Varispeed AC Matrix PDF
Varispeed AC Matrix PDF
MATRIX CONVERTER
Varispeed AC
200V CLASS 5.5kW to 45kW
400V CLASS 5.5kW to 160kW
Certified for ER
TIFIE
D ER
TIFIE
D
C
ISO9001 and
MAN
MAN
EM
EM
ISO14001
ST
ST
GE Y GE Y
A
MENT S MENT S
JQA-0422 JQA-EM0498
Blue Sky &
Green Technology
The storm has finally cleared, revealing a rainbow stretched
across the sky.
The Varispeed AC Matrix converter pushes back the clouds to
lead a new age of technology.
The Varispeed AC incorporates innovative technology as the
world’s first matrix converter to directly convert input AC voltage
to output AC voltage. The Varispeed AC not only improves
energy efficiency, but also overcomes many problems typically
associated with conventional general-purpose inverters.
2
C O N T E N T S
Applications 4
World’s Advantages 5
First Specifications 10
Dimensions 11
Mounting to a
Gasketed Cabinet 12
Software Functions 14
Connection Diagram
and Terminal Functions 16
Protective Functions 18
Option Cards 22
Peripheral Devices 23
Notes 31
Applicable Motors 34
Varispeed AC (MxC)
Specification Form 36
2 Energy
Saving
High efficiency with a
simple design.
Power regeneration for
P.6
P.6
5 User
Friendly
Easy to use.
P.8
P.8
Easy to maintain.
3
Applications
Main Applications
Ventilation Fans
and Water-Supply Pumps
Variable speed applications in hospitals,
schools, office buildings, and so on with
strict requirements for harmonics distortion.
Cranes, Elevators,
and Escalators
Lift applications with heavy repetitive
loads and regenerative power.
Centrifuges
Applications requiring regenerative power
for long periods to decelerate high inertia
loads to stop.
Note: Matrix Innovation and the Matrix Innovation logo are trademarks of Yaskawa Electric Corporation.
4
Advantages Varispeed AC
Applications/Advantages
First
No harmonics with innovative technology.
Without peripheral devices, the input current waveform becomes sinusoidal, similar to that of a commercial
power supply, so the harmonic pollution of the power supply is minimized for the protection of surrounding
machinery. The available power system capacity can be increased, and the regulations on harmonics easily met.
Input
Voltage Output
Voltage
Input Output
Current Current
M
Power Motor
Supply
Varispeed AC
Input Waveform Comparison with Conventional General-Purpose Inverter
Conventional General-Purpose Inverter
(Diode Rectified-PWM Inverter) Varispeed AC
Input Waveform Input Waveform
Input Voltage Input Voltage
Spectrum Spectrum
100% 100%
Total Harmonic Distortion
90% 90%
80% 80%
70% 70%
60% 60%
50% 50%
40% 40%
30% 30%
20% 20%
10% 10%
0% 0%
1 5 7 11 13 17 19 23 25 1 5 7 11 13 17 19 23 25
Harmonics Harmonics
Fundamental Fundamental
Wave Wave
Test Conditions: Without reactor, rated load. Test Conditions: One transformer, rated load,
input voltage distortion is 1% or less.
5
Advantages
2 Energy Saving High efficiency with a simple design using an innovative technology.
World’s
First
Matrix Converter
Technology
The Varispeed AC controls 9 bi-directional switches with Yaskawa’s own sine-wave PWM
control. It directly converts the 3-phase AC power to the AC power required for precise control
of the voltage and frequency output to the motor. Differing from general-purpose inverters, the
Varispeed AC has no sine-wave converter to prevent harmonics and no DC link circuit with
diodes and electrolytic capacitors. As a result, the design has been greatly simplified.
S UT
T S VT W
S WT
Bidirectional Bidirectional
Switch IGBT
AC Motoring AC
Regenerating
Power Supply Motor
Power Loss Comparison with Conventional Methods ( 200 V Class, 22 kW at Rated Load )
Input AC Reactor
Harmonic
Filter Reactor
Harmonic
Filter Capacitor
3-phase
AC power 58%
Loss
395 W
Loss
55 W
Loss
2.7 W
M less power loss
M
Inverter Matrix Converter
CIMR-ACA2022
CIMR-G7A2022
Loss
936 W
Loss
929 W
5%
Loss increased efficiency
800 W Total Loss: Total Loss:
Sine-Wave Converter
CIMR-D5A2022 2,189 W (Efficiency: Approx. 91%) 929 W (Efficiency: Approx. 96%)
6
Varispeed AC
3 Compact
Advantages
Construct your system even in limited space.
No peripheral devices such as sine-wave converters, devices to prevent
harmonics, or braking units are needed. As a result, installation space can be
saved with the Varispeed AC. This also eliminates the wiring for those unnecessary
devices simplifying the enclosure design, installation, and maintenance.
7 10
8 Harmonic 11 Harmonic Installation Surface Mass
12 Filter
1 2 3
9 Filter Reactor
Capacitor 45% 62%
smaller lighter
1314 15
70%
fewer
Varispeed AC
16 18
19
17 20
1 4
2 5
3 6
Capable of 100% torque in continuous operation at zero speed*, and 150% torque for one minute at zero speed*.
* : In flux vector control.
7
Advantages Varispeed AC
5 User Friendly
Advantages
Model Designation Example Nameplate
Easy to use.
CIMR - AC A 4 011 Model MODEL :CIMR-ACA4011 SPEC:40110A Specifications
Easily set parameters with the user-friendly digital operator.
Varispeed AC (MxC) Input Specifications INPUT :AC3PH 380-480V 50/60Hz 26A
5-digit LCD makes it easy to confirm information. No. Specifications Output Specifications OUTPUT :AC3PH 0-460V 0-120Hz 27A 19kVA
Quick Mode to operate the Varispeed AC with the minimum parameter settings. A Standard model Lot Number O/N : MASS : 30kg Mass
Verify Mode to check parameters that have been changed from the default settings. Serial Number S/N : PRG : 1030 Software Version
Copy function for easy uploading/downloading of parameters. Set parameters
for several matrix converters all at once.
Extension cable (optional) for remote operation. YASKAWA ELECTRIC CORPORATION MADE IN JAPAN
4 011 0 A
Easy to inspect and maintain.
No. Voltage Class
Structure is easy to maintain. 2 AC Input, 3-phase, 200 V No. Revision History
Enhanced monitoring functions are easy to use. 4 AC Input, 3-phase, 400 V A to Z Revision (A to Z)
DriveWizard 100, an Inverter support tool, lets you manage parameters on No. Max. Applicable Motor Output No. Protective Structure
your PC. Manage parameters for each Varispeed AC with a single program, 5P5 5.5 kW 0 Open chassis (IP00)
reducing the time required for adjustment and maintenance. 011 11 kW 1 Enclosed wall-mounted (NEMA Type1)
Various monitoring functions such as output power, watt-hour, I/O terminal status,
022 22 kW
fault history, accumulated operation hours, and cooling-fan operation hours. 045 45 kW
Removable terminals are used for the control circuit so that the Varispeed AC
075 75 kW
unit can be easily replaced without removing the wiring. 110 110 kW
Long-life cooling fan with ON/OFF control boosts system reliability.
160 160 kW
No electrolytic capacitors are required, which would otherwise limit the
“P” indicates the decimal point.
performance life.
Configuration of Power-Conversion System No Harmonics Energy Efficiency Power Regeneration Low-Speed Continuous Operation Size
Matrix Converter
Built-in AC Filter
18 Switches
Varispeed AC M
(9 bidirectional switches) Best Best Best Best Best
PWM Inverter
Regenerative Power
8 9
Specifications
Voltage Class 200 V 400 V
Model Number CIMR-ACA 25P5 2011 2022 2045 45P5 4011 4022 4045 4075 4110 4160
Max. Applicable Motor Output*1 kW 5.5 11 22 45 5.5 11 22 45 75 110 160
Rated Input Current*2 A 26 47 91 174 14 26 49 92 157 228 287
Characteristics
*1 : current.
The motor capacity (kW) refers to a Yaskawa 4-pole motor. The rated output current of the MxC output amps should be equal to or greater than the motor rated
*23 :: The rated current will vary in accordance with the values of the voltage or impedance of the power supply (including the power transformer, the input reactor, and wires).
*4 : Required to reduce the rated output current in accordance with the values of the carrier frequencies or control method.
*5 : The
Rotational autotuning must be performed to ensure obtaining the specifications given for open-loop or flux vector control.
*6 : Applications
speed control accuracy depends on the installation conditions and type of motor used. Contact your Yaskawa representative for details.
* Contact your with repetitive loads may require derating (reducing the MxC’s carrier frequency and rated current, which requires a larger frame size MxC).
Yaskawa representative for details.
*7 : IfMomentary
the CIMR-ACA25P5, 2011, 2022, 45P5, or 4011 needs two seconds or more to ride through momentary power loss, a back-up capacitor unit is required. If
Power Loss Detection Selection (L2-01) is enabled, MxC will stop 2 ms after momentary power loss occurs. Contact your Yaskawa representative
for details about use in trolley cranes and other such application that tend to experience momentary power losses or phase loss.
*8 : Protection may not be provided under the following conditions as the motor windings are grounded internally during run:
Low resistance to ground from the motor cable or terminal block.
MxC already has a short-circuit when the power is turned on.
10
Dimensions Varispeed AC
H1
H
H1
H
Specifications/Dimensions
T1 T1
H2
H2
D1 D1
W3 W W3 (5) D W3 W W3 (3) D
Drawing 1 Drawing 2
120
111
120
14.5 44
2.5
Through
20
Hole
H3
H2
T1
70 70 15.8 6.4
10 Max.
D1
W3 W W3 (5) D (60)
Panel Cutout
Drawing 3
Open Chassis (IP00)
Max. Applicable Approx. Heat Generation W
Voltage Dimensions in mm Cooling
Motor Output DWG Mass Total Heat
Class External Internal Method
kW W H D W1 W2 W3 H1 H2 D1 T1 d kg Generation
5.5 300 530 290 210 392 5 514 8 85 2.3 M6 28 160 143 303
200 V 11 300 530 290 210 392 5 514 8 85 2.3 M6 30 326 200 526
(3-phase) 22 360 560 300 260 452 5 545 7.5 130 2.3 M6 45 615 314 929
45 480 865 403 310 592 6 841 12 170 4.5 M10 130 1255 642 1897
5.5 1 300 530 290 210 392 5 514 8 85 2.3 M6 32 160 138 298
11 300 530 290 210 392 5 514 8 85 2.3 M6 33 303 185 488 Fan
22 360 560 300 260 452 5 545 7.5 130 2.3 M6 45 665 310 975
400 V
45 480 865 403 310 592 6 841 12 170 4.5 M10 125 949 572 1521
(3-phase)
75 480 865 403 310 592 6 841 12 170 4.5 M10 145 1674 811 2485
110 695 1200 370 540 806 6 1170 15 130 4.5 M12 230 2342 1399 3741
2
160 695 1200 370 540 806 6 1170 15 130 4.5 M12 230 3051 1524 4575
Upper Cover
55˚C
Upper Part Air
Temperature
−10 to +55˚C
Heatsink
Open Chassis
Type MxC
Lower Cover
MxC Inlet
Temperature
−10 to +45˚C
45˚C
Ambient
Temperature 40˚C
Ventilation Space
50 mm or more
120 mm
or more
Air
30 mm 30 mm
or more or more 50 mm
or more
50 mm
or more
120 mm
or more
50 mm or more Air
12
Varispeed AC
h
d
d
i i i i i
g
c
c
f e f f e f
i i i i i
d
d
h
h
b a b b a b
13
Software Functions
*: In(pronounced
S4
this brochure, Varispeed AC is also referred to as MxC Multi-function S5
Selection by
“matrix”). Contact Input
S6
S7
to
S12 AM
FM Analog Output
AC
A1 M1
A2 Option Card
Analog Input
A3 M2
AC P1
P2 Multi-function
R+ PC Signal Output
R- P3
MEMOBUS S+ C3
Communication S- P4
IG C4
Pumps, air Automatic Processes PID operations in the MxC and uses the results as
PID Control
conditioning, etc. process control frequency references. Controls pressure and air/water quantities.
MxC Overheat Air conditioners, Preventive Displays an alarm when the ambient temperature of the MxC
Prediction etc. maintenance approaches potentially dangerous levels (requires a thermostat option).
STOP RUN
Simple S1 RUN
Operation can be accomplished using S2
3-wire Sequence General configuration STOP
a spring-loaded push-button switch. S5
FWD/REV
of control circuit SC
transporting equipment
Upper/Lower Frequency Upper and lower limits of the motor speed, reference signal bias and
Pumps and blowers Motor speed limit
Limit Operation gain can be set independently without peripheral operation units.
Prohibit Setting of Specific Preventing mechanical MxC can be programmed to avoid machine resonance
Frequency General vibration in the problems by avoiding constant speed operation at certain
(Frequency Jump Control) equipment speeds.
The carrier frequency can be set to reduce acoustic noise
Carrier Frequency
General Reducing noise from the motor and machine system. Use to set the carrier
Setting*
frequency to 4 kHz, 8 kHz, or 12 kHz for flux vector control.
Software Functions
When the frequency reference signal is lost, operation is automatically
Automatic Continuous Improvement of
continued at the pre-programmed speed. (If the host computer fails.)
Operation when the Air conditioners continuous operation
This function is important for air conditioning systems in intelligent
Speed Reference is Lost reliability
buildings.
Load Speed Monitor function Can indicate motor speed (min-1), machine speed under load
General
Display enhancement (min-1), line speed (m/min), etc.
Zero-speed interlock, “ Closed ” during operation. “ Open ” while coasting to a stop.
Run Signal General
etc. Can be used as an interlock contact point during a stop.
Zero-speed Signal General Zero-speed interlock “ Closed ” when output frequency is under min. frequency.
Frequency (Speed) Reference speed “ Closed ” when inverter output frequency reaches the set value.
General
Agreed Signal reach interlock Can be used as an interlock for lathes, etc.
Protection of machine
Multi-Function Signal Output
Multi-function Monitor function Use two of the following devices: a frequency meter, ammeter,
General
Analog Output Signal enhancement voltmeter, wattmeter, or U1 monitor.
Enables external operation with high resolution instructions
Input Option
Analog Output Monitor function Monitors output frequency, output current, and I/O voltage
General
(Optional) enhancement (AO-08, AO-12).
Digital Output Monitor function
General Indicates errors through discrete output (DO-08).
(Optional) enhancement
PG Speed Control Enhancement of Installing PG speed control card ( PG - B 2 and PG - X 2 )
PG
General
(Optional) speed control considerably enhances speed control accuracy.
2MCCB 2 2 2 1 1
4 r2 s2 t2 FU
p1 n1 r1 Cooling Fan
r1
s1 FV
s1 M
t1 FW
t1
ELCB or
MCCB MC MxC U
3-phase Power R R/L1 U/T1
200 to 220 V S CIMR-ACA2011 V
S/L2 V/T2 M
50/60 Hz
W
T T/L3 W/T3
6
2MCCB THRX OFF MC
ON Forward Run/Stop S1
PG-B2 TA1 (Ground to 100Ω max.)
Thermal Relay SA 5
Trip Contact of Reverse Run/Stop (Optional) 1 C
MC S2 H
Motor Cooling Fan THRX 2
3 B
4 G PG
SA External Fault S3 5 A
6 F
TA3 D
Fault Reset S4
TRX Shielded Twisted-pair
MC Multi-step Speed
Reference 1 (Main Wires
SA Speed Switching) S5 TA2
TRX 1 Pulse Monitor Output
Multi-step Speed Pulse A 30 mA max.
2
MC MA
Reference 2 S6 Wiring Distance:
Fault Contact 3 30 m max.
Jog Frequency Pulse B
4
Selection S7
Multi-function
Contact Inputs External
Baseblock Command S8
Defaults
Multi-step Speed
Reference 3 S9 Ammeter Adjustment
AM 20 kΩ
Multi-step Speed
Reference 4 S10 Multi-function Analog Output 2 7
−10 to +10 V, 2 mA
− + Default: Output Current
AM
Acc/dec Time 1 S11 0 to +10 V
Frequency Meter Adjustment
Emergency Stop FM 20 kΩ
(NO Contact) S12 Multi-function Analog Output 1 7
CN5(NPN Setting) AC − FM + −10 to +10 V, 2 mA
+24 V, 8 mA
Default: Output Frequency
SC E(G) 9 0 to +10 V
+24 V MA
MA
Shield Sheath Error Contact Output
E(G) Connection Terminal MB
MC 250 VAC, 10 mA min. 1 A max 8
Frequency MC 30 VDC, 10 mA min. 1 A max.
2 kΩ Setting
Frequency Adjustment 3
Setter +V Frequency Setting Power +15 V, 20 mA
3
0 to +10 V M1 Multi-function Contact Output
External 2 kΩ A1 Master Speed Ref. 0 to 10 V (20 kΩ) 250 VAC, 10 mA min. 1 A max. 8
2
1 4 to +20 mA
M2
Frequency A2 Master Speed Ref. 4 to 20 mA (250 Ω) 30 VDC, 10 mA min. 1 A max.
References [0 to 10 V (20 kΩ) Input] Default:
0 to +10 V A3
9 Multi-function Analog Input 0 to 10 V (20 kΩ) Running Signal
AC Default:
P1
0V Auxiliary Frequency Open Collector 1
Command Default:
3 Zero Speed
−V (−15 V, 20 mA)
P2 Open Collector 2
Terminating Default:
Resistance Frequency Agree Signal Multi-function
R+ PC Open-collector
P3 Outputs
MEMOBUS R− Open Collector 3 48 VDC
Communications Default: 50 mA max.
S+ C3 MxC Operation Ready
RS-485/422
S− P4
Open Collector 4
IG Default:
C4 Minor Fault
1 : Connect to the momentary power loss ridethru unit. Do not connect power lines to
these terminals.
6 : Sequence input signals S1 to S12 are labeled for sequence connections (0 V common
and Sinking Mode) for no-voltage contacts or NPN transistors. These are the default
settings. For PNP transistor sequence connections (+24 V common and Sourcing
The MxC models CIMR-ACA4110 and 4160 do not have terminals p1 and n1.
Mode
2 : Normally not used. Do not connect power lines to these terminals.
The MxC models CIMR-ACA4110 and 4160 do not have terminals r2, s2 and t2.
7 : The multi-function
) or to provide a 24 V external power supply, refer to the Instruction Manual.
analog output is a dedicated meter output for an analog
3 : The maximum output current capacity for the +V terminal on the control circuit is 20 frequency meter, ammeter, voltmeter, wattmeter, etc. Do not use this output for
mA. Never short terminals +V, −V, and AC, as this can cause erroneous operation feedback control or for any other control purpose.
or damage the MxC. 8 : The minimum load of a multi-function contact output and an error contact output is 10
4 : Self-cooling motors do not require wiring that would be necessary with motors using mA. Use a multifunction open-collector output for a load less than 10 mA.
a cooling fan.
5 : For control modes that do not use a motor speed feedback signal, PG-B2 card
9 : Do not ground the AC terminal of the control circuit and do not connect it to the
grounding terminal on the MxC enclosure. This may cause the MxC to malfunction.
wiring is not necessary.
SC A1 A2 A3 +V AC -V RP R+ R- S+ S- MA MB MC
16
Varispeed AC
Terminal Functions
Main Circuit
Voltage Class 200 V 400 V
Model CIMR-ACA 25P5 2011 2022 2045 45P5 4011 4022 4045 4075 4110 4160
Max Applicable Motor Output kW 5.5 11 22 45 5.5 11 22 45 75 110 160
R/L1
S/L2 Main circuit power inputs Main circuit power inputs
T/L3
U/T1
V/T2 MxC outputs MxC outputs
W/ T3
p1 For connection to back-up capacitor unit for For connection to Back-up capacitor unit for
−
n1 momentary power loss (optional) momentary power loss (optional)
r2
s2 Usually, not used. Usually, not used. −
t2
S3 Multi-function input 1
S4 Multi-function input 2 Default: Fault reset when ON.
S5 Multi-function input 3 Default: Multi-speed reference 1 effective when ON.
S6 Multi-function input 4 Default: Multi-speed reference 2 effective when ON.
24 VDC, 8 mA
S7 Multi-function input 5 Default: Jog frequency selected when ON.
Photocoupler isolation
S8 Multi-function input 6 Default: External baseblock when ON.
S9 Multi-function input 7 Default: Multi-speed reference 3 effective when ON.
S10 Multi-function input 8 Default: Multi-speed reference 4 effective when ON.
S11 Multi-function input 9 Default: Acceleration/deceleration time 1 selected when ON.
S12 Multi-function input 10 Default: Emergency stop (NO contact) when ON.
SC Sequence input common −
+V +15 V power output +15 V power supply for analog references +15 V (Max. current: 20 mA)
−V −15 V power output −15 V power supply for analog references −15 V (Max. current: 20 mA)
−10 to +10 V/−100 to +100% −10 to +10 V, 0 to +10 V
A1 Master speed frequency reference
Analog Input Signals
S+ as R− and S−.
MEMOBUS communications output Differential output, PHC isolation
S−
IG Communications shield sheath − −
17
Protective Functions
Fault Detection
When the MxC detects a fault, a fault contact output is triggered and the operator screen will display the appropriate
fault code. The MxC output is shut off, which causes the motor to coast to a stop. The user may select how the MxC
should stop the motor for some faults, and the MxC will obey the specified stop method when those faults occur.
If a fault occurs, refer to the Instruction Manual (Manual No. TOEP C710636 00) to identify and correct the problem
that caused the fault. Use one of the following methods to reset the fault before restarting the MxC:
Set a multi-function digital input (H1-01 to H1-10) to 14 (Fault Reset) and turn on the fault reset signal.
Press the key on the digital operator.
Turn OFF the main circuit power supply. Make sure that the control circuit terminals (+V, −V, AC, etc.) are not
shortcircuited and wired properly. Then turn ON the power again.
Fault Display Meaning
No display − There was a drop in control power voltage.
OC The MxC output current exceeded the overcurrent detection level.
Overcurrent (OC)
Overcurrent (200% of rated current)
GF The ground fault current at the MxC output exceeded approximately
Ground Fault (GF)
Ground Fault 50% of the MxC rated output current.
AUV The power supplied to the MxC is below the minimum amount set to L2-21.
Power Supply Undervoltage (AUV)
Power UV 200 V class: Approx. 150 VAC 400 V class: Approx. 300 VAC
OV The control circuit voltage exceeded the overvoltage detection level.
Control Circuit Overvoltage (OV)
PS Overvolt 200 V class: Approx. 410 V 400 V class: Approx. 870 V
AOV The power-supply voltage exceeded the overvoltage detection level.
Power Supply Overvoltage (AOV)
Power OV 200 V class: Approx. 250 VAC 400 V class: Approx. 550 VAC
UV1 The control circuit DC voltage is below the Undervoltage Detection Level (L2-05).
Control Circuit Undervoltage (UV1)
Undervoltage 200 V class: Approx. 190 V 400 V class: Approx. 380 V
UV2
Control Power Fault (UV2) Not enough voltage is being produced by the power supply.
CTL PS Undervolt
FDV The fluctuation in the power frequency exceeded the allowable
Power Supply Frequency Fault (FDV)
Freq DEV amount.
SRC After control power supply is on, the direction of the phase rotation
Power Phase Rotation Variation (SRC)
Power Phase Err changes.
LF An open phase occurred at the MxC output.
Output Open-phase (LF)
Output Pha Loss This fault is detected when L8-07 is set to “ Enabled ”.
OH, OH1 The temperature of the MxC’s cooling fins exceeded the setting in
Cooling Fin Overheating (OH,OH1)
Heatsnk Overtemp L8-02, 100˚C, or the overheating protection level.
OH3 The MxC will stop or will continue to operate according to the
Motor Overheating Alarm (OH3)
Motor Overheat 1 setting of L1-03.
OH4
Motor Overheating Fault (OH4) The MxC will stop according to the setting of L1-04.
Motor Overheat 2
SOH
Resistor Overheat (SOH) The temperature of the resistor exceeded tolerance.
Dischrg Res. Flt
DOH
Internal Resistance Overheat (DOH) The temperature of the built-in resistor exceeded the set value.
Dumping OH
OL1 The motor overload protection function has operated based on the
Motor Overload (OL1)
Motor Overloaded internal electronic thermal value.
OL2 The MxC overload protection function has operated based on the
MxC Overload (OL2)
MxC Overloaded internal electronic thermal value.
OL3 The current is greater than the setting in L6-02 for longer than the
Overtorque Detected 1 (OL3)
Overtorque Det 1 setting in L6-03.
OL4 The current is greater than the setting in L6-05 for longer than the
Overtorque Detected 2 (OL4)
Overtorque Det 2 setting in L6-06.
UL3 The current is less than the setting in L6-02 for longer than the
Undertorque Detected 1 (UL3)
Undertorq Det 1 setting in L6-03.
UL4 The current is less than the setting in L6-05 for longer than the
Undertorque Detected 2 (UL4)
Undertorq Det 2 setting in L6-06.
OS The speed is greater than the setting in F1-08 for longer than the
Overspeed (OS)
Overspeed Det setting in F1-09.
PGO
PG Disconnection Detected (PGO) No PG pulse was input when the MxC was outputting a frequency.
PG Open
DEV The speed deviation is greater than the setting in F1-10 for longer
Excessive Speed Deviation (DEV)
Speed Deviation than the setting in F1-11.
CF The torque limit is continuously reached for three seconds or
Control Fault (CF)
Ctl Fault longer during a decelerate to stop with open-loop vector control.
18
Varispeed AC
Protective Functions
External Fault EF8
(EF8)
(Input Terminal S8) Ext Fault S8
External Fault EF9
(EF9)
(Input Terminal S9) Ext Fault S9
External Fault EF10
(EF10)
(Input Terminal S10) Ext Fault S10
External Fault EF11
(EF11)
(Input Terminal S11) Ext Fault S11
External Fault EF12
(EF12)
(Input Terminal S12) Ext Fault S12
SVE
Zero-servo Fault (SVE) The rotation position moved during zero-servo operation.
Zero Servo Fault
OPR The connection to the digital operator was broken during running
Digital Operator Connection Fault (OPR)
Oper Disconnect for a Run command from the digital operator.
CE A normal reception was not possible for 2 seconds or longer after
MEMOBUS Communications Error (CE)
Memobus Com Err control data was received once.
BUS A communications error was detected during a Run command or while
Option Communications Error (BUS)
Option Com Err setting a frequency reference from a communications option card.
Digital Operator No response from the digital operator for 5 seconds after the power
(CPF00) CPF00
Communications Error 1 was turned on.
COM-ERR(OP&INV)
CPU External RAM Fault (CPF00) A fault has occured in the external RAM of the CPU.
Digital Operator Communications CPF01 After communications were established, there was a communications
(CPF01)
Error 2 COM-ERR(OP&INV) error with the digital operator for more than 2 seconds.
CPF03
EEPROM Error (CPF03)
EEPROM Error
CPF04
CPU Internal A/D Converter Error (CPF04) The control circuit is damaged.
Internal A/D Err
CPF05
CPU External A/D Converter Error (CPF05)
External A/D Err
CPF06
Option Card Connection Error (CPF06) The option card is not connected properly.
Option error
CPF07
ASIC Internal RAM Fault (CPF07)
RAM-Err
CPF08
Watchdog Timer Fault (CPF08)
WAT-Err
The control circuit is damaged.
CPU-ASIC Mutual Diagnosis CPF09
(CPF09)
Fault CPU-Err
CPF10
ASIC Version Fault (CPF10)
ASIC-Err
Communications Option Card CPF20
(CPF20)
A/D Converter Error Option A/D error
Communications Option Card CPF21
(CPF21)
Self Diagnostic Error Option CPU down
Communications option card fault.
Communications Option Card CPF22
(CPF22)
Model Code Error Option Type Err
Communications Option Card CPF23
(CPF23)
DPRAM Error Option DPRAM Err
: Protection may not be provided under the following conditions as the motor windings are grounded internally during run: 19
Low resistance to ground from the motor cable or terminal block. MxC already has a short-circuit when the power is turned on.
Protective Functions (Cont’d)
Alarm Detection
Alarms are detected as a type of MxC protection function that do not operate the fault contact output. The system will
automatically return to its original status once the cause of the alarm has been removed.
The digital operator display flashes and the alarm is output from the multi-function outputs. (When an alarm output is selected.)
Alarm Display Meaning
Forward/Reverse Run EF Both forward run and reverse run closed simultaneously for over
EF (Flashing)
Commands Input Together External Fault 0.5 s.
The following conditions occurred when there was no run signal.
UV
Control Circuit Undervoltage UV (Flashing) The control circuit voltage was below the undervoltage detection level setting (L2-05).
PS Undervolt
The control power supply voltage was below the CUV level.
AUV The power supply is below the undervoltage detection level (L2-21).
Power Supply Undervoltage AUV (Flashing)
Power UV 200 V class: Approx. 150 VAC 400 V class: Approx. 300 VAC
FDV The fluctuation in the power frequency exceeded the allowable
Power Supply Frequency Fault FDV (Flashing)
Freq DEV amount.
FDV The power supply is below the undervoltage detection level (L2-21).
Power Supply Undervoltage FDV (Flashing)
Freq DEV 200 V class: Approx. 150 VAC 400 V class: Approx. 300 VAC
SRC After control power supply is on, the direction of the phase rotation
Power Phase Rotation Variation SRC (Flashing)
Power Phase Err changes.
OV The control circuit voltage exceeded the overvoltage detection level.
Control Circuit Overvoltage OV (Flashing)
PS Overvolt 200 V class: Approx. 410 V 400 V class: Approx. 870 V
OH The temperature of the MxC’s cooling fins exceeded the setting in
Cooling Fin Overheating OH (Flashing)
Heatsink Overtemp L8-02.
OH2 An OH2 alarm signal (MxC overheating alarm signal) was input
MxC Overheating Pre-alarm OH2 (Flashing)
Over Heat 2 from a multi-function input terminal (S3 to S12).
OH3 The MxC continues or stops the operation according to the
Motor Overheating OH3 (Flashing)
Motor Overheat 1 setting of L1-03.
DOH
Internal Resistance Overheat DOH (Flashing) The temperature of the built-in resistor exceeded the set value.
Dumping OH
OL3 The current is greater than the setting in L6-02 for longer than the
Overtorque 1 OL3 (Flashing)
Overtorque Det 1 setting in L6-03.
OL4 The current is greater than the setting in L6-05 for longer than the
Overtorque 2 OL4 (Flashing)
Overtorque Det 2 setting in L6-06.
UL3 The current is less than the setting in L6-02 for longer than the
Undertorque 1 UL3 (Flashing)
Undertorq Det 1 setting in L6-03.
UL4 The current is less than the setting in L6-05 for longer than the
Undertorque 2 UL4 (Flashing)
Undertorq Det 2 setting in L6-06.
OS The speed is greater than the setting in F1-08 for longer than the
Overspeed OS (Flashing)
Overspeed Det setting in F1-09.
PGO The MxC is outputting a frequency, but no PG pulse is being
The PG is Disconnected PGO (Flashing)
PG Open input.
DEV The speed deviation is greater than the setting in F1-10 for longer
Excessive Speed Deviation DEV (Flashing)
Speed Deviation than the setting in F1-11.
External Fault Detected for EF0 Continuing operation was specified for EF0 (F6-03=3) and an
EF0 (Flashing)
Communications Card Opt External Flt external fault was input from the option card.
EF3
External Fault (Input Terminal S3) EF3 (Flashing)
Ext Fault S3
EF4
External Fault (Input Terminal S4) EF4 (Flashing)
Ext Fault S4
EF5
External Fault (Input Terminal S5) EF5 (Flashing)
Ext Fault S5
EF6
External Fault (Input Terminal S6) EF6 (Flashing)
Ext Fault S6
EF7
External Fault (Input Terminal S7) EF7 (Flashing)
Ext Fault S7
An external fault was input from a multi-function input terminal.
EF8
External Fault (Input Terminal S8) EF8 (Flashing)
Ext Fault S8
EF9
External Fault (Input Terminal S9) EF9 (Flashing)
Ext Fault S9
EF10
External Fault (Input Terminal S10) EF10 (Flashing)
Ext Fault S10
EF11
External Fault (Input Terminal S11) EF11 (Flashing)
Ext Fault S11
EF12
External Fault (Input Terminal S12) EF12 (Flashing)
Ext Fault S12
20
Varispeed AC
Protective Functions
LT-C (Flashing) Monitor U1-61 reached 100%.
Maintenance Timer* Maintenance
Operation Errors
An operation error will result if there are conflicting parameter settings. MxC will not run until all contradicting
parameter settings are corrected. Alarm and fault outputs will also not work while there are contradicting
parameters settings.
Error Display Meaning
OPE01 The MxC capacity setting doesn't match the MxC being used.
Incorrect MxC Capacity Setting OPE01
kVA Selection Contact your Yaskawa representative.
OPE02
Parameter Setting Range Error OPE02 The parameter setting is outside of the valid setting range.
Limit
OPE03
Multi-Function Input Selection Error OPE03 Multi-Function Input Selection Error
Terminal
OPE05 The option card was selected as the frequency reference source by
Option Card Selection Error OPE05
Sequence Select setting b1-01 to 3, but an option card isn't connected (C option).
OPE06 Flux Vector Control was selected by setting A1-02 to 3, but a PG
Control Method Selection Error OPE06
PG Opt Missing Speed Control Card isn’t connected.
OPE07 The same setting is selected for the analog input selection and the
Multi-Function Analog Input Selection Error OPE07
Analog Selection PID function selection.
OPE08 A setting has been made that is not required in the current control
Parameter Selection Error OPE08
Ctrl Func Error method.
OPE09
PID Control Selection Error OPE09 PID Control Selection Error
PID Select Error
Parameters E1-04, E1-06, E1-07, and E1-09 do not satisfy the
OPE10 following conditions:
V/f Data Setting Error OPE10
V/f Ptrn Setting E1-04 (FMAX) ≥ E1-06 (FA) > E1-07 (FB) ≥ E1-09 (FMIN)
21
Option Cards
Interface Card SI-N1 and monitoring output frequency, output current, or similar items through SIBP C730600 01
SI-N1 DeviceNet communication with the host controller.
CC-Link Used for running or stopping the MxC, setting or referencing parameters,
TOB-C736-70.6
Interface Card SI-C and monitoring output frequency, output current, or similar items through
SIBP C730600 14
SI-C CC-Link communication with the host controller.
Profibus-DP Used for running or stopping the MxC, setting or referencing parameters,
Interface Card *2 and monitoring output frequency, output current, or similar items through −
SI-P1 Profibus-DP communication with the host controller.
LONWORKS Used for HVAC control, running or stopping the MxC, setting or referencing
Interface Card *2 parameters, and monitoring output current, watt-hours, or similar items −
SI-J through LONWORKS communications with the host controller.
CANopen Used for running or stopping the MxC, setting or referencing parameters,
Interface Card *2 and monitoring output frequency, output current, or similar items through −
SI-S1 CANopen communication with the host controller.
*12 :: PG speed control card is required for PG control. Notes : DeviceNet is a registered trademark of the Open DeviceNet Vendor Association(ODVA).
* Under development. LONWORKS is a registered trademark of Echelon Corp.
22
Peripheral Devices Varispeed AC
Earth Leakage Circuit Breaker (ELCB) and Molded Case Circuit Breaker (MCCB)
Be sure to connect an ELCB or MCCB between the power
supply and MxC input terminals R/L1, S/L2, T/L3.
400 V Class
Earth Leakage Circuit Breaker Molded Case Circuit Breaker
Motor
MxC Model Rated Interrupt Capacity Rated Interrupt Capacity
Capacity
CIMR-ACA Model Current kA Model Current kA
kW
A Icu/Ics* A Icu/Ics*
5.5 45P5 NV32-SW 20 5/2 NF32 20 2.5/1
11 4011 NV63-SW 40 7.5/4 NF63 40 2.5/1
22 4022 NV125-SW 75 25/13 NF125 75 10/5
45 4045 NV250-SW 150 25/13 NF250 150 18/9
75 4075 NV250-SW 225 25/13 NF250 225 18/9
110 4110 NV400-SW 300 42/42 NF400 300 25/13
160 4160 NV400-SW 400 42/42 NF400 400 25/13
* Icu: Rated ultimate short-circuit breaking capacity Ics: Rated service short-circuit breaking capacity
68
Surge Protector (NIPPON CHEMI-CON CORPORATION) Details of Mounting
Hole Dimensions 2-3 Tap
26
Dimentions : mm
Install surge protectors for coils in
2-4 Dia. Lead 910
electromagnetic contactors, control Lead
250
Mounting Holes
6
4.8 Dia.
electromagnetic brakes used as the
33
30 16
7
MxC peripheral units. 24
16 76
6 22.5 34
30 18 Dia. 3
Surge Protector
Model Specifications Code No.
Peripheral Units
Large-Capacity Coil (other than relay) DCR2-50A22E AC220V 0.5 µ F+200Ω C002417
200 V
Control MY2, MY3 【Omron Corporation.】
to
MM2, MM4【Omron Corporation.】 DCR2-10A25C AC250V 0.1 µ F+100Ω C002482
230 V Relay
HH22, HH23【Fuji Electric FA Components & Systems Co., Ltd.】
380 V to 460 V RFN3AL504KD DC1000V 0.5 µ F+220Ω C002630
Peripheral Devices
Input Noise Filter
Example of Noise Filter Connection
Input Noise
Filter MxC
1MCCB IN
R L1 L1' R/L1 U/T1
(R) (U)
S L2 L2' S/L2 V/T2 M
(S) (V)
T L3 L3' T/L3 W/T3
(T) (W)
400 V Class
Max. Yaskawa Noise Filter without Case Yaskawa Noise Filter with Case Noise Filter by Schaffner Electronik AG
MxC Model Applicable Rated Rated Rated
CIMR-ACA Motor Output Model Code No. Qty. Current Model Code No. Qty. Current Model Code No. Qty. Current
kW A A A
45P5 5.5 LNFD-4203 DY FIL000147 1 20 LNFD-4203 HY FIL000152 1 20 − − − −
4011 11 LNFD-4203 DY FIL000147 2 40 LNFD-4203 HY FIL000152 2 40 FN258L-42-07 FIL001065 1 42
4022 22 LNFD-4303 DY FIL000148 3 90 LNFD-4303 HY FIL000153 3 90 FN258L-75-34 FIL001067 1 75
4045 45 LNFD-4303 DY FIL000148 4 120 LNFD-4303 HY FIL000153 4 120 FN258L-130-35 FIL001069 1 130
4075 75 − − − − − − − − FN359P-250-99 FIL001071 1 250
4110 110 − − − − − − − − FN359P-300-99 FIL001072 1 300
4160 160 − − − − − − − − FN359P-400-99 FIL001073 1 400 25
Peripheral Devices (Cont’d)
U U (Note)
R R
±1.5
±1.5
V V
±1
±1
S S
D
B
D
W W
D
B
T T
a.
Di
E E
30
5 Dia. C
H Max.
H Max.
H(Max.)
±1 ±1 ±1
A A´ A´
C
Drawing 1 Drawing 2
Note: The drawing shows when using a noise filter for
3-phase power supply. Units : mm
a.
Di
12
Mounting Screw
Model Noise Filter Terminal Mass Model Noise Filter Terminal Mass
Code No. DWG Code No.
LNFD- W D H A(A') B M X Y kg LNFD- W D H A B C X Y kg
2203DY FIL000134 1 170 90 70 158 78 20 9 11 0.4 2203HY FIL000142 240 125 100 210 95 33 9 11 1.5
2303DY FIL000135 2 170 110 70 (79) 98 20 10 13 0.5 2303HY FIL000143 240 125 100 210 95 33 10 13 1.6
4203DY FIL000147 2 200 145 100 (94) 133 30 9 11 0.5 4203HY FIL000152 270 155 125 240 125 43 9 11 2.2
4303DY FIL000148 2 200 145 100 (94) 133 30 10 13 0.6 4303HY FIL000153 270 155 125 240 125 43 10 13 2.2
26
Varispeed AC
* 1 : When two filters or more are required, connect them in parallel. 4110 110 LF-3110 KB FIL000076 3 330
* 2 : Use one of noise filters for the CIMR-ACA2022 model.
Peripheral Devices
4160 160 LF-3110 KB FIL000076 4 440
Dimensions
Units : mm
Input/Output Noise Filter Parallel Installation Example (If connecting three input noise filters in parallel)
Junction Junction
Terminal Terminal
R1 Noise Filter 1 R2
1 (R) 4 (U)
ELCB or 2 (S) 5 (V)
MCCB 3 (T) 6 (W) MxC
E
R/L1
Noise Filter 2
S1 1 (R) 4 (U) S2
2 (S) 5 (V) S/L2
3 (T) 6 (W)
E
T/L3
Noise Filter 3
1 (R) 4 (U)
T1 2 (S) 5 (V) T2
3 (T) 6 (W)
E
Ground
When wiring contactors in parallel, make sure wiring lengths are the same to keep
current flow even to the relay terminals.
Noise filters and grounding wire should be as heavy and as short as possible.
27
Peripheral Devices (Cont’d)
Zero Phase Reactor
Finemet Zero Phase Reactor to Reduce Radio Noise (Hitachi Metals, Ltd.) Units : mm
Note: Finemet is a registered trademark of Hitachi Metals, Ltd.
131 Max.
124 ±1
78 Max.
39 Min.
74 Min.
72 ±1 3-M4
Hexagon Socket 3-M5
Hexagon Socket
±1
20
7 ±1
12.5 ± 0.3
12.5± 0.3
95 Max.
181 Max.
Can be used both for input 80 ±1 150 ±1
8
and output sides of the 2-5.5 Dia.
4045 50 50
4 series
4075 100 100 4 Connection Diagram B : Example of Wiring on the Output Side
F11080GB FIL001097 (Diagram B)
4110 80×2P 80×2P MxC
4160 100×2P 100×2P Zero Phase Reactor
28
Varispeed AC
4-4 Dia.
52 Dia.
2-M4 Terminal Screws
Mass : 300 g Panel Drilling Plan
4-M3 Mounting Bolts
*: DCF -6A is 3 V, 1 mA, 3 kΩ. For MxC multi-function analog monitor output, set frequency meter
adjusting potentiometer (20 kΩ) or parameter H4-02, -05 (analog monitor output gain) within the
range of 0 to 3 V (initial setting is 0 to 10 V).
Peripheral Devices
Units : mm
2.8 Dia.
4.5 Dia.
Dia.
30
Dia.
10 Dia.
6
Units : mm
4-5 Dia.
85 Dia.
Shaft 6 Dia.
29
Peripheral Devices (Cont’d)
0 to 10 V : Within 50 m
2-4.5 Dia.
Holes
Approx. Mass : 60 g
Momentary Power Loss Recovery Unit Connection with MxC Dimensions Units : mm
Use this unit to extend the MxC’s power loss Back-up Capacitor Unit for
Supply
T T/L3 W/T3
Mass : 2 kg
* : Use this unit to extend the power loss ride-thru capability in the following MxC models in applications requiring power loss ride through up to 2 s.
200 V class: CIMR-ACA25P5, 2011 and 2022
400 V class: CIMR-ACA45P5 and 4011
30 If this unit is not used, the MxC can ride thru a power loss for 0.5 to 2 seconds, depending on the MxC’s capacity and operating conditions.
Notes Varispeed AC
Peripheral Devices/Notes
V/f
CIMR-ACA4110
4 kHz Open-Loop Vector 100% 150%
4160
Flux Vector
Note: 100% means the rated current value for carrier frequency of 4kHz.
* : This time is required if no optional device is used with the MxC. If an optional communications device is used, the time required
for the MxC to be ready for operation will vary in accordance with the startup time of the optional communications card.
Number of Motors
An MxC is capable of operating only one motor. Do not use a single MxC to operate several motors.
Grounding
Yaskawa recommends a dedicated ground for the MxC power supply, using a 1:1 ratio with the power supply transformer. Follow
the grounding standards for each additional device. When running OA devices or other equipment sensitive to noise, either separate
the ground wiring and assign a dedicated ground to prevent noise bleeding in from the grounding line or install a noise filter.
31
Notes (Cont’d)
When a Phase Advance Capacitor or Thyristor Controller is Provided for the Power Supply
No phase advance capacitor is needed for the MxC. Installing one on the MxC will result in reduction of power factor.
For the phase advance capacitor that has already been installed on the same power supply system as the MxC, attach a series
reactor to prevent oscillation with the MxC.
Contact your Yaskawa representative if any device generating voltage surge or voltage distortion, such as a DC motor drive
thyristor controller or magnetic agitator, is installed on the same power supply system.
Starting Torque
The overload rating for the MxC determines the starting and accelerating characteristics of the motor. Expect lower torque than
when running from line power. To get more starting torque, use a larger MxC or increase both the motor and MxC capacity.
Emergency Stop
When the MxC faults out, a protective circuit is activated and MxC output is shut off. This, however, does not stop the motor immediately.
Some type of mechanical brake may be needed if it is necessary to halt the motor faster than the Fast Stop function is able to.
Options
Terminals p1, n1, r2, s2, and t2 are only for connecting options specifically provided by Yaskawa. Never connect the power supply to
these terminals. The MxC models CIMR-ACA4110 and 4160 do not have terminals p1, n1, r2, s2 and t2 for connecting option devices.
Installation
Installation in Enclosures
Either install the MxC in a clean location not subject to oil mist, air-bourne matter, dust, or other contaminants, or install the MxC
within completely enclosed panels. Provide cooling measures and sufficient panel space so that the temperature surrounding the
MxC does not go beyond the allowable range. Do not install the MxC on wood or other combustible materials.
Installation Direction
32 The MxC should be installed upright as specified in the manual.
Varispeed AC
Settings
Upper Limits
Because the digital operator setting allows a maximum speed of 120 Hz, an incorrect setting can be dangerous. The maximum
speed should be set using the upper limit frequency. MxC has a factory default setting of 60 Hz for the upper limit.
DC Injection Braking
Motor overheat can result if there is too much current used during DC Injection Braking, or if the time for DC Injection Braking is too long.
Acceleration/Deceleration Times
The motor's acceleration and deceleration times are determined by the torque generated by the motor, the load torque, and the load’s inertial
moment (GD2/4). If stall prevention functions are activated during acceleration or deceleration, increase the acceleration or deceleration time.
The stall prevention functions will increase the acceleration or deceleration time by the amount of time the stall prevention function is active.
To reduce the acceleration or deceleration times, increase the capacity of the motor and MxC.
Handling
Wiring Check
Internal damage will occur if the power supply voltage is applied to output terminal U/T1, V/T2, or W/T3 or to optional connection terminal
r2, s2, t2, p1, and n1. Check the wiring for any mistakes before supplying power. Be sure to check all wiring and sequences carefully.
Notes
After turn off the main circuit power supply, always confirm that the CHARGE indicator is not lit before performing inspection or
maintenance. The voltage remaining in the capacitor may cause electric shock.
High-speed Operation
When using the motor at a high speed (60 Hz or more), problems may arise in dynamic balance and bearing durability. Contact
your Yaskawa representative for details.
Torque Characteristics
Torque characteristics differ when operating directly from line power. The user should have a full understanding of the load torque
characteristics for the application.
Imbalanced Rotor
Take special care when the motor is operated at higher speeds (60 Hz or more).
Noise
Noise varies with the carrier frequency. At high carrier frequencies, the noise is almost the same as when the motor is operated with a
commercial power supply. Motor noise, however, increases when the motor is operated at a speed higher than the rated speed (60 Hz).
Using the MxC for Motors other than Yaskawa Standard Motors
The MxC can drive three-phase induction motors with two, four, or six poles. The MxC cannot run PM motors, motors for machine
tools, or multi-pole motors with eight poles or more.
If using the MxC with a motor not made by Yaskawa, contact your Yaskawa representative.
Inverter Motors
Recommended Casting Motors
Constant Torque 1 : 10 Constant Torque 1 : 20
34
Varispeed AC
Inverter Motors
Standard Motors (Variable Torque)
Constant Torque 1 : 100 Constant Torque 1 : 1000
±0.2
Constant Not Constant Variable Not
1 : 100 ±0.2 Vector 1 : 1000 ±0.02 Vector Provided. 1 : 20
Torque provided. Torque Torque Provided.
2% to 3%
Applicable Motors
22 22 22 FELF FELF FELF FELF
FEK-IK FELK-5IK FELF -5 -5 -5 -5
30 (With Motor Fan for Forced Cooling) 30 30 FEF -5
37 37 37
45 45 45 FELF
-5
55 55 55
FCK-IK FCK-IKM Contact your Yaskawa representative.
75 or more 75 or more 75 or more
35
Varispeed AC (MxC) Specification Form
Deceleration Second(s)
8. Remarks
36
Global Service Network
Chicago (HQ)
Los Angeles
San Francisco Headquarters
U.S.A. New Jersey 1 YASKAWA AMERICA INC. +1-847-887-7000
North Boston FAX +1-847-887-7310
America Ohio
North Carolina
+52-555-660-5553
Mexico Mexico City 2 PILLAR MEXICANA. S.A. DE C.V.
FAX +52-555-651-5573
37
Varispeed AC