IOM - M Series
IOM - M Series
IOM - M Series
Description
The ranges of John Crane's Metastream couplings covered by this data sheet are designed to transmit torque between the rotating shafts of a driving
and driven machine, while accommodating the inevitable lateral, angular and axial misalignment, which will exist between two coupled machines.
The coupling will generally be supplied in one of the following configurations:
Non-spacer couplings (designated MHSO and MODO)
• Factory-assembled membrane unit (3A). The MHSO membrane unit includes an adapter plate (3C)
• Driving and driven hubs (1 and 2 respectively) as required
• All
the necessary fasteners
Spacer couplings (designated MHSSand
MODS)
• Transmission unit (3T), comprising two factory assembled membrane units (3A) and spacer (3B)
• Driver and driven hubs (1 and 2 respectively) as required
• All the necessary fasteners
NOTE: The replacement MOSO membrane units now comprise a MHSO membrane pack/adapter plate assembly and are shipped with metric fasteners.
Such units are completely interchangeable with original MOSO membrane units. Metric threaded bolts are standard with MHSS couplings.
MOD Series couplings incorporate imperial 'UNF' threads throughout the range with the exception of the 0800 size, which utilizes 'BSF' threadform.
Spares
When requesting spares, always quote the full designation of the coupling.
The following spares can be purchased from John Crane:
• Set of hub bolts (11)
• Set of spacer bolts (12)
• Hubs, bored to your requirement or unbored (1, 2)
• Complete transmission unit, balanced or unbalanced (3T)
• Membrane unit (3A)
• Spacer (3B)
Drawings
These instructions are written for standard catalog products, generally designed in accordance with the following outline drawings:
FIGURE 1A. MHSO FIGURE 1B. MHSS Designs
16 16 16 16
2 11 22 3C 13 1 1 11 3A 3B 3A 11 2
1, 2 – Hub
3A – Membrane unit
3B – Spacer
3C – Adaptor plate
3T – Transmission unit
11, 13 – Hub bolt
16 – Lock washer
22 – Adaptor cap screw
12
3A 3T
Membrane unit Transmission unit
MHS & MOD
2
1, 2 – Hub
3A – Membrane unit
3B – Spacer
3C – Adaptor plate
3T – Transmission unit
11, 13 – Hub bolt
16 – Lock washer
3A
22 – Adaptor cap screw
3T
3A 3TTransmission unit
Membrane unit
IMPORTANT These instructions should be read in conjunction with any application-specific general arrangement drawing, which may be supplied
with the coupling.
Selection Verification
Although a coupling may be correctly specified at the time of placing an order, the duty conditions can sometimes change prior to the coupling
being put into service. Information is available from John Crane to advise on the selection and limitations of their power transmission products,
but the user is ultimately responsible for verifying the suitability of the selection for the actual service conditions.
The coupling and its manner of use must conform to any legal or licensing requirements and, where appropriate, meet local health and
safety requirements.
IMPORTANT If the conditions of operation are changed without approval from John Crane, then we would decline responsibility for any
consequent damage and the user would assume all risks.
Installation Procedure
Prior to installing the coupling, ensure that the machinery is made safe.
• Remove the coupling from its packaging and carefully inspect for signs of damage. Particular FIGURE 3
attention should be paid to screw threads, the hub bores and the spigot/recess location features, Y
X
which should be free from burrs and other damage.
• The coupling hubs may have been supplied unbored or pilot bored. In this case, it is important that
Hubs must be adequately supported during installation to avoid accidental damage should they slip.
SPIGOT RECESS DIA.
MHS & MOD
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TABLE 1B (rev. 1)
Coupling Types Size
MODO & MODS 0002 0010 0040 0125 0300 0600 0800 1000 1400 3000 4500 6500
0005 0020 0055 0400 2000
0065
Stripper & spacer bolts 1/4 5/16 3/8 3/8 1/2 5/8 11/16 3/4 7/8 1-1/8 1-1/4 1-1/2
(11 & 13) UNF thread size [inch] BSF
Tightening torque [lb/ft] 1.66 3.3 6 15 40 78 108 140 219 475 661 1157
Tightening torque [Nm] 2.25 4.5 8 21 54 106 146 190 297 644 896 1568
* For threads lubricated with light oil.
[Data given on general arrangement drawings takes precedence]
Operation
ATTENTION Before starting the machinery, ensure that all necessary safety procedures are being observed.
When operated within the duty conditions for which they were designed, John Crane's Metastream flexible diaphragm couplings will give long
and trouble-free service. Routine examination should include a periodic check on the tightness of fasteners and visual inspection of transmission
components for signs of fatigue or wear.
If the coupled machinery is disturbed at any time, then shaft alignment should be rechecked as a matter of routine. Alignment checking is also
recommended if a deterioration of installation alignment during service is suspected.
Maintenance work must only be carried out by suitably qualified personnel when the equipment is stationary
and has been made safe.
John Crane's Metastream flexible power transmission couplings are designed to give long and trouble-free service if operated within the conditions for
which they were specified. Failures are rare and can generally be attributed to:
• Excessive misalignment
• Severe torsional overload
In all cases of coupling failure, the cause should be identified and corrected before replacing the coupling.
The usual mode of failure of flexible diaphragm couplings is rupture of the flexing membranes. In such circumstances, it is possible to repair the
coupling by fitting a replacement membrane unit.
MHS & MOD
6
ATTENTION When repairing John Crane's Metastream flexible diaphragm couplings, only John Crane-approved parts should be used.
• To replace a transmission unit (3T) or non spacer unit (3A), first remove the hub bolts (11, 13) and then compress the membrane unit or transmission
unit using the lever slots in the hub flanges or compression fixtures and lift out the unit.
The transmission unit must be adequately supported during removal to avoid accidental damage should it slip.
• For MHSS, MODS and updated MOSS spacer couplings, remove the spacer bolts (12) and separate the membrane units from the spacer (3B).
• For MHSO membrane units, no further dismantling of the membrane unit assembly is required. Replacement MHSO units (Figure 1A) include
the adapter (3C).
• Old style MOSS spacer transmission units are no longer supplied. Should a replacement be required, then two options are available:
• The refurbished transmission unit should be installed in accordance with the instructions for fitting a new coupling.
IMPORTANT All disturbed fasteners should be replaced with new every time the coupling is refurbished.
Warning
All reasonable care has been taken in the design and manufacture of this coupling to ensure that it will be safe when properly used. However, these
instructions are of a general nature, and it is assumed that the user is aware of the statutory requirements of his or her plant.
John Crane will provide advice on the use of this coupling, but the following matters are the sole responsibility of the user:
• Compliance with statutory plant requirements
• Operation in aggressive atmospheres: The anti-fly bearing comprises non-metallic materials, including thermoset resins. Ensure suitable protection is
provided if the coupling is to operate in an aggressive atmosphere
Safety Instructions
These instructions should be available to everybody who has need of them at the place where the coupling is used.
In accordance with European agreement, certain words or symbols have particular meanings when used within these Territories or when applied to
actual coupling parts. They are used as follows:
IMPORTANT used for items of particular concern when using the coupling.
where there is an obligation or prohibition concerning harm to people or damage to the equipment.
MHS & MOD
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D ’P Ø‘D’
PC
‘B
‘A’
‘M’
Ø‘E’ ’
22.5‘°B
22.5°
D ‘M’
C
‘A’
’P
‘B ‘M’
Gag Set Drg.Ref. HC7024
MHS & MOD
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This section refers to couplings that bear the CE and ATEX required markings:
CE / ATEX Marking
All couplings that comply with CE and ATEX legislation will be marked as shown. This will be etched on the spacer element of the transmission unit if
enough room is available.
A) Ambient temperature is standard (40ºC max)
Where John Crane's Metastream metal membrane couplings are required for use in higher ambient temperatures, John Crane UK Ltd certifies that the
equipment complies with the temperature classification range listed below in Table 4, and in all other respects complies with the type certificates.
TABLE 4
Ambient Range Marking Group II, Category 2 GD
Group I, Category 2 M2 Marking Option
Min. Max. **
Unknown T3 (T200°C) Not Applicable B
-55°C < Ta < 150°C T3 (T200°C) Not Applicable B
-55°C < Ta < 90°C T4 (T135°C) 150°C C
-55°C < Ta < 55°C T5 (T100°C) 150°C C
-55°C < Ta < 40°C T6 (T85°C) 150°C A
B) Ambient temperature is (-55°C < Ta < 150ºC) OR ambient temperature is unspecified, the equipment is not suitable
for mining applications, Group I, Category 2.
NOTE:
‘XX’ is the year of manufacture and will change. For example, for year 2016; XX = 16.
CE and EX marks must meet requirements of Annex II in Reg. (EC) No. 765/2008 and Annex II in Dir. 84/47/EEC respectively.
Operation in aggressive atmospheres
The following components contain non-metallic materials. Confirm compatibility or provide suitable protection if the coupling is to operate in an
aggressive atmosphere.
• The hub electrical insulation (if supplied option) – reinforced thermosetting plastic
• Limited end float bearings (if supplied option) – PTFE based plastic
JohnCrane
John CraneUK
UKLtd
Ltd
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361-366 BuckinghamAvenue
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T:
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www.johncrane.com
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Declaration
DeclarationofofIncorporation
Conformity
Equipment complies
‘H’, ‘T’, with the Series
‘L’ & ‘M’ requirements of directive 2014/34/EU. It is in accordance with
article 1 3. (a) of the directive and the fundamental Health and Safety requirements of Annex II, are
fulfilled.2.0 - Applicable Harmonised Standards
Section
ISO13709 (API 610) for centrifugal pumps
ISO14691 couplings for - General-purpose applications
The current Type Examination
ISO10441 Certificates
(API 671) for the couplings
(opt) couplings are:-
for - Special-purpose applications
Section 3.0 - Declaration: ‘T’, ‘L’ & ‘H’ Series - Sira 02ATEX9403
We, John Crane‘M’ Seriesthat
declare - under our soleSira 02ATEX9404
responsibility for the supply of the
machinery defined in Section 1.0 above, the said machinery parts are intended to be
incorporated into other machinery or assembled with other machinery to constitute
The technical machinery
documentation is deposited
as covered with the designated notified body in accordance with
by this Directive.
article 13 (b) (ii) of the Directive 2014/34/EU.
The machinery parts, covered by this declaration must not be put into
service until the machinery into which it is to be incorporated has been
declared in conformity with the provisions of the Directive.
SIRA Certification Services
Unit 6, Hawarden Industrial Park
Hawarden, Chester, CH5 3US
United Kingdom
Signed:
Date: 20th July 2016
Signed: Date: 20th July 2016
S. Pennington
S. Pennington
(Engineering Manager - Couplings)
(Engineering Manager - Couplings)
MHS & MOD
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Declaration of Incorporation
The machinery parts, covered by this declaration must not be put into
service until the machinery into which it is to be incorporated has been
declared in conformity with the provisions of the Directive.
Signed:
Date: 20th July 2016
S. Pennington
(Engineering Manager - Couplings)
MHS & MOD
12
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If the products featured will be used in a potentially dangerous and/or hazardous process, your John Crane representative should be consulted prior to
their selection and use. In the interest of continuous development, John Crane Companies reserve the right to alter designs and specifications without
prior notice. It is dangerous to smoke while handling products made from PTFE. Old and new PTFE products must not be incinerated. ISO 9001 and
ISO14001 Certified, details available on request.
©2017 John Crane Revised 11/17 www.johncrane.com IOM-MSERIES