OBJ_DOKU-6556-003.

fm Page 1 Thursday, February 14, 2008 3:54 PM

Robert Bosch GmbH

Power Tools Division
70745 Leinfelden-Echterdingen

www.bosch-pt.com
PWS
1 609 929 R16 (2008.02) O / 167 700-115 | 720-115 | 720-125 | 750-115 | 750-125

de Originalbetriebsanleitung el Πρωτότυπο οδηγιών χρήσης

en Original instructions tr Orijinal işletme talimat
fr Notice originale
es Manual original
pt Manual original
it Istruzioni originali
nl Oorspronkelijke
gebruiksaanwijzing
da Original brugsanvisning
sv Bruksanvisning i original
no Original driftsinstruks
fi Alkuperäiset ohjeet

Downloaded from www.Manualslib.com manuals search engine

 4|

1 3
2

6 7

PWS 700-115
PWS 720-115
PWS 720-125
PWS 750-115
PWS 750-125 10

1 609 929 R16 | (14.2.08) Bosch Power Tools

Downloaded from www.Manualslib.com manuals search engine

 |5

16

17

10

11 11

12 15

13

14

Bosch Power Tools 1 609 929 R16 | (14.2.08)

Downloaded from www.Manualslib.com manuals search engine

 English | 19

General Power Tool Safety e) When operating a power tool outdoors,

en

use an extension cord suitable for out-

Warnings door use. Use of a cord suitable for out-
door use reduces the risk of electric
WARNING Read all safety warnings and all shock.
instructions. Failure to follow
the warnings and instructions may result in elec- f) If operating a power tool in a damp loca-
tric shock, fire and/or serious injury. tion is unavoidable, use a residual cur-
Save all warnings and instructions for future rent device (RCD) protected supply. Use
reference. of an RCD reduces the risk of electric
shock.
The term “power tool” in the warnings refers to
your mains-operated (corded) power tool or 3) Personal safety
battery-operated (cordless) power tool.
a) Stay alert, watch what you are doing and
1) Work area safety use common sense when operating a
power tool. Do not use a power tool
a) Keep work area clean and well lit. Clut-
while you are tired or under the influ-
tered or dark areas invite accidents.
ence of drugs, alcohol or medication. A
b) Do not operate power tools in explosive moment of inattention while operating
atmospheres, such as in the presence of power tools may result in serious person-
flammable liquids, gases or dust. Power al injury.
tools create sparks which may ignite the
b) Use personal protective equipment. Al-
dust or fumes.
ways wear eye protection. Protective
c) Keep children and bystanders away equipment such as dust mask, non-skid
while operating a power tool. Distrac- safety shoes, hard hat, or hearing protec-
tions can cause you to lose control. tion used for appropriate conditions will
reduce personal injuries.
2) Electrical safety
c) Prevent unintentional starting. Ensure
a) Power tool plugs must match the outlet.
the switch is in the off-position before
Never modify the plug in any way. Do not
connecting to power source and/or bat-
use any adapter plugs with earthed
tery pack, picking up or carrying the
(grounded) power tools. Unmodified
tool. Carrying power tools with your fin-
plugs and matching outlets will reduce
ger on the switch or energising power
risk of electric shock.
tools that have the switch on invites acci-
b) Avoid body contact with earthed or dents.
grounded surfaces, such as pipes, radia-
d) Remove any adjusting key or wrench be-
tors, ranges and refrigerators. There is
fore turning the power tool on. A wrench
an increased risk of electric shock if your
or a key left attached to a rotating part of
body is earthed or grounded.
the power tool may result in personal inju-
c) Do not expose power tools to rain or wet ry.
conditions. Water entering a power tool
e) Do not overreach. Keep proper footing
will increase the risk of electric shock.
and balance at all times. This enables
d) Do not abuse the cord. Never use the better control of the power tool in unex-
cord for carrying, pulling or unplugging pected situations.
the power tool. Keep cord away from
f) Dress properly. Do not wear loose cloth-
heat, oil, sharp edges and moving parts.
ing or jewellery. Keep your hair, clothing
Damaged or entangled cords increase the
and gloves away from moving parts.
risk of electric shock.
Loose clothes, jewellery or long hair can
be caught in moving parts.

Bosch Power Tools 1 609 929 R16 | (14.2.08)

Downloaded from www.Manualslib.com manuals search engine

 20 | English

g) If devices are provided for the connec- 5) Service

tion of dust extraction and collection fa- a) Have your power tool serviced by a qual-
cilities, ensure these are connected and ified repair person using only identical
properly used. Use of dust collection can replacement parts. This will ensure that
reduce dust-related hazards. the safety of the power tool is maintained.
4) Power tool use and care
a) Do not force the power tool. Use the cor-
rect power tool for your application. The Machine-specific
correct power tool will do the job better
and safer at the rate for which it was de-
Safety Warnings
signed.
b) Do not use the power tool if the switch Safety Warnings Common for Grinding,
does not turn it on and off. Any power Sanding, Wire Brushing or Abrasive Cut-
tool that cannot be controlled with the ting-Off Operations
switch is dangerous and must be re- f This power tool is intended to function as a
paired. grinder, sander, wire brush or cut-off tool.
c) Disconnect the plug from the power Read all safety warnings, instructions, illus-
source and/or the battery pack from the trations and specifications provided with
power tool before making any adjust- this power tool. Failure to follow all instruc-
ments, changing accessories, or storing tions listed below may result in electric
power tools. Such preventive safety shock, fire and/or serious injury.
measures reduce the risk of starting the f This power tool is not recommended for
power tool accidentally. polishing. Operations for which the power
d) Store idle power tools out of the reach of tool was not designed may create a hazard
children and do not allow persons unfa- and cause personal injury.
miliar with the power tool or these in- f Do not use accessories which are not spe-
structions to operate the power tool. cifically designed and recommended by the
Power tools are dangerous in the hands of tool manufacturer. Just because the acces-
untrained users. sory can be attached to your power tool, it
e) Maintain power tools. Check for mis- does not assure safe operation.
alignment or binding of moving parts, f The rated speed of the accessory must be at
breakage of parts and any other condi- least equal to the maximum speed marked
tion that may affect the power tool’s op- on the power tool. Accessories running fast-
eration. If damaged, have the power tool er than their rated speed can break and fly
repaired before use. Many accidents are apart.
caused by poorly maintained power tools.
f The outside diameter and the thickness of
f) Keep cutting tools sharp and clean. Prop- your accessory must be within the capacity
erly maintained cutting tools with sharp rating of your power tool. Incorrectly sized
cutting edges are less likely to bind and accessories cannot be adequately guarded
are easier to control. or controlled.
g) Use the power tool, accessories and tool f The arbor size of wheels, flanges, backing
bits etc. in accordance with these in- pads or any other accessory must properly
structions, taking into account the work- fit the spindle of the power tool. Accesso-
ing conditions and the work to be per- ries with arbor holes that do not match the
formed. Use of the power tool for mounting hardware of the power tool will run
operations different from those intended out of balance, vibrate excessively and may
could result in a hazardous situation. cause loss of control.

1 609 929 R16 | (14.2.08) Bosch Power Tools

Downloaded from www.Manualslib.com manuals search engine

 English | 21

f Do not use a damaged accessory. Before f Never lay the power tool down until the ac-
each use, inspect the accessory such as cessory has come to a complete stop. The
abrasive wheels for chips and cracks, back- spinning accessory may grab the surface and
ing pads for cracks, tears or excess wear, pull the power tool out of your control.
wire brushes for loose or cracked wires. If f Do not run the power tool while carrying it
power tool or accessory is dropped, inspect at your side. Accidental contact with the
for damage or install an undamaged acces- spinning accessory could snag your clothing,
sory. After inspecting and installing an ac- pulling the accessory into your body.
cessory, position yourself and bystanders
f Regularly clean the power tool’s air vents.
away from the plane of the rotating acces-
The motor’s fan will draw the dust inside the
sory and run the power tool at maximum
housing and excessive accumulation of pow-
no-load speed for one minute. Damaged ac-
dered metal may cause electrical hazards.
cessories will normally break apart during
this test time. f Do not operate the power tool near flamma-
ble materials. Sparks could ignite these ma-
f Wear personal protective equipment. De-
terials.
pending on application, use face shield,
safety goggles or safety glasses. As appro- f Do not use accessories that require liquid
priate, wear dust mask, hearing protectors, coolants. Using water or other liquid cool-
gloves and workshop apron capable of stop- ants may result in electrocution or shock.
ping small abrasive or workpiece frag-
ments. The eye protection must be capable Kickback and related warnings
of stopping flying debris generated by vari-
f Kickback is a sudden reaction to a pinched or
ous operations. The dust mask or respirator
snagged rotating wheel, backing pad, brush
must be capable of filtrating particles gener-
or any other accessory. Pinching or snagging
ated by your operation. Prolonged exposure
causes rapid stalling of the rotating accesso-
to high intensity noise may cause hearing
ry which in turn causes the uncontrolled
loss.
power tool to be forced in the direction op-
f Keep bystanders a safe distance away from posite of the accessory’s rotation at the
the work area. Anyone entering the work ar- point of the binding.
ea must wear personal protective equip- For example, if an abrasive wheel is snagged
ment. Fragments of workpiece or of a broken or pinched by the workpiece, the edge of the
accessory may fly away and cause injury be- wheel that is entering into the pinch point
yond immediate area of operation. can dig into the surface of the material caus-
f Hold the power tool only by the insulated ing the wheel to climb out or kick out. The
gripping surfaces when performing an oper- wheel may either jump toward or away from
ation where the cutting accessory may con- the operator, depending on direction of the
tact hidden wiring or its own cord. Contact wheel’s movement at the point of pinching.
with a “live” wire will also make exposed Abrasive wheels may also break under these
metal parts of the power tool “live” and conditions.
shock the operator. Kickback is the result of power tool misuse
f Position the cord clear of the spinning ac- and/or incorrect operating procedures or
cessory. If you lose control of the power tool, conditions and can be avoided by taking
the cord may be cut or snagged and your proper precautions as given below.
hand or arm may be pulled into the spinning
accessory.

Bosch Power Tools 1 609 929 R16 | (14.2.08)

Downloaded from www.Manualslib.com manuals search engine

 22 | English

f Maintain a firm grip on the power tool and f Wheels must be used only for recommend-
position your body and arm to allow you to ed applications. For example: do not grind
resist kickback forces. Always use auxiliary with the side of the cut-off wheel. Abrasive
handle, if provided, for maximum control cut-off wheels are intended for peripheral
over kickback or torque reaction during grinding; side forces applied to these wheels
start-up. The operator can control torque re- may cause them to shatter.
actions or kickback forces, if proper precau- f Always use undamaged wheel flanges that
tions are taken. are of correct size and shape for your se-
f Never place your hand near the rotating ac- lected wheel. Proper wheel flanges support
cessory. The accessory may kickback over the wheel thus reducing the possibility of
your hand. wheel breakage. Flanges for cut-off wheels
f Do not position your body in the area where may be different from grinding wheel flanges.
the power tool will move if kickback occurs. f Do not use worn down wheels from larger
Kickback will propel the tool in the direction power tools. Wheels intended for larger
opposite to the wheel’s movement at the power tools are not suitable for the higher
point of snagging. speed of a smaller tool and may burst.
f Use special care when working corners,
sharp edges, etc. Avoid bouncing and snag- Additional safety warnings specific for
ging the accessory. Corners, sharp edges or abrasive cutting off operations
bouncing have a tendency to snag the rotat-
f Do not “jam” the cut-off wheel or apply ex-
ing accessory and cause loss of control or
cessive pressure. Do not attempt to make
kickback.
an excessive depth of cut. Overstressing the
f Do not attach a saw chain woodcarving wheel increases the loading and susceptibili-
blade or toothed saw blade. Such blades ty to twisting or binding of the wheel in the
create frequent kickback and loss of control cut and the possibility of kickback or wheel
over the power tool. breakage.
f Do not position your body in line with and
Additional safety instructions for grind- behind the rotating wheel. When the wheel,
ing and cutting off operations at the point of operation, is moving away
f Use only wheel types that are recommend- from your body, the possible kickback may
ed for your power tool and the specific propel the spinning wheel and the power
guard designed for the selected wheel. tool directly at you.
Wheels for which the power tool was not de- f When wheel is binding or when interrupting
signed cannot be adequately guarded and a cut for any reason, switch off the power
are unsafe. tool and hold the power tool motionless un-
f The guard must be securely attached to the til the wheel comes to a complete stop. Nev-
power tool and positioned for maximum er attempt to remove the cut-off wheel from
safety, so the least amount of wheel is ex- the cut while the wheel is in motion, other-
posed towards the operator. The guard wise kickback may occur. Investigate and
helps to protect operator from broken wheel take corrective action to eliminate the cause
fragments and accidental contact with of wheel binding.
wheel. f Do not restart the cutting operation in the
workpiece. Let the wheel reach full speed
and carefully reenter the cut. The wheel may
bind, walk up or kickback if the power tool is
restarted in the workpiece.

1 609 929 R16 | (14.2.08) Bosch Power Tools

Downloaded from www.Manualslib.com manuals search engine

 English | 23

f Support panels or any oversized workpiece f Use suitable detectors to determine if utili-
to minimize the risk of wheel pinching and ty lines are hidden in the work area or call
kickback. Large workpieces tend to sag un- the local utility company for assistance.
der their own weight. Supports must be Contact with electric lines can lead to fire
placed under the workpiece near the line of and electric shock. Damaging a gas line can
cut and near the edge of the workpiece on lead to explosion. Penetrating a water line
both sides of the wheel. causes property damage or may cause an
f Use extra caution when making a “pocket electric shock.
cut” into existing walls or other blind areas. f Release the On/Off switch and set it to the
The protruding wheel may cut gas or water off position when the power supply is inter-
pipes, electrical wiring or objects that can rupted, e. g., in case of a power failure or
cause kickback. when the mains plug is pulled. This prevents
uncontrolled restarting.
Safety warnings specific for sanding op- f When working stone, use dust extraction.
erations The vacuum cleaner must be approved for
the extraction of stone dust. Using this
f Do not use excessively oversized sanding
equipment reduces dust-related hazards.
disc paper. Follow manufacturers recom-
mendations, when selecting sanding paper. f Use a cutting guide when cutting stone.
Larger sanding paper extending beyond the Without sideward guidance, the cutting disc
sanding pad presents a laceration hazard and can jam and cause kickback.
may cause snagging, tearing of the disc, or f When working with the machine, always
kickback. hold it firmly with both hands and provide
for a secure stance. The power tool is guided
Safety warnings specific for wire brush- more secure with both hands.
ing operations f Secure the workpiece. A workpiece clamped
f Be aware that wire bristles are thrown by with clamping devices or in a vice is held
the brush even during ordinary operation. more secure than by hand.
Do not overstress the wires by applying ex- f Keep your workplace clean. Blends of mate-
cessive load to the brush. The wire bristles rials are particularly dangerous. Dust from
can easily penetrate light clothing and/or light alloys can burn or explode.
skin. f Never use the machine with a damaged ca-
f If the use of a guard is recommended for ble. Do not touch the damaged cable and
wire brushing, do not allow any interfer- pull the mains plug when the cable is dam-
ence of the wire wheel or brush with the aged while working. Damaged cables in-
guard. Wire wheel or brush may expand in di- crease the risk of an electric shock.
ameter due to work load and centrifugal forc-
es.

Functional Description
Additional safety warnings
Read all safety warnings and all in-
Wear safety goggles.
structions. Failure to follow the
warnings and instructions may re-
sult in electric shock, fire and/or se-
rious injury.

Bosch Power Tools 1 609 929 R16 | (14.2.08)

Downloaded from www.Manualslib.com manuals search engine

 24 | English

Intended Use Noise/Vibration Information

The machine is intended for cutting, roughing, Measured values determined according to
and brushing metal and stone materials without EN 60745.
using water. Typically the A-weighted noise levels of the
For cutting metal, a special protection guard for product are: Sound pressure level 88 dB(A);
cutting (accessory) must be used. Sound power level 99 dB(A). Uncertainty
For cutting stone, a special extraction hood for K =1.5 dB.
cutting with cutting guide (accessory) must be Wear hearing protection!
used.
Vibration total values (triax vector sum) deter-
With approved sanding tools, the machine can
mined according to EN 60745:
be used for sanding with sanding discs.
Surface grinding: Vibration emission value
ah =12 m/s2, Uncertainty K=1.5 m/s2,
Product Features Disk sanding: Vibration emission value
The numbering of the product features refers to ah =4.4 m/s2, Uncertainty K=1.5 m/s2.
the illustration of the machine on the graphics The vibration emission level given in this infor-
page. mation sheet has been measured in accordance
1 Release lever for protection guard with a standardised test given in EN 60745 and
2 Spindle lock button may be used to compare one tool with another.
It may be used for a preliminary assessment of
3 On/Off switch
exposure.
4 Auxiliary handle The declared vibration emission level repre-
5 Grinder spindle sents the main applications of the tool. However
6 Protection guard for sanding* if the tool is used for different applications, with
7 Protection guard for cutting* different accessories or poorly maintained, the
vibration emission may differ. This may signifi-
8 Mounting flange
cantly increase the exposure level over the total
9 Grinding/cutting disc* working period.
10 Clamping nut An estimation of the level of exposure to vibra-
11 Hand guard* tion should also take into account the times
12 Rubber sanding plate* when the tool is switched off or when it is run-
ning but not actually doing the job. This may sig-
13 Sanding sheet*
nificantly reduce the exposure level over the to-
14 Round nut* tal working period.
15 Cup brush* Identify additional safety measures to protect
16 Cutting guide with dust extraction protec- the operator from the effects of vibration such
tion guard * as: maintain the tool and the accessories, keep
17 Diamond cutting disc* the hands warm, organisation of work patterns.

*The accessories illustrated or described are not in-

cluded as standard delivery.

1 609 929 R16 | (14.2.08) Bosch Power Tools

Downloaded from www.Manualslib.com manuals search engine

 English | 25

Technical Data

Angle Grinder PWS ... 700-115 720-115 720-125 750-115 750-125

Article number 3 603 ... A64 2.. A64 0.. A64 0.. A64 1.. A64 1..
Rated power input W 705 720 720 750 750
Output power W 380 360 360 450 450
No-load speed rpm 11000 11000 11000 11000 11000
Grinding disc diameter, max. mm 115 115 125 115 125
Thread of grinder spindle M 14 M 14 M 14 M 14 M 14
Weight according to
EPTA-Procedure 01/2003 kg 1.9 1.9 1.9 1.9 1.9
Protection class / II / II / II / II / II
The values given are valid for nominal voltages [U] of 230/240 V. For lower voltage and models for specific countries,
these values can vary.
Please observe the article number on the type plate of your machine. The trade names of the individual machines may
vary.

Protection Guard for Sanding

Declaration of Conformity
Place the protection guard 6 onto the spindle
We declare under our sole responsibility that collar of the machine until the encoding keys of
the product described under “Technical Data” is the protection guard agree with the spindle col-
in conformity with the following standards or lar. Press and hold the release lever 1while do-
standardization documents: EN 60745 accord- ing this.
ing to the provisions of the directives
2004/108/EC, 98/37/EC (until Dec. 28, 2009), Press the protection guard 6 onto the spindle
2006/42/EC (from Dec. 29, 2009 on). collar until the shoulder of the protection guard
is seated against the flange of the machine, and
Technical file at: turn the protection guard until it can clearly be
Robert Bosch GmbH, PT/ESC, heard to engage.
D-70745 Leinfelden-Echterdingen
Adjust the position of the protection guard 6 to
Dr. Egbert Schneider Dr. Eckerhard Strötgen the requirements of the work process. For this,
Senior Vice President Head of Product press the release lever 1 upward and turn the
Engineering Certification protection guard 6 to the required position.
f Adjust the protection guard 6 in such a man-
ner that sparking is prevented in the direc-
tion of the operator.
28.01.2008, Robert Bosch GmbH, Power Tools Division f The protection guard 6 may be turned only
D-70745 Leinfelden-Echterdingen
upon actuation of the release lever 1! Oth-
erwise the power tool may not continue to
be used under any circumstances and must
Assembly be taken to an after-sales service agent.
Note: The encoding keys on the protection
Mounting the Protective Devices guard 6 ensure that only a protection guard that
fits the machine type can be mounted.
f Before any work on the machine itself, pull
the mains plug.

Bosch Power Tools 1 609 929 R16 | (14.2.08)

Downloaded from www.Manualslib.com manuals search engine

 26 | English

Protection Guard for Cutting For clamping and loosening the grinding tools,
f For cutting metal, always work with the pro- lock the grinder spindle with the spindle lock
tection guard for cutting 7. button 2.

f For cutting stone, always work with the cut- f Actuate the spindle lock button only when
ting guide with dust extraction protection the grinder spindle is at a standstill. Other-
guard 16. wise, the machine may become damaged.

The protection guard for cutting 7 is mounted in Grinding/Cutting Disc

the same manner as the protection guard for
Pay attention to the dimensions of the grinding
sanding 6.
tools. The mounting hole diameter must fit the
Auxiliary Handle mounting flange without play. Do not use reduc-
ers or adapters.
f Operate your machine only with the auxilia-
When using diamond cutting discs, pay atten-
ry handle 4.
tion that the direction-of-rotation arrow on the
Screw the auxiliary handle 4 on the right or left diamond cutting disc and the direction of rota-
of the machine head depending on the working tion of the machine (see direction-of-rotation ar-
method. row on the machine head) agree.
See graphics page for the mounting sequence.
Vibration-dampening Auxiliary Handle
To fasten the grinding/cutting disc, screw on
the clamping nut 10 and tighten with the two-
hole spanner.
f After mounting the grinding tool and before
switching on, check that the grinding tool is
The vibration-dampening auxiliary handle reduc- correctly mounted and that it can turn free-
es the vibrations, making operation more com- ly. Make sure that the grinding tool does
fortable and secure. not graze against the protection guard or
f Do not make any alterations to the auxiliary other parts.
handle. Flap Disc
Do not continue to use an auxiliary handle if it f For operations with the flap disc, always
is damaged. mount the hand guard 11.
Hand Guard Rubber Sanding Plate
f For operations with the rubber sanding f For operations with the rubber sanding
plate 12 or with the cup brush/wheel plate 12, always mount the hand guard 11.
brush/flap disc, always mount the hand
guard 11. See graphics page for the mounting sequence.
Screw on the round nut 14 and tighten with the
The hand guard 11 is fastened with the auxiliary
two-pin spanner.
handle 4.
Cup Brush/Disc Brush
Mounting the Grinding Tools f For operations with the cup brush/wheel
brush, always mount the hand guard 11.
f Before any work on the machine itself, pull
the mains plug. See graphics page for the mounting sequence.
f Grinding and cutting discs become very hot The cup brush/disc brush must be able to be
while working; do not touch until they have screwed onto the grinder spindle until it rests
cooled. firmly against the grinder spindle flange at the end
of the grinder spindle threads. Tighten the cup
Clean the grinder spindle 5 and all parts to be
brush/disc brush with an open-end spanner.
mounted.

1 609 929 R16 | (14.2.08) Bosch Power Tools

Downloaded from www.Manualslib.com manuals search engine

 English | 27

Approved Grinding Tools Operation

All grinding tools mentioned in these operating
instructions can be used. Starting Operation
The permissible speed [rpm] or the circumfer- f Observe correct mains voltage! The voltage
ential speed [m/s] of the grinding tools used of the power source must agree with the
must at least match the values given in the table. voltage specified on the nameplate of the
machine. Power tools marked with 230 V
Therefore, observe the permissible rotation-
can also be operated with 220 V.
al/circumferential speed on the label of the
grinding tool. When operating the machine with power from
mobile generators that do not have sufficient re-
serve capacity or are not equipped with suitable
max.
voltage control with starting current amplifica-
[mm] [mm]
tion, loss of performance or untypical behavior
D b d [rpm] [m/s] can occur upon switching on.
Please observe the suitability of the power gen-
d
115 6 22.2 11000 80 erator being used, particularly with regard to
D 125 6 22.2 11000 80 the mains voltage and frequency.
b
Switching On and Off
D 115 – – 11000 80 To start the power tool, push the On/Off switch
125 – – 11000 80 3 forwards.
To lock the On/Off switch 3, press the On/Off
d switch 3 down at the front until it latches.
b 75 30 M 14 11000 45 To switch off the power tool, release the On/Off
D switch 3 or, if it is locked, briefly push down the
back of the On/Off switch 3 and then release it.

Dust/Chip Extraction f Check grinding tools before using. The

grinding tool must be mounted properly
f Dusts from materials such as lead-containing and be able to move freely. Carry out a test
coatings, some wood types, minerals and run for at least one minute with no load. Do
metal can be harmful to one’s health. Touch- not use damaged, out-of-centre or vibrating
ing or breathing-in the dusts can cause aller- grinding tools. Damaged grinding tools can
gic reactions and/or lead to respiratory infec- burst and cause injuries.
tions of the user or bystanders.
Certain dusts, such as oak or beech dust, are
considered as carcinogenic, especially in Working Advice
connection with wood-treatment additives f Exercise caution when cutting slots in
(chromate, wood preservative). Materials structural walls; see Section “Information
containing asbestos may only be worked by on Structures ”.
specialists. f Clamp the workpiece if it does not remain
– Use dust extraction whenever possible. stationary due to its own weight.
– Provide for good ventilation of the work- f Do not strain the machine so heavily that it
ing place. comes to a standstill.
– It is recommended to wear a P2 filter-
f Grinding and cutting discs become very hot
class respirator.
while working; do not touch until they have
Observe the relevant regulations in your cooled.
country for the materials to be worked.

Bosch Power Tools 1 609 929 R16 | (14.2.08)

Downloaded from www.Manualslib.com manuals search engine

 28 | English

Rough Grinding For cutting stone, it is best to use a diamond

f Never use a cutting disc for roughing. cutting disc. As a safety measure against jam-
ming, the cutting guide with dust extraction pro-
The best roughing results are achieved when
tection guard 16 must be used.
setting the machine at an angle of 30° to 40°.
Move the machine back and forth with moderate Operate the machine only with dust extraction
pressure. In this manner, the workpiece will not and additionally wear a dust protection mask.
become too hot, does not discolour and no The vacuum cleaner must be approved for the
grooves are formed. extraction of masonry dust. Bosch provides suit-
able vacuum cleaners.
Flap Disc
Switch on the ma-
With the flap disc (accessory), curved surfaces chine and place
and profiles can be worked. the front part of
Flap discs have a considerably higher service the cutting guide
life, lower noise levels and lower sanding tem- on the workpiece.
peratures than conventional sanding sheets. Slide the machine
with moderate
Cutting Metal feed, adapted to
f For cutting metal, always work with the pro- the material to be
tection guard for cutting 7. worked.
When cutting, work with moderate feed, adapt-
For cutting expecially hard material, e. g., con-
ed to the material being cut. Do not exert pres-
crete with high pebble content, the diamond
sure onto the cutting disc, tilt or oscillate the
cutting disc can overheat and become damaged
machine.
as a result. This is clearly indicated by circular
Do not reduce the speed of running down cut- sparking, rotating with the diamond cutting
ting discs by applying sideward pressure. disc.
The machine must In this case, interrupt the cutting process and al-
always work in an low the diamond cutting disc to cool by running
up-grinding mo- the machine for a short time at maximum speed
tion. Otherwise, with no load.
the danger exists Noticeable decreasing work progress and circu-
of it being pushed lar sparking are indications of a diamond cutting
uncontrolled out disc that has become dull. Briefly cutting into
of the cut. abrasive material (e. g. lime-sand brick) can re-
sharpen the disc again.

Information on Structures
Slots in structural walls are subject to the
When cutting profiles and square bar, it is best Standard DIN 1053 Part 1, or country-specific
to start at the smallest cross section. regulations.
These regulations are to be observed under all
Cutting Stone
circumstances. Before beginning work, consult
f For cutting stone, always work with the cut- the responsible structural engineer, architect or
ting guide with dust extraction protection the construction supervisor.
guard 16.
f The machine may be used only for dry cut-
ting/grinding.

1 609 929 R16 | (14.2.08) Bosch Power Tools

Downloaded from www.Manualslib.com manuals search engine

 English | 29

Maintenance and Service After-sales Service and Customer As-

sistance
Maintenance and Cleaning Our after-sales service responds to your ques-
f Before any work on the machine itself, pull tions concerning maintenance and repair of your
the mains plug. product as well as spare parts. Exploded views
and information on spare parts can also be
f For safe and proper working, always keep
found under:
the machine and ventilation slots clean.
www.bosch-pt.com
f In extreme working conditions, conductive Our customer consultants answer your ques-
dust can accumulate in the interior of the tions concerning best buy, application and ad-
machine when working with metal. The pro- justment of products and accessories.
tective insulation of the machine can be de-
graded. The use of a stationary extraction Great Britain
system is recommended in such cases as Robert Bosch Ltd. (B.S.C.)
well as frequently blowing out the ventila- P.O. Box 98
tion slots and installing a residual current Broadwater Park
device (RCD). North Orbital Road
Please store and handle the accessory(-ies) Denham
carefully. Uxbridge
If the machine should fail despite the care taken UB 9 5HJ
in manufacturing and testing procedures, repair Tel. Service: +44 (0844) 736 0109
should be carried out by an after-sales service Fax: +44 (0844) 736 0146
centre for Bosch power tools. E-Mail: SPT-Technical.de@de.bosch.com

In all correspondence and spare parts order, Ireland

please always include the 10-digit article
Origo Ltd.
number given on the type plate of the machine.
Unit 23 Magna Drive
WARNING! Important instructions for con- Magna Business Park
necting a new 3-pin plug to the 2-wire cable. City West
The wires in the cable are coloured according to Dublin 24
the following code: Tel. Service: +353 (01) 4 66 67 00
Fax: +353 (01) 4 66 68 88

Australia, New Zealand and Pacific Islands

Robert Bosch Australia Pty. Ltd.
Power Tools
Locked Bag 66
Do not connect the blue or brown wire to the Clayton South VIC 3169
earth terminal of the plug. Customer Contact Center
Important: If for any reason the moulded plug is Inside Australia:
removed from the cable of this power tool, it Phone: +61 (01300) 307 044
must be disposed of safely. Fax: +61 (01300) 307 045
Inside New Zealand:
Phone: +64 (0800) 543 353
Fax: +64 (0800) 428 570
Outside AU and NZ:
Phone: +61 (03) 9541 5555
www.bosch.com.au

Bosch Power Tools 1 609 929 R16 | (14.2.08)

Downloaded from www.Manualslib.com manuals search engine

 30 | English

Disposal
The machine, accessories and packaging should
be sorted for environmental-friendly recycling.
Only for EC countries:
Do not dispose of power tools in-
to household waste!
According the European Guideline
2002/96/EC for Waste Electrical
and Electronic Equipment and its
implementation into national
right, power tools that are no longer usable
must be collected separately and disposed of in
an environmentally correct manner.

Subject to change without notice.

1 609 929 R16 | (14.2.08) Bosch Power Tools

Downloaded from www.Manualslib.com manuals search engine