AR05.10-P-7601EW Replace timing chain 5.2.

09
ENGINES 272, 273 in MODEL 212

P05.10-2238-09

1 Exhaust camshaft 3 Old timing chain 5 Pulse wheel markings

2 Intake camshaft 4 New timing chain
6 Markings on camshaft adjuster
7 Markings on camshaft adjuster

P05.10-2239-04

Removing
1 Disconnect battery ground cable AR54.10-P-0003EW
Notes on battery AH54.10-P-0001-01A
2 Remove spark plugs
Replace spark plugs AP15.10-P-1580EW
3 Remove exhaust and intake camshafts (1, 2) AR05.20-P-6992EW
at right cylinder head
4 Disconnect old timing chain (3) AR05.10-P-7601-01VA
*602589009800
*602589023300
*602589056300
*602589056301
Install
5 Draw in new timing chain (4) AR05.10-P-7601-04VA
*602589009800
*272589036300
6 Rivet new timing chain (4) AR05.10-P-7601-02VA
*602589009800
*272589003900
*272589006300
*272589016300
*271589016300
© Daimler AG, 07.04.13, G/07/14, ar05.10-p-7601ew, Replace timing chain Страница 1 из 3
ENGINES 272, 273 in MODEL 212
 *BA05.10-P-1007-01B
7 Crank engine at crankshaft in direction of See "Check basic position of camshafts with AR05.20-P-6010EW
rotation of engine to a 55° crank angle front cover installed at cylinder head at a
before ignition TDC on first cylinder (305° 55° crankshaft angle before ignition TDC ".
marking on belt pulley)
*001589650900
The markings (5) on pulse wheels of
intake and exhaust camshaft (1, 2) on the
left cylinder head must be located centrally
in bores for camshaft Hall sensors. If this is
not the case, turn engine at crankshaft in
direction of engine rotation through one
revolution.
8 Crank engine at crankshaft in its direction of
rotation through a 95° crank angle to a 40°
crank angle after ignition TDC on first
cylinder
9 Install intake camshaft (1) and exhaust Markings (6) point upwards and markings AR05.20-P-6992EW
camshaft (2) on right cylinder head in the (7) align with contact surfaces on the
basic position cylinder head covers.
See "Check basic position of camshafts with AR05.20-P-6010-01VB
front cover removed at the cylinder head at
40° crankshaft angle after ignition TDC ".
10 Crank engine at crankshaft in the direction The markings (5) on pulse wheels of AR05.20-P-6010EW
of rotation of the engine and check that the intake and exhaust camshafts (1, 2) must be
basic position of the camshafts for an located centrally in bores for camshaft Hall
installed front cover on the cylinder head is sensors.
at a 55° crank angle before ignition TDC
(305° marking on the belt pulley)
11 Install spark plugs
Replace spark plugs AP15.10-P-1580EW
12 Connect ground cable to battery AR54.10-P-0003EW
Danger! Risk of accident caused by vehicle starting Secure vehicle to prevent it from moving by AS00.00-Z-0005-01A
off by itself when engine is running. Risk of itself.
injury caused by contusions and burns Wear closed and snug-fitting work clothes.
during starting procedure or when working Do not touch hot or rotating parts.
near the engine as it is running
13 Carry out an engine test run and check
engine for leaks

Timing chain, chain tensioner

Number Designation Engine Engine

272 273

BA05.10-P-1007-01B Bolt for timing chain rivet element Nm 32 32

(reference value)

602 589 00 98 00 602 589 02 33 00 602 589 05 63 00 602 589 05 63 01

Case Chain separating tool Thrust spindle Thrust pins

© Daimler AG, 07.04.13, G/07/14, ar05.10-p-7601ew, Replace timing chain Страница 2 из 3

ENGINES 272, 273 in MODEL 212
 272 589 03 63 00 272 589 00 39 00 272 589 00 63 00 272 589 01 63 00
Assembly link Riveting tool Assembly inserts Guide

271 589 01 63 00 001 589 65 09 00

Assembly inserts Wrench socket

© Daimler AG, 07.04.13, G/07/14, ar05.10-p-7601ew, Replace timing chain Страница 3 из 3

ENGINES 272, 273 in MODEL 212
AP15.10-P-1580EW Replace spark plugs 3.5.13

ENGINE 157, 272, 273, 276, 278 in MODEL 212

ENGINE 157, 276, 278 in MODEL 218
ENGINE 272, 273, 276, 278 in MODEL 207

Shown on engine 272.983 in model 212.057

01 Spark plug wrench

1 Spark plug connector
3 Ignition coil connector
4 Ignition cable
R4 Spark plugs

P15.10-2349-06

Remove/install
Danger ! Risk of death caused by contact with parts Do not touch parts which conduct high AS15.10-Z-0001-01A
conducting high voltages. voltages. Persons who have electronic
implants (e.g. cardiac pacemakers) should
never perform any work on the ignition
system.
Danger ! Risk of injury . Skin or eye injuries may Wear protective gloves, protective clothing AS00.00-Z-0002-01A
result when handling hot or glowing objects. and safety glasses, if necessary.
Notes on avoiding damage through AH00.00-P-5000-01A
contamination and foreign objects
Notes on avoiding damage to ignition system AH15.10-P-0002-01V
1 Switch off ignition
2 Open engine hood
3 Remove ignition coils
Model 207 except engine 276, 278 AR15.12-P-2003CV
Model 212 except engine 157, 276, 278 AR15.12-P-2003EW
ENGINE 276, 278 in MODEL 207 AR15.12-P-2003FH
ENGINE 157, 276, 278 in MODEL 212, 218 AR15.12-P-2003EL
4 Detach spark plug connectors (1) from spark
plugs (R4)
ENGINE 272.982/983/984 AR15.12-P-1010-01CDE
Installation: Observe correct assembly of
spark plug connector and ignition coil
connector (1, 3) and correct routing of
ignition lines (4).
Puller *272589013300
Check
5 Check spark plug connector (1) Check for damage, deformation and
crack formation, replace if necessary.
6 Check ignition coil plug (3) and ignition lines ENGINE 272.982/983/984
(4)
Check for damage, deformation and
crack formation, replace if necessary.

© Daimler AG, 07.04.13, G/07/14, ap15.10-p-1580ew, Replace spark plugs Страница 1 из 2

ENGINE 157, 272, 273, 276, 278 in MODEL 212 ENGINE 157, 276, 278 in MODEL 218 ENGINE 272, 273, 276, 278 in MODEL 207
7 Remove spark plugs (R4) from the cylinder Installation: It is essential to adhere to
heads using spark plug wrench (01) the tightening torque as it influences the
position of the spark plug electrodes in the
cylinder.
An incorrect tightening torque causes
misfires which can lead to damage to the
engine and catalytic converter damage
Spark plug to cylinder head *BA15.10-P-1001-01C
Motor 272, 273 *112589010900
Spark plug wrench
Motor 157, 276, 278 *278589000900
Spark plug wrench
8 Install in the reverse order

Spark plugs

Number Designation ENGINE 157 ENGINE 272

BA15.10-P-1001-01C Spark plug to cylinder head Nm 23 23

Spark plugs

Number Designation ENGINE 273 ENGINE 276

BA15.10-P-1001-01C Spark plug to cylinder head Nm 23 23

Spark plugs

Number Designation ENGINE 278

BA15.10-P-1001-01C Spark plug to cylinder head Nm 23

272 589 01 33 00 112 589 01 09 00 278 589 00 09 00

Puller Spark plug wrench Spark plug wrench

© Daimler AG, 07.04.13, G/07/14, ap15.10-p-1580ew, Replace spark plugs Страница 2 из 2

ENGINE 157, 272, 273, 276, 278 in MODEL 212 ENGINE 157, 276, 278 in MODEL 218 ENGINE 272, 273, 276, 278 in MODEL 207
AR05.20-P-6992EW Remove/install camshafts 22.9.10
ENGINES 272, 273 in MODEL 212

1 Camshaft adjuster for intake camshaft

2 Auxiliary bearing cap of intake
camshaft
3 Intake camshaft
4 Auxiliary bearing cap of exhaust
camshaft
5 Exhaust camshaft

P05.20-2270-06

Remove/install
The ground line on the battery must always Model 212.057
be detached before beginning work on the
fuel system otherwise pressure will be lost in
the fuel system through opening a vehicle
door or the trunk lid
Remove intake camshafts
1 Remove respective camshaft adjusters (1) AR05.20-P-7201EWE
2 Remove auxiliary bearing cap (2) and intake *BA05.20-P-1010-02A
camshaft (3)
Remove exhaust camshafts
3 Remove respective camshaft adjusters AR05.20-P-7201EWA
4 Remove respective cylinder head cover Right cylinder head cover, except model AR01.20-P-5012EL
212.057
Right cylinder head cover, model 212.057 AR01.20-P-5012ELD
Left cylinder head cover, except model AR01.20-P-5013EL
212.057
Left cylinder head cover, model 212.057 AR01.20-P-5013ELD
5 Take off auxiliary bearing cap (4) and *BA05.20-P-1010-02A
remove exhaust camshaft (5)
6 Install in the reverse order
Danger! Risk of accident caused by vehicle starting Secure vehicle to prevent it from moving by AS00.00-Z-0005-01A
off by itself when engine is running. Risk of itself.
injury caused by contusions and burns Wear closed and snug-fitting work clothes.
during starting procedure or when working Do not touch hot or rotating parts.
near the engine as it is running
7 Conduct engine test run and check engine
for leaks

Camshaft, camshaft adjustment

Number Designation Engine Engine

272 273

BA05.20-P-1010-02A Bolt, auxiliary bearing cap to cylinder Stage 1 Nm 8 8

head

Stage 2 ° - -

© Daimler AG, 07.04.13, G/07/14, ar05.20-p-6992ew, Remove/install camshafts Страница 1 из 1

ENGINES 272, 273 in MODEL 212
AR05.20-P-7201EWE Remove/install camshaft adjusters 28.11.11
ENGINES 272, 273 in MODEL 212
On intake camshafts

P05.20-2246-09

1, 2 Exhaust camshaft 11, 12 Pulse wheel for intake camshaft 24 Tensioning rail
3, 4 Intake camshaft 15, 16 Camshaft adjuster for intake 25 Color coding
7, 8 Center valve of intake camshaft camshaft 26, 27 Cap
15 Camshaft adjuster for intake camshaft
18 Dowel pin
19 Pin
20 Bore in camshaft adjuster

P05.20-2248-04

21 Dowel pin in camshaft adjuster

22 Fitted bore for intake camshaft

P05.20-2249-10

Remove/install
The ground line on the battery must always Type 212.057
be detached before beginning work on the
fuel system otherwise pressure will be lost in
the fuel system through opening a vehicle
door or the trunk lid
1 Remove air filter housing AR09.10-P-1150EWS

© Daimler AG, 07.04.13, G/07/14, ar05.20-p-7201ewe, Remove/install camshaft adjusters Страница 1 из 3

ENGINES 272, 273 in MODEL 212 On intake camshafts
2 Remove chain tensioner Installation: Install new chain AR05.10-P-7800EW
tensioner. The previously installed chain
tensioner must not be reinstalled because
during removal, its pressure pin is pressed
into the end position. The thrust pin latch
prevents this return stroke. This would
overstretch the timing chain on reinstalling.
Removal on right cylinder head
3 Remove camshaft adjuster for right exhaust AR05.20-P-7201EWA
camshaft (1)
4 Remove cap (26)
5 Detach center valve (7) Observe loosening direction. AR05.20-P-7201-06VA
Installation: The center valve (7)
may only be tightened when chain tensioner
is removed, otherwise this can lead to
malfunctioning of camshaft adjustment.
*BA05.20-P-1009-02A
6 Remove right cylinder head cover Except model 212.057 AR01.20-P-5012EL
Type 212.057 AR01.20-P-5012ELD
7 Mark timing chain relative to the camshaft Engine positioned at 40° crankshaft angle
adjuster (15) using color codes (25) after ignition TDC.
Installation: Check position of intake
camshaft (3) based on color coding (25).
8 Remove tensioning rail (24) AR05.10-P-8127EW
9 Remove center valve (7) and pulse wheel Check dowel pin (18) and pin (19). If a
(11) dowel pin (18) or pin (19) is sheared off then
this must be removed from camshaft
adjuster (15).
Installation: Always replace pulse wheel
(11). When tightening center valve (7) there
is a risk that dowel pin (18) or pin (19) may
shear off at pulse wheel (11).
Installation: Lubricate center valve (7) at
contact surface with pulse wheel (11) before
assembly.
Installation: Align dowel pin (18) on
pulse wheel (11) with bore (20) in camshaft
adjuster (15).
10 Lift timing chain and pull off camshaft Installation: Lubricate contact surfaces
adjuster (15) from intake camshaft (3) to intake camshaft (3) and camshaft
towards the front adjuster (15) before mounting camshaft
adjuster (15).
Installation: Align color coding (25) on
camshaft adjuster (15) and timing chain with
each other. Align dowel pin (21) in camshaft
adjuster (15) with fitted bore (22) in intake
camshaft (3).
Removal on left cylinder head
11 Remove camshaft adjuster for exhaust AR05.20-P-7201EWA
camshaft (2)
12 Remove cap (27)
13 Detach center valve (8) Observe loosening direction. AR05.20-P-7201-06VA
Installation: Tightening of center valve
(8) may only take place for a removed chain
tensioner. Malfunctions of camshaft
adjustment can occur otherwise.
*BA05.20-P-1009-02A
14 Remove cylinder head cover Except model 212.057 AR01.20-P-5013EL
Type 212.057 AR01.20-P-5013ELD
15 Mark timing chain relative to camshaft Engine positioned at 40° crankshaft angle
adjuster (16) using color codes (25) after ignition TDC.
Installation: Check position of intake
camshaft (4) based on color coding (25).
16 Remove center valve (8) and pulse wheel Check dowel pin (18) and pin (19). If a
(12) dowel pin (18) or pin (19) is sheared off then
this must be removed from camshaft
adjuster (16).
Installation: Always replace pulse wheel
(12). When tightening center valve (8) there
is a risk that dowel pin (18) or pin (19) may
shear off at pulse wheel (12).
Installation: Lubricate center valve (8) at
contact surface with pulse wheel (12) before
assembly.

© Daimler AG, 07.04.13, G/07/14, ar05.20-p-7201ewe, Remove/install camshaft adjusters Страница 2 из 3

ENGINES 272, 273 in MODEL 212 On intake camshafts
 Installation: Align dowel pin (18) for
pulse wheel (12) with fitted bore (20) in
camshaft adjuster (16).
17 Lift timing chain and detach camshaft Installation: Lubricate contact surfaces
adjuster (16) forwards from the intake to intake camshaft (4) and camshaft
camshaft (4) adjuster (16) before the mounting camshaft
adjuster (16).
Installation: Align color coding (25) on
camshaft adjuster (16) and timing chain with
each other. Align dowel pin (21) in camshaft
adjuster (16) with fitted bore (22) in intake
camshaft (4).
18 Install in the reverse order
Checking
Danger! Risk of accident caused by vehicle starting Secure vehicle to prevent it from moving by AS00.00-Z-0005-01A
off by itself when engine is running. Risk of itself.
injury caused by contusions and burns Wear closed and snug-fitting work clothes.
during starting procedure or when working Do not touch hot or rotating parts.
near the engine as it is running
19 Conduct engine test run and check engine
for leaks

Camshaft, camshaft adjustment

Number Designation Engine Engine

272 273

BA05.20-P-1009-02A Center valve for pulse wheel/ Nm 145 145

camshaft adjuster to camshaft

© Daimler AG, 07.04.13, G/07/14, ar05.20-p-7201ewe, Remove/install camshaft adjusters Страница 3 из 3

ENGINES 272, 273 in MODEL 212 On intake camshafts
AR01.30-P-5700EWL Remove/install front cover on cylinder head 2.3.10
ENGINES 272, 273 in MODEL 212
Front cover at left cylinder head

P01.30-2237-08

1 Poly-V-belt 7 Front cover B6/6 Left exhaust camshaft Hall sensor

2 Poly-V belt tensioning device 7a Bolts Y49/4 Left intake camshaft solenoid
3 Coolant thermostat housing 7b Prying lugs Y49/6 Left exhaust camshaft solenoid
4 Oil filter housing
5 Power steering expansion reservoir B6/4 Left intake camshaft Hall sensor
6 Clamp

Remove/install
Information on preventing damage to AH54.00-P-0001-01A
electronic components due to electrostatic
discharge
1 Turn key in ignition lock to position "0"
2 Remove bottom engine compartment AR61.20-P-1105EW
paneling
3 Drain coolant at radiator AR20.00-P-1142EWS
Notes on coolant AH20.00-N-2080-01A
4 Remove left engine intake air duct and front See Remove air filter housing. AR09.10-P-1150EWS
engine cover
5 Remove poly-V belt (1) and poly-V belt AR13.20-P-0001EWS
tensioning device (2)
6 Remove coolant thermostat housing (3) AR20.10-P-2460EW
7 Remove oil filter housing (4) AR18.20-P-3471EW
8 Remove expansion reservoir (5) AR46.25-P-1000EWL
9 Disconnect electrical connectors on left
intake camshaft Hall sensor (B6/4) and left
exhaust camshaft Hall sensor (B6/6)
10 Disconnect electrical connectors on left
intake camshaft solenoid (Y49/4) and left
exhaust camshaft solenoid (Y49/6)
11 Detach clamp (6)
12 Remove bolts (7a) from front cover (7) *BA01.30-P-1006-01O
13 Carefully loosen front cover (7) on lifting lugs Pay attention to fitted sleeves in area of
(7b) and detach from the front outer threaded connections (arrows).
Installation: Apply sealant to the front
cover (7).
Notes on sealant path for front cover to AH01.30-P-1000-02V
cylinder head
*112589002500
Loctite sealant 5970 *BR00.45-Z-1013-01A
Clean
14 Clean sealing surfaces on cylinder head, on Do not use any sharp-edged tools or AR01.00-P-0050-01A
cylinder head cover and on front cover (7) abrasive paper as this will damage the
sealing surfaces.
Loctite 7200 *BR00.45-Z-1038-04A
Cleaning spray, Loctite 7063 (150ml) *BR00.45-Z-1046-04A

© Daimler AG, 07.04.13, G/07/14, ar01.30-p-5700ewl, Remove/install front cover on cylinder head Страница 1 из 2
ENGINES 272, 273 in MODEL 212 Front cover at left cylinder head
15 Detach left intake camshaft Hall sensor When replacing the front cover (7)
(B6/4) and left exhaust camshaft Hall sensor
(B6/6) from front cover (7)
*BA15.10-P-1002-03E
16 Detach left intake camshaft solenoid (Y49/4) When replacing the front cover (7)
and left exhaust camshaft solenoid (Y49/6)
from front cover (7)
*BA15.10-P-1003-03E
17 Install in the reverse order
Checking
Danger! Risk of accident caused by vehicle starting Secure vehicle to prevent it from moving by AS00.00-Z-0005-01A
off by itself when engine is running. Risk of itself.
injury caused by contusions and burns Wear closed and snug-fitting work clothes.
during starting procedure or when working Do not touch hot or rotating parts.
near the engine as it is running
18 Conduct engine test run and check engine
for leaks

Cylinder head

Number Designation Engine Engine

272 273

BA01.30-P-1006-01O Bolt, front cover to cylinder head M6 Nm 9 9

Position sensor

Number Designation Engine Engine

272 273

BA15.10-P-1002-03E Bolt, camshaft Hall sensor to front cover on cylinder head Nm 8 8

BA15.10-P-1003-03E Bolt, camshaft solenoid to front cover Nm 8 8

to cylinder head

112 589 00 25 00
Squeeze gun

Repair materials

Number Designation Order number

BR00.45-Z-1013-01A Loctite sealant 5970 A 003 989 98 20
BR00.45-Z-1038-04A Loctite 7200 Henkel Loctite Deutschland GmbH
Arabellastrasse 17
81925 Mьnchen
Germany
Tel. +49 899268-0
Fax + 49 899101978
www.Loctite.de
BR00.45-Z-1046-04A Cleaning spray, Loctite 7063 (150ml) A 001 986 71 71 10

© Daimler AG, 07.04.13, G/07/14, ar01.30-p-5700ewl, Remove/install front cover on cylinder head Страница 2 из 2
ENGINES 272, 273 in MODEL 212 Front cover at left cylinder head
AR01.30-P-5700EWR Remove/install front cover on cylinder head 2.3.10
ENGINES 272, 273 in MODEL 212
Front cover at right cylinder head

P01.30-2238-08

1 Air shutoff valve 4b Prying lugs Y32 Air pump switchover valve
2 Bracket Y49/5 Right intake camshaft solenoid
2a Bolts B6/5 Right intake camshaft Hall sensor Y49/7 Right exhaust camshaft solenoid
3 Hose B6/7 Right exhaust camshaft Hall sensor
4 Front cover
4a Screw

5 Bolts
6 Bracket
6a Bolts
6b Screw

Y125 Low-temperature circuit shutoff valve

P01.30-2319-11

Remove/install
Information on preventing damage to AH54.00-P-0001-01A
electronic components due to electrostatic
discharge
1 Turn key in ignition lock to position "0"
2 Remove bottom engine compartment AR61.20-P-1105EW
paneling
3 Remove front engine cover Pull the front engine cover upward and
out of the mountings.
4 Remove right engine intake air duct See "Remove air filter housing". AR09.10-P-1150EWS
5 Remove air shutoff valve (1) at the right Except model 212.057 AR14.30-P-7200EW
cylinder head
6 Remove bolts (2a) and set bracket (2) for Except model 212.057
front engine cover with air pump switchover
valve (Y32) to one side
Do not detach lines at the air pump
switchover valve (Y32).
*BA01.30-P-1009-01O
7 Remove hose (3) Except model 212.057
© Daimler AG, 07.04.13, G/07/14, ar01.30-p-5700ewr, Remove/install front cover on cylinder head Страница 1 из 3
ENGINES 272, 273 in MODEL 212 Front cover at right cylinder head
8 Remove bolts (5) and place low-temperature Model 212.057
circuit shutoff valve (Y125) to one side with
lines connected
*BA01.30-P-1019-01O
9 Remove bolts (6a), loosen bolt (6b) and Model 212.057
swivel holder to the side
*BA01.30-P-1018-01O
10 Disconnect electrical connectors on right
intake camshaft solenoid (Y49/5) and right
exhaust camshaft solenoid (Y49/7)
11 Disconnect electrical connectors on right
intake camshaft Hall sensor (B6/5) and right
exhaust camshaft Hall sensor (B6/7)
12 Remove bolts (4a, 7 pieces) from front cover Installation: Check seating of the seal
(4) for the oil dipstick guide tube in the oil pan
to avoid oil leakage.
*BA01.30-P-1006-01O
*BA01.45-P-1006-01M
13 Carefully loosen front cover (4) on lifting lugs Pay attention to fitted sleeves in area of
(4b) and detach from the front outer threaded connections (arrows).
Installation: Apply sealant to front cover
(4).
Notes on sealant path for front cover to AH01.30-P-1000-02V
cylinder head
*112589002500
Loctite sealant 5970 *BR00.45-Z-1013-01A
Clean
14 Clean sealing surfaces on front cover (4), on Do not use any sharp-edged tools or AR01.00-P-0050-01A
cylinder head cover and on cylinder head abrasive paper as this will damage the
sealing surfaces.
Loctite 7200 *BR00.45-Z-1038-04A
Cleaning spray, Loctite 7063 (150ml) *BR00.45-Z-1046-04A
15 Detach right intake camshaft Hall sensor When replacing the front cover (4)
(B6/5) and right exhaust camshaft Hall
sensor (B6/7) from front cover (4)
*BA15.10-P-1002-03E
16 Detach right intake camshaft solenoid When replacing the front cover (4)
(Y49/5) and right exhaust camshaft solenoid
(Y49/7) from front cover (4)
*BA15.10-P-1003-03E
17 Install in the reverse order
Checking
Danger! Risk of accident caused by vehicle starting Secure vehicle to prevent it from moving by AS00.00-Z-0005-01A
off by itself when engine is running. Risk of itself.
injury caused by contusions and burns Wear closed and snug-fitting work clothes.
during starting procedure or when working Do not touch hot or rotating parts.
near the engine as it is running
18 Conduct engine test run and check engine
for leaks

Cylinder head

Number Designation Engine Engine

272 273

BA01.30-P-1006-01O Bolt, front cover to cylinder head M6 Nm 9 9

BA01.30-P-1009-01O Bolt, switchover valve bracket to cylinder head M6 Nm 9 9

BA01.30-P-1018-01O Bolt, NT circuit coolant line bracket to cylinder head Nm 9 -

or cylinder head front cover

BA01.30-P-1019-01O Bolt, shutoff valve bracket to cylinder head Nm 9 -

Oil pan

© Daimler AG, 07.04.13, G/07/14, ar01.30-p-5700ewr, Remove/install front cover on cylinder head Страница 2 из 3
ENGINES 272, 273 in MODEL 212 Front cover at right cylinder head
 Number Designation Engine 272 Engine 273

BA01.45-P-1006-01M Mounting bolt for oil dipstick guide tube Nm 9 9

Position sensor

Number Designation Engine Engine

272 273

BA15.10-P-1002-03E Bolt, camshaft Hall sensor to front cover on cylinder head Nm 8 8

BA15.10-P-1003-03E Bolt, camshaft solenoid to front cover Nm 8 8

to cylinder head

112 589 00 25 00
Squeeze gun

Repair materials
Number Designation Order number
BR00.45-Z-1013-01A Loctite sealant 5970 A 003 989 98 20
BR00.45-Z-1038-04A Loctite 7200 Henkel Loctite Deutschland GmbH
Arabellastrasse 17
81925 Mьnchen
Germany
Tel. +49 899268-0
Fax + 49 899101978
www.Loctite.de
BR00.45-Z-1046-04A Cleaning spray, Loctite 7063 (150ml) A 001 986 71 71 10

© Daimler AG, 07.04.13, G/07/14, ar01.30-p-5700ewr, Remove/install front cover on cylinder head Страница 3 из 3
ENGINES 272, 273 in MODEL 212 Front cover at right cylinder head
AR01.20-P-2100EWS Remove/install centrifuge 21.9.10
ENGINES 272, 273 in MODEL 212

1 Crankcase ventilation hose

2 Centrifuge cover
2a Screw
2b Gasket
2c Radial shaft seal
2d Dowel pins
3 Centrifuge
3a Screw

P01.20-2131-06

Remove/install
1 Remove air filter housing AR09.10-P-1150EWS
2 Detach hose (1) at centrifuge cover (2)
3 Remove bulkhead between wheel wells Engine 272.983
Installation: Ensure that rubber strips
are seated correctly on bulkhead.
4 Unscrew bolts (2a, 4 each) and remove Intercept engine oil that flows out with an
centrifuge cover (2) absorbent rag.
Installation: Check seal (2b) and radial
shaft sealing ring (2c) for wear and damage
and replace centrifuge cover (2) if
necessary.
The fitted pins (2d) determine the installation
position of the centrifuge cover (2).
*BA01.20-P-1001-01L
5 Remove bolt (3a) and remove the centrifuge Left-hand thread
(3)
*BA01.20-P-1002-01L
6 Install in the reverse order
Checking
Danger! Risk of accident caused by vehicle starting Secure vehicle to prevent it from moving by AS00.00-Z-0005-01A
off by itself when engine is running. Risk of itself.
injury caused by contusions and burns Wear closed and snug-fitting work clothes.
during starting procedure or when working Do not touch hot or rotating parts.
near the engine as it is running
7 Carry out an engine test run and check
engine for leaks
8 Check engine oil level
Engine oil and filter change AP18.00-P-0101EW

Crankcase ventilation, cylinder head cover

Number Designation Engine Engine

272 273

BA01.20-P-1001-01L Bolt, centrifuge cover to cylinder head/cylinder Stage 1 Nm 6 6

head cover

© Daimler AG, 07.04.13, G/07/14, ar01.20-p-2100ews, Remove/install centrifuge Страница 1 из 2

ENGINES 272, 273 in MODEL 212
 Stage 2 ° 90 90

BA01.20-P-1002-01L Bolt, centrifuge to camshaft sprocket Stage 1 Nm 6 6

Stage 2 ° 90 90

© Daimler AG, 07.04.13, G/07/14, ar01.20-p-2100ews, Remove/install centrifuge Страница 2 из 2

ENGINES 272, 273 in MODEL 212
AR05.20-P-6010-01VB Inspect basic position of camshaft

Shown without pulse wheels on the

camshaft adjusters

1 Crank the engine at the crankshaft in

Turn the direction of engine rotation
(arrow) to 40° crank angle after ignition
TDC.
The 40° marking (1) on the belt
pulley must be aligned with the
positioning edge (2) on the timing case
cover.
The markings (3) on the camshaft
adjusters face upward, and the
markings (4) align with the contact
surfaces on the cylinder head covers.

P05.20-2164-06

© Daimler AG, 07.04.13, G/07/14, ar05.20-p-6010-01vb, Inspect basic position of camshaft Страница 1 из 1
ENGINE 272, 273 Grundstellung der Nockenwellen bei ausgebauten vorderen Deckeln am Zylinderkopf bei 40° Kurbelwinkel nach OT'
AR05.20-P-7201-05VA Lock the gear backlash compensation

The tooth flanks (1, 2) are held against each other by spring pressure and should not be
skewed, otherwise the camshaft adjuster will be irreparably damaged

1 Insert the drift (3, diameter 3mm) into the bore (4) of the cover plate and lock the tooth
flanks (1, 2) with each other.
Push the drift (3) through to the end of tooth flank (2).
To allow the drift (3) to be inserted more easily, align the tooth flanks with each other
(in the direction of the arrows).

Shown on camshaft adjuster, engine 273.965

P05.20-2160-03

Shown on camshaft adjuster, engine 272.968

P05.20-2322-01

© Daimler AG, 07.04.13, G/07/14, ar05.20-p-7201-05va, Lock the gear backlash compensation Страница 1 из 1
ENGINE 272, 273
AR05.20-P-7201-06VA Loosen/tighten the center valves

Camshaft, camshaft adjustment

Number Designation Engine Engine

272 273

BA05.20-P-1009-02A Center valve for pulse wheel/ Nm 145 145

camshaft adjuster to camshaft

Counterhold camshafts at the rear with a Torx screwdriver bit using a suitable tool to
unfasten and fasten the center valves. Before installing, the center valves must be lubricated
with oil on the contact surfaces with the pulse wheels.

Center valves of right cylinder head

1 Loosen the center valves in the direction of the arrow.

2 Tighten the center valves against the direction of the arrow.

P05.20-2161-01

Center valves of left cylinder head

3 Loosen the center valves in the direction of the arrow.

4 Tighten the center valves against the direction of the arrow.

P05.20-2162-01

© Daimler AG, 07.04.13, G/07/14, ar05.20-p-7201-06va, Loosen/tighten the center valves Страница 1 из 1
ENGINE 272, 273
AR05.20-P-6010-01VB Inspect basic position of camshaft

Shown without pulse wheels on the

camshaft adjusters

1 Crank the engine at the crankshaft in

Turn the direction of engine rotation
(arrow) to 40° crank angle after ignition
TDC.
The 40° marking (1) on the belt
pulley must be aligned with the
positioning edge (2) on the timing case
cover.
The markings (3) on the camshaft
adjusters face upward, and the
markings (4) align with the contact
surfaces on the cylinder head covers.

P05.20-2164-06

© Daimler AG, 07.04.13, G/07/14, ar05.20-p-6010-01vb, Inspect basic position of camshaft Страница 1 из 1
ENGINE 272, 273 Grundstellung der Nockenwellen bei ausgebauten vorderen Deckeln am Zylinderkopf bei 40° Kurbelwinkel nach OT'
AR01.20-P-5012EL Remove/install right cylinder head cover 2.3.10
ENGINES 272, 273 (except 272.983) in MODEL 212

P01.20-2127-09

1 Bracket 5r Right control unit bracket N3/10 ME-SFI [ME] control unit
1a Screw 6 Ground cable Y32 Air pump switchover valve
2 Air shutoff valve 7 Cylinder head cover
3 Front cover 8 Feed duct L Left connector
4 Cover 9 Resonance intake manifold R Right connector
5l Left control unit bracket 10 Engine lifting eye

Remove/install
Information on preventing damage to AH54.00-P-0001-01A
electronic components due to electrostatic
discharge
1 Turn key in ignition lock to position "0"
2 Remove air filter housing AR09.10-P-1150EWS
3 Remove bolts (1a) and remove bracket (1) *BA01.30-P-1009-01O
for front engine cover with air pump
switchover valve (Y32)
4 Remove right air shutoff valve (2) AR14.30-P-7200EW
5 Remove front cover (3) on the right cylinder AR01.30-P-5700EWR
head
6 Remove ignition coils at right cylinder head AR15.12-P-2003EW
7 Remove cover (4) on centrifuge AR01.20-P-2100EWS
8 Disconnect right connector (R) at ME-SFI
[ME] control unit (N3/10)
9 Detach ME-SFI [ME] control unit (N3/10) Do not disconnect left connector (L) at
from control unit brackets (5l, 5r) and lay to ME-SFI [ME] control unit (N3/10).
one side
10 Remove right control unit bracket (5r) *BA07.08-P-1002-01A
11 Detach ground line (6) from cylinder head *BA01.30-P-1010-01O
cover (7)
12 Remove feed duct (8) from resonance intake *BA15.18-P-1001-01B
manifold (9), cylinder head cover (7) and
rear right engine lifting eye (10) and place to
one side
*BA15.18-P-1002-01B
*BA15.18-P-1003-01B
13 Loosen bolts for cylinder head cover (7) in Engine 272 AR01.20-P-5014-03VA
reverse order of tightening procedure and
remove them
Engine 273 AR01.20-P-5014-03SX
*BA01.30-P-1004-01O

© Daimler AG, 07.04.13, G/07/14, ar01.20-p-5012el, Remove/install right cylinder head cover Страница 1 из 3
ENGINES 272, 273 (except 272.983) in MODEL 212
14 Carefully pry off cylinder head cover (7) To avoid damaging sealing surfaces, do
from cylinder head not pound in the prying tool between the
cylinder head cover (7) and the cylinder
head.
Installation: Apply sealing compound to
cylinder head cover (7):
Notes on sealant path for cylinder head Engine 272 AH01.30-P-1000-08V
cover
Engine 273 AH01.30-P-1000-08SX
*112589002500
Loctite sealant 5970 *BR00.45-Z-1013-01A
Clean
15 Clean sealing surfaces at cylinder head and Do not use any sharp-edged tools or AR01.00-P-0050-01A
at cylinder head cover (7) abrasive paper as this will damage the
sealing surfaces.
Loctite 7200 *BR00.45-Z-1038-04A
Cleaning spray, Loctite 7063 (150ml) *BR00.45-Z-1046-04A
16 Install in the reverse order
Checking
Danger! Risk of accident caused by vehicle starting Secure vehicle to prevent it from moving by AS00.00-Z-0005-01A
off by itself when engine is running. Risk of itself.
injury caused by contusions and burns Wear closed and snug-fitting work clothes.
during starting procedure or when working Do not touch hot or rotating parts.
near the engine as it is running
17 Conduct engine test run and check engine
for leaks whilst it is running

Cylinder head

Number Designation Engine Engine

272 273

BA01.30-P-1004-01O Bolt, cylinder head cover to cylinder head M7 Stage 1 Nm 12 12

Stage 2 ° 90 90

BA01.30-P-1009-01O Bolt, switchover valve bracket to cylinder head M6 Nm 9 9

BA01.30-P-1010-01O Bolt, ground line to cylinder head cover M6 Nm 9 9

Control unit

Number Designation Engine Engine

272 273

BA07.08-P-1002-01A Bolt, control unit bracket to resonance intake manifold Nm 8 8

Engine wiring harness

Number Designation Engine Engine

272 273

BA15.18-P-1001-01B Bolt, feed duct to resonance intake manifold Nm 8 8

BA15.18-P-1002-01B Bolt, feed duct to cylinder head cover Nm 8 8

BA15.18-P-1003-01B Bolt, feed duct to engine lifting eye Nm 8 8

© Daimler AG, 07.04.13, G/07/14, ar01.20-p-5012el, Remove/install right cylinder head cover Страница 2 из 3
ENGINES 272, 273 (except 272.983) in MODEL 212
 112 589 00 25 00
Squeeze gun

Repair materials
Number Designation Order number
BR00.45-Z-1013-01A Loctite sealant 5970 A 003 989 98 20
BR00.45-Z-1038-04A Loctite 7200 Henkel Loctite Deutschland GmbH
Arabellastrasse 17
81925 Mьnchen
Germany
Tel. +49 899268-0
Fax + 49 899101978
www.Loctite.de
BR00.45-Z-1046-04A Cleaning spray, Loctite 7063 (150ml) A 001 986 71 71 10

© Daimler AG, 07.04.13, G/07/14, ar01.20-p-5012el, Remove/install right cylinder head cover Страница 3 из 3
ENGINES 272, 273 (except 272.983) in MODEL 212
AR01.20-P-5013EL Remove/install left cylinder head cover 2.3.10
ENGINE 272, 273 (except 272.983) in MODEL 212

P01.20-2126-09

1 Oil filter housing 6 Feed duct 10 Cylinder head cover

2 Power steering expansion reservoir 7 Fuel pipe 10a Heat shield
3 Front cover 8 Fuel distributor 11 Engine lifting eye
4 Purge line 9 Ground cable 12 Rubber mount
5 Oil separator

Remove/install
Danger! Risk of death caused by vehicle slipping or Align vehicle between columns of vehicle lift AS00.00-Z-0010-01A
toppling off the lifting platform. and position four support plates at vehicle lift
support points specified by vehicle
manufacturer.
1 Turn key in ignition lock to position "0"
2 Remove bottom engine compartment AR61.20-P-1105EW
paneling
3 Drain coolant at radiator AR20.00-P-1142EWS
Notes on coolant AH20.00-N-2080-01A
4 Remove air filter housing AR09.10-P-1150EWS
5 Remove poly-V belt and poly-V belt AR13.20-P-0001EWS
tensioning device
6 Remove coolant thermostat AR20.10-P-2460EW
7 Remove oil filter housing (1) AR18.20-P-3471EW
8 Remove expansion reservoir (2) AR46.25-P-1000EWL
9 Remove front cover (3) at left cylinder head AR01.30-P-5700EWL
10 Detach the purge line (4) at separation point
(arrow), unclip it from brackets on oil
separator (5) and feed line duct (6) and
place it to the side
11 Reduce fuel pressure at service valve AR07.03-P-1460-01VA
Engine 272 *BA07.03-P-1004-01B
*119589046300
12 Detach fuel line (7) at fuel distributor (8) Catch escaping fuel with an absorbent
rag!
Seal connections immediately with stop
plugs.
*BA07.03-P-1001-01B
*129589009100
13 Remove ignition coils on left cylinder head AR15.12-P-2003EW
14 Remove oil separator (5) AR01.20-P-9750EWS
15 Detach ground line (9) from cylinder head *BA01.30-P-1001-01O
cover (10)
16 Remove left rear engine lifting eye (11) *BA01.30-P-1005-01O
© Daimler AG, 07.04.13, G/07/14, ar01.20-p-5013el, Remove/install left cylinder head cover Страница 1 из 3
ENGINE 272, 273 (except 272.983) in MODEL 212
 *BA15.18-P-1003-01B
17 Remove feed line duct (6) from cylinder head *BA15.18-P-1002-01B
cover (10)
18 Detach front rubber mount (12) for air filter *BA01.30-P-1011-01O
housing from cylinder head cover (10)
19 Remove heat shield (10a) *BA01.30-P-1017-01O
20 Remove vacuum pump Engine 272 AR43.05-P-1320ED
21 Loosen bolts for cylinder head cover (10) in Engine 272 AR01.20-P-5014-03VA
reverse order of tightening procedure and
remove them
Engine 273 AR01.20-P-5014-03SX
*BA01.30-P-1004-01O
22 Pry off cylinder head cover (10) from To avoid damaging sealing surfaces, do
cylinder head carefully not pound in the prying tool between the
cylinder head cover (10) and the cylinder
head.
Installation: Apply sealant to cylinder
head cover (10)
Notes on sealant path for cylinder head Engine 272 AH01.30-P-1000-08V
cover
Engine 273 AH01.30-P-1000-08SX
*112589002500
Loctite sealant 5970 *BR00.45-Z-1013-01A
Clean
23 Clean sealing surfaces at cylinder head and Do not use any sharp-edged tools or AR01.00-P-0050-01A
at cylinder head cover (10) abrasive paper as this will damage the
sealing surfaces.
Loctite 7200 *BR00.45-Z-1038-04A
Cleaning spray, Loctite 7063 (150ml) *BR00.45-Z-1046-04A
24 Install in the reverse order
Checking
Danger! Risk of accident caused by vehicle starting Secure vehicle to prevent it from moving by AS00.00-Z-0005-01A
off by itself when engine is running. Risk of itself.
injury caused by contusions and burns Wear closed and snug-fitting work clothes.
during starting procedure or when working Do not touch hot or rotating parts.
near the engine as it is running
25 Conduct engine test run and check engine
for leaks

Injectors, injection valves, lines

Number Designation Engine Engine

272 273

BA07.03-P-1001-01B Union nut, fuel line to fuel distributor Nm 20 20

BA07.03-P-1004-01B Protective cap on service valve Plastic Nm 2 -

Metal Nm 15 -

Cylinder head

Number Designation Engine Engine

272 273

BA01.30-P-1001-01O Bolt, ground line to front cover M6 Nm 9 9

BA01.30-P-1004-01O Bolt, cylinder head cover to cylinder head M7 Stage 1 Nm 12 12

Stage 2 ° 90 90

BA01.30-P-1005-01O Bolt, lifting eye to cylinder head M8 Nm 20 20

© Daimler AG, 07.04.13, G/07/14, ar01.20-p-5013el, Remove/install left cylinder head cover Страница 2 из 3
ENGINE 272, 273 (except 272.983) in MODEL 212
7 Rotate engine at center bolt for crankshaft The thrust pin (1a) for chain tensioner
in direction of engine rotation by a 90° (1) will be pushed out and tensions the
crank angle timing chain.
8 Install end cover (3)
9 Install alternator AR15.40-P-5032EW
Danger! Risk of accident caused by vehicle starting Secure vehicle to prevent it from moving by AS00.00-Z-0005-01A
off by itself when engine is running. Risk of itself.
injury caused by contusions and burns Wear closed and snug-fitting work clothes.
during starting procedure or when working Do not touch hot or rotating parts.
near the engine as it is running
10 Carry out an engine test run and check
engine for leaks

Timing chain, chain tensioner

Number Designation Engine Engine

272 273

BA05.10-P-1008-01B Chain tensioner on timing case M22 1.5 Nm 70 70

BA05.10-P-1009-01B Torque on unlock chain tensioner Nm 70 70

001 589 65 09 00
Wrench socket

© Daimler AG, 07.04.13, G/07/14, ar05.10-p-7800ew, Remove/install chain tensioner Страница 2 из 2

ENGINES 272, 273 in MODEL 212
AR05.10-P-8127EW Remove/install tensioning rail 2.3.10
ENGINES 272, 273 in MODEL 212

1a Tensioning rail

P05.10-2390-06

Remove/install
1 Remove camshaft adjuster Camshaft adjuster of intake camshaft AR05.20-P-7201EWE
Camshaft adjuster of exhaust camshaft AR05.20-P-7201EWA
2 Remove tensioning rail bolt AR01.30-P-5800-04V
*116589203300
*116589013400
Installation: Apply sealant to tensioning
rail bolts before assembly.
*112589002500
Loctite sealant 5970 *BR00.45-Z-1013-01A
3 Pull tensioning rail (1a) upwards and out of
timing case
4 Install in the reverse order

112 589 00 25 00 116 589 20 33 00 116 589 01 34 00

Squeeze gun Impact extractor Threaded stud

Repair materials
Number Designation Order number
BR00.45-Z-1013-01A Loctite sealant 5970 A 003 989 98 20

© Daimler AG, 07.04.13, G/07/14, ar05.10-p-8127ew, Remove/install tensioning rail Страница 1 из 1

ENGINES 272, 273 in MODEL 212
 BA01.30-P-1011-01O Bolt, air filter housing rubber mount to M6 Nm 9 9
cylinder head cover

BA01.30-P-1017-01O Bolt, heat shield to cylinder head M6 Nm 9 9

Engine wiring harness

Number Designation Engine Engine

272 273

BA15.18-P-1002-01B Bolt, feed duct to cylinder head cover Nm 8 8

BA15.18-P-1003-01B Bolt, feed duct to engine lifting eye Nm 8 8

119 589 04 63 00 129 589 00 91 00 112 589 00 25 00

Pressure hose Set of stop plugs Squeeze gun

Repair materials
Number Designation Order number
BR00.45-Z-1013-01A Loctite sealant 5970 A 003 989 98 20
BR00.45-Z-1038-04A Loctite 7200 Henkel Loctite Deutschland GmbH
Arabellastrasse 17
81925 Mьnchen
Germany
Tel. +49 899268-0
Fax + 49 899101978
www.Loctite.de
BR00.45-Z-1046-04A Cleaning spray, Loctite 7063 (150ml) A 001 986 71 71 10

© Daimler AG, 07.04.13, G/07/14, ar01.20-p-5013el, Remove/install left cylinder head cover Страница 3 из 3
ENGINE 272, 273 (except 272.983) in MODEL 212
AR05.10-P-7800EW Remove/install chain tensioner 28.11.11
ENGINES 272, 273 in MODEL 212

1 Chain tensioner
1a Pressure pin
2 Timing case cover

P05.10-2353-11

P05.10-2354-08

3 Cap 4 Left exhaust camshaft

Removing
1 Rotate engine at crankshaft center bolt in *001589650900
direction of engine rotation to a 40°
crankshaft angle after ignition TDC
2 Remove alternator AR15.40-P-5032EW
3 Remove chain tensioner (1) from timing case
cover (2)
Install
4 Screw new chain tensioner (1) into timing Replace chain tensioner (1). The
case cover (2) and tightened to prescribed previously installed chain tensioner (1) must
torque not be reinstalled since, on removal of
pressure bolt (1a), it is pressed into the end
position and the locking device of the
pressure bolt (1a) prevents its return stroke
This would overstretch the timing chain on
reinstalling.
*BA05.10-P-1008-01B
5 Remove cap (3)
6 Turn engine at center bolt on the crankshaft This unlocks the chain tensioner (1).
with prescribed torque against direction of
engine rotation (arrow), while
counterholding left exhaust camshaft (4) at
rear with a suitable tool
*BA05.10-P-1009-01B

© Daimler AG, 07.04.13, G/07/14, ar05.10-p-7800ew, Remove/install chain tensioner Страница 1 из 2

ENGINES 272, 273 in MODEL 212
AR05.10-P-7601-01VA Separate timing chain

602 589 00 98 00 602 589 02 33 00 602 589 05 63 00 602 589 05 63 01

Case Chain separating tool Thrust spindle Pressure pins

1 Cover over timing case recess with a

clean cloth.
The timing case recess must be
secured against parts falling down.
Parts that have fallen into the timing
case recess must be removed.

2 Assemble the chain separating tool

(01) and the pressure screw (02)
together.

3 Fit the chain separating tool (01) at

the timing chain (1).
Ensure that the pressure pin
(03) lies at the pin (arrow) of a timing
chain link.

P05.10-2225-06

4 Screw in the pressure screw (02) and separate the timing 5 Remove the pressure screw (02) and take off the
chain (1). chain separating tool (01).
Do not let the pins that have been pushed out fall into the
timing case recess.

© Daimler AG, 07.04.13, G/07/14, ar05.10-p-7601-01va, Separate timing chain Страница 1 из 1

ENGINE 272, 273
AR05.10-P-7601-04VA Drawing in timing chain

602 589 00 98 00 272 589 03 63 00

Case Assembly link

1 Cover over timing case recess with a

clean cloth.
The timing case recess must be
secured against parts falling down.
Parts that have fallen into the timing
case recess must be removed.

2 Connect the new timing chain (2) and

the old timing chain (1) with the
assembly link (01).
Fit the lock of the assembly
link (01) in the direction opposite to
that in which the timing chain is drawn;
otherwise it could get jammed on the
slide rails and come off when the
timing chain is drawn.

P05.10-2226-05

3 Remove the rags from the timing case recess.

Otherwise, they could get pulled into the timing case
recess when the engine is cranked.

4 Turn the crankshaft slowly in the engine's direction of rotation

(arrow) and draw in the new timing chain (2) until the ends of
the new timing chain (2) can be connected.
As the new timing chain (2) is being drawn in (arrows),
pull out the end of the old timing chain (1) evenly as it
becomes free.

5 Cover over timing case recess with a clean cloth.

The timing case recess must be secured against parts
falling down. Parts that have fallen into the timing case recess
must be removed.

6 Detach the assembly link (01), and separate the old timing
chain (1) from the new timing chain (2).
The assembly link (01) must be removed. The assembly
link is only an aid for assembly and is not suitable for engine
operation.
P05.10-2227-11

© Daimler AG, 07.04.13, G/07/14, ar05.10-p-7601-04va, Drawing in timing chain Страница 1 из 1

ENGINE 272, 273
AR05.10-P-7601-02VA Riveting the timing chain

Timing chain, chain tensioner

Number Designation Engine Engine

272 273

BA05.10-P-1007-01B Bolt for rivet element in timing chain Nm 32 32

(reference value)

602 589 00 98 00 272 589 00 39 00 272 589 00 63 00 272 589 01 63 00

Case Riveting tool Assembly inserts Guide

271 589 01 63 00
Assembly inserts

When carrying out work on the timing case recess, safeguard this with a clean cloth to
prevent items dropping down. Parts which have fallen into the timing case recess, must be
removed.

Press the riveted link into the press-fit center plate

1 Place the assembly insert (F11) in the rivet press tool (01) and fix in place with
the mounting screw.

2 Place the assembly insert (D12) in the rivet press tool (01).

P05.10-2229-01

3 Insert the riveted link (1), the centering fork (03) and the press-fit center plate (2) into
the ends of the timing chain (4), and press the pins of the centering fork (03) into the
holes of the press-fit center plate (2) and center the press-fit center plate (2).
Insert riveted link (1) from the rear.

P05.10-2230-01

© Daimler AG, 07.04.13, G/07/14, ar05.10-p-7601-02va, Riveting the timing chain Страница 1 из 3
ENGINE 272, 273
4 Screw in the pressure screw (02) at the rivet press tool (01), and press the
riveted link (1) into the press-fit center plate (2) all the way to the backstop.
Ensure that the riveted link (1) and the rivet press tool (01) are aligned. While
screwing in the pressure screw (02) ensure that the pins of the riveted link (1) are
pressed into the holes of the press-fit center plate (2), and that the centering fork (03)
that has been squeezed out does not fall into the timing case recess.

5 Remove the pressure screw (02) and take off the rivet press tool (01).

P05.10-2231-01

Press the outer plate on the riveted link

6 Place the assembly insert (F401) in the rivet press tool (01) and fix in place with
the mounting screw.

7 Place the assembly insert (01D3) in the rivet press tool (01).

P05.10-2232-01

8 Insert the outer plate (3) into the assembly insert (D3).
The outer plate (3) is held magnetically.

P05.10-2233-01

9 Place the rivet press tool (01) in such a way that the spacer webs of the
assembly insert (F4) lies on the rolls of the timing chain (4).
Ensure that the riveted link (1) and the outer plate (3) are aligned.

10 Screw in the pressure screw (02) at the rivet press tool (01) until there is solid
resistance.
While turning the pressure screw (02), ensure that the pins of the riveted link (1)
are pressed into the outer plate (3).

11 Remove rivet press tool (01).

P05.10-2234-01

Rivet timing chain

12 Shift the assembly insert (D3) on the riveted section (arrow).

P05.10-2235-01

© Daimler AG, 07.04.13, G/07/14, ar05.10-p-7601-02va, Riveting the timing chain Страница 2 из 3
ENGINE 272, 273
13 Place the rivet press tool (01) in the center of a riveted link (1) pin.
Rivet the pins of the riveted link (1) individually.

14 Tighten the pressure screw (02) at the rivet press tool (01).
Tightening torque of the pressure screw (02): reference value 32 Nm.

15 Remove rivet press tool (01).

P05.10-2236-01

16 Inspect riveting (arrows), re-rivet if necessary.

P05.10-2237-01

© Daimler AG, 07.04.13, G/07/14, ar05.10-p-7601-02va, Riveting the timing chain Страница 3 из 3
ENGINE 272, 273
AR05.20-P-6010EW Check basic position of camshafts 2.12.09
ENGINES 272, 273 in MODEL 212

1 Marking on belt pulley

2 positioning edge on timing case cover
3 Pulse wheel markings

P05.20-2163-06

Remove/install
1 Remove front engine cover See Remove air filter housing. AR09.10-P-1150EWS
2 Remove Hall sensors on camshafts *BA15.10-P-1002-03E
Checking
3 Turn engine at crankshaft in direction of The 305° marking (1) on belt pulley must
rotation of engine (arrow) to a 55° crank be aligned with positioning edge (2) on
before ignition TDC (305° marking on belt timing case cover and markings (3) on pulse
pulley) and check basic position of wheels must be located in center of bores
camshafts for Hall sensors. If necessary:
Set basic position of camshafts. AR05.20-P-6020EW
*001589650900
4 Install in the reverse order
Danger! Risk of accident caused by vehicle starting Secure vehicle to prevent it from moving by AS00.00-Z-0005-01A
off by itself when engine is running. Risk of itself.
injury caused by contusions and burns Wear closed and snug-fitting work clothes.
during starting procedure or when working Do not touch hot or rotating parts.
near the engine as it is running
5 Carry out an engine test run and check
engine for leaks

Position sensor

Number Designation Engine Engine

272 273

BA15.10-P-1002-03E Bolt, camshaft Hall sensor to front cover on cylinder head Nm 8 8

© Daimler AG, 07.04.13, G/07/14, ar05.20-p-6010ew, Check basic position of camshafts Страница 1 из 2
ENGINES 272, 273 in MODEL 212
 001 589 65 09 00
Wrench socket

© Daimler AG, 07.04.13, G/07/14, ar05.20-p-6010ew, Check basic position of camshafts Страница 2 из 2
ENGINES 272, 273 in MODEL 212
AR05.20-P-6010EW Check basic position of camshafts 2.12.09
ENGINES 272, 273 in MODEL 212

1 Marking on belt pulley

2 positioning edge on timing case cover
3 Pulse wheel markings

P05.20-2163-06

Remove/install
1 Remove front engine cover See Remove air filter housing. AR09.10-P-1150EWS
2 Remove Hall sensors on camshafts *BA15.10-P-1002-03E
Checking
3 Turn engine at crankshaft in direction of The 305° marking (1) on belt pulley must
rotation of engine (arrow) to a 55° crank be aligned with positioning edge (2) on
before ignition TDC (305° marking on belt timing case cover and markings (3) on pulse
pulley) and check basic position of wheels must be located in center of bores
camshafts for Hall sensors. If necessary:
Set basic position of camshafts. AR05.20-P-6020EW
*001589650900
4 Install in the reverse order
Danger! Risk of accident caused by vehicle starting Secure vehicle to prevent it from moving by AS00.00-Z-0005-01A
off by itself when engine is running. Risk of itself.
injury caused by contusions and burns Wear closed and snug-fitting work clothes.
during starting procedure or when working Do not touch hot or rotating parts.
near the engine as it is running
5 Carry out an engine test run and check
engine for leaks

Position sensor

Number Designation Engine Engine

272 273

BA15.10-P-1002-03E Bolt, camshaft Hall sensor to front cover on cylinder head Nm 8 8

© Daimler AG, 07.04.13, G/07/14, ar05.20-p-6010ew, Check basic position of camshafts Страница 1 из 2
ENGINES 272, 273 in MODEL 212
 001 589 65 09 00
Wrench socket

© Daimler AG, 07.04.13, G/07/14, ar05.20-p-6010ew, Check basic position of camshafts Страница 2 из 2
ENGINES 272, 273 in MODEL 212