: Linear Structure of the Profibus with Termination Resistors
D-sub connectors with Profibus termination resistors are available from

Moog.
Profibus networks with M3000® modules can include a maximum of
126 Profibus network stations.
Ö-"7.3.3.3-Number of Network Stations" on page 51
Profibus interface cable
Ö-"7.3.4-Profibus Interface Cable" on page 52
7.3.3.3 Number of Network Stations

Profibus networks with M3000® modules can only include a maximum of Number of Network
32 Profibus network stations. With repeater stations the network can be ex- Stations
panded to a maximum of 126 stations within the address range of 0 to 125.
Each repeater reduces the maximum number of network stations, as a re-
peater is a passive network station without any address.
IEC 61158/EN 50170 specifies networks with up to 126 Profibus network sta-
tions. The performance to the Profibus master may limit the maximum num-
ber of slaves. The number of network stations also influences the reaction
time that can be achieved by the bus.
7.3.4 Profibus Interface Cable
7.3.4.1 Terminal Assignment

Connector 9 Pole D-sub Mating
Connector with switchable
RxD/TxD-N termination according to
390 W IEC 61158/EN 50170
220 W RxD/TxD-P
390 W
DGND VP
5 6 3 8 Pin-No. of 9 Pole D-sub Con.

Figure 40: 9 Pole D-sub Mating Connector with switchable termination according to
IEC 61158/EN 50170
Connector Profibus Interface -

Connector with internal
100 nH each
RxD/TxD-P longitudinal inductivity
390 W RxD/TxD-N according to
IEC 61158/EN 50170
RxD/TxD-P
220 W RxD/TxD-N
390 W
DGND VP
5 6 3 8 Pin-No. of 9 Pole D-sub Con.

Figure 41: Profibus Interface - Connector with internal longitudinal inductivity according to
IEC 61158/EN 50170
Terminal assignment of the Profibus connectors on the front panel of the

MSC II control module: Ö-"10.4.1-Terminal Assignment" on page 78
7.3.4.2 Connector Pin out

Pin No. Signal Function Connector Pin out
1 Shield Shield / grounding
2 M24 24 V output voltage (ground)
3 RxD/TxD-P 1) Receive / transmission data - positive potential
4 CNTR-P Control signal for repeater (direction control)
5 DGND Potential of transmission data (ground to 5 V)
6 VP Power supply of the terminators (+5 V)
7 P24 24 V output voltage
8 RxD/TxD-N 1) Receive / transmission data - negative potential
9 CNTR-N Control signal for repeater (direction control)
Table 4: Connector Pin out

1) These signals are mandatory and must be provided by the user.
7.3.4.3 Cable Lengths

Transmission Rate Maximum Cable Length Maximum Cable Lengths
in Profibus Networks
12,000 kBit/s 100 m (109 yd)
6,000 kBit/s 100 m (109 yd)
3,000 kBit/s 100 m (109 yd)
1,500 kBit/s 200 m (219 yd)
500 kBit/s 400 m (437 yd)
187.5 kBit/s 1,000 m (1,094 yd)
93.75 kBit/s 1,200 m (1,312 yd)
45.45 kBit/s 1,200 m (1,312 yd)
19.2 kBit/s 1,200 m (1,312 yd)
9.6 kBit/s 1,200 m (1,312 yd)
Table 5: Maximum Cable Lengths in Profibus Networks (Depending on the Transmission Rate)
The guiding values in table 5 are valid only for Profibus networks that
were established in compliance with the requirements in "7.3.3.1-Wiring"
on page 50.
Transmission Rate Maximum Stub Cable Length Permissible Stub Cable

Lengths in Profibus
12,000 kBit/s no stub cable allowed
Networks
1,500 kBit/s < 1.5 m
500 kBit/s < 6.6 m
Table 6: Maximum Permissible Stub Cable Length in Profibus Networks (Depending on the
Transmission Rate)
7.3.4.4 Suitable Cables

Parameters Cable Type A Suitable Cables for
Profibus Interface Cables
Loop resistance at 3-20 MHz 135-165 Ω (150 Ω ±10 %)
Capacity < 30 pF/m
Impedance < 110 Ω/km
Wire diameter > 0.64 mm
Wire Cross Section > 0.34 mm²
Table 7: Suitable Cables for Profibus Interface Cables
The selection of a suitable cable also depends on site conditions (towing ap-
plication, environmental considerations, etc.)
7 Networking M3000® Modules Serial TIA/EIA Interface Cables
7.4 Serial TIA/EIA Interface Cables

The following variants of serial TIA/EIA interface cables are possible: Serial TIA/EIA Interface
Cables
• Null modem cables
• Interface cables with 1:1 connection
For example: when connecting terminals or displays
7.4.1 TIA/EIA 232 Interface Cables

A TIA/EIA 232 null modem cable can be used as a cable to connect the
MSC II and PC.
MSC II PC TIA/EIA 232

Mating Connector Mating Connector Null Modem Cable
(socket contacts) (pin contacts)
Wire Cross Section > 0.22 mm2 (24 AWG)

1 Rx Rx 1
6 2 2 6
Tx Tx
3 3
GND GND
9 5 5 9
5 5
The other pins are not connected.
Figure 42: TIA/EIA 232 Null Modem Cable

with 9 Pole D-sub Mating Connectors according to DIN 41652
TIA/EIA interface cables with 1:1 connection can be used to connect termi-
nals or displays.
MSC II Display TIA/EIA 232

Mating Connector Mating Connector Interface Cable
(socket contacts) (pin contacts) with 1:1 Connection
Wire Cross Section > 0.22 mm2 (24 AWG)

1 Rx Rx 1
6 2 2 6
Tx Tx
3 3
GND GND
9 5 5 9
5 5
Figure 43: TIA/EIA 232 Interface Cable with 1:1 Connection

7 Networking M3000® Modules CAN Bus and CANopen
7.5 CAN Bus and CANopen
7.5.1 CAN Bus

The CAN bus is a differential two wire bus that was originally developed to fa- CAN Bus
cilitate rapid and reliable networking of components in motor vehicles.
The many advantages and high reliability of the CAN bus have also made it
suitable for use in automation systems and have contributed to it becoming a
widespread standard.
7.5.2 CAN Bus Characteristics

CAN bus exhibits the following characteristics: CAN Bus Characteristics
• Linear topology that can be structured hierarchically
• Message oriented protocol
• Prioritization of messages
• Multi master capability
• Zero loss bus arbitration
• Short block length
• High security of data transmission with very short error recovery times
• Network data consistency
• Detection and disconnection of defective network stations
• Short reaction time for high priority messages
• Standardization (ISO/DIS 11898)
• Cost effective protocol implementation
CAN bus network stations can exchange messages between each other in
real time over the CAN bus. For example, set points, actual values, control
messages, status messages, as well as configuration and parameter data
can be transmitted over the CAN bus.
Identifiers act as message labels in the CAN protocol. The messages can be
received by all network stations simultaneously, which is very important for
consistency of the data in the network and synchronization of the applica-
tions. The identifier determines the message's bus access priority.
CAN bus is a multi master system, i.e., every station in the network can send
messages. If several stations attempt to send messages at the same time,
the highest priority messages will be sent first. This method guarantees bus
assignment without destroying the contents of the messages.
7.5.3 CANopen
CANopen is a standardized communication profile that makes it easy to es- CANopen
tablish a network of CANopen compatible devices from a variety of manufac-
turers.
CANopen is based on CAN bus. The communication profile complies with the
standard CiA DS 301.
Various device profiles have been defined by the CiA in order to facilitate the CANopen Device Profiles
connection of various devices classes, such as drives, controllers, angle
transmitters, valves, etc. These device profiles enable uniform control of sev-
eral devices with the same functionality, regardless of manufacturer and
model.
7.5.4 M3000® Modules with CAN Bus Interfaces

Number of CAN Bus M3000® Modules with
CAN Bus Termination CAN Bus Interfaces
M3000® Module Number of Connectors Controllers Resistor
MSD CAN 2 D-sub front panel connectors 1) 1 -
Motion
Controller
MSC I and LocalCAN 2 Q-connectors (lateral) 1 switchable
MSC II
WideCAN 2 D-sub front panel connectors 2) 1 -
RDIO 2 D-sub front panel connectors 2) 1 -
RDISP 1 D-sub connector (on the rear) 1 switchable
QEBUS- LocalCAN 1 Q-connector (lateral) 0 switchable
CAN 1 D-sub connector (front)
Table 8: M3000® Modules with CAN Bus Interfaces

1) The «WCAN» front panel connectors are connected internally 1:1 with each other. As a result,
the MSC II control module can be connected directly to the CAN bus without a T-adapter.
2) The «WCAN» or «CAN» front panel connectors are connected internally 1:1 with each other.
As a result, the M3000® modules can be connected directly to the CAN bus without a
T-adapter.

Information about the CAN bus interface cable:

Ö-"7.5.6-CAN Bus Interface Cable" on page 59
Information about the CAN bus interfaces of the MSC II:
Ö-"10.15-CAN Bus Interfaces" on page 109
Refer to the relevant documentation for detailed information about the

CAN bus interfaces of the other M3000® modules.
7.5.5 CAN Bus Networks
7.5.5.1 Wiring
Always observe the following when wiring CAN bus networks: Wiring CAN Bus Networks
• ISO/DIS 11898
The cables, mating connectors, and termination resistors used in CAN
bus networks must comply with ISO/DIS 11898.
• Specifications for interface cables
When connecting CAN bus network stations, always use shielded ca-
bles with 4-twisted pair wires and an impedance of 120 Ω.
• Linear structure of CAN bus
Avoid branching. Short stub cables with a T-adapter are permitted.
Ö-"7.5.5.2-Bus Structure of the CAN Bus" on page 58
• Stub cables as short as possible
Maximum stub cable length: Ö-table-10 on page 59
• CAN bus termination resistors
At both ends of the CAN bus, a termination resistor of 120 Ω ± 10 %
must be connected between CAN_L and CAN_H.
• Adapt transmission rate to cable length
It is necessary to adapt the transmission rate to the length of the CAN
bus interface cable.
Ö-Table-9 on page 59
• Sources of interference
Do not lay CAN bus interface cables in direct proximity to sources of in-
terference. If this cannot be avoided, double shielded interface cables
must be used.
• Potential equalization at only one point
The CAN_GND and CAN_SHLD reference potential may be connected
to the signal ground at only one point (at a CAN bus termination resistor,
for example).
• Grounding
The power supply for M3000® modules must be grounded at the same
point as the CAN_GND wire.
7.5.5.2 Bus Structure of the CAN Bus

The CAN bus has a linear structure. Avoid branching. Short stub cables with
a T-adapter are permitted.
CAN Bus CAN Bus CAN Bus Linear Structure

Network Network Network of the CAN Bus
Station Station Station
MSC II RDIO RDIO
2
7
3
6
WCAN CAN CAN
CAN Bus Termination Resistor

with Signal Grounding CAN Bus Termination Resistor
CAN Bus
Network
Station
(Additional
MSC II
CAN Bus Net-
2
work Stations)
7
3
6
WCAN
Figure 44: Linear Structure of the CAN Bus

with CAN Bus Termination Resistors and Potential Equalization
D-sub connectors with CAN bus termination resistors are available from
Moog.
Ö-"11.7-CAN Bus Accessories" on page 120
CAN bus networks with M3000® modules can include a maximum of
64 CAN bus network stations.
CAN bus interface cable
7.5.5.3 Number of Network Stations

CAN bus networks with M3000® modules can include a maximum of 64 CAN CAN Bus Networks with
bus network stations. M3000® Modules:
max. 64 Network Stations
ISO/DIS 11898 only specifies networks with up to 30 CAN bus network sta-
tions.
As a result, when integrating other devices than M3000® modules into a CAN
bus network with M3000® modules, the maximum number of CAN bus net-
work stations might be limited by any existing, older CAN bus drivers.
7.5.6 CAN Bus Interface Cable
7.5.6.1 Terminal Assignment

Mating Mating CAN Bus Interface Cable
Connector Connector
(socket contacts) (pin contacts)
Wire Cross Section ³ 0.22 mm (24 AWG)

2
CAN_L CAN_L
1 2 2 1
6 CAN_H CAN_H 6
7 7
CAN_GND CAN_GND
3 3
9 9
5 CAN_GND CAN_GND 5
6 (optional) (optional)
6
Figure 45: CAN Bus Interface Cable

To ensure disturbance-free operation, it is required that a CAN_GND wire is

used in the cable.
Terminal assignment of the CAN connectors on the front panel of the MSC II
control module: Ö-"10.4.1-Terminal Assignment" on page 78
7.5.6.2 Cable Lengths

The maximum expansion of a CAN bus network will be determined by a vari-
ety of variables, such as cable length, transmission rate, and resistance in the
cable.
Transmission Rate Maximum Cable Length Maximum Cable Lengths
in CAN Bus Networks
1,000 kBit/s 25 m (27 yd)
800 kBit/s 50 m (54 yd)
500 kBit/s 100 m (109 yd)
250 kBit/s 250 m (273 yd)
125 kBit/s 500 m (546 yd)
100 kBit/s 650 m (710 yd)
50 kBit/s 1,000 m (1,093 yd)
20 kBit/s 2,500 m (2,734 yd)
10 kBit/s 5,000 m (5,468 yd)
Table 9: Maximum Cable Lengths in CAN Bus Networks (Depending on the Transmission Rate)
Maximum Stub Cable Length Permissible Stub Cable

Lengths in CAN Bus
Transmission Rate Maximum Cumulated
Networks
1,000 kBit/s 2 m (2.1 yd) 20 m (21.8 yd)
500 kBit/s 6 m (6.5 yd) 39 m (42.6 yd)
250 kBit/s 6 m (6.5 yd) 78 m (85.3 yd)
125 kBit/s 6 m (6.5 yd) 156 m (170.6 yd)
Table 10: Maximum Permissible Stub Cable Lengths in CAN Bus Networks
The guiding values in tables 9 and 10 are valid only for CAN bus net-
works that were established in compliance with the requirements in
"7.5.5.1-Wiring" on page 57.
7 Networking M3000® Modules E-Bus
7.5.6.3 Suitable Cables

Parameters M3000® Recommendation Remarks Suitable Cables for
CAN Bus Interface Cables
Number of Wires ≥ 4, twisted pairs
Wire Cross 0.22–0.34 mm² When the network is spread out over a
Section (for Cu) (24–22 AWG) greater distance, a larger wire cross section
will provide a better signal-to-noise ratio.
Cable Structure 2 twisted pairs Electrically connect the shield to the mating
with shielding connector's housing and the shielding
shroud of the plug-in devices.
Impedance 120 Ω If different cables are used, make sure they
(1 MHz) have the same impedance.
Table 11: Suitable Cables for CAN Bus Interface Cables
The selection of a suitable cable also depends on site conditions (towing ap-
plication, environmental considerations, etc.)
For normal use Moog recommends the CAN bus data cable
"UNITRONIC® BUS LD“ supplied by LAPP KABEL (http://www.lapp.de)
or "577 FlexLife™ Thin Cable“ or the "5710 FlexLife™ Mid Cable“ or the
"575 FlexLife™ Thick Cable“ supplied by Hans Turck GmbH & Co. KG
(http://www.turck.com).
CAN bus interface cables are available from Moog as accessories, in a

variety of lengths.
Ö-"11.6-Interface Cables" on page 120
7.6 E-Bus
Communication within E-bus groups is done over the E-bus. E-Bus
Notes on establishing E-bus groups:

Examples of E-bus groups:
Ö-"7.7.2.1-Examples" on page 66
7.6.1 E-Bus Interface

The E-bus interface is set up as a serial cyclic shift register. Every communi- E-Bus Interface
cation cycle reserves for each extension module four bytes each in the send
and receive messages.
The 40 pole Q-connectors are located laterally on the DIN rail modules that Q-Connector
have an E-bus interface.
When the modules are joined with no gaps and are locked on the DIN top-hat
rail, the E-bus connection will be properly established over the Q-connectors.
Views of DIN rail modules:
Ö-"5.1.1-Views of the Module" on page 29
Mounting DIN rail modules:
Ö-"5.1.4.1-Mounting DIN Rail Modules" on page 33
E-bus interface of the MSC II:
Ö-"10.14-E-Bus Interface" on page 108
7.6.2 E-Bus Communication

Communication within E-bus groups takes place exclusively between the E-Bus Communication
E-bus master and the E-bus slaves.
The master sends E-bus messages with output data to the slaves within its
E-bus group and receives from the slaves E-bus messages with input data.
Direct communication between the slaves of an E-bus group over the E-bus
is not possible.
7.6.2.1 E-Bus Master and E-Bus Slaves

The following M3000® modules can be employed as E-bus master in an
E-bus group:
• MSC I and MSC II
• RDIO
Permissible Slaves Permissible Masters and

Permissible Slaves in E-Bus Groups
Masters Number Modules Remarks
MSC II 7 I/O extension modules, such E-bus groups with MSC IIs as mas-
as QAIO and QDIO ters function as stand-alone groups.
(E-bus must be carried Configuration of the E-bus interface
through on the Q-connector) of the MSC II and the slaves:
Ö-"10.14.1-Configuration of the
E-Bus Interface" on page 108
RDIO 6 QDIOs E-bus groups with RDIOs as master
must be actuated over the CAN bus.
Other M3000® mod-
ules must not be at-
tached to an RDIO!
Table 12: Permissible Masters and Slaves in E-Bus Groups
The duration of transmission of E-bus messages is not influenced by the

number of DIN rail modules in the E-bus group.
Ö-"7.6.3.3-Duration of Transmission of E-Bus Messages" on page 62
7.6.3 MSC II as E-Bus Master
7.6.3.1 Starting the E-Bus Communication

At program download from the MACS development environment, the E-bus Starting the E-Bus
configuration contained in the PLC configuration will be transferred to the Communication
MSC II. If slaves are set in the E-bus configuration, the MSC II checks
whether the configured slaves are actually attached. Communication over the
E-bus is possible only when the slaves actually attached correspond with the
arrangement set in the PLC configuration. Otherwise, an error message will
be displayed in the MACS development environment.
The E-bus communication will be started automatically after an application
program is started. If communication over the E-bus is successful, the LED
«EBus» will illuminate on the front panel of the MSC II.
Ö-"10.4.2-LEDs" on page 81
If an error occurs during the communication or if the digital output 'Outputs
Enabled' of the MSC II is switched to the 0 state, the E-bus communication
will be terminated and the LED «Ebus» will be turned off.
7.6.3.2 Update Rate of E-Bus Messages

WARNING The I/O extension modules QDIO and QAIO monitor the
E-bus activity and disable their outputs if they do not re-
ceive an E-bus message more frequently than 50 ms.
To avoid this, set the value of the system basetick or the
value of 'UpdateRate' so that the product of the two values is
less than 50 ms.
The update rate setting of the E-bus depends on the system basetick. The E-Bus Communication:
system basetick is the time base for the operating system tasks, used in the Message Update Rate
application program. Task time bases of tasks can be set to integer multiples
of the system basetick.
The update rate is defined by setting the E-bus module parameter 'Update-
Rate' in the PLC configuration of the MACS development environment.
'UpdateRate' can be set so that an E-bus message will always be sent at the
end of this task's cycle (or after 2, 3, 5, 10, 15 or 20 cycles).
MSC II Module
Parameter E-Bus Module Parameter
'Basetick' 'UpdateRate' Update Rate of E-Bus Messages
1 ms 'every third cycle' An E-bus message is started cyclically every
3 ms (1 ms * 3).
3 ms 'every twentieth cycle' An E-bus message would be started cyclically
every 60 ms (3 ms * 20).
However, since no E-bus message is sent
more frequently than 50 ms, the I/O extension
modules will disable their outputs. The out-
puts will be re-enabled with the next E-bus
message.
Table 13: Update Rate of E-Bus Messages
7.6.3.3 Duration of Transmission of E-Bus Messages

The duration of transmission of the E-bus message, i.e., the length of time re- E-Bus Communication:
quired to transmit the E-bus message, is determined by the E-bus clock fre- Duration of Message
quency. The E-bus clock frequency is defined by setting the E-bus module Transmission
parameter 'Frequency' in the PLC configuration of the MACS development
environment.
• Clock frequency = 10 MHz ¨ Duration of transmission = 42 µs
• Clock frequency = 5 MHz ¨ Duration of transmission = 84 µs
The selected E-bus clock frequency does not influence the time required to
execute the tasks.
When the E-bus group contains QAIOs 16/4, the clock frequency must
be set to 5 MHz!
When the E-bus group contains QAIOs 2/2, the clock frequency must be
set to 10 MHz!
The duration of transmission of E-bus messages is not influenced by the

number of DIN rail modules in the E-bus group.
7.6.3.4 Scope of E-Bus Messages

The scope of the E-bus message depends on the slave types attached to the E-Bus Communication:
master. Scope of Messages
Communication with digital I/O extension modules (such as QDIO)

All input and output data of every digital I/O extension module is trans-
mitted during every E-bus cycle.
Communication with analog I/O extension modules QAIO 16/4
The data for one output and one input from each analog I/O extension
module will be transmitted during every E-bus cycle. Only the input and
output data that is used in the application program will be transmitted.
Communication with analog I/O extension modules QAIO 2/2
All input and output data of every analog I/O extension module is trans-
mitted during every E-bus cycle.
7.6.3.5 Example
One analog and one digital I/O extension module is connected to an MSC II. E-Bus Communication:
Example
The E-bus interface of the MSC II and the inputs and outputs of the I/O
extension modules are configured in the PLC configuration of the MACS
development environment.
Ö-"10.14.1-Configuration of the E-Bus Interface" on page 108
The following inputs and outputs are used in the application program.
• QAIO 16/4: 7 analog inputs QAIO-IN1 to QAIO-IN7
3 analog outputs QAIO-OUT1 to QAIO-OUT3
• QDIO: 3 digital inputs QDIO-IN5 to QDIO-IN7
3 digital outputs QDIO-I/O13 to QDIO-I/O15
The basetick is set to 1 ms. The module parameter 'UpdateRate' is set to

'each cycle'.
Accordingly, the E-bus message starts cyclically every millisecond.
Ö-"7.6.3.2-Update Rate of E-Bus Messages" on page 62
The digital inputs and outputs of the QDIO are updated in every E-bus cycle;
once every millisecond in this example.
However, only one analog input and one analog output of the QAIO 16/4 will
be updated with each E-bus cycle. For this reason, each analog input is up-
dated only every 7 ms and every analog output is updated only every 3 ms in
this example.
Update
Outputs Inputs
Cycle No./
Time Message No. QDIO QAIO 16/4 QDIO QAIO 16/4
1 ms 1 all OUT1 all IN1
… … … … … …
Table 14: Update Order for Inputs and Outputs of QDIO and QAIO 16/4
7 Networking M3000® Modules Networking DIN Rail Modules
7.7 Networking DIN Rail Modules

When networking DIN rail modules, a distinction is made between the follow- Networking
ing control groups: DIN Rail Modules
• E-Bus Groups
• LocalCAN Bus Groups
• WideCAN Bus Groups
7.7.1 CAN and E-Bus Interfaces

Number of DIN Rail Modules with

DIN Rail Module Connectors and Controllers CAN and E-Bus
Interfaces
MSC II
MSC II LocalCAN bus:

2 Q-connectors (lateral)
E-bus E-bus WideCAN bus:
LocalCAN LocalCAN 2 D-sub front panel
connectors
WCAN
CAN bus controller:
2
E-bus:
QDIO
QDIO CAN bus:

CAN Bus CAN Bus CAN bus controller:
E-bus E-bus 0
E-bus:
QAIO 16/4
QAIO 16/4 CAN bus:

CAN Bus CAN Bus CAN bus controller:
E-bus E-bus 0
E-bus:
Table 15: DIN Rail Modules with CAN and E-Bus Interfaces (Section 1 of 2)
Number of
DIN Rail Module Connectors and Controllers
RDIO
RDIO CAN bus:

2 D-sub front panel
connectors
E-bus
CAN bus controller:
1
CAN
E-bus:
1 Q-connector (right)
QEBUS-CAN
QEBUS-CAN CAN bus:

2 D-sub connector
CAN-Bus CAN Bus
(front)
CAN bus controller:
CAN
0
Table 15: DIN Rail Modules with CAN and E-Bus Interfaces (Section 2 of 2)
7.7.2 E-Bus Groups

E-bus groups are formed by joining DIN rail modules together at the Q-con- E-Bus Groups
nectors. The modules within E-bus groups communicate over the internal
E-bus.
Ö-"7.6-E-Bus" on page 60
Observe the following when establishing E-bus groups:
• An E-bus group can have only one master to which the slaves attach.
• The module located farthest to the left of an E-bus group must be the
master.
• The number of slaves that may be attached to a master is limited.
• QEBUS-CANs can be attached only at the far right or far left.
QEBUS-CANs are not slaves and may therefore be attached additionally
at the left or right regardless of the number of slaves.
• Only the master can communicate with the slaves.
Direct communication between the slaves of an E-bus group over the
E-bus is not possible.
Ö-"7.6.2-E-Bus Communication" on page 61
• Slaves must be attached to the master in direct succession.
Modules that do not belong to this E-bus group must not be connected to
this E-bus group by the Q-connector.
• RDIOs are not permissible slaves in E-bus groups and therefore must
not be attached to the right of an MSC II, Q-module, or R-module.
• QAIO 16/4 and QAIO 2/2 can not be used on one E-bus group.
• QAIO 2/2 must be connected directly to the E-bus master or an other
QAIO 2/2 module.
• Information about arranging DIN rail modules:
7.7.2.1 Examples
Master Slave Slave Slave Slave Slave E-Bus Group
(MSC II as E-Bus Master)
MSC II QAIO QAIO QDIO QDIO QDIO
(Additional
Slaves)
WCAN
Figure 46: E-Bus Group (MSC II as E-Bus Master)
Number of slaves that may be attached to the MSC II:

Master Slave Slave Slave Slave Slave E-Bus Group

(RDIO as E-Bus Master)
RDIO QDIO QDIO QDIO QDIO QDIO
(Additional
Slaves)
CAN
Figure 47: E-Bus Group (RDIO as E-Bus Master)
Number of slaves that may be attached to the RDIO:

7.7.3 LocalCAN Bus Groups

LocalCAN bus groups are formed by joining MSC IIs together at the Q-con- LocalCAN Bus Groups
nectors. The modules within LocalCAN bus groups communicate over the in-
ternal LocalCAN bus.
Observe the following when establishing LocalCAN bus groups:
• The number of modules in a LocalCAN bus group is limited to 64 be-
cause CAN bus networks can only include a maximum of 64-network
stations.
• The switchable CAN bus termination resistor of the MSC II can be used
as a termination resistor for the LocalCAN bus group.
Ö-"10.15.1-CAN Bus Termination Resistor" on page 110
• If a QEBUS-CAN is attached to the right, then the LocalCAN bus can be
made available (using the QEBUS-CAN) for other CAN bus network sta-
tions that do not belong to the LocalCAN bus group.
• Information about arranging DIN rail modules:
7.7.3.1 Example
LocalCAN Bus Group
CAN Bus CAN Bus CAN Bus CAN Bus CAN Bus
Network Network Network Network Network
Station Station Station Station Station
MSC II MSC II MSC II MSC II MSC II

(Additional
CAN Bus Net-
work Stations)
WCAN WCAN WCAN WCAN WCAN
Figure 48: LocalCAN Bus Group (MSC IIs as CAN Bus Network Stations)
The internal CAN bus termination resistor is switched on for MSC IIs that
are used as the first or last CAN bus network station of a LocalCAN bus
group.
The internal CAN bus termination resistor is not switched on for MSC IIs
that are located between the first and final CAN bus network stations of
a LocalCAN bus group.
7.7.4 WideCAN Bus Groups

WideCAN bus groups are formed by connecting the WideCAN terminal of the WideCAN Bus Groups
MSC II to additional CAN bus network stations. CAN bus network stations
use the internal WideCAN bus to communicate within WideCAN bus groups.
Observe the following when establishing WideCAN bus groups:
• The switchable CAN bus termination resistor of the MSC II cannot be
used as a termination resistor for the WideCAN bus group.
Separate pluggable CAN termination resistors must be used for this.
• Notes on project planning for CAN bus networks:
Ö-"7.5.5-CAN Bus Networks" on page 57
7.7.4.1 Example
CAN Bus CAN Bus CAN Bus WideCAN Bus Group
Network Network Network
Station Station Station
MSC II RDIO RDIO
2
7
3
6
WCAN CAN CAN
CAN Bus Termination Resistor

with Signal Grounding CAN Bus Termination Resistor
CAN Bus
Network
Station
(Additional
MSC II
CAN Bus Net-
2
work Stations)
7
3
6
WCAN
Figure 49: WideCAN Bus Group (MSC IIs and R-Modules as CAN Bus Network Stations)
Moog.
CAN bus interface cable
8 Shutdown and Service Shutdown
8 Shutdown and Service

WARNING To avoid damage to M3000® modules or accessories, Shutdown and Service:
cleaning, maintenance, and repair tasks may be per- Safety Instructions
agents.

• Malfunctions

8.1 Shutdown
WARNING If an M3000® module is to be taken out of operation, the Shutdown:
entire system must always be shut down and discon- Safety Instructions
tional restarting!
8 Shutdown and Service Service
8.2 Service
WARNING To avoid damage to M3000® modules or accessories, Maintenance/Repair:
cleaning, maintenance, and repair tasks may be per- Safety Instructions
agents.
CAUTION To avoid damage to the internal components, never attempt

to open M3000® modules!
8.2.1 Maintenance/Servicing
M3000® modules are maintenance-free. They do not contain any compo- Maintenance/Servicing
nents (such as batteries) that must be maintained or replaced.
8.2.2 Repair
Only Moog and Moog's authorized service stations perform Moog Authentic Repair
Repairs. Only Moog and Moog's authorized service agents can access the
required and most up-to-date specifications. These specifications make it
possible to restore the M3000® modules' original performance and ensure
the same high reliability and long service life of the M3000® modules after re-
pairs are completed.
Repair Seal
Figure 50: Repair Seal
Moog's repair seal is the guarantee that a Moog Authentic Repair has been
carried out.
If Moog receives a repair order for defective M3000® modules, Moog

and Moog's authorized service agents reserve the right to repair the de-
fective module or, alternatively, to replace the defective module with a
module of identical or compatible specifications.
If Moog receives a repair order for defective M3000® modules, Moog

and Moog's authorized service agents accept no liability for software and
data installed by the customer. Like new modules, repaired modules or
replacement modules are delivered only with a bootloader.
9 Transportation and Storage Environmental Conditions
9 Transportation and Storage

WARNING Maintain, under all circumstances, the required environ- Transportation
mental conditions specified for transportation and stor- and Storage:
age of the M3000® automation system or M3000® mod- Safety Instructions
ules.
Ö-"9.1-Environmental Conditions" on page 71
CAUTION To avoid condensation, do not start M3000® modules until

they have reached ambient temperature.
CAUTION To avoid damage, M3000® modules and accessories must

be transported and stored in their original packaging.
Warranty and liability claims for personal or material damage
will be excluded when they are the result of, among other
things, storing or transporting M3000® modules or accesso-
ries outside of their original packaging.
9.1 Environmental Conditions

Ambient temperature (IEC 61131-2) Transportation
–25 °C to +70 °C (–13 °F to +158 °F) and Storage:
Environmental Conditions
Relative air humidity (IEC 61131-2)
5 % to 95 % non-condensing
Contamination level (IEC 60664)
2
Resistance to corrosion (IEC 60068)
No protection
Air pressure (IEC 61131-2)
≥ 70 kPa (corresponds to an elevation of ≤ 3,000 m (3,280 yd))
Drop height (free fall in the original packaging) (IEC 60068-2-31)
≤ 1 m (39 in)
10 MSC II (Moog Servo Controller) Performance Characteristics
10 MSC II (Moog Servo Controller)

The MSC II is a programmable multi-axis controller that facilitates rapid and MSC II: Programmable
precise control of process variables such as position, speed, and power. It is Multi-Axis Controller
suitable for use with both electric and hydraulic drives.
The MSC II is programmed and configured with the MACS development envi-
10.1 Performance Characteristics
10.1.1 Interfaces
The MSC II provides the following interfaces: Interfaces of the MSC II
• 1 Serial interface
– «SIO» connector for use as a free user interface
Ö-"10.16-Serial Interfaces" on page 111
• 1 E-bus interface on both lateral Q-connectors
(for establishing E-bus groups)
Ö-"10.14-E-Bus Interface" on page 108
• 2 CAN bus interfaces
– WideCAN: 2 connectors «WCAN» (connected internally-1:1)
– LocalCAN: 2 internally on both lateral Q-connectors
• 1 Ethernet interface on the front panel
– «LAN» front panel connector
• 2 RT-ETH Real Time Ethernet interfaces (optional)
– «RT-ETH1» and «RT-ETH2» front panel connectors
• 2-USB 1.1 Host interfaces with USB-A connector
– «USB1» and «USB2» connector
• 1-Fieldbus interface
– «F-Bus» connector
(provided for optional fieldbus extension, such as Profibus)
• 4 Digital sensor interfaces according to TIA/EIA 422/485 (previously
RS 422/485) for position transducers or shaft encoders with SSI inter-
face or incremental sensor signals
Ö-"10.13-Digital Sensor Interfaces" on page 101
10 MSC II (Moog Servo Controller) General Specifications
10.1.2 I/Os (Inputs/Outputs)

The MSC II provides the following I/Os: I/Os (Inputs/Outputs)
of the MSC II
• 4 Digital I/Os
each individually configurable as an input or an output
Ö-"10.10-Digital I/Os" on page 93
• 1 Digital output 'Outputs Enabled'
The I/Os are configured in the PLC Configuration of the MACS develop-
ment environment.
10.1.3 Safety Functions

The MSC II provides the following safety functions: Safety Functions
of the MSC II
• Watchdog for monitoring the functionality of the software
Ö-"10.17.1-Watchdog" on page 111
• Output 'Outputs Enabled' for signaling the activation of all outputs as well
as EtherCAT communication
10.2 General Specifications

Dimensions General Specifications
Overall W × H × D in mm (in): of the MSC II
124 × 170 × 85.5 (4.88 × 6.69 × 3.37)
Dimensions of the other DIN rail modules:
Ö-"5.1.2-Dimensions" on page 30
Weight
Approx. 1 kg (2.2 lb) without plug-in terminal strips, with license key
Processor
PowerPC CPU 400 MHz, 32 Bit, RISC architecture with floating point
unit
Memory
32 MB flash EEPROM
128 MB RAM
Data retention
> 10 Years for all data that is saved in the flash EEPROM, i.e., boot
project, error messages
10.2.1 Dimensions
124 mm (4.88 in) (Overall Width) Dimensions of the MSC II
102 mm (4.02 in) 113 mm (4.44 in) (Module Width)
85.5 mm (3.37 in) 5.5 mm (0.22 in) 5.5 mm (0.22 in)
1 2 3 4 5 6 7 8 9
170 mm (6.69 in)

L1+ L1+ M1 M1 L2+ L2+ M2 M2 M2 X2
X1 X3
WCAN WCAN
Run X13 X14 X15 X16
! Stop
Reset
LAN RT-ETH1 RT-ETH2
X11 X12
LK
SIO F-Bus
1 2 3 4 5 6 7 8 9 10
X6 CLK+ CLK- X7
X5 X9 X10 X8
Figure 51: Dimensions of the MSC II
10.2.2 Environmental Conditions

WARNING Maintain under all circumstances the required environ- Environmental
mental conditions specified for the M3000® automation Conditions:
system or M3000® modules. Safety Instructions

environment.

10.2.2.1 Climatic Conditions

Ambient temperature (IEC 61131-2) Environmental
For operation (when installed properly): +5 °C to +55 °C Conditions:
(+41 °F to +131 °F) Climatic Conditions
Average temp. over 24 hours: max. +50 °C (+122 °F)
For transportation and storage
(in the original packaging): –25 °C to +70 °C
(–13 °F to +158 °F)
Relative air humidity (IEC 61131-2)
For operation: 10 % to 95 % non-condensing
For transportation and storage
(in the original packaging): 5 % to 95 % non-condensing
Contamination level (IEC 60664)
2
Resistance to corrosion (IEC 60068)
No protection
Operating Elevation (IEC 61131-2)
≤ 2,000 m (2,187 yd) above MSL
Air pressure for transportation (IEC 61131-2)
≥ 70 kPa (corresponds to an elevation of ≤ 3,000 m (3,280 yd))
10.2.2.2 Mechanical Conditions and Requirements

Sinusoidal oscillations (IEC 60068-2-6) Environmental
10 Hz ≤ f < 57 Hz: 0.0357 mm (0.0014 in) continuous amplitude Conditions:
0.075 mm (0.00295 in) random amplitude Mechanical Conditions
and Requirements
57 Hz ≤ f < 150 Hz: 0.5 g continuous constant acceleration
1.0 g random constant acceleration
f > 150 Hz: not defined
Shock (IEC 60068-2-27)
Random peaks up to 15 g longer than 11 ms, half-sine wave in each of
the three orthogonal axes
Drop height (free fall in the original packaging) (IEC 60068-2-31)
≤ 1 m (39 in)
Protection class (IEC 60529)
IP20
10.2.2.3 Electrical Conditions and Requirements

Power supply Environmental
24 V DC Conditions:
(Safety Extra-Low Voltage (SELV) according to DIN EN 60950-1) Electrical Conditions
Specified voltage range: 18–36 V DC and Requirements
Ö-"6.2-Power Supply" on page 39
Insulation resistance
Rated voltage: 0–50 V DC
Test voltage for 2,000 m (2,187 yd) operating elevation: 500 V DC
10 MSC II (Moog Servo Controller) Block Diagram
10.3 Block Diagram
WCAN Sensor 1
Sensor 2
LAN-ETH Sensor 3
Ethernet 1
100 Mbit/s
Sensor 4
DigI/O 1
USB 1
DigI/O 2
USB 2
DigI/O 3
RS232 DigI/O 4
FPGA
Out-EN
PowerPC CPU
MPC5200B
400 MHz
License Key
Profibus, Fieldbus
EtherCAT Interface
optional 1
32 MByte
Flash
128 MByte
DDR RAM
EEPROM
CalData
COP
Debug
E-Bus
Power
24 V DC
Supply LCAN
Figure 52: Block Diagram of the MSC II
1) Hardware option. When ordering the MSC II, the type of the fieldbus interface must be specified.
10 MSC II (Moog Servo Controller) View of the Module and Terminal Assignment
10.4 View of the Module and Terminal Assignment

Connectors
for Plug-In
Terminal Strips X1 X3
X2
WCAN
WCAN
WideCAN X1 + X3 WideCAN X1 + X3
X4
(internally (internally
connected 1:1) connected 1:1)
Locating Pin 1 2 3 4 5 6 7 8 9 Terminal Assignment of

X1
L1+
OutEn
L1+
I/O1
M1
I/O2
M1
I/O3
L2+
I/O4
L2+
M2
M2
M2
M2
M2
M2
M2
X2
X3 Connectors X2, X4
X4
WCAN WCAN
Run X13 X14 X15 X16
! Stop
Reset
LAN RT-ETH1 RT-ETH2
Front Panel X11 X12
Q-Connector
(E-Bus+LocalCAN Bus)
Q-Connector USB1 USB2 Link 100MB/s Link 100MB/s Link 100MB/s
(E-Bus+LocalCAN Bus) LK
SIO
1 2 3 4 5 6 7 8 9 10
F-Bus Terminal Assignment of
X5
X6 CLK+ CLK-
X9
X7
X10 X8 Connectors X6, X7, X9, X10
Locking Slide A1 B1 Z1 A2 B2 Z2 A3 B3 Z3 A4 B4 Z4 LED1 LED2 LED3 Error
X5 S1 X8
X6 S2 X7 Locating Pin
1 1 10
Serial Interface S3
Off On
(TIA/EIA 232) Profibus (optional)

S4
1 1 10 F-Bus
SIO
Connectors X9 X10 Connectors
for Plug-In for Plug-In
Terminal Sttrips Terminal Sttrips
Figure 53: Front View of the MSC II
Termination Resistor WideCAN Transmission Activity E-Bus Transmission Activity

to LocalCAN
LocalCAN
State of Transmission SIO Receiver Activity
L1+ and +5 V OK Digital I/Os Activity SIO Transmission Activity
Activated by
Application Program
Outputs Enabled
1 2 3 4 5 6 7 8 9
L1+ L1+ M1 M1 L2+ L2+ M2 M2 M2 X2

X1 X3
WCAN WCAN
LAN and Realtime Ethernet
X13 X14 X15 X16
Programming Run
RJ45 10/100 MBit/s
Interface ! Stop
Reset
LAN RT-ETH1 RT-ETH2
(optional)
RJ45 X11 X12
10/100 MBit/s
License
Run/Stop/Reset Key Slot
Switch
USB Ethernet Speed
Interfaces LK
Ethernet Link/Activity
SIO F-Bus
1 2 3 4 5 6 7 8 9 10
X6 CLK+ CLK- X7
X5 X9 X10 X8
Activated by
Wire Fault Display for Application Program
Digital Sensor Inputs or Error Display
Figure 54: Front Panel of the MSC II
10.4.1 Terminal Assignment
Connector No. Assignment Circuit

X1 1
2 CAN-L CAN-
WCAN (WideCAN)
3 DGND Ground for the CAN bus interface
4
5
6
7 CAN-H CAN+
WCAN
8
9
X2 1 L1+ Power supply for the MSC II's internal electronics (24 V DC SELV)
Power Supply
2 L1+ Power supply for the MSC II's internal electronics (24 V DC SELV)
3 M1 Ground for the internal electronics' power supply
4 M1 Ground for the internal electronics' power supply
5 L2+ Power supply for the MSC II's digital I/Os (24 V DC SELV)
Ö-"10.10.2-Power Supply" on page 93
Digital I/Os
6 L2+ Power supply for the MSC II's digital I/Os (24 V DC SELV)
7 M2 Ground for the digital I/Os' power supply
X3 1
2 CAN-L CAN-
WCAN (WideCAN)
3 DGND Ground for the CAN bus interface
4
5
6
7 CAN-H CAN+
WCAN
8
9
X4 1 OutEN Digital output 'Outputs Enabled'
2 I/O1 Digital I/O 1
Ö-"10.10-Digital I/Os" on page 93
Digital I/Os

Table 16: Terminal Assignment of MSC II's Connectors (Section 1 of 4)

X5 1
2 Rx TIA/EIA 232 receive data
3 Tx TIA/EIA 232 send data
SIO TIA/EIA 232

4
5 DGND Ground for the TIA/EIA 232 interface
6
7
SIO
TIA/EIA 232 8
9
X6 1 CLK1+ TIA/EIA 485 output, SSI sensor signal 1 clock+
2 CLK1- TIA/EIA 485 output, SSI sensor signal 1 clock-
Digital Sensor Interface 1

3 A1+ TIA/EIA 422 input, incremental sensor signal 1 A+ or SSI sensor signal 1 data+
4 A1- TIA/EIA 422 input, incremental sensor signal 1 A- or SSI sensor signal 1 data-
5 B1+ TIA/EIA 422 input, incremental sensor signal 1 B+ or SSI sensor signal 1 slave clock+
6 B1- TIA/EIA 422 input, incremental sensor signal 1 B- or SSI sensor signal 1 slave clock-
Sensor 1
7 Z1+ TIA/EIA 422 input, incremental sensor signal 1 Z+
8 Z1- TIA/EIA 422 input, incremental sensor signal 1 Z-
9 +5V +5 V Power supply for sensor
10 DGND Ground for the digital sensor interface

Sensor 2
X8 1
2
3 RxD/TxD-P Receive / transmission data - positive potential
Profibus (F-Bus)
4 CNTR-P Control signal for repeater (direction control)

5 DGND Potential of transmission data (ground to 5 V)
6 VP Power supply of the terminators (+5 V)
7
F-Bus
8 RxD/TxD-N Receive / transmission data - negative potential
9 CNTR-N Control signal for repeater (direction control)


Sensor 3

Sensor 4
X11 1 +5V +5 V Power supply for slaves
2 D- Data-
3 D+ Data+
USB 1
4 DGND Digital Ground
USB 1
X12 1 +5V +5 V Power supply for slaves

2 D- Data-
3 D+ Data+
USB 2
4 DGND Digital Ground
USB 2
X13 1 Tx+ Transmit data+

2 Tx- Transmit data-
Ethernet (LAN)
3 Rx+ Receive data+

4
5
LAN
6 Rx- Receive data-
7
8

Ethernet (RT-ETH1)
3 Rx+ Receive data+
4
5
RT-ETH1
6 Rx- Receive data-
7
8
Ethernet (RT-ETH2)
3 Rx+ Receive data+
4
5
RT-ETH2
6 Rx- Receive data-
7
8
10.4.2 LEDs
Area LED Display Explanation

Status L1+ L1+/M1 and internal +5 V ok Illuminates when the power supply for the MSC II's internal electronics
is OK and the internal power pack is supplying +5 V.
TRM Termination resistor on LocalCAN Illuminates when the termination resistor of the LocalCAN interface is
switched on.
I/O1 Internal status of the digital I/O-1 Ö-"10.10.1-Display of the Operational State" on page 93
I/O2 Internal status of the digital I/O-2
WCAN WideCAN transmission activity Flashes in synchronization with the data that the MSC II is sending over
the WideCAN interface.
LCAN LocalCAN transmission activity Flashes in synchronization with the data that the MSC II is sending over
the LocalCAN interface.
EBus E-bus transmission activity Illuminates when the MSC II is sending data over the E-bus.
Ö-"7.6.3-MSC II as E-Bus Master" on page 61
Rx SIO receiver activity Illuminates when the MSC II is receiving data over the SIO interface
Tx SIO transmission activity Illuminates when the MSC II is sending data over the SIO interfaces.
User Aux1 Activated by application program Illuminates when the application program activates the LED.
Aux2 Activated by application program
Table 17: LEDs of the MSC II (Section 1 of 2)
Area LED Display Explanation

OutEN Outputs enabled Illuminates when all outputs and the E-bus communication are under
the control of the application program.
Error A1 Wire fault in the digital sensor input-A1 Illuminates when no receiver is attached to the corresponding digital
sensor interface or when there is a wire fault.
B1 Wire fault in the digital sensor input-B1
Ö-"10.13.2.1-Wire Fault Display LEDs" on page 102
Z1 Wire fault in the digital sensor input-Z1
A2 Wire fault in the digital sensor input-A2
User LED1 Activated by application program or As long as LED «Error» does not illuminate, the application program
error display can activate these LEDs (provided that the MSC II has successfully
LED2 Activated by application program or started and that the application program has started).
The states that these LEDs will indicate while the application program
error display
is running are set in the application program.
LED3 Activated by application program or If «Error» illuminates or flashes in addition to these LEDs, this indicates
error display MSC II's elementary operational states or errors.
Error Error display Illuminates when there is an error. The type of error is specified in
«LED1», «LED2», and «LED3».
Ethernet Link Ethernet link/activity Illuminates when the Ethernet link pulse is available and blinks at
activity
Speed On = 100 Mbit/s Ethernet connection speed
Table 17: LEDs of the MSC II (Section 2 of 2)
10.4.2.1 Display of Elementary Operational States and Errors
User LEDs
LED1
LED2
LED3
Error
State Explanation
Ready The MSC II was started successfully. The user LEDs «LED1», «LED2» 0 0 0 0
and «LED3» are now available for the application program.
Booting Boot process is running 1 0 0 0
Firmware up- The update process of the firmware is running 1 1 blinking 0
date running
The firmware update process can take up to several minutes.
The MSC II must not be switched off or reset during the update pro-
cess.
If it is switched off or reset during the update process, the firmware
must be reloaded.
Firmware up- The update process of the firmware is finished blinking blinking blinking
date finished
Error Error, no firmware loaded 1 0 0 1
1: LED illuminates
0: LED does not illuminate
Table 18: LEDs for Displaying Elementary Operational States and Errors after Switching on or Resetting the MSC II
10 MSC II (Moog Servo Controller) Programming and Configuration
10.5 Programming and Configuration

The MACS development environment is needed to create IEC 61131 applica- Programming and
tion programs and configure the MSC II control module. Configuration of the
Ö-"3.5-Application Programs" on page 25 MSC II control module
10.5.1 Communication Between MSC II and MACS

WARNING The MSC II control module's operational state can be al-
tered with the MACS development environment when the
MSC II control module is connected online with MACS.
This can be done by means of the following actions, for ex-
ample:
• Stopping or resetting the program
• Setting breakpoints
• Activating the single step mode
• Downloading application programs
• Writing or forcing values
Therefore, the operator must always consider the effects and
take appropriate precautions before altering the operational
state of the MSC II control module with MACS.
The MSC II control module can use the following interface to communicate Communication Between
with the PC on which MACS is installed: MSC II and MACS
• Ethernet interface
with «LAN» front panel connector of the MSC II control module
Ö-"7.1-Ethernet" on page 47
The Ethernet interface is configured in the PLC Configuration of the

MACS development environment.
Refer to the documentation of the MACS development environment for
detailed information about this.
10.5.1.1 Ethernet Communication Interface

Settings in the MACS development environment Communication
(communication parameters) Parameters of the
IP-address at delivery = 192.168.1.2 (identical for all MSC II control Ethernet Interface
modules without license key!)
Port = 1200
Target-Id = 0
Motorola Byteorder = Yes
Each IP-address may be used only once within a network.
Therefore, when operating the MSC II control module within a net-
work, the IP-address should be changed only after consulting with
the responsible system administrator.
IP-address in the license key:
Interface cables
Ö-"7.1.3-Ethernet Interface Cables" on page 48
10 MSC II (Moog Servo Controller) License Key
10.6 License Key

WARNING The license key of the MSC II control module must be License Key of the MSC II
protected from electrostatic discharges! control module:
Electrical discharges might damage the license key or delete Safety Instructions
the contents of the license key's memory.
WARNING The license key may be inserted or removed only when

the MSC II control module is powered down!
ule permanently.
WARNING The license key must always remain inserted while the
MSC II control module is in operation. Otherwise, the
MSC II control module will not work.
If the license key is removed during operation, the application
program will stop after a few minutes. If the MSC II control
module is connected online to the MACS development envi-
ronment, a corresponding error message will appear in
MACS.
In addition, the digital output 'Outputs Enabled' will be
switched to the 0 state, thereby disabling all of the MSC II
control module's digital outputs and terminating fieldbus com-
munication and E-bus communication.
Ö-"10.17.2-'Outputs Enabled' Output (LED «OutEN»)" on
page 111
After switching off the MSC II control module and inserting
the license key, the MSC II control module can be brought
back into operation.
10.6.1 Run-Time License and Accessible Libraries

The run-time license of the MSC II control module is saved in the license key. License Key of the MSC II
control module: Run-Time
The accessible MACS libraries also depend on the license key. If the applica- License and Accessible
tion program attempts to access a MACS library that is not released by the li- Libraries
cense key used, the application program will not be able to start.
Detailed information about the MACS libraries accessible with the vari-
ous license keys:
10.6.2 CANopen Node-ID and IP Address

The CANopen node-ID of the MSC II control module's CAN bus interfaces License Key of the MSC II
and the IP-address of the MSC II control module's Ethernet interface are control module: CANopen
saved in the license key. Node-ID and IP Address
The CANopen node-ID and IP-address can be set or modified in the following
places:
• In the application program
• With the PLC Browser in the MACS development environment
The IP-address is read from the license key only when the power supply is
switched on or when the MSC II control module is reset.
The default license key settings are:
• IP address: 10.49.40.1
• CANopen node-ID: 127
10.6.3 Mounting and Removing

License Key of the MSC II
control module with
Attachment Screw Attachment Screw
Attachment Screws
Figure 55: License Key of the MSC II control module with Attachment Screws
10.6.3.1 Required Tool

The following tool is required to mount and remove the license key: License Key of the MSC II
control module: Tool
• 3 mm screwdriver
required for Mounting and
Removing
10.6.3.2 Mounting the License Key
WARNING The license key may be inserted or removed only when Mounting the License
the MSC II control module is powered down! Key: Safety Instructions
ule permanently.

tional restarting!
CAUTION When using a screwdriver, use caution to avoid slipping and

causing personal injury or damage to the MSC II control
module.
Procedure for mounting the license key: Mounting the License Key
1. Switch off the MSC II control module power supply.

2. Insert the license key into the slot labeled «LK».
3. Fix the license key in place by carefully tightening the attachment
screws.
Incorrectly tightened attachment screws might cause license key
errors.
10.6.3.3 Removing the License Key

WARNING The license key may be inserted or removed only when Removing the License
the MSC II control module is powered down! Key: Safety Instructions
ule permanently.

tional restarting!
CAUTION When using a screwdriver, use caution to avoid slipping and

causing personal injury or damage to the MSC II control
module.
Procedure for removing the license key: Removing the

License Key
1. If it is running, stop the application program in the MACS development
environment.
2. Switch off the power supply for the MSC II control module.
3. Loosen the license key's attachment screws.
4. Remove the license key from the slot labeled «LK».
10 MSC II (Moog Servo Controller) Run/Stop/Reset Switch
10.7 Run/Stop/Reset Switch

The behavior of the Run/Stop/Reset switch controlling the Run state of the Run/Stop/Reset Switch of
application program: the MSC II
MACS 1) Run/Stop/Reset switch Application program

Stop Stop Stop
Stop Run Stop
Run Stop Stop
Run Run Run
Table 19: Behavior of the Run/Stop/Reset Switch
1) Most recent state in the online mode (MACS logged on)
Regardless of the logging in to the MSC II with MACS, if the Run/Stop/Reset

switch is at "Stop" position, the application program does not run. If the switch
is in position "Run", then the execution state depends on the last state when
MACS was logged in.
WARNING If a boot project is stored at the MSC II and you perform a

reset or power up, then take care that the application
program run state is not only influenced by the last state
of MACS, but also by the Run/Stop/Reset switch. If you
switch from "Stop" to "Run", then a previously stopped
application program may start operating again.
WARNING Moving the Run/Stop/Reset switch into position "Stop"

stops a running application program of the MSC II con-
trol module.
The application program will continue execution after switch-
ing back the Run/Stop/Reset switch to position "Run".
Moving the Run/Stop/Reset switch into position "Reset" will reset the MSC II.
The processor will stop as soon as the Run/Stop/Reset switch is moved to
position "Reset". No variables will be saved at that time.
When the Run/Stop/Reset switch is released from position "Reset", then the
MSC II will behave as if the power supply has been switched on.
Ö-"10.8.1.1-Switching on the Power Supply" on page 90
In addition, the MSC II control module can be reset with the MACS develop-
ment environment. Refer to the documentation of the MACS development en-
vironment for detailed information about this.
10 MSC II (Moog Servo Controller) Power Supply
10.8 Power Supply

DANGER The 24 V power supply terminals of all M3000® modules are Power Supply of the
protected against reverse polarity. MSC II control module:
If the polarity of these power supply terminals is reversed, the Safety Instructions
modules will not work.

ule!
• Malfunctions
Additional information about the power supply

Ö-"10.2.2.3-Electrical Conditions and Requirements" on page 75
10.8.1 Behavior at Switching on and Switching off

The following internal data resides in the flash EEPROM of the MSC II control Contents of the
module: Flash EEPROM
• Boot projects
• Error messages
There is no battery buffered memory area. The MSC II control module is
maintenance-free.
WARNING If the most recent status in the online mode (MACS Switching Back on or
logged in) was 'Run' before the MSC II control module Resetting the MSC II:
was switched off or reset, the boot project will always be Safety Instructions
on or reset.
previously running.
Application programs can be saved and executed in the MSC II in the follow-
ing manner:
• As a boot project in the flash EEPROM
• In RAM
An application program saved as a boot project will be loaded into RAM
whenever the MSC II's power supply is switched on or when the MSC II is re-
set.
10 MSC II (Moog Servo Controller) Basetick
An application program that is only executed in RAM without being

saved as a boot project will not be saved in the MSC II when it is
switched off or when the power supply fails or the Run/Stop/Reset
switch is moved to the Reset position.
After the power supply is switched back on or the Run/Stop/Reset switch
is released from the Reset position, the application program must be
downloaded again from the MACS development environment!
10.8.1.1 Switching on the Power Supply

WARNING If the most recent status in the online mode (MACS Switching on the
logged in) was 'Run' before the MSC II control module Power Supply:
was switched off or reset, the boot project will always be Safety Instructions
on or reset.
previously running.
After the power supply for the MSC II control module's internal electronics is MSC II control
switched on, the MSC II control module will perform the following actions: module's
Behavior at
1. The boot project (if one exists) is loaded into RAM. Switching on the
Power Supply
2. The values of the RETAIN variables are loaded (assuming that variables
of this type are used).
3. The boot project starts (if one exists and the most recent status in the on-
line mode (MACS logged in) was 'Run').
After these actions are complete, the MSC II control module is ready to com-
municate with the MACS development environment.
10.9 Basetick
10.9.1 Characteristics
The basetick is the global clock source of the MSC II control module. All tim- Basetick
ings such as task cycle times or hardware access are directly derived from
the adjusted basetick value.
The basetick can be adjusted in steps of 1 µs within the range of
100 microseconds up to 3 milliseconds. The cycle time of several application
tasks must be a multiple of the adjusted basetick. The basetick value is also
significantly involved in the timing of all hardware accesses.
Basetick cycle time can be adjusted within the PLC Configuration of the
MACS development environment. The module parameter “Basetick” (index 2
of the root module) may be adjusted within the range of 100 to 3000. This
value equals the basetick cycle time in µs. The default value is 1000 = 1 ms.
10.9.2 Timing Diagram
t1 t1 Timing diagram of the

Basetick MSC II control module
interrupt
t2
E-bus
protocol
t3
SSI Sensor
t4
Read inputs
from process map
start scheduler
t5
Calculate
application task
Write result to
process map
t6
QAIO 2/2
read inputs
MSC / E-bus
slaves
write outputs
Figure 56: Timing diagram of the MSC II control module
Desig. Kind of time period Value Explanation

t1 Basetick cycle time 100...3000 µs
t2 E-bus start time 42 / 84 µs
t3 SSI Sensor start time 410 µs Depending on application
t4 Task reaction time approx. 20 µs
t5 Task calculation time Max. 70 % task cycle time Depending on application
t6 QAIO 2/2 start sample 45 µs
inputs
t1 : Basetick cycle time Basetick cycle time

Basetick cycle time can be adjusted within MACS development environ-
ment. The module parameter "Basetick" (index 2 of the root module)
may be adjusted within the range of 100 to 3000. This value equals the
basetick cycle time in µs.
t2 : E-bus start time E-bus start time
Start of E-bus communication cycle depends on E-bus frequency. When
QAIO 16/4 modules are used within the E-bus group, E-bus frequency is
shifted down to 5 MHz. Then a single E-bus communication cycle takes
84 µs. By default 10 MHz E-bus frequency is used which halves the
communication cycle.
t3 : SSI Sensor start time SSI Sensor start time
Start of SSI sensor communication cycle depends on Sensor clock fre-
quency and number of data bits. Sensor communication time must be
smaller than basetick cycle time.
Maximum time calculation: 32 bit at 78 kHz => 1/78000 * 32 = 410 µs
SSI sensors need a recovery time of typically 10 µs to 20 µs. During

this time no communication to with the sensor is possible. This
should be considered when adjusting basetick and SSI sensor set-
tings.
t4 : Task reaction time Task reaction time

Time until the system has free resources to react on the interrupt (inter-
rupt latency).
10 MSC II (Moog Servo Controller) Digital I/Os
10.10 Digital I/Os

Each of the 4-digital terminals I/O1…I/O4 of the MSC II can be used as either Digital I/Os I/O1…I/O4
an input or an output. Each digital output is internally connected back to a of the MSC II control
digital input. module
This enables the application program to read the status of the digital outputs
and compare it to the requested value.
Whether a terminal will be used as an input or an output is set in the

PLC Configuration of the MACS development environment.
The following digital output circuits are available:

• Open emitter outputs, switches to +24 V (L2+)
Basic wiring diagrams: Ö figure-57 on page 95
10.10.1 Display of the Operational State

The status LEDs «I/O1»…«I/O4» on the front panel of the MSC II control Status LEDs
module show the internal operational state of the digital-I/Os. These status «I/O1»…«I/O4»
LEDs are activated only when the application program is running.
If a terminal is configured to be an input, the associated LED will illuminate
when it is internally detected that the input is in the 1 state and the input is
used in the application program.
When a terminal is configured to be an output, the associated LED will illumi-
nate if the output in the application program is in the 1 state.
As MSC II control modules have open emitter outputs, the LED will illuminate
if the terminal is connected through to +24 V (L2+).
Basic wiring diagrams of the digital outputs: Ö figure-57 on page 95
The status LEDs «I/O1»…«I/O4» will illuminate also if L2+ or M2 are not
connected.
The operational state of the digital I/Os can be queried with the aid of
function blocks in the application program.
10.10.2 Power Supply

DANGER The 24 V power supply terminals of all M3000® modules are Power Supply of the
protected against reverse polarity. Digital I/Os of the MSC II
If the polarity of these power supply terminals is reversed, the control module:
modules will not work. Safety Instructions

ule!
• Malfunctions


• Malfunctions
The power supply for the digital I/Os of the MSC II control module is indepen-
dent of the power supply for the MSC II control module's internal electronics
(L1+/M1) and is established over the terminals L2+ and M2.
Power supply characteristics
Ö-"6.2.1-Power Supply Characteristics" on page 39
Connecting sensors to the power supply:
Ö-"6.2.4-Connecting Sensors" on page 43
Connecting the power supply for the internal electronics:
Ö-"6.2.3-Connecting the Power Supply" on page 40
10.10.3 Digital Outputs

The following digital output circuits are available: Digital Outputs of the
MSC II control module
• Open emitter outputs, switches to +24 V (L2+)
Open Emitter Output Basic Wiring Diagram of a

Digital Output of the
MSC II
MSC II control module
L2+
24 V DC
I/Ox,
OutEN
RL
M2
Figure 57: Basic Wiring Diagram of a Digital Open Emitter/Collector Output of the MSC II
Protective circuit with a limiting voltage of 50 V as protection against in-

duced voltage spikes when there are inductive loads.
Ö-"10.10.3.2-Current Limiting and Overload Protection" on page 95
A digital open emitter output in the 1 state (conductive) connects the at- Open Emitter Output
tached load RL to the power supply terminal-L2+.
The output 'Outputs Enabled' is always an open emitter output.

10.10.3.1 Dependence on the 'Outputs Enabled' Signal

If the digital output 'Outputs Enabled' is in the 0 state (LED «OutEN» does not Dependence of MSC II
illuminate), all other outputs are disabled. control module's Digital
In this case, although the internal states of the digital outputs are shown on Outputs on the 'Outputs
the front panel status LEDs «I/O1»…«I/O4» of the MSC II control module, Enabled' Signal
they are not connected through to the output.
10.10.3.2 Current Limiting and Overload Protection

All digital outputs are protected by an integrated power limiter and a thermal Current Limiting and
overload protection device. Overload Protection for
In an overload condition, the affected output will be automatically disabled. Digital Outputs of the
After the output stage has been finished thermal cooling it returns to normal MSC II control module
operation. If the overload is still connected, then the disable will happen
again.
A protective circuit with a limiting voltage of 50 V with respect to +24 V (L2+)
for open emitter outputs protects all outputs against induced voltage spikes
when there are inductive loads.
10.10.3.3 Specifications
Number of digital outputs Specifications of
Maximum 4 MSC II control
Ö-"10.10-Digital I/Os" on page 93 module's Digital
Outputs
Type of outputs
Semiconductor, non-capacitive
Protective circuitry for inductive loads
Limiting voltage of 50 V (typ.) with respect to +24 V (L2+)
Power dissipation of protection devices when limiting
Max. 0.5 W per output
Max. 2 W per MSC II
Status display
One status LED per I/O
Ö-"10.10.1-Display of the Operational State" on page 93
Diagnosis function
The operational state of the digital I/Os can be queried with the aid of
function blocks in the application program.
Power consumption for the internal control circuit (L2+/M2)
≤ 100 mA
10.10.3.4 Load Connection

Total load (100 %) Load Connection of
2 A (4 x 0.5 A), when all 4 terminals are used as outputs MSC II control
module's Digital
Overload protection Outputs
Electronic current limiting and thermal overload protection
Max. short-circuit current
<8A
Reverse energization protection
Digital outputs are protected against reverse energization
Output delay (hardware)
From 0 to 1: max. 100 µs
Update time
The update time corresponds to the task interval of the application pro-
gram that actuates the output.
The task interval (and thereby the update time of the outputs) is set
in the task configuration of the MACS development environment.
Output capacitance
< 20 nF
Rated voltage
+24 V DC
Voltage loss (at rated current)
<2V
Rated current in 1 state
0.5 A
Leakage current in 0 state
Max. 0.1 mA
Parallel connection of outputs

Not permissible
10.10.3.5 Insulation Resistance

Insulation resistance Insulation Resistance of
Rated voltage: 0–50 V DC MSC II control module's
Test voltage for 2,000 m (2,187 yd) operating elevation: 500 V DC Digital Outputs
10.10.4 Digital Inputs

The digital inputs are current consuming inputs of the type 1 according to Digital Inputs of the MSC II
IEC 61131-2. They are designed for an input voltage rating of 24 V. The input control module
values (0/1 state) are read cyclically. An open input is interpreted as the
0 state.
10.10.4.1 Basic Wiring Diagram

Basic Wiring Diagram of a
Signal MSC II
Source
Digital Input of the MSC II
L2+ (Current Consuming)
I/Ox Opto-
24 V DC to Input Circuit
Decoupling
M2
Figure 58: Basic Wiring Diagram of a Digital Input of the MSC II (Current Consuming)
10.10.4.2 Pulse Detection and Disturbance Suppression

The digital inputs are read cyclically. The sampling time corresponds to the Pulse Detection and
task interval of the application program that reads the input. Disturbance Suppression
of MSC II's Digital Inputs
The task interval (and thereby the sampling time of the inputs) is set in
the task configuration of the MACS development environment.
For input pulses to be reliably detected, they must be longer than the task in-
terval specified in the application program.
When defining the minimum pulse duration that can be detected by digital
I/Os, the following differentiation is made:
• Pulses that are never detected; pulse duration: ≤ 50 µs
• Pulses that can be detected (if the system reads the input when the
pulse appears); pulse duration: > 50 µs
• Pulses that are always detected; pulse duration: > the set task interval
The user may implement multiple sampling in the application program in or-
der to suppress disturbance impulses. In doing so, the user must consider the
tradeoff between the desired level of disturbance suppression and the re-
quired reaction time of the system.
10.10.4.3 Specifications
Number of the digital inputs Specifications of
Maximum 4 MSC II control
Ö-"10.10-Digital I/Os" on page 93 module's Digital
Inputs
Type
Type 1 according to IEC 61131-2, current consuming
Wire lengths
In the control cabinet: The voltage drop must be taken into consideration
when choosing the wire cross section; there are
no other practical limitations.
Field wiring: All relevant national regulations as well as the re-
quirements of IEC 61131-3 must be fulfilled.
Load rated voltage L2+
24 V DC (safety extra-low voltage SELV according to DIN EN 60950-1)
Reverse polarity protection
Digital inputs are protected against reverse polarity
Potential isolation
Achieved with optocouplers
Status display
One status LED per I/O
Ö-"10.10.1-Display of the Operational State" on page 93
Alarms
Can be implemented in the application program
Input delay (hardware)
Sampling time
The sampling time corresponds to the task interval of the application
program that reads the input.
Ö-"10.10.4.2-Pulse Detection and Disturbance Suppression" on
page 97
The task interval (and thereby the sampling time of the inputs) is set
in the task configuration of the MACS development environment.
Input capacitance
Max. 10 nF
Power consumption for the internal control circuit (L2+/M2)
≤ 100 mA
10.10.4.4 U/I Working Ranges

U/I Working Ranges of
MSC II control module's
Digital Inputs (Current
Consuming)
Figure 59: U/I Working Ranges of MSC II control module's Digital Inputs (Current Consuming)
Input voltage (DC) of the external power supply L2+ rated voltage Ue = 24 V
upper limit Ue max = 36 V
lower limit Ue min = 18 V
Limits for the 1 state upper limit UHmax = 30 V
IHmax = 15 mA
lower limit UHmin = 15 V
IHmin = 2 mA
Limits for the 0 state upper limit ULmax = 15/5 V
ILmax = 0.5/15 mA
lower limit ULmin = -3 V
ILmin = ND
Table 20: U/I Working Ranges of MSC II control module's Digital Inputs (Current Consuming)
10.10.4.5 Insulation Resistance

Insulation resistance Insulation Resistance
Rated voltage: 0–50 V DC of MSC II control
Test voltage for 2,000 m (2,187 yd) operating elevation: 500 V DC module's Digital Inputs
10 MSC II (Moog Servo Controller) Profibus DP Interface
10.11 Profibus DP Interface

The MSC II can optionally be equipped with a Profibus DP Slave interface.
Profibus DP
MSC II
Interface of the
MSC II
X8 Profibus-
CPU
F-Bus Controller
Figure 60: Profibus DP Interface of the MSC II
The configuration of the Profibus interface is defined in the application pro-

gram.
Information about Profibus:
Ö-"7.3-Profibus" on page 50
Information about the Profibus interface cable:
Ö-"7.3.4-Profibus Interface Cable" on page 52
10.11.1 Profibus Termination

At the beginning and the end of any Profibus network, termination resistors
must be connected to guarantee specified signal levels. These termination
resistors are integrated in most common connectors.
10.11.2 Shielding
When connecting the stations, always use shielded cables to ensure high in-
terference immunity of the system against electromagnetic emissions. The
shield should be grounded on both sides where possible.
10.11.3 Profibus Slave Address

The slave station address of the Profibus interface of the MSC II can be set in
the application program.
10.11.4 Profibus Baud Rate

The Profibus baud rate is defined by the Profibus master station. The MSC II
Profibus slave interface is able to detect the baud rate and synchronize to it.
10 MSC II (Moog Servo Controller) EtherCAT
10.12 EtherCAT
MSC II is optionally available with dual EtherCAT interface.
The configuration of the network nodes is done in the PLC Configuration of
the development environment MACS.
WARNING Do not connect EtherCAT to any other Ethernet networks.

10.13 Digital Sensor Interfaces

The MSC II provides 4-digital sensor interfaces according to TIA/EIA 422/485 Digital Sensor Interfaces
(previously RS 422/485) that can be used with devices such as position of the MSC II
transducers or shaft encoders with an SSI interface or incremental sensor
signals in different formats, such as pulse train or frequency modulation.
Ö-"10.13.3-Connecting SSI Sensors" on page 102
Ö-"10.13.4-Connecting Incremental Sensors" on page 105
The sensor interfaces are configured in the PLC configuration of the

MACS development environment.
Recommended cable types

• Use only shielded cables.
• The shield must be made of copper braiding with at least 80% coverage.
• The wire must be made of copper with a cross section of at least
0.25 mm2 (23 AWG).
• In environments with a high amount of disturbance, use cables with
twisted pair wires.
10.13.1 Termination Resistors

Each sensor interface of the MSC II is equipped with switchable termination Termination Resistors
resistors, one for each channel. The default state of the switches is ON. This of MSC II's Digital
means termination resistor is active for each differential pair. When using Sensor Interfaces
more sensor interfaces together with one sensor, the additional termination
resistors need to be switched off (e.g. in SSI Slave mode).
Activation/deactivation of the resistors, are controlled by the DIP switches on
the MSC II mainboard.
10 MSC II (Moog Servo Controller) Digital Sensor Interfaces
10.13.2 Wire Fault Monitoring

The inputs A, B, and Z of the digital sensor interfaces of the MSC II are moni- Wire Fault Monitoring
tored for wire faults, regardless of which type of sensor is attached. of MSC II's Digital
Sensor Interfaces
The signals supplied by the wire fault monitoring function are available in the
application program. The user is responsible for evaluating these signals and
defining the appropriate reaction to the appearance of a wire fault.
The status of wire fault monitoring is displayed by 12 front panel error LEDs
of the MSC II. Each of the 12 TIA/EIA 422/485 inputs is assigned to one LED.
Ö-"10.13.2.1-Wire Fault Display LEDs" on page 102
10.13.2.1 Wire Fault Display LEDs

The 12-front panel error LEDs «A1», «B1», «Z1», «A2», «B2», «Z2», «A3», Wire Fault Display LEDs
«B3», «Z3», «A4», «B4» and «Z4» of the MSC II will illuminate if: of MSC II's Digital
Sensor interfaces
• No sensor is attached to the corresponding sensor interface input
• There is a wire break
10.13.3 Connecting SSI Sensors

An SSI sensor supplies an absolute position signal or angle signal that can Connecting SSI Sensors
be read through the MSC II's sensor interface. The current value is available to the MSC II
in the application program continuously.
If an SSI sensor is attached to the sensor interface of the MSC II, the MSC II
can be used as a master or a slave. The sensor interface must then be in-
serted and configured as a master or slave, respectively, in the PLC configu-
ration of the MACS development environment.
If the MSC II is used as a master, the terminal assignment of the SSI in-
terface will be different than if it is used as a slave!
MSC II connection diagram (master mode): Ö figure-61 on page 103
MSC II connection diagram (slave mode): Ö figure-62 on page 104
If the MSC II interface is used as a SSI master, the «Bx» and «Zx» wire
fault LEDs of the relevant interface will illuminate even if the sensor is
connected and no wire fault is existent.
If the MSC II interface is used as a SSI slave, the «Zx» wire fault LEDs
of the relevant interface will illuminate even if the sensor is connected
and no wire fault is existent.
10.13.3.1 SSI Master Mode

In SSI master mode, the MSC II generates the SSI clock internally (sensor 1: MSC II in SSI Master Mode
CLK1, sensor 2: CLK2, sensor 3: CLK3,sensor 4: CLK4) with adjustable fre-
quencies in the range between 78 kHz and 5 MHz. The frequencies are set in
the PLC configuration of the MACS development environment.
The clock signal is generated synchronous to the adjusted basetick. MSC II
calculates duration of a SSI data transmission depending on frequency and
number of data bits. SSI communication is started exact that necessary time
before each basetick.
Make sure That the SSI communication time does not exceed the baset-
ick period.
When idle, the clock signal will be in the 1 state. The first falling edge of the
clock signal triggers the SSI sensor to hold its actual value. The clock signal's
subsequent rising edge starts the data transmission of the SSI sensor. The
output begins with the most significant bit (MSB). After a complete data set
has been transmitted, the SSI sensor holds the data signal in the 0 state until
the SSI sensor is ready for another transmission. The return of the data signal
to the 1 state simultaneously fulfills the condition the SSI interface needs to
trigger a new read-in cycle.
Connection Diagram of
MSC II
the MSC II in Master
Mode
Ax+
Data Signal
Ax-
SSI Master
CLKx+ SSI Sensor
Mode SSI Clock (CLK)
CLKx-
DGND
DGND
Figure 61: Connection Diagram of the MSC II in Master Mode
10.13.3.2 SSI Slave Mode

When in SSI slave mode, the MSC II does not generate its own SSI clock; in- MSC II in SSI Slave Mode
stead, it reads the data in synchronization with an externally generated clock
signal. The MSC II influences neither the SSI clock frequency nor the update
rate with which new data is requested from the SSI sensor. In this mode, the
MSC II reads the data signal with every falling edge of the clock.
With a symmetrical clock, the sensor interface can evaluate signals in the fre-
quency range of 78 kHz to 5 MHz.
When the clock signal is asymmetrical, the width of the positive pulse must be
smaller than 6.3 µs so that the sensor interface that is configured as an SSI
slave will not perceive prematurely that the data transmission is concluded.
The clock signal must be in the 1 state for longer than 6.5 µs so that the sen-
sor interface will save the value that has been read.
Connection Diagram of
the MSC II in Slave
Data Signal
Mode
SSI Master SSI Sensor

SSI Clock (CLK)
DGND DGND
MSC II
Ax+
Ax-
SSI Slave
Bx+ Mode
Bx-
DGND
Figure 62: Connection Diagram of the MSC II in Slave Mode
Signals Between the

CLK
MSC II and a 16 Bit SSI
Sensor (Example)
Data MSB D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 LSB
Figure 63: Signals Between the MSC II and a 16 Bit SSI Sensor (Example)
The signal levels comply with the standard TIA/EIA 422/485 (previously
RS 422/485).
SSI sensors can be used that supply either gray code or binary coded data.
The maximum possible resolution is 32 bits.
Coding of data and number of data bits can be adjusted in the PLC Configu-
ration of the MACS development environment.
The external SSI master must be capable of driving two TIA/EIA 422/485
inputs (including the termination resistors)!
10.13.4 Connecting Incremental Sensors

Incremental sensors supply a relative position or angle signal that the MSC II Connecting Incremental
can read. In doing so, it can detect and evaluate impulse sequences with fre- Sensors to the MSC II
quencies up to 8 MHz. Three different interfaces are supported by MSC II:
Standard, Pulse Train and Frequency Modulation interfaces. The adaptation
for the application program is done in the MACS development environment.
Connection Diagram
MSC II
of the MSC II with an
Incremental Sensor
Ax+
Signal A
Ax-
Bx+
Signal B
Incremental Bx- Incremental
Sensor Mode Sensor
Zx+
Signal Z
Zx-
DGND
DGND
Figure 64: Connection Diagram of the MSC II with an Incremental Sensor
10.13.4.1 Incremental Encoder (Standard)

The adjustable 32 bit actual value in the MSC II is varied dependent on the
leading or lagging sequence of A and B signals. Only 4 edges evaluation is
used for this.
Example:
With 4 edges evaluation, a sensor with 1.024 dashes per revolution will sup-
ply to the application program 4.096 increments per revolution.
A check will be performed with every rising and falling edge of the A and
B-signals to determine whether the B-signal is lagging behind the A-signal. If
this is the case, the actual value will be increased by 1. If the A-signal lags
behind the B-signal, the actual value will be decreased by 1.
The signal levels comply with the standard TIA/EIA 422/485 (previously
RS 422/485).
The terminal designations will vary, depending on the manufacturer of the in-
cremental sensor.
Terminal Designation Designations of Incremen-

tal Sensor Terminals
MSC II A+ A- B+ B- Z+ Z-
Sensor supplied by Heidenhain U a1 U a1 U a2 U a2 U a0 U a0
Sensor supplied by Hengstler a a B B N N
Sensor supplied by Stegmann a a B B M M
Sensor supplied by Allen-Bradley a a B B Z Z
Table 21: Designations of Incremental Sensor Terminals (MSC II and In-

cremental Sensors from Various Manufacturers)
Figure 65 shows the signals to a standard incremental encoder interface. The

given timings are valid for all operation modes.
Reversal Point Timing requirements of

tpl tph incremental encoder
A signals
tpl tph td
B
tph
Z
Figure 65: Timing requirements of incremental encoder signals
Time Minimum Description

tpl 125 ns Minimum pulse high time
tph 125 ns Minimum pulse low time
td 1 ns Edge to edge minimum delay time
Table 22: Timing of incremental encoders
The incremental encoder provides relative position information. The position

value is incremented or decremented depending on the lead/lag relationship
of the two signals (A and B) delivered by the incremental encoder. These sig-
nals may vary in frequency. The implemented interface can react on frequen-
cies up to 8 MHz.
The position data is counted in a 32 bit free running counter. Each A/B signal
edge triggers a 32 bit counter. This counter is overflowing to 0x0000 0000 or
underflowing to 0xFFFF FFFF, depending on direction.
Each pulse on the Z input may reset the counter to zero. This function must
be enabled by a MACS function block. By default the counter is free running
and Z input is ignored.
On the left side of the dotted line B signal is leading. On the right side of the
dotted line, the direction of the incremental encoder has changed. Now A is
leading.
Following relations between counter update and lead/lag of signals is imple-
mented:
• while line A leads, the counter is incremented with every rising and fall-
ing edge of line A and line B
• while line B leads, the counter is decremented with every rising and fall-
ing edge of line A and line B
• if Z input is enabled, the counter is always reset to zero when a pulse oc-
curs on Z input
Reversal Point Timing of Standard
Incremental Encoder
A
Counter: 5 3 2 1 0 -1 -2 -1 0 1 2 4 8 16 20 24 28 32 36 40
Figure 66: Timing of Standard Incremental Encoder
10.13.4.2 Incremental Encoder (Pulse Train positive logic)

• On the left side of the dotted line, while B signal is low, the counter be-
comes decremented.
• On the right side, while B signal is high, the direction has changed. Now
the counter becomes incremented.
Please make sure that any changes at B signal happen at least 100 ns
before a rising edge at A signal.
Reversal Point Timing of Pulse Train

Incremental Encoder
A with positive logic
Counter: 6 5 6 7 8 10 11 12 13 14 15 16
Figure 67: Timing of Pulse Train Incremental Encoder with positive logic
10.13.4.3 Incremental Encoder (Pulse Train negative logic)

• On the left side of the dotted line, while B signal is high, the counter be-
comes decremented.
• On the right side, while B signal is low, the direction has changed. Now
the counter becomes incremented.
Please make sure that any changes at B signal happen at least 100 ns
before a rising edge at A signal.
Reversal Point Timing of Pulse Train

Incremental Encoder
A
A with negative logic
B
B
Counter 6 5 6 7 8 10 11 12 13 14 15 16
Figure 68: Timing of Pulse Train Incremental Encoder with negative logic
10.13.4.4 Incremental Encoder (Frequency Modulation positive logic)

• On the left side of the dotted line, while B signal is low, any rising edges
of A signal decrements the counter state.
• On the right side, while A signal is low, the direction has changed. Now
any rising edges of B signal increments the counter state.
Reversal Point Timing of Frequency
Modulation Incremental
A Encoder with positive
logic
B
Counter 6 5 6 7 8 9 10 11 12 13 14 15
Figure 69: Timing of Frequency Modulation Incremental Encoder with positive logic
10.13.4.5 Incremental Encoder (Frequency Modulation negative logic)

• On the left side of the dotted line, while B signal is high, any falling edges
of A signal decrements the counter state.
• On the right side, while A signal is high, the direction has changed. Now
any falling edges of B signal increments the counter state.
Reversal Point Timing of Frequency

Modulation Incremental
A Encoder with negative
logic
B
Counter 6 5 6 7 8 9 10 11 12 13 14 15
Figure 70: Timing of Frequency Modulation Incremental Encoder with negative logic
10 MSC II (Moog Servo Controller) E-Bus Interface
10.14 E-Bus Interface

The MSC II's inputs and outputs can be extended locally by establishing an E-Bus Interface
E-bus group (by attaching up to 7 E-bus slaves to the E-bus interface). of the MSC II
Examples:
• After 7-QDIO 16/16-0,5 extension modules are attached, an additional
112-digital inputs and 112-individually configurable digital I/Os will be
available.
• After attaching 4-QAIO 16/4 extension modules and 3-QDIO 16/16-0,5
extension modules, an additional 64-analog inputs, 16-analog outputs,
48-digital inputs, and 48-individually configurable digital I/Os will be
available.
Additional information about the E-bus interface and E-bus groups:
Ö-"7.6.1-E-Bus Interface" on page 60
Ö-"7.6.2-E-Bus Communication" on page 61
10.14.1 Configuration of the E-Bus Interface

The E-bus interface of the MSC II is configured in the PLC configuration of Configuration of the
the MACS development environment. The number and type of attached E-Bus Interface
E-bus slaves must be specified in the configuration.
The inputs and outputs of the attached E-bus slaves are also configured in
the PLC configuration.
10 MSC II (Moog Servo Controller) CAN Bus Interfaces
10.15 CAN Bus Interfaces

The MSC II is equipped with the following independent CAN bus interfaces CAN Bus Interfaces
that can be operated within CAN bus networks: of the MSC II control
module
• WideCAN (2 «WCAN» front panel connectors of the MSC II)
• LocalCAN (2 internally on the lateral Q-connectors of the MSC II)
A separate CAN bus controller is included for every CAN bus interface.
CAN Bus Interfaces

MSC II
of the MSC II
X3
WCAN WideCAN CAN Bus
X1 Controller
WCAN
CPU
Q-Connector
LocalCAN CAN Bus

Controller
Q-Connector
Figure 71: CAN Bus Interfaces of the MSC II
Although both CAN bus interfaces are equally fast and have equal priority,
WideCAN is typically used for communication between all the network sta-
tions of a wide area automation system, while LocalCAN is preferred for rapid
local communication between fewer network stations.
The «WCAN» and «LCAN» front panel status LEDs of the MSC II flash Status LEDs «WCAN» and
synchronously to the flow of data that the MSC II is sending over the «LCAN» of the
WideCAN or LocalCAN interface, respectively. MSC II
The «WCAN» front panel connectors are connected internally 1:1 with each
other. As a result, the MSC II control module can be connected directly to the
CAN bus without a T-adapter.
The functionality of the CAN bus interfaces is defined in the application
program.
Information about CAN bus and CANopen:
Ö-"7.5-CAN Bus and CANopen" on page 55
Information about the CAN bus interface cable:
10 MSC II (Moog Servo Controller) CAN Bus Interfaces
10.15.1 CAN Bus Termination Resistor

The LocalCAN interface of the MSC II is equipped with a switchable CAN bus CAN Bus Termination
termination resistor. The termination resistor can be switched on by a MACS Resistor of the MSC II
function block in the application project.
The «TRM» front panel status LED of the MSC II illuminates when the
termination resistor of the LocalCAN interface is switched on.
Ö-"10.4.2-LEDs" on page 81
The switchable CAN bus termination resistor of the MSC II can be used as a
termination resistor only on LocalCAN bus groups.
In WideCAN bus groups, the switchable CAN bus termination resistor of the
MSC II cannot be used as a termination resistor! Separate pluggable CAN
termination resistors must be used for this.
Moog.
10.15.2 Setting the CANopen Node-ID

The CANopen node-ID of the CAN bus interface of the MSC II control module Setting/Modifying MSC II
can be set or modified in the following places: control module's
CANopen Node-ID
• In the application program
• With the PLC Browser in the MACS development environment
The CANopen node-ID is saved in the license key.
10.15.3 Setting the CAN Bus Baud Rate

The CAN bus baud rate is set in the application program.
10 MSC II (Moog Servo Controller) Serial Interfaces
10.16 Serial Interfaces

The MSC II provides the following serial interface: Serial Interfaces
of the MSC II
• SIO interface with «SIO» front panel connector
SIO interface according to TIA/EIA 232 (previously RS 232):
The SIO interface's communication parameters are set in the appli-

cation program.
Terminal assignment of the serial interfaces:

Serial interface cables:
Ö-"7.4-Serial TIA/EIA Interface Cables" on page 54
10.17 Safety Functions
10.17.1 Watchdog
The MSC II control module provides a function for monitoring whether the Watchdog of the MSC II
software is working properly. When there is a fault, this function switches all control module
digital outputs to zero potential condition and stops fieldbus communication.
As a result, the user can set up systems that have a greatly reduced risk of
fatal malfunctions.
In the MSC II control module, this function is implemented in the
M_WATCHDOG function block, which can be used in the application program
to be monitored. If this function block is used, it must be enabled and trig-
gered cyclically in order to keep the outputs enabled.
When there is a fault (when the application program can no longer trigger the
function block within the set time period), the outputs will be disabled.
If the M_WATCHDOG function block is not used in the application program,
the MSC II control module's watchdog will not operate. In this case, the out-
puts will always be enabled and they will output the value calculated in the
application program.
The digital output 'Outputs Enabled' indicates the enabled state of all
digital outputs and the MSC II’s E-bus and fieldbus communication.
10.17.2 'Outputs Enabled' Output (LED «OutEN»)

WARNING If there is a defect in an output stage, the 'Outputs En- 'Outputs Enabled' Output
abled' signal will not necessarily shut down all of the (LED «OutEN») of the
outputs securely. MSC II control module
The digital output 'Outputs Enabled' indicates the enabled state of all digital
outputs and the MSC II’s E-bus and fieldbus communication. It can be used
to signalize another controller that all of the MSC II control module's outputs
were disabled.
10 MSC II (Moog Servo Controller) Safety Functions
As long as the 'Outputs Enabled' output is in the 1 state, the application pro-
gram will control all outputs, the E-bus communication and the fieldbus com-
munication.
If the 'Outputs Enabled' output is switched to the 0 state (LED «OutEN» does
not illuminate), all outputs will be disabled, the E-bus communication and the
fieldbus communication will be stopped.
In this case, although the internal states of the digital outputs are shown on
the front panel status LEDs «I/O1»…«I/O4» of the MSC II control module,
they are not connected through to the output.
The digital output 'Outputs Enabled' will be switched to the 1 state only if the
following conditions are fulfilled simultaneously:
• An error-free application program has been loaded onto the MSC II con-
trol module and will be started once after every reset of the MSC II con-
trol module
• A valid license key is inserted
• The M_WATCHDOG function block is not used
or the M_WATCHDOG function block is used in the application program,
enabled and triggered cyclically within the set time
If any one of these conditions is not fulfilled, the 'Outputs Enabled' output will
be switched to the 0 state, thereby disabling all of the MSC II control module's
other outputs. In addition, the E-bus and the fieldbus communication will be
stopped.
10.17.2.1 «OutEN» LED

The front panel LED «OutEN», located of the MSC II control module, indi- «OutEN» LED of the
cates the status of the 'Outputs Enabled' output. The LED «OutEN» illumi- MSC II control module
nates when the 'Outputs Enabled' output is in the 1 state.
10.17.3 Stopping the Application Program

An application program (executed in the MSC II control module) can be Stopping the
stopped in the MACS development environment. Application Program
After an application program stops, all analog and digital outputs will automat-
ically be switched to a secure state. This secure value can be set for each
output individually by modifying the 'Secure' channel parameter in the
PLC Configuration.
If the «OutEN» LED does not illuminate (when the 'Outputs Enabled'
output is in the 0 state), this secure value will not be at the outputs be-
cause the outputs will be disabled.
10 MSC II (Moog Servo Controller) Nameplate
10.18 Nameplate
Nameplate of the MSC II
Part number
Mod: D136-002-002 a
Serial number
Moog GmbH • D-71034 Böblingen S/N: D101 Date: 0108
Made in Germany. ID:
Revision
Date in the format

MM YY (month year)
Figure 72: Position of the Nameplate on the MSC II
11 Product Range M3000® Starter Kits
11 Product Range
The following chapter describes only a small part of Moog's extensive
product range. In addition to the many different M3000® modules,
Moog's current product range includes a large variety of accessories.
11.1 M3000® Starter Kits

Item Designation Remarks Part Number Product Range:
M3000® Starter Kits
MSC I starter kit, including Complete package including everything D147-001-005
MSC I with Profibus-DP slave needed to get started
MSC II starter kit, including Complete package including everything D147-002-001
MSC II with Profibus-DP needed to get started
slave interface Ö-"3.2-MSC II Starter Kit" on page 15
MSC II starter kit, including Complete package including everything D147-002-002
MSC II with dual EtherCAT needed to get started
master interface Ö-"3.2-MSC II Starter Kit" on page 15
MSD starter kit including one Complete package including everything Ordering number
MSD Motion Controller and needed to get started not assigned yet
one 4A MSD Servodrive Ö-"3.2-MSC II Starter Kit" on page 15
Table 23: Product Range – M3000® Starter Kits
11 Product Range M3000® Modules
11.2 M3000® Modules
11.2.1 Controller
Item Designation Remarks Part Number Product Range: Controller
MSC II Multi-axis high performance motion con- D136-002-002
troller with PLC functionality
128 MB RAM / 32 MB Flash
4 Digital I/O
4 Position transducer interfaces
2 USB, 1 Ethernet, 2 CAN,
1 TIA/EIA 232
MSC II with Profibus-DP in- As D136-002-002, additional Profi- D136-002-001
terface bus-DP slave interface
MSC II with EtherCAT inter- As D136-002-002, additional dual Ether- D136-002-003
face CAT master interface
MSD Motion Controller Multi-axis high performance motion con- G391-001-001
4 Digital I/O
1 USB, 1 Ethernet, 1 CAN, 2 EtherCAT
master
Ö-"3.3.5-MSD Motion Controller" on
page 22
MSD Motion Controller with As G391-001-001, additional Profi- G391-001-002
Profibus-DP interface bus-DP slave interface
Ö-"3.3.5-MSD Motion Controller" on
page 22
MSC I Motion Controller Multi-axis high performance motion con- D136-001-008
8 Digital I/O
8 Analog In (16bit), 2 Analog Out (16bit)
2 Position transducer interface
2 CAN Controller, 1 TIA/EIA 232
MSC I Motion Controller with As D136-001-008, additional Profibus- D136-001-007
Profibus-DP interface DP slave interface
Table 24: Product Range – Controller
The plug-in terminal strips, that may be needed for connection of power
and signal cables, are not included in delivery. The plug-in terminal strips
are available from Moog as accessories. Only the MSD Motion
Controller is delivered with the necessary plug-in terminal strips for
power supply and digital I/O.
The MSC II control module does not work without license key. This li-
cense key is not included in the standard delivery. It is available from
Moog as an accessory.
Ö-"11.4-License Keys" on page 118
11 Product Range M3000® Modules
11.2.2 Q-Modules
Q-Modules
QDIO 16/16-0,5 Digital I/O extension module for local D137-001-005
extension of the inputs and outputs of
MSC I, MSC II or RDIO (connection
over E-bus)
16 inputs and 16 I/Os
Positive switching
Ö-"3.3.3-Q-Modules" on page 17
QDIO 16/16-0,5N Digital I/O extension module for local D137-001-004
MSC I or MSC II (connection over
E-bus)
16-inputs and 16-I/Os
Zero switching
QAIO 2/2-AV Analog I/O extension module for local ex- D137-001-011
tension of the inputs and outputs of
MSC I or MSC II (connection over E-bus)
2 inputs (±10 V/ ±10 mA/ 4–20 mA)
2 outputs (±10 V/ ±10 mA/ 4–20 mA/
±50 mA)
QAIO 16/4-V Analog I/O extension module for local D137-001-007
E-bus)
16-voltage inputs (±10 V)
4-voltage outputs (±10 V)
QAIO 16/4-A Analog I/O extension module for local D137-001-006
E-bus)
16-current inputs (0–20 mA)
4-voltage outputs (±10 V)
QEBUS-CAN CAN extension module which can be D137-001-010
used to make available the LocalCAN
bus of an E-bus group for external CAN
bus network stations (over a D-sub front
panel connector)
Table 25: Product Range – Q-Modules
11 Product Range Power Supply for M3000® Modules
11.2.3 R-Modules (Remote Modules)

R-Modules
RDIO 16/16-0,5 Remote module with digital I/Os and D137-002-001
(Remote Modules)
CANopen interface
(connection over CAN bus)
16-inputs and 16-I/Os
Positive switching
Ö-"3.3.4-R-Modules (Remote Modules)"
on page 19
RDISP 22 Display and operating terminal with D137-004-001
TIA/EIA 232 and CANopen interface and
22 keys (connection over CAN bus)
Ö-"3.3.4-R-Modules (Remote Modules)"
on page 19
The CPRDISP software (needed
to program and configure the
RDISP) is not included with
RDISP. CPRDISP is available
from Moog as an accessory.
Ö-"11.5.2-Software for R-Mod-
ules" on page 119
DialogController Displays with TFT technology and touch
screen. Programmable with MACS de-
velopment environment. Data exchange
via Ethernet with MSC or MSD Motion
Controller
Display 5.7" D137-004-004
Display 10.4" D137-004-005
Display 12.1" D137-004-006
Table 26: Product Range – R-Modules (Remote Modules)
11.3 Power Supply for M3000® Modules

Power Supply for
Power supply 24 V 10 A Power-supply for mounting on D137-003-001
M3000® Modules
DIN top-hat rails
with short-circuit protection
Input: 230 V AC or 115 V AC
Output: 24 V DC, 10 A max.
Table 27: Product Range – Power Supply for M3000® Modules
11 Product Range License Keys
11.4 License Keys

License Keys
License key Controls gray D138-002-001
License key Motion green D138-002-002
Table 28: Product Range – License Keys
License Key License Keys: Features
Controls
(Green)
Motion
(Gray)
Feature
Run-time license of the MSC II • •
CoDeSys operators and standard IEC 61131 library • •
Library with hardware-related functions: M_HW_MSC II.Lib • •
Library for control engineering: M_Control.Lib • •
Library for the TIA/EIA 232 and CAN bus interface: M_SIO.Lib • •
Support for OPC and DDE interfaces • •
Ethernet and TIA/EIA 232 communication with the MACS development • •
environment
Library for motion control according to PLCopen: M_PLCopen.Lib •
Library with transfer functions (Z-functions): M_Transfer_Functions.Lib •
Libraries for CANopen, Profibus DP •
• Feature included
Table 29: Features Provided by the License Keys
The MSC II control module does not work without license key.
11 Product Range Software
11.5 Software
11.5.1 MACS (Moog Axis Control Software)

Software – MACS
MACS development Development environment according to D138-001-001
environment IEC 61131 for solving complex control
tasks (1-license)
Ö-"3.5-Application Programs" on
page 25
1 additional license D138-001-002
5 licenses D138-001-005
10 licenses D138-001-010
MACS HMI Visualization package which can be run D138-003-001
without MACS
Run-time license for 1-system
Ö-"3.6.1-MACS HMI Visualization Pack-
age" on page 26
Run-time license for 10-systems D138-003-010
Run-time license for 50-systems D138-003-050
Software maintenance Support and MACS updates for 1 year B95914-001-001
contract (for 1-license)
1 additional license B95914-001-002
5 licenses B95914-001-005
10 licenses B95914-001-010
Table 30: Product Range – Software – MACS
11.5.2 Software for R-Modules

Software for R-Modules
CPRDISP Software for programming and configur- D138-006-001
ing RDISP
Table 31: Product Range – Software for R-Modules
11 Product Range Interface Cables
11.6 Interface Cables

Interface Cables
Crossed TIA/EIA 232 Null modem cable which can be used as B95884-001
interface cable, 5 m (5.47 yd) programming cable for connecting the
MSC I and PC (MACS)
with 9 pole D-sub mating connectors
Crossed Ethernet interface 100BaseT Cable with Crossed Twisted B95909-001
cable, 10 m (10.94 yd) Pair Wires (Crossover Cable)
with 8 pole RJ45 mating connectors
Non-crossed Ethernet 100BaseT Cable with Non-Crossed B95909-004
interface cable, Twisted Pair Wires (Patch Cable)
1 m (1.09 yd) with 8 pole RJ45 mating connectors
Non-crossed Ethernet 100BaseT Cable with Non-Crossed B95909-002
interface cable, Twisted Pair Wires (Patch Cable)
10 m (10.94 yd) with 8 pole RJ45 mating connectors
CAN bus interface cable, Ö-"7.5.6-CAN Bus Interface Cable" on B95863-001
3 m (3.28 yd) page 59
CAN bus interface cable, Ö-"7.5.6-CAN Bus Interface Cable" on B95863-002
10 m (10.94 yd) page 59
Table 32: Product Range – Interface Cables
11.7 CAN Bus Accessories

CAN Bus Accessories
USB CAN adapter Adapter (USB1.1 to CAN bus) with C43094-001
(for PC only) 9 pole D-sub mating connector with pin
contacts
CAN bus termination resistor 9 pole D-sub mating connector with B95864-001
120 Ω socket contacts
CAN bus termination resistor 9 pole D-sub mating connector with pin B95865-001
120 Ω /GND contacts; CAN_GND internally con-
nected to signal ground
Table 33: Product Range – CAN Bus Accessories
11 Product Range Plug-In Terminal Strips
11.8 Plug-In Terminal Strips

Plug-in terminal strip with 2 pole (up to max. 2.5 mm² (14 AWG) VK055-002
for DIN Rail Modules
screw terminals wire cross section)
8 pole (up to max. 2.5 mm² (14 AWG) VK055-008
wire cross section)
wire cross section)
wire cross section)
Plug-in terminal strip with 2 pole (up to max. 2.5 mm² (14 AWG) B95907-002
spring loaded terminals wire cross section)
8 pole (up to max. 2.5 mm² (14 AWG) B95907-008
wire cross section)
wire cross section)
wire cross section)
Labels for plug-in terminal For labeling plug-in terminal strips B95885-001
strips Printed with the numbers 1–108
Includes six labels
Insertion bridge For connecting adjoining terminals of the A69102
plug-in terminal strips
Coding tab For coding plug-in terminal strips C43145-001
Coding profile For coding plug-in terminal strip connec- C43146-001
tors of M3000® modules
Spring power clamp 10-pins Spring latch terminal for max 0,5 mm² CA45260-010
wires (20 AWG)
Connector kit for MSD Motion 2 x FMC 1,5/7-ST-3,5GY CA65115-001
Controller 2 x MSTB 2,5/2-ST GY
Mating connectors for the MSD Motion
Controller X3, X9 and X10
Table 34: Product Range – Plug-In Terminal Strips
The various DIN rail modules require different numbers of plug-in terminal
strips.
Ö-"11.8.1-Number of Required Plug-In Terminal Strips" on page 122
11 Product Range Plug-In Terminal Strips
11.8.1 Number of Required Plug-In Terminal Strips

Number of Plug-In Terminal Strips Required Number of Required
DIN Rail Module 2 Poles 9 Poles 10 Poles 18 Poles
MSC I - 1 - 5
MSC II - 2 4 -
MSD Motion Controller - - - -
QDIO - - - 6
QAIO 2/2 - 1 - 2
QAIO 16/4 - - - 6
QEBUS-CAN 1 - - -
RDIO - - - 6
RDISP - - - -
DialogController - - - -
Table 35: Number of Plug-In Terminal Strips
The MSD Motion Controller is delivered with the necessary plug-in terminal
strips for power supply and digital I/O.
11 Product Range Training Programs
11.9 Training Programs

Training Programs
Software training, English Content of the training: B95992
MACS and IEC 61131 • Programming, testing, optimizing,
and documenting IEC 61131 appli-
cation programs
• Visualization of IEC 61131 applica-
tion programs
Software training, German Content of the training: B95993
MACS and IEC 61131 • Programming, testing, optimizing,
and documenting IEC 61131 appli-
cation programs
• Visualization of IEC 61131 applica-
tion programs
Hardware training, English Content of the training: B95994
MSC II and extension mod- • Configuring and using MSC II and
ules extension modules
• Using control-engineering libraries
Knowledge about creating IEC 61131 ap-
plication programs is required to partici-
pate in the hardware training. This knowl-
edge is imparted in the MACS and
IEC 61131 software training.
Hardware training, German Content of the training: B95995
MSC II and extension mod- • Configuring and using MSC II and
ules extension modules
• Using control-engineering libraries
plication programs is required to partici-
pate in the hardware training. This knowl-
edge is imparted in the MACS and
Hardware and Software Content of the training: CA67627
training, English • MSD Servo Drive Hardware
MSD Servodrives and MSD • MSD Servo Drive Software
Motion Controller • MSD Motion Controller
plication programs is recommended to
participate in the hardware training. This
knowledge is imparted in the MACS and
Hardware and Software Content of the training: CA67628
training, German • MSD Servodrive Hardware
MSD Servodrives and MSD • MSD Servodrive Software
Motion Controller • MSD Motion Controller
plication programs is recommended to
participate in the hardware training. This
knowledge is imparted in the MACS and
Table 36: Product Range – Training Programs
12 Appendix Typographical Conventions
12 Appendix
12.1 Typographical Conventions

DANGER Identifies safety instructions that are intended to warn of Typographical
an immediate and impending danger to life and limb or Conventions
major property damage.
Failure to observe these safety instructions will lead in-
evitably to death, serious personal injury (disablement)
or major property damage!
WARNING Identifies safety instructions that are intended to warn of

potential danger to life and limb or the potential for ma-
jor property damage.
Failure to observe these safety instructions might lead
to death, serious personal injury (disablement) or major
property damage!
CAUTION Identifies safety instructions that are intended to warn of

Failure to observe these safety instructions might lead to
• / – Identifies listings
Ö Identifies references to another chapter, another page, table

or figure in this manual
blue text Identifies a hyperlink within the PDF file
Identifies important information
1., 2., … Identifies steps in a procedure that should be performed in

consecutive order
Identifies items in a figure that are explained separately

, ,…
«WCAN» Identifies terminals or connectors (such as: «WCAN») and

light emitting diodes (such as: «I/O1») of an M3000® module
'Frequency' Identifies parameters of the MACS development environment

(such as: 'Frequency') and outputs of M3000® modules (such
as: 'Outputs Enabled')
12 Appendix Abbreviations
12.2 Abbreviations
Abbreviation Explanation Table 37: Abbreviations
AC Alternating Current
ADC Analog to Digital Converter
CAL CAN Application Layer according to CiA DS 201–207
CAN Controller Area Network
CAN_GND CAN Ground
CAN_H CAN High (CAN bus signal (dominant high))
CAN_L CAN Low (CAN bus signal (dominant low))
CAN_SHLD CAN Shield (optional shield)
CFC Continuous Function Chart (random-graphics functional chart editor;
programming language for creating PLC programs)
CiA CAN in Automation e. V. (international organization of manufacturers and
users for CAN users; http://www.can-cia.org)
CLK Clock
CPU Central Processing Unit
DAC Digital to Analog Converter
DC Direct Current
DGND Digital Ground (Ground for the digital I/Os' power supply of the MSC II)
DIN Deutsches Institut für Normung e. V.
(German Institute for Standardization; http://www.din.de)
DIS Draft International Standard (preliminary standard)
DS Draft Standard (draft standard)
E-bus Extension bus of DIN rail modules
EEPROM Electrically Erasable Programmable Read Only Memory
EIA Electronic Industries Alliance (http://www.eia.org)
EMC Electromagnetic Compatibility
EN Europa-Norm (European Standard)
EPROM Erasable Programmable Read Only Memory
ESD Electrostatic Discharge
EtherCAT Ethernet-based industrial real-time communication system
FBD Function Block Diagram
(programming language for creating PLC programs)
F-Bus Fieldbus, an industrial communication system such as Profibus
Flash EEPROM High speed EEPROM
FPGA Field Programmable Gate Array (programmable logic component)
GUI Graphical User Interface
HF High Frequency
HMI Human Machine Interface (MACS HMI: Visualization package which can
be run without MACS)
ID Identifier
IEC International Electrotechnical Commission (http://www.iec.ch)
IEEE Institute of Electrical and Electronics Engineers, Inc. (http://www.ieee.org)
IL Instruction List (programming language for creating PLC programs)
I/O Input/Output
IP International Protection (protection type)
IP Internet Protocol
ISO International Organization for Standardizing (http://www.iso.org)
LAN Local Area Network
Table 37: Abbreviations (Section 1 of 3)
12 Appendix Abbreviations

LCD Liquid Crystal Display
LD Ladder Diagram (programming language for creating PLC programs)
LED Light Emitting Diode
LSB Least Significant Bit
M3000® Moog Automation System
MACS Moog Axis Control Software (Development environment according to
IEC 61131 for solving complex control tasks)
Mbit/s Megabits per second
MSB Most Significant Bit
MSC I Moog Servo Controller I (Control module for DIN top-hat rail mounting)
MSC II Moog Servo Controller II (Control module for DIN top-hat rail mounting)
MSD Modular Multi-Axis Programmable Motion Control Servodrive
MSD Motion Multi-Axis High Performance Motion Controller
Controller
MSD Servodrive A modular family of electrical servo drives to run permanent magnet syn-
chronous, linear and asynchronous motors
MSL Mean Sea Level
NC Not Connected
ND Not Defined
PADT Programming And Diagnostic Tool
(programming and diagnostic tool in IEC 61131, here: PC on which the
MACS development environment is installed)
PC Personal Computer
PE Protective Earth
PLC Programmable Logic Control(ler)
Q-Modules DIN rail modules for local extension of MSC IIs (connected over E-bus)
Q-Connector 40 pole lateral connector of DIN rail modules
QAIO Analog I/O extension module for local extension of the inputs and outputs
of MSC I or MSC II (connection over E-bus)
QEBUS-CAN CAN extension module which can be used to make available the
LocalCAN bus of an E-bus group for external CAN bus network stations
(over a D-sub front panel connector)
QDIO Digital I/O extension module for local extension of the inputs and outputs
of MSC I or MSC II (connection over E-bus)
R-Modules Remote modules such as RDIO and RDISP
RAM Random Access Memory
(read and write memory that loses its contents when power is removed)
RDIO Remote module with digital I/Os and CANopen interface
RDISP Remote Display (display and operating terminal with TIA/EIA 232 and
CANopen interface (connection over CAN bus))
REF Reference voltage
RISC Reduced Instruction Set Computer
RT-ETH Real Time Ethernet Interface
Rx Receive Data
SELV Safety Extra-Low Voltage (according to DIN EN 60950-1)
SFC Sequential Function Chart
(programming language for creating PLC programs)
SHLD Shield
SIO Serial l/O (serial interface of the MSC II)
12 Appendix Quoted Standards

SSI Synchronous Serial Interface (digital interface for transferring positioning
information, like with position transducers)
ST Structured Text (programming language for creating PLC programs)
TIA Telecommunications Industry Association (http://www.tiaonline.org)
TPU Time Processing Unit (programmable microprocessor that processes time
functions independently of the CPU)
TÜV Technischer Überwachungsverein
(German agency performing technical inspections)
Tx Transmit Data
USB Universal Serial Bus
V DC Volt Direct Current (unit of direct voltage)
VDE Verband der Elektrotechnik Elektronik Informationstechnik (Association
for Electrical, Electronic & Information Technologies; http://www.vde.de)
VDMA Verband Deutscher Maschinen- und Anlagenbau e. V.
(Federation of Engineering Industries; http://www.vdma.org)
WCAN WideCan
WF Wire Fault
12.3 Quoted Standards
12.3.1 CiA DS
CiA DS 201–207 Quoted Standards: CiA DS
CiA Draft Standard: CAN Application Layer (CAL)
CiA DS 301
CiA Draft Standard: CANopen Communication Profile for Industrial
Systems – Based on CAL
CiA DS 401
CiA Draft Standard: CANopen Device Profile for Generic I/O Modules
12.3.2 DIN
DIN 41652 Quoted Standards: DIN
Rack and Panel Connectors, Trapezoidal, Round Contacts 1 mm
12.3.3 DIN EN
DIN EN 60715 Quoted Standards: DIN EN
Dimensions of Low Voltage Switchgear and Controlgear – Standardized
Mounting on Rails for Mechanical Support of Electrical Devices in
Switchgear and Controlgear Installations
DIN EN 60950-1
Information Technology Equipment – Safety – Part 1: General Require-
ments
DIN EN 61000-6-1
Electromagnetic Compatibility (EMC) – Part 6-1: Generic Standards; Im-
munity for Residential, Commercial and Light-Industrial Environments
DIN EN 61000-6-2
Electromagnetic Compatibility (EMC) – Part 6-2: Generic Standards: Im-
munity for Industrial Environments
DIN EN 61000-6-3
Electromagnetic Compatibility (EMC) – Part 6-3: Generic Standards;
Emission Standard for Residential, Commercial and Light-Industrial
Environments
DIN EN 61000-6-4
Electromagnetic Compatibility (EMC) – Part 6-4: Generic Standards;
Emission Standard for Industrial Environments
DIN EN 60204
Safety of Machinery – Electrical Equipment of Machines
12.3.4 IEC
IEC 60068 Quoted Standards: IEC
Environmental Testing
IEC 60068-2-6
Environmental Testing – Part 2: Tests; Test Fc: Vibration (Sinusoidal)
IEC 60068-2-27
Environmental Testing – Part 2: Tests; Test Ea and Guidance: Shock
IEC 60068-2-31
Environmental Testing – Part 2: Tests; Test Ec: Drop and Topple,
Primarily for Equipment-Type Specimens
IEC 60364-4-44
Electrical Installations of Buildings – Part 4-44: Protection for Safety –
Protection against Voltage Disturbances and Electromagnetic Distur-
bances
IEC 60529
Degrees of Protection Provided by Enclosures (IP Code)
IEC 60664
Insulation Coordination for Equipment within Low Voltage Systems
IEC 60801-2
Electromagnetic Compatibility for Industrial-Process Measurement and
Control Equipment – Part 2: Electrostatic Discharge Immunity Require-
ments
IEC 61131
Programmable Controllers
IEC 61131-1
Programmable Controllers – Part 1: General Information
IEC 61131-2
Programmable Controllers – Part 2: Equipment Requirements and Tests
IEC 61131-3
Programmable Controllers – Part 3: Programming Languages
IEC 61131-4
Programmable Controllers – Part 1: User Guidelines
12.3.5 ISO/DIS
ISO/DIS 11898 Quoted Standards:
Road Vehicles – Controller Area Network (CAN) ISO/DIS
12.3.6 TIA/EIA
TIA/EIA 232 (previously RS 232) Quoted Standards:
Interface Between Data Terminal Equipment and Data Circuit – Termi- TIA/EIA
nating Equipment Employing Serial Binary Data Interchange
TIA/EIA 422 (previously RS 422)
Electrical Characteristics of Balanced Voltage Digital Interface Circuits
TIA/EIA 485 (previously RS 485)
Electrical Characteristics of Generators and Receivers for Use in Bal-
anced Digital Multipoint Systems
13 Index
13 Index
A CAN bus interfaces

MSC II • 56, 64, 109–110
«A1»…«A4», see LEDs of the MSC II CANopen node-ID • 86, 110
Abbreviations used • 125 «LCAN» (LED of the MSC II for displaying LocalCAN
Accessories, see product range transmission activity • 81, 109
Air humidity, relative «WCAN» (LED of the MSC II for displaying WideCAN
permissible for operating the MSC II • 75 transmission activity • 81, 109
permissible for transportation and storage «WCAN» (MSC II front panel connectors) • 77, 109
M3000® modules • 71 terminal assignment • 78
MSC II • 75 Q-modules • 56, 64
Air pressure, permissible R-modules • 56, 64
for transportation and storage CAN bus network node, see CAN bus network stations
M3000® modules • 71 CAN bus networks
MSC II • 75 permissible cable lengths • 59
Ambient temperature permissible number of network stations • 58
permissible for operating the MSC II • 75 permissible stub cable lengths • 59
permissible for transportation and storage potential equalization • 57, 58
M3000® modules • 71 suitable cables • 60
MSC II • 75 wiring • 57
Application programs CAN bus network stations
creating with MACS • 25 permissible number of network stations • 58
Arrangement of DIN rail modules CAN bus termination resistors • 57, 58
between cable conduits • 32 part numbers • 120
minimum distances between control groups • 32 termination resistor of the MSC II
on a vertical mounting plate • 31 switchable termination resistor of the LocalCAN
Attachment screws for the license key, see license key interface • 110
attachment screws «TRM» (LED of the MSC II) (indicates that the
«Aux1»…«Aux4», see LEDs of the MSC II resistor is switched on) • 81
CAN extension module, see Q-modules: QEBUS-CAN
CANopen • 56
CANopen node-ID of the MSC II • 86, 110
B profiles for various device classes • 56
CE labeling of the M3000® modules • A, 4
«B1»…«B4», see LEDs of the MSC II Cleaning
Basetick • 90–92 safety instructions • 9, 69
cycle time • 91 Communication between MSC II and MACS • 84
E-bus start time • 91 MACS communication parameters
SSI sensor start time • 91 Ethernet interface • 84
task reaction time • 92 safety instructions • 11, 84
timing diagram • 91 Configuration of the MSC II • 84
Basic wiring diagram Connector assignment, see terminal assignment
digital input of the MSC II • 97 Contamination level
digital output of the MSC II • 95 M3000® modules • 71
Block diagrams MSC II • 75
Block Diagram of the MSC II • 76 Control groups
Booting the MSC II, see resetting the MSC II E-bus groups • 65
Brands, see trademarks LocalCAN bus groups • 66
WideCAN bus groups • 67
Control module, see MSC II
Control system, see M3000®
C Copying prohibition for this manual • A
Copyright
CAN bus • 55–60 for software that is installed on M3000® products • 5
characteristics • 55 for this manual • A
linear structure • 58 Corrosion, insensitivity to see insensitivity to corrosion
CAN bus accessories CPRDISP, see R-modules: software for R-modules
part numbers • 120 Current, maximum admissible current for the power supply
CAN bus interface cables, terminals of M3000® modules • 43
see interface cables: CAN bus interface cables Cycle time • 90–92
13 Index
D Environmental conditions
for operating M3000® modules • 27
Data retention of the MSC II • 73 for operating the MSC II • 75
Development environment, see MACS climatic conditions • 75
Dialog Controller • 21 electrical conditions and requirements • 75
Dimensions mechanical conditions and requirements • 75
DIN rail modules • 30 for transporting and storing M3000® modules • 71
MSC II • 73, 74 limitations of using M3000® modules • 28
DIN rail modules requirements from IEC 61131-2 • 27
arrangement safety instructions • 7, 27, 74
between cable conduits • 32 Environmental protection
on a vertical mounting plate • 31 disposing M3000® modules • 4
dimensions • 30 no harmful emissions from M3000® modules (when used
front view • 29 properly) • 4
minimum distances between control groups • 32 «Error», see LEDs of the MSC II
mounting on DIN top-hat rails • 33 ESD
networking • 64–68 safety instructions • 7
control groups EtherCAT • 49
E-bus groups • 65 Bus topology • 49
LocalCAN bus groups • 66 interface cable • 49
WideCAN bus groups • 67 Ethernet
removing from the DIN top-hat rail • 36 communication between MSC II and MACS
views of the module • 29 communication parameters of the Ethernet
DIN top-hat rail TH 35-7.5 • 31 interface • 84
Disclaimer Ethernet interface of the MSC II • 72
liability, see liability: exclusion of liability communication parameters • 84
warranty, see warranty: exclusion of warranty terminal assignment • 80
Display and operating terminal, see R-modules: RDISP IP address of the MSC II • 84, 86
Disposing M3000® modules • 4 LEDs of the MSC II
Disturbance suppression of digital inputs • 97 «Link» (displays Ethernet link pulse and activity) • 82
Drop height, permissible «Speed» (displays Ethernet connection speed) • 82
M3000® modules • 71 networks
MSC II • 75 with exactly 2 network stations • 47
Duplication prohibition for this manual • A with more than 2 network stations • 48
Ethernet interface cables,
see interface cables: Ethernet interface cables
Ethernet LAN connector • 80
E Ethernet RT-ETH1 connector • 81
Ethernet RT-ETH2 connector • 81
E-bus • 60–63 Extension modules
clock frequency • 62 CAN extension module, see Q-modules: QEBUS-CAN
configuration in the PLC configuration of MACS • 108 I/O extension modules, see Q-modules: QAIO and QDIO
«EBus», see LEDs of the MSC II
E-bus communication
duration of message transmission • 62
example • 63
message update rate • 62
F
safety instructions • 62 «F-Bus» (front panel connector of the MSC II),
scope of the E-bus messages • 63 see fieldbus interface of the MSC II: «F-Bus»
starting the communication within E-bus groups • 61 Fieldbus interface of the MSC II • 72
E-bus groups • 65 «F-Bus» (MSC II front panel connectors) • 77
permissible masters • 61 Figures, list of • viii
permissible slaves • 61 Front panel
E-bus interfaces DIN rail modules • 29
MSC II • 64, 108 MSC II • 77
«EBus» (LED of the MSC II for displaying E-bus Front view
transmission activity) • 81 DIN rail modules • 29
Q-modules • 64 MSC II • 77
R-modules • 64
E-bus start time • 91
Electromagnetic Compatibility • 4
EMC • 4
Emissions, see environmental protection
G
Grounding
CAN bus networks • 57
CAN bus termination resistor with signal grounding • 57, 58
grounding concept • 38
signal grounding of DIN rail modules • 38, 42
13 Index
I I/Os of the MSC II, digital • 73, 93–99

digital inputs • 97–99
Identification of M3000® modules • 23 basic wiring diagram • 97
Incremental sensors disturbance suppression • 97
connecting to the MSC II • 105–107 insulation resistance • 99
connection diagram of the MSC II with an incremental pulse detection • 97
sensor • 105 specifications • 98
incremental encoder (frequency modulation negative U/I working ranges • 99
logic) • 107 digital outputs • 95–97
incremental encoder (frequency modulation positive basic wiring diagram • 95
logic) • 107 insulation resistance • 97
incremental encoder (pulse train negative logic) • 107 load connection • 96
incremental encoder (pulse train positive logic) • 106 open collector outputs • 95
incremental encoder (standard) • 105 open emitter outputs • 95
terminal designations on sensors of various overload protection • 95
manufacturers • 105 specifications • 96
Inputs of the MSC II, see I/Os of the MSC II «I/O1»…«I/O4» (LEDs of the MSC II for displaying the
Insensitivity to corrosion operational state of the digital I/Os) • 81, 93
M3000® modules • 71 power supply • 93
MSC II • 75 terminal assignment • 78
Installation • 37 IP address of the MSC II • 84, 86
safety instructions • 8, 31, 33, 35, 40, 43 Item number, see part numbers
Insulation resistance
digital inputs of the MSC II • 97
digital outputs of the MSC II • 99
MSC II • 75
Interface cables
L
CAN bus interface cables • 59 «L1+», see LEDs of the MSC II
part numbers • 120 LAN
permissible cable lengths in CAN bus networks • 59 LAN interface of the MSC II
permissible stub cable lengths in CAN bus terminal assignment of the «LAN» connector • 80
networks • 59 «LAN», see LEDs of the MSC II
suitable cables • 60 «LCAN», see LEDs of the MSC II
EtherCAT interface cables • 49 «LED1»…«LED3», see LEDs of the MSC II
Ethernet interface cables • 48 LEDs of the MSC II • 77, 81–82
part numbers • 120 «A1»…«A4» (wire fault display for digital sensor
Null Modem Cable • 54 interfaces) • 82, 102
Profibus interface cables • 52 «Aux1»…«Aux4» (activated by application program) • 81
maximum cable lengths in Profibus networks • 53 «B1»…«B4» (wire fault display for digital sensor
permissible stub cable lengths in Profibus networks • 53 interfaces) • 82, 102
suitable cables • 53 «EBus» (displays E-bus transmission activity) • 81
serial interface cables • 54 «Error» (error display) • 82, 83
Interfaces of the MSC II • 72 «I/O1»…«I/O4» (display the operational state of the digital
CAN bus interfaces, see CAN bus interfaces: MSC II I/Os) • 81, 93
E-bus interfaces, see E-bus interfaces: MSC II «L1+» (displays the state of the power supply for the internal
Ethernet interface, electronics) • 81
see Ethernet: Ethernet interface of the MSC II «LCAN» (displays LocalCAN transmission activity) • 81, 109
fieldbus interface, see fieldbus interface of the MSC II «LED1»…«LED3» (activated by application program or
sensor interfaces, digital, error display) • 82, 83
see sensor interfaces of the MSC II, digital «Link» (displays Ethernet link pulse and activity) • 82
serial interfaces, see interfaces of the MSC II, serial «OutEN» (displays the states of all outputs and E-bus
terminal assignment • 78–81 communication) • 82
Interfaces of the MSC II, serial • 111 «Rx» and «Tx» (displays receive/transmission activity of the
MACS interface • 111 SIO interface) • 81
«MACS» (MSC II front panel connector) • 77 «Speed» (displays Ethernet connection speed) • 82
SIO interface • 111 «TRM» (indicates that the LocalCAN interface’s termination
«Rx» and «Tx» (LEDs for displaying resistor is switched on) • 81, 110
receive/transmission activity) • 81 «Tx» and«Rx» (displays receive/transmission activity of the
«SIO» (MSC II front panel connector) • 77 SIO interface) • 81
terminal assignment • 79 «WCAN» (displays WideCAN transmission
I/O extension modules, see Q-modules: QAIO and QDIO activity) • 81, 109
«I/O1»…«I/O4», see LEDs of the MSC II «Z1»…«Z4» (wire fault display for digital sensor
I/Os of the MSC II • 73 interfaces) • 82, 102
digital I/Os, see I/Os of the MSC II, digital Liability
'Outputs Enabled' output • 111 exclusion of liability • 3
«OutEN» (LED of the MSC II for displaying the states of exclusion of liability for this manual • 1
all outputs and E-bus communication) • 82, 112
safety instructions • 12, 111
13 Index
License key of the MSC II • 24, 85–86 Manual, see user manual M3000® and MSC II
attachment screws • 86 Maximum admissible current for the power supply
features provided by the various license keys • 118 terminals of M3000® modules • 43
license key slot «LK» • 77, 87 Memory of the MSC II • 73
mounting • 87 Module width of an M3000® module, see dimensions
required tool • 86 Moog Authentic Repairs, see repair: Moog Authentic Repairs
part numbers • 118 Moog Authentic Repair seal, see repair: repair seal
removing • 87 Mounting
required tool • 86 DIN rail modules on DIN top-hat rails • 33
run-time license • 85 license key of the MSC II • 87
safety instructions • 11, 85, 86, 87 required tool • 86
«Link», see LEDs of the MSC II MSC I • 16
List of figures • viii MSC II • 17, 72–113
List of tables • vi as master of E-bus groups • 61
«LK» (on the front panel of the MSC II), dimensions • 73, 74
see license key of the MSC II: license key slot «LK» environmental conditions for operation • 75
Load connection of digital outputs • 96 climatic conditions • 75
LocalCAN • 14 electrical conditions and requirements • 75
LocalCAN bus groups • 66 mechanical conditions and requirements • 75
LocalCAN bus interface of the MSC II • 56, 64, 109 front panel • 77
make LocalCAN bus available over QEBUS-CAN • 19 front view • 77
Locating pin part numbers • 115
DIN rail modules • 29 view of the module • 77
MSC II • 77 MSC II Starter Kit • 15
Locking slide MSD Motion Controller • 22
DIN rail modules • 29 part numbers • 115
MSC II • 77 MSD Servodrive • 23
M N
M_WATCHDOG, see watchdog of the MSC II Nameplate
M3000® M3000® modules • 23
M3000® modules, see M3000® modules MSC II • 113
network topology with CAN bus • 14 Networking M3000® modules
system architecture • 14 CAN bus networks, see CAN bus networks
system overview • 13 Ethernet networks, see Ethernet: networks
M3000® modules networking DIN rail modules,
DIN rail modules, see DIN rail modules see DIN rail modules: networking
identification • 23 Network nodes, see CAN bus network stations
I/O extension modules, see Q-modules: QAIO and QDIO Networks
MSC II, see MSC II CAN bus networks, see CAN bus networks
networking • 64–68 Ethernet networks, see Ethernet: networks
QAIO 16/4, see Q-modules: QAIO 16/4 networking DIN rail modules,
QDIO, see Q-modules: QDIO see DIN rail modules: networking
QEBUS-CAN, see Q-modules: QEBUS-CAN Profibus networks, see Profibus
Q-modules, see Q-modules
RDIO, see R-modules: RDIO
RDISP, see R-modules: RDISP
remote modules, see R-modules
R-modules, see R-modules
O
M3000® modules • 16–21 Open collector output of the MSC II,
M3000® Starter Kits • 114 see I/Os of the MSC II, digital: digital outputs
MACS • 25 Open emitter output of the MSC II,
communication between MSC II and MACS • 84 see I/Os of the MSC II, digital: digital outputs
communication parameters Operating elevation • 75
Ethernet interface • 84 Operating instructions, see user manual M3000® and MSC II
configuration of the MSC II • 84 Order number, see part numbers
MACS HMI (visualization package) • 26, 119 Original packaging is to be retained! • 3
part number • 119 Oscillations, permissible for MSC II • 75
programming languages • 25 «OutEN», see LEDs of the MSC II
programming the MSC II • 84 'Outputs Enabled',
scope of functionality • 25 see I/Os of the MSC II: 'Outputs Enabled' output
software maintenance contract • 119 Outputs of the MSC II, see I/Os of the MSC II
MACS HMI, see MACS: MACS HMI Overall width of an M3000® module, see dimensions
Maintenance • 70 Overload protection of digital outputs • 95
Maintenance contract for MACS,
see MACS: software maintenance contract
13 Index
P Profibus • 50–53
9 pole D-sub connector • 52
Packaging connector with internal logitudinal inductivity • 52
Original packaging is to be retained! • 3 connector with switchable termination • 52
Part number maximum cable lengths • 53
MSC II Starter Kit • 114 modules with Profibus DP interface • 50
MSD Motion Controller Starter Kit • 114 number of network stations • 51
Part numbers permissible stub cable lengths • 53
CAN bus accessories • 120 Profibus interface of the MSC II
CAN bus termination resistors • 120 terminal assignment of the «F-Bus» connector • 79
interface cables • 120 suitable cables • 53
license key of the MSC II • 118 topology • 51
M3000® Starter Kits • 114 wiring • 50
MSC II • 115 Profibus DP interface
MSD Motion Controller • 115 MSC II • 100
plug-in terminal strips for DIN rail modules • 121 Programming languages in MACS • 25
power supply device • 117 Programming the MSC II • 84
Q-modules • 116 Project planning • 37
R-modules • 117 safety instructions • 8, 40, 43
software Proper operation, see proper use
MACS • 119 Proper use • 2
software for R-modules • 119 safety related systems • 2
software maintenance contract • 119 Protection class of the MSC II • 75
training programs • 123 Pulse detection of digital inputs • 97
Peer-to-peer connection of 2 network stations
(Ethernet) • 47
Performance characteristics of the MSC II • 73
interfaces, see interfaces of the MSC II
I/Os, see I/Os of the MSC II
Q
’Outputs Enabled’ output, QAIO 16/4, see Q-modules: QAIO 16/4
see I/Os of the MSC II: ’Outputs Enabled’ output Q-connector
watchdog, see watchdog of the MSC II 40 pole connector of the E-bus interface • 60
Personnel, selection and qualification front and side views of DIN rail modules • 29
only qualified users may work with and on M3000®! • 2 front view of the MSC II • 77
Pin assignment, see terminal assignment QDIO, see Q-modules: QDIO
Place of storage for manuals • 1 QEBUS-CAN, see Q-modules: QEBUS-CAN
Plug assignment, see terminal assignment Q-modules • 17
Plug-in terminal strips for DIN rail modules part numbers • 116
connection methods • 46 power consumption • 40
connectors for plug-in terminal strips QAIO 16/4 • 18
front view of the DIN rail module • 29 QDIO • 18
«X2», «X4», «X6», «X7», «X9», «X10» connectors of QEBUS-CAN • 19
the MSC II • 77 Qualified users, see personnel, selection and qualification
part numbers • 121
required number • 122
side view of DIN rail modules with plug-in terminal strips • 29
spring loaded terminals • 46
Potential equalization in CAN bus networks,
R
see CAN bus networks: potential equalization Rated voltage of the power supply • 39
Power consumption by DIN rail modules • 40 RDIO, see R-modules: RDIO
Power supply • 39–45 RDISP, see R-modules: RDISP
characteristics • 39 Rebooting the MSC II, see resetting the MSC II
connecting M3000® modules • 41 Release date of this manual • 1
digital I/Os of the MSC II • 93 Remote modules, see R-modules
maximum admissible current • 43 Removing
MSC II • 75, 89–90 DIN rail modules from the DIN top-hat rail • 36
«L1+» (LED for displaying the state of the power supply license key of the MSC II • 87
for the internal electronics) • 81 required tool • 86
power supply device Repair • 70
part number • 117 Moog Authentic Repairs • 70
rated voltage • 39 repair seal • 70
safety extra-low voltage SELV • 39 safety instructions • 9, 69
sensors • 43–45 Reproduction prohibition for this manual • A
switching on/off the power supply Reservation of changes for this manual • A, 1
behavior of the MSC II • 89 Reset button of the MSC II • 77, 88
terminal assignment • 78 safety instructions • 12, 88
Processor of the MSC II • 73 Resetting the MSC II • 88
Product range • 114–123 reset button, see reset button of the MSC II
Restarting the MSC II, see resetting the MSC II
13 Index
Retain the original packaging! • 3 Sensors

Reverse energization is to be avoided! • 40, 43, 45, 93 connecting incremental sensors to the MSC II • 105–107
R-modules • 19 termination resistors • 101
part numbers • 117 wire fault monitoring • 102
power consumption • 40 connecting signal cables over plug-in terminal strips • 46
RDIO • 20 connecting SSI sensors to the MSC II • 102–104
as master of E-bus groups • 61 termination resistors • 101
RDISP • 20 wire fault monitoring • 102
software for R-modules connecting to the power supply • 43–45
CPRDISP • 20, 119 incremental encoder (frequency modulation negative
part numbers • 119 logic) • 107
RT-ETH incremental encoder (frequency modulation positive
RT-ETH interface of the MSC II logic) • 107
terminal assignment of the «RT-ETH1» connector • 81 incremental encoder (pulse train negative logic) • 107
terminal assignment of the «RT-ETH2» connector • 81 incremental encoder (pulse train positive logic) • 106
Run-time license of the MSC II (in license key) • 85 incremental encoder (standard) • 105
«Rx», see LEDs of the MSC II Service
cleaning, see cleaning
maintenance, see maintenance
repair, see repair
S safety instructions • 9, 69
servicing, see maintenance
Safety extra-low voltage SELV • 39 Servicing, see maintenance
Safety instructions Shock, permissible for MSC II • 75
arrangement of DIN rail modules • 31 Shutdown
cleaning • 9, 69 safety instructions • 9, 69
communication between MSC II and MACS • 11, 84 Signal cables
environmental conditions • 7, 27, 74 connection over plug-in terminal strips • 46
ESD • 7 connection to MSC II • 32
installation • 8, 31, 33, 35, 40, 43 Signal grounding
license key of the MSC II • 11, 85, 86, 87 CAN bus termination resistor with signal grounding,
maintenance • 9, 69 see grounding: CAN bus termination resistor with signal
mounting grounding
DIN rail modules • 33 DIN rail modules,
license key of the MSC II • 86 see grounding: signal grounding of DIN rail modules
'Outputs Enabled' output of the MSC II • 12, 111 «SIO» (front panel connector of the MSC II),
project planning • 8, 40, 43 see interfaces of the MSC II, serial: SIO interface
removing SIO interface of the MSC II,
DIN rail modules • 35 see interfaces of the MSC II, serial: SIO interface
license key of the MSC II • 87 Software
repair • 9, 69 copyright • 5
reset button of the MSC II • 12, 88 development environment MACS, see MACS
resetting the MSC II • 12, 89 MACS, see MACS
safety related systems • 2, 6 software for R-modules,
service • 9, 69 see R-modules: software for R-modules
shutdown • 9, 69 Software maintenance contract for MACS,
storing M3000® modules • 10, 71 see MACS: software maintenance contract
transporting M3000® modules • 10, 71 Spring loaded terminals,
typographical conventions • 6, 124 see plug-in terminal strips for DIN rail modules
update rate of E-bus messages • 62 SSI sensor
Safety related systems • 2 connecting to the MSC II • 102–104
safety instructions • 2, 6 connection diagram
SELV, see safety extra-low voltage SELV MSC II in master mode • 103
Sensor interfaces of the MSC II, digital • 101–107 MSC II in slave mode • 104
connecting incremental sensors • 105–107 SSI sensor start time • 91
connecting SSI sensors • 102–104 Standards
connection diagram overview of quoted standards • 127–129
MSC II in master mode • 103 Starter kit, see MSC II
MSC II in slave mode • 104 starter kit
terminal assignment • 79, 80 Storing M3000® modules
wire fault monitoring • 102 environmental conditions • 71
wire fault display LEDs • 82, 102 air pressure, permissible • 71
Sensor interfaces of the MSC II, termination resistors • 101 ambient temperature, permissible • 71
contamination level • 71, 75
insensitivity to corrosion • 71, 75
relative air humidity, permissible • 71
Storing manuals
place of storage • 1
13 Index
Symbols and styles used in this manual,

see typographical conventions
W
System, see M3000® Warranty
System architecture, see M3000®: system architecture exclusion of warranty • 3
System overview, see M3000®: system overview Watchdog of the MSC II • 111
«WCAN» (front panel connectors of the MSC II),
see CAN bus interfaces: MSC II
«WCAN» (LED), see LEDs of the MSC II
T Weight of the MSC II • 73
WideCAN • 14
Table of Contents • i WideCAN bus groups • 67
Tables, list of • vi WideCAN bus interface of the MSC II • 56, 64, 109
Task reaction time • 92 terminal assignment of the «WCAN» connectors • 78
Terminal assignment Wire fault display LEDs of the MSC II
M3000® modules • 23 «A1», «B1», «Z1»…«A4», «B4», «Z4» (wire fault display
MSC II • 78–81 LEDs for digital sensor interfaces) • 82, 102
Termination resistors, see CAN bus termination resistors Wire fault monitoring
TIA/EIA *** interface cable, sensor interfaces, digital • 102
see interface cables: serial interface cables wire fault display LEDs • 82, 102
Timing diagram • 91 Wiring of CAN bus networks • 57
Top-hat rail, see DIN top-hat rail TH 35-7.5
Trademarks • 5
Training programs, part numbers • 123
Transporting M3000® modules
environmental conditions • 71
X
air pressure, permissible • 71 «X2», «X4», «X6», «X7», «X9», «X10» (Plug-in terminal strip
ambient temperature, permissible • 71 connectors of the MSC II)
contamination level • 71, 75 front view of the MSC II with plug-in terminal-strip
insensitivity to corrosion • 71, 75 connectors • 77
relative air humidity, permissible • 71
«TRM», see LEDs of the MSC II
«Tx», see LEDs of the MSC II
Type plate, see nameplate
Z
Typographical conventions • 124 «Z1»…«Z4», see LEDs of the MSC II
U
U/I working ranges of digital inputs • 99
USB
USB interface of the MSC II
terminal assignment of the «USB1» connector • 80
terminal assignment of the «USB2» connector • 80
User manual M3000® and MSC II
abbreviations used, see abbreviations used
copyright • A
date of release • 1
duplication prohibition • A
exclusion of liability • 1
place of storage • 1
reproduction prohibition • A
reservation of changes • A, 1
styles and symbols used, see typographical conventions
typographical conventions, see typographical conventions
version number • 1
Users, qualified, see personnel, selection and qualification
V
Version number of this manual • 1
View of the module
DIN rail modules • 29
MSC II • 77
Visualization package, see MACS: MACS HMI
MOOG.COM/INDUSTRIAL
For the location nearest you, contact
moog.com/industrial/globallocator
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© Moog GmbH
User Manual M3000® and MSC II

CA65865-001; Version 1.1, 08/08
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User Manual

M3000® Automation System

CONTROL MODULE FOR DIN TOP-HAT RAIL MOUNTING

All rights reserved.

Subject to changes without prior notice.

1 General Information ..................................................................................1

3 Short M3000® System Overview ............................................................13

3.4 License Key................................................................................................................................ 24

4 Environmental Conditions .....................................................................27

6 Project Planning and Installation ..........................................................37

7 Networking M3000® Modules .................................................................47

7.6 E-Bus .......................................................................................................................................... 60

8 Shutdown and Service............................................................................69

9 Transportation and Storage ...................................................................71

10 MSC II (Moog Servo Controller) .............................................................72

10.11 Profibus DP Interface .............................................................................................................. 100

Table 36: Product Range – Training Programs ............................................................................................ 123

1.1 About this Manual

1.1.1 Reservation of Changes and Validity

1.1.2 Exclusion of Liability

1.1.4 Place of Storage

1.2 Selection and Qualification of Personnel

1.3 Proper Use

1.3.1 Safety Related Systems

Special measures are required to use control technology in safety related

1.4 Warranty and Liability

1.5 Inspection of Delivery

1.6 Environmental Protection

1.7.1 CE Labeling of M3000® Modules

1.7.2 IEC 61131-2

1.7.3 Electromagnetic Compatibility (EMC)

1.9 Software Copyrights

2.1 Typographical Conventions

WARNING Identifies safety instructions that are intended to warn of

CAUTION Identifies safety instructions that are intended to warn of

Additional typographical conventions:

2.2 Safety Instructions

2.2.1 Safety Related Systems

More on this subject: Ö-"1.3.1-Safety Related Systems" on page 2

2.2.2 Environmental Conditions

WARNING The PC on which tools such as MACS development envi-

WARNING It is not permissible to operate the M3000® automation

WARNING The M3000® automation system and M3000® modules

More on this subject:

2.2.4 Project Planning and Installation

WARNING No work of any kind, such as mounting, removing, wir-

WARNING M3000® modules must be protected from overvoltages

WARNING The internal electronics of M3000® modules and at-

WARNING Sensors that are connected to digital inputs of M3000®

More on these subjects:

2.2.5 Shutdown and Service

WARNING No work of any kind, such as mounting, removing, wir-

WARNING The M3000® automation system and M3000® modules

WARNING If an M3000® module is to be taken out of operation, the

More on these subjects:

2.2.6 Transportation and Storage

More on this subject: Ö-"9-Transportation and Storage" on page 71

2.2.7 Communication Between MSC II and MACS

This can be done by means of the following actions, for ex-