A

ZF 6HP19A VW/Audi Code 1071 040 xxx

C 911
Revision 04/2012
 A
ZF 6HP19A VW/Audi Code 1071 040 xxx
6 SPEED IN LINE AWD (Full Electronic Control)

C 912
 A
ZF 6HP19A VW/Audi Code 1071 040 xxx
6 SPEED IN LINE AWD (Full Electronic Control)

C 913
ZF 6HP19A VW/Audi Code 1071 040 xxx
6 SPEED IN LINE AWD (Full Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS STEEL PLATES Cont…
Kit Overhaul Kit (OEM)................... All 1 6HP19A.OHK01 300B 'A' Clutch Wavey Plate .............. All 1 6HP19.STP07
301B 'A' Clutch ................................... All 3-4 6HP19,STP01
302C 'E' Clutch Wavey Plate .............. All 1 6HP19.STP08
GASKETS 303C 'E' Clutch ................................... All 3-4 6HP19.STP03
304E 'B' Clutch ................................... All 4-5 6HP19.STP04
100J Pan Gasket (VW/Audi Paper)
305E 'B' Clutch Wavey Plate .............. All 1 6HP19.STP07
(Codes: 1071 040 009, 010, 013-016, 019-024, 026-041,
306F 'C' Brake.................................... All 3-4 6HP19.STP05
049-051)
307F 'C' Brake Wavey Plate............... All 1 6HP19.STP09
(OEM) ....................................... All 1 6HP19A.GAS01
308G 'D' Brake Wavey Plate............... All 1 6HP19.STP10
(AM) .......................................... All 1 6HP19A.GAS51
309G 'D' Brake.................................... All 4-5 6HP19.STP06
100J Pan Gasket (VW/Audi Metal/Rubber)
(Codes: 1071 040 048, 052, 059, 063-092, 094, 100-104, 107, PRESSURE PLATES
109-114)
(OEM) ....................................... All 1 6HP19A.GAS02 400B 'A' Clutch ................................... All 1 6HP19.STP01
(AM) .......................................... All 1 6HP19A.GAS52 401C 'E' Clutch ................................... All 1 6HP19.PP02
402E 'B' Clutch ................................... All 1 6HP19.PP03
403F 'C' Brake.................................... All 1 6HP19.PP04
RUBBER COMPONENTS 404G 'D' Brake.................................... All 1 6HP19.PP05
120A 'O' Ring, Pump to Stator ........... All 1 4HP24.OR01
121A 'O' Ring, Stator to Case ............ All 1 6HP19.OR03
130E 'O' Ring, 'B' Clutch Damper Piston SPRINGS & CIRCLIPS
(Outer)....................................... All 1 6HP19.OR01
131E 'O' Ring, 'B' Clutch Piston 410B 'A' Clutch Diaphragm Spring ..... All 1 6HP19.DIA01
(Inner) ....................................... All 1 6HP19.OR02 411C 'E' Clutch Diaphragm Spring ..... All 1 6HP19.DIA02
132E 'O' Ring, 'B' Clutch Piston 412E 'B' Clutch Diaphragm Spring ..... All 1 6HP19.DIA03
(Outer)....................................... All 1 6HP19.OR01 413F 'C' Brake Diaphragm Spring...... All 1 6HP19.DIA04
149J Case Connector 'O' Ring .......... All 2 5HP18.OR03 414G 'D' Brake Diaphragm Spring...... All 1 6HP19.DIA05
435E Circlip 'B' Clutch Retaining (Selective)
(2.20mm)................................... All AR 6HP19.CIR01
METAL CLAD SEALS (2.40mm)................................... All AR 6HP19.CIR02
(2.60mm)................................... All AR 6HP19.CIR03
150A Front Pump ............................... All 1 6HP26.MCS01
(2.80mm)................................... All AR 6HP19.CIR04
152J Selector Shaft Seal
(10mm x 18mm x 5mm) ............ All 1 3HP22.MCS03
153K Rear Output Flange .................. All 1 6HP32A.MCS02
154K Output Gear (OEM)................... All 1 6HP19A.MCS03 FILTERS
154K Output Gear (AM) ..................... All 1 6HP19A.MCS53
156K Front Axle R/Hand (OEM) ......... All 1 6HP19A.MCS01 450J Pick Up Filter............................. All 1 6HP19A.FIL01
156K Front Axle R/Hand (AM) ............ All 1 6HP19A.MCS51
157K Front Axle L/Hand ..................... All 1 6HP19A.MCS02

BUSHINGS
MOULDED PISTONS
Kit Bushing Kit
(10 Pieces Bronze) ................... All 1 6HP19.BK01

SEALING RINGS
THRUST WASHERS & BEARINGS
200A Pump Stator (Front) .................. All 1 6HP26.SSR01
201A Pump Stator (Rear) ................... All 1 6HP26.SSR02 600A Shim, Selective (Rear of Pump)
202C Input Shaft ('E' Clutch) .............. All 3 5HP19SSR03 (2.60mm Thick) ......................... All AR 6HP26.SHIM01
(2.80mm Thick) ......................... All AR 6HP26.SHIM02
(3.00mm Thick) ......................... All AR 6HP26.SHIM03
FRICTION PLATES (3.20mm Thick) ......................... All AR 6HP26.SHIM04
(3.40mm Thick) ......................... All AR 6HP26.SHIM05
Kit Friction Plate (OEM)
(3.60mm Thick) ......................... All AR 6HP26.SHIM06
(Except Codes 1071 040 043, 085)
(3.80mm Thick) ......................... All AR 6HP26.SHIM07
.................................................. All 1 6HP19.FRK01
(4.00mm Thick) ......................... All AR 6HP26.SHIM08
250B 'A' Clutch ................................... All 3-4 6HP19.FRP01
(4.20mm Thick) ......................... All AR 6HP26.SHIM09
251C 'E' Clutch ................................... All 3-4 6HP19.FRP02
(4.40mm Thick) ......................... All AR 6HP26.SHIM10
252E 'B' Clutch ................................... All 4-5 6HP19.FRP03
(4.60mm Thick) ......................... All AR 6HP26.SHIM11
253F 'C' Brake.................................... All 3-4 6HP19.FRP04
(4.80mm Thick) ......................... All AR 6HP26.SHIM12
254G 'D' Brake.................................... All 4-5 6HP19.FRP05
601K Shim, Selective (Front Axle Output)
(1.00mm Thick) ......................... All AR 6HP26.SHIM22
STEEL PLATES (1.20mm Thick) ......................... All AR 6HP26.SHIM13
(1.40mm Thick) ......................... All AR 6HP26.SHIM14
Kit Steel Plate (OEM) (1.60mm Thick) ......................... All AR 6HP26.SHIM15
(Except Codes 1071 040 043, 085) (1.80mm Thick) ......................... All AR 6HP26.SHIM16
.................................................. All 1 6HP19.STK02 (2.00mm Thick) ......................... All AR 6HP26.SHIM17

914
ZF 6HP19A VW/Audi Code 1071 040 xxx
6 SPEED IN LINE AWD (Full Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
THRUST WASHERS & BEARINGS Cont... VALVE BODY PARTS Cont…
(2.20mm Thick) ......................... All AR 6HP26.SHIM18 Kit Pressure Regulator Valve (Oversize)
(2.40mm Thick) ......................... All AR 6HP26.SHIM19 Requires Toolkit 6HP19.VA02 &
(2.60mm Thick) ......................... All AR 6HP26.SHIM20 AG4.VA05 Universal Fixture
(2.80mm Thick) ......................... All AR 6HP26.SHIM21 (Sonnax® Click here for Info) . 01-ON 1 6HP19.VA01
650A Needle Bearing Kit Toolkit for 6HP19.VA01
(Front Pump) ............................. All 1 6HP26.BE01 (Sonnax®) ................................. 01-ON 1 6HP19.VA02
651C Radial Bearing, 'E' Clutch to Kit Sleeve, Pressure Regulator Valve
Front Planetary ......................... All 1 6HP26.TOR01 (Sonnax® Click here for Info) . 01-ON 1 6HP19.VA03
652D Radial Bearing, 'E' Clutch to Kit Valve Body End Plug
Sun Gear Shaft ......................... All 1 6HP19.TOR01 (13mm & 17mm)
653D Radial Bearing, Sun Gear Shaft to (Sonnax® Click here for Info) . 01-ON 1 6HP19.VA04
Intermediate Shaft..................... All 1 6HP19.TOR02 Kit Valve Body End Plug (12mm)
655E Radial Bearing, Intermediate (Sonnax® Click here for Info) . 01-ON 1 6HP19.VA05
Shaft to 'B' Clutch...................... All 1 6HP19.TOR03 Kit Boost Valve & Sleeve
656F Radial Bearing, 'B' Clutch to (Sonnax® Click here for Info) . 01-ON 1 6HP19.VA06
'C' Brake.................................... All 1 6HP19.TOR04 Kit Accumulator Pistons & Springs
658H Radial Bearing, (Sonnax® Click here for Info) . 01-ON 1 6HP19.VA07
'D' Brake to Rear Planetary....... All 1 6HP19.TOR05 Kit Lubrication Control Valve (Oversize)
659H Radial Bearing, Requires Toolkit 6HP19.VA09 &
Rear Planetary to Output Shaft . All 1 6HP19.TOR06 AG4.VA05 Universal Fixture
670K Needle Bearing, (Sonnax® Click here for Info) . 01-ON 1 6HP19.VA08
Front Output Shaft .................... All 1 6HP19.THW01 Kit Toolkit for 6HP19.VA08
699K Pinion Bearing Assy .................. 96-ON 1 5HP19.BE05 (Sonnax®) ................................. 01-ON 1 6HP19.VA09
Kit Solenoid Pressure Regulator Valve (Oversize)
ELECTRICAL COMPONENTS Requires Toolkit 6HP19.VA11 &
AG4.VA05 Universal Fixture
700J EDS1 Solenoid (PWM)
(Sonnax® Click here for Info) . 01-ON 1 6HP19.VA10
(Yellow Cap) .............................. All 1 6HP26.SOL03
Kit Toolkit for 6HP19.VA10
700J EDS1 Solenoid (PWM)
(Sonnax®) ................................. 01-ON 1 6HP19.VA11
(Orange Cap) ............................ All 1 6HP19.SOL06
Kit Converter Release Regulator Valve (Oversize)
701J EDS2 Solenoid (PWM)
Requires Toolkit 6HP19.VA14 &
(Blue Cap) ................................. All 1 6HP26.SOL04
AG4.VA05 Universal Fixture
701J EDS2 Solenoid (PWM)
(Sonnax® Click here for Info) . 01-ON 1 6HP19.VA13
(Orange Cap) ............................ All 1 6HP19.SOL06
Kit Toolkit for 6HP19.VA13
702J EDS3 Solenoid (PWM)
(Sonnax®) ................................. 01-ON 1 6HP19.VA14
(Yellow Cap) .............................. All 1 6HP26.SOL03
Kit Bypass Clutch Control Valve (Oversize)
703J EDS5 Solenoid (PWM)
Requires Toolkit 6HP19.VA16 &
(Pressure Control Blue Cap) ..... All 1 6HP26.SOL04
AG4.VA05 Universal Fixture
704J EDS4 Solenoid (PWM)
(Sonnax® Click here for Info) . 01-ON 1 6HP19.VA15
(Blue Cap) ................................. All 1 6HP26.SOL04
Kit Toolkit for 6HP19.VA15
705J MV1 Solenoid (On/Off)
(Sonnax®) ................................. 01-ON 1 6HP19.VA16
(Black Cap) ............................... All 1 6HP26.SOL02
Kit 'D1'/'E' Clutch Control Valve (Oversize)
706J EDS6 Solenoid (PWM)
Requires Toolkit 6HP19.VA12 &
(TCC Control Yellow Cap) ......... All 1 6HP26.SOL03
AG4.VA05 Universal Fixture
707J MV3 Solenoid (On/Off)
(Sonnax® Click here for Info) . 01-ON 1 6HP19.VA17
(Park Lock, E Versions Only) .... All 1 6HP26.SOL05
Kit 'A' Clutch Control Valve (Oversize)
708J MV2 Solenoid (On/Off)
Requires Toolkit 6HP19.VA12 &
(Black Cap, E Versions Only).... All 1 6HP26.SOL02
AG4.VA05 Universal Fixture
(Sonnax® Click here for Info) . 01-ON 1 6HP19.VA18
VALVE BODY PARTS Kit Toolkit for 6HP19.VA17 & VA18
(Sonnax®) ................................. 01-ON 1 6HP19.VA12
Kit Valve Body End Plug Kit ........... All 1 6HP26.VA02 Kit Valve Body Correction Package
750J Sealing Sleeve, (Sonnax® ZIP KIT)
Valve Body to Case................... All 1 6HP26.TU01 (Click here for Info) ................. All 1 6HP19.ZIP01
751J Sealing Sleeve,
Valve Body to Case................... All 1 6HP19.TU01
752J Seal, Valve Body to Case ......... All 1 6HP19.TU06 Click here for complete Sonnax® Valve Body Diagram
755J Spring & Cap Assy
HARD PARTS
(Return Valve for Clutches &
Retaining Valve for Converter Pressure) 800A Short Pump Assy ...................... All 1 6HP26.PUM01
.................................................. All 2 6HP26.VA01 805B Front Platetary Kit
756J Damper Piston .......................... All 6 5HP19.ACC02 (Codes 1071 040 021, 022, 023, 024, 027, 028, 030, 032, 033,
NI Bonded Rubber Intermediate Plate for 035, 038, 041, 048, 049, 050, 052, 065, 068, 071, 072, 076, 078,
Mechatronic Unit / Valve Body 081, 083, 086, 088, 089, 090, 094)
(A & B052 Bonded to Plate) .................................................. All 1 6HP19.PLK01
.................................................. 01-ON 1 6HP26.SP01
(A & B051 Bonded to Plate)
.................................................. 01-ON 1 6HP26.SP03

915
ZF 6HP19A VW/Audi Code 1071 040 xxx
6 SPEED IN LINE AWD (Full Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
HARD PARTS Cont…
805B Front Platetary Kit
(Codes 1071 040 009, 010, 013, 014, 015, 016, 019, 020, 026,
029, 031, 034, 036, 037, 039, 040, 044, 051, 059, 063, 064, 066,
067, 069, 070, 073, 074, 075, 077, 079, 080, 082, 084, 085, 087,
091, 092, 093)
.................................................. All 1 6HP19.PLK02
809C 'E' Clutch Drum & Input Shaft ... All 1 6HP19A.DRU01
812D Intermediate Shaft..................... All 1 6HP19.HUB01
813D Sun Gear Shaft ......................... All 1 6HP19.HUB02
815E 'B' Clutch Diaphragm
Retaining Clips .......................... All 1 6HP19.RET03
816E 'B' Clutch Damper Piston .......... All 1 6HP19.PIS06
817E 'B' Clutch Piston ........................ All 1 6HP19.PIS03
818E 'B' Clutch Drum ......................... All 1 6HP19A.DRU02
824H Rear Planetary Kit ..................... All 1 6HP19.PLK03
828H Anulus, Rear Plantary ............... All 1 6HP19.GE01
840J Oil Pan (Paper Gasket)
(Codes: 1071 040 009, 010, 013-016, 019-024, 026-041,
049-051)
.................................................. All 1 6HP19A.PAN01
840J Oil Pan (Metal/Rubber Gasket)
(Codes: 1071 040 048, 052, 059, 063-092, 094, 100-104, 107,
109-114)
.................................................. All 1 6HP19A.PAN02

SPECIAL ITEMS
900A Bolt, Pump to Case W/Washer . All 11 6HP19.NUT01
920J Bolt, Oil Pan to Case................. All 23 5HP19.NUT05
NI LifeGuardFluid6 Plus Transmission Fluid (Shell M-1375.6)
(Audi Q7 Only)
(12 x 1 Ltr Bottles)..................... All AR OIL.58
(1 x 20 Ltr Canister) .................. All AR OIL.57
(1 x 209 Ltr Barrel) .................... All AR OIL.56

Note: Fill differential and transfer box with gear oil Burmah SAF-AG4.

TOOLS & MANUALS

916