Microwave Inspection
Microwave Inspection
Microwave Inspection
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Microwave inspection
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Advantages:
• Microwave energy has good penetrating power in composites
• Effective volumetric inspection at several inches of HDPE/FRP/GRP
• Easy to operate in small portable system
• No couplant required (i.e. – air coupled to part)
• Unlike ultrasound there is no acoustic impedance mismatch at the air to
material interface so a large percentage of the microwave energy
• enters the material
• Very little attenuation in most common composite materials
• No adverse impact by the presence of air in a sample, such as air bubbles or
foam cores, or a delamination
Inspectable Materials:
• Glass FRP Laminates
• Honeycomb Structured Composites
• Thermoplastics
• Reinforced and non-reinforced Rubber
• Ceramics
• Any Other bulk dielectric
Detectable Defect Types:
• De-laminations
• Dis-bonds
• Foreign Material Inclusions
• Voids
• Changes in Thickness
• Moisture or Other Liquid Contamination
• Mechanical Damage
• Physical Changes due to Chemical Attack
• Cracks
Once the effectiveness of the microwave NDE technique was firmly established
for polyethylene and fiberglass piping and piping components, other types of
materials were collected and inspected to determine the range for which the
technique could prove useful. It was soon discovered that this technique has broad
ranging capabilities that cover essentially any bulk dielectric material. Coupons
were either prepared locally or sent in from different manufacturers, both national
and international, to determine the effectiveness of the technique for specific
applications.
As noted in previous articles, examination techniques have been developed that
further enhance the results obtained using the microwave NDE method. In many
cases, the technique provides startlingly clear images of defects in materials for
which no previous inspection technique existed.
Microwaves (or radar waves) are a form of electromagnetic radiation with
wavelengths between 1000 cm and 1 mm in free space. One of the first important
uses of microwaves in nondestructive evaluation was for components such as
waveguides, attenuators, cavities, antennas, and antenna covers (radomes). This
article focuses on the microwave inspection methods that were subsequently
developed for evaluation of moisture content in dielectric materials; thickness
measurements of thin metallic coatings on dielectric substrates; and detection of
voids, delaminations, macroporosity, inclusions, and other flaws in plastic or
ceramic materials. It also discusses the advantages and disadvantages and the
general approaches that have been used in the development of microwave
nondestructive inspection.