Meiser Grating
Meiser Grating
Meiser Grating
Grating
2
Intro-
duction
ABOUT MEISER
MEISER, founded in 1956, is a medium-sized, owner- 50 years after the company was founded by Edmund
managed family business with its company headquarters Meiser, we still remain true to our origins and traditional
in Schmelz-Limbach in the Saarland. In the field of grat- values as a family business. Long-term planning and
ing MEISER has a leading position worldwide. The prod- reliability characterise our daily work, which is supported
uct range is supplemented by other business segments. by flexible and enthusiastic employees as well as mod-
ern and highly efficient machinery.
This includes the field of steel processing with its own slit-
ting plants and cold rolling centres. Furthermore, MEISER For us, economic activity is associated primarily with
operates traditional hot dip galvanising plants and a strip people. That is why we place special emphasis on our
galvanising plant. The diversification is rounded off by personal and individual contact with you, our business
the production of sheet metal profile grating, staircase partners and customers. We are always available to dis-
systems, special sections, scaffolding systems and bar- cuss your requirement.
rel hoops.
We are only able to make progress if you – our customer
MEISER employs 2,400 people worldwide, 1,700 of – is satisfied over the long term. The many unusual proj-
whom work at the locations in Germany. The two main ects that we have implemented together with our cus-
production facilities in the Saarland and Saxony are tomers confirm to us that this is the right route for us to
supplemented by manufacturing facilities in France, Bel- take. We would be delighted to include you among our
gium, Hungary, Dubai, Egypt, Brazil and Morocco. With customers – you can depend on us!
numerous other branches, MEISER is represented almost
all over the world. Personal support for our customers on
site is therefore guaranteed. Edmund, Wolfgang and Ulrich Meiser
Grating is a structural element that has a high load- try. Grating is installed in refineries, power sta-
bearing capacity with a low dead weight and a high tions, steel mills, mines and on oil platforms. Every
level of transparency. The positive-fitting con- steelworker, metalworker and fitter needs grating in
nection of the bearing bars and cross bars with his trade. Grating is being used increasingly more
the surround make the grating not only a very in the logistics industry as platform flooring and
stable, but also visually attractive product. The shelves. Architects and building owners appreciate
applications are very diverse, as grating is used the grating as a product which is both aesthetically
everywhere in industry and architecture. As an pleasing and functional – be this as decorative fa-
extremely robust, safe yet light platform flooring, cade cladding, a suspended ceiling or sun shield.
the grating is indispensable in all areas of heavy indus- MEISER offers the largest range of grating world-
Intro-
duction
7
wide. The diversity of possible applications also made by MEISER. More than 80 % of all grating are
requires an unusually large variety of products. To- made to measure at our two factories in the Saar-
gether with our customers we select the right grating land and Vogtland for our customers. Our employees
from our range. Grating is almost always relevant will be pleased to support and advise you with plan-
to safety, and we are well aware of this responsi- ning your projects. Static calculations and quantity
bility. When one is standing high up on a „breezy“ surveys also form part of our scope of services.
platform made of MEISER grating, one understands
the importance of quality and reliability. We set the MEISER grating – sustainable concepts.
highest standards for our products – from the plan-
ning stage to delivery. MEISER grating is 100 %
8 THE GRATING
Intro-
duction
9
Bearing bars are load-bearing, vertical flat bars The cross bars run at right angles to the bearing
which run parallel to one another from one support bars, connecting them together through compression
to the next. and/or welding at the crossover points.
All grating is banded as a rule by flat bars, T-shaped (a) the clear distance between the bearing bars or
sections or U-shaped sections. the cross bars.
Mesh spacing
c
c
a
b
c = centre
Mesh size
The mesh size is largely determined by the mesh value is the distance between the cross bars. We
spacing, whereby the distance between the bear- would like to illustrate this here using an example
ing bars (BB) and cross bars (CB) can be dif- of 33.3 x 11.1 and 11.1 x 33.3 (distance from the
ferent. In all tables the first value is the dis- centre of the bar to the centre of the bar).
tance between of the bearing bars, the second
BB CB
CB
BB BB CB 33,3 mm
11,1 mm
11,1 mm
33,3 mm
Intro-
duction
11
Is the centre-to-centre distance of the support in the The term „grating landing“ is used to describe the
direction of the bearing bar. length of the bearing bar ends which lie on the sup-
port structure. It should correspond to the height of
Clear Span the bearing bars, but also be at minimum of 30 mm.
min. 30 mm
Clear
Span
Suppo
rt bea
m cen
tres
The installation clearance is used during assembly If the total length of the cutout is less than 0.5 mm,
to compensate for tolerances between the steel struc- we call this a „Small Cut-Out“.
ture and grating.
Reinforced and raised edge surround downwards, A raised surround plate, also known as a toe plate,
e.g. in order to achieve a certain installation height. is welded on, increases safety when walked on and
protects against sliding at the grating edge. This is
necessary if the clearance between the grating and
the adjacent component is more than 30 mm.
Intro-
duction
13
NORISRING, NUREMBERG
Special notching of the bearing bars and the panel Notching of bearing and cross bars to increase slip
banding bars local to the support structure (notches resis-tance.
should be not more than half the height of the bear-
ing bars).
14 MATERIAL
MEISER has its own slitting plants, wire drawing devices and cold rolling centres. We are therefore able to design a
grating exactly in accordance with the requirements and wishes of our customers. Here, oversizing makes little sense,
while undersizing must be avoided under all circumstances. The ideal combination of material thickness and height,
associated with the matching steel quality, ensures the greatest possible economic benefits. That is our aspiration - not
more and not less. We would like to explain the best-known versions to you below:
Steel grades
High-grade steel
sters, vehicles and sinks. V4A or 1.4571 is similar to
The material non-rusting high-grade steel combines ben- V2A, but is additionally alloyed with 2 % molybdenum
eficial properties which have today become indispens- (Mo). This means that the high-grade steel is more re-
able for many fields of application. Nevertheless, it is sistant to corrosion in chloride-containing media. V4A
important to know which types of high-grade steel are high-grade steel is used in areas, for example, which
particularly suitable for the intended purpose, since there come into permanent contact with salt water, in swim-
is no universal material that can be used everywhere. ming baths and the chemical industry. It is also possible
Two generic terms are generally used in Germany: V2A to pickle and polish the surface of high-grade steel. This
or 1.4301 is a high-grade steel that is often found in process is described in detail on the following page.
everyday use, for example in the construction of bani-
Aluminium
Aluminium has been increasingly used over the past few The specific weight of aluminium is only 2.7 kg/dm (ap-
years as a construction material. Its numerous beneficial prox. 1/3 of the weight of steel), which in conjunction
properties make aluminium an interesting and competi- with its relatively high strength and good welding proper-
tive alternative to steel, and in the list of the most com- ties means that in many applications it enables signifi-
monly used metals it is behind steel in second position. cant weight savings compared to steel structures.
COR-TEN
Under the actual rust layer, COR-TEN steels form a par- proved by the building authorities, can be readily welded
ticularly dense barrier layer as a result of weathering, and offers good cold and hot workability. Owing to its
which consists of adhesive sulphates or phosphates insensitivity to the effects of the weather and its char-
and protects the component against further corro- acteristic patina, COR-TEN steel is also used to provide
sion. A distinction is made between Corten A and Cor- highlights in architecture, for example in the case of fa-
ten B. Corten B ASTM A 588 material no. 1.8963, EN cade cladding.
10027-1: S 355J2W is not phosphorus-alloyed, ap-
Intro-
duction
G A LVA N I S I N G P L A N T 15
Surface refinement
MEISER grating is characterised by durability and high
quality. This crucially depends on the correct surface
treatment. In this respect we offer our customers numer-
ous possibilities - be this with the focus on functionality
or aesthetics. For the selection of the surface treatment
there are various factors which are decisive: the personal
preferences of our customer, their budget and questions
of corrosion protection.
Powder coating
Anodising (aluminium)
Press
locked
grating
PRESS LOCKED
GRATING
Bearing 2 mm 3 mm 4 mm 5 mm
Cross bar
bar
20/2 20/3 - -
11,1 11,1 16,65 - 22,2 33,3 44,4 49,95 66,6 99,9 25/2 25/3 25/4 25/5
21 11,1 16,65 21,0 22,2 33,3 44,4 49,95 66,6 99,9 30/2 30/3 30/4 30/5
22,2 11,1 16,65 21,0 22,2 33,3 44,4 49,95 66,6 99,9 35/2 35/3 35/4 35/5
33,3 11,1 16,65 21,0 22,2 33,3 44,4 49,95 66,6 99,9 40/2 40/3 40/4 40/5
44,4 11,1 16,65 21,0 22,2 33,3 44,4 49,95 66,6 99,9 45/2 45/3 45/4 45/5
55,5 11,1 16,65 21,0 22,2 33,3 44,4 49,95 66,6 99,9 50/2 50/3 50/4 50/5
66,6 11,1 16,65 21,0 22,2 33,3 44,4 49,95 66,6 99,9 - 60/3 60/4 60/5
99,9 11,1 16,65 21,0 22,2 33,3 44,4 49,95 66,6 99,9 - 70/3 70/4 70/5
- 80/3 80/4 80/5
- 90/3 90/4 90/5
Common mesh spacing for bearing bars from 4 to 5 mm - 100/3 100/4 100/5
Bearing Cross bar - - - 110/5
bar - - - 120/5
- - - 130/5
21 16,65 22,2 33,3 44,4 50 66,6 99,9
- - - 140/5
25 16,65 22,2 33,3 44,4 50 66,6 99,9
- - - 150/5
33,3 16,65 22,2 33,3 44,4 50 66,6 99,9
- - - 160/5
50 16,65 22,2 33,3 44,4 50 66,6 99,9
- - - 170/5
66,6 16,65 22,2 33,3 44,4 50 66,6 99,9
99,9 16,65 22,2 33,3 44,4 50 66,6 99,9
We will of course be pleased to fulfil any special wishes that you may have!
Press
locked
grating
22 APPLICATIONS
„Bringing nature to life“ - is the motto of the treetop walk based on natural shapes. The grating offer a safe path
at Edersee (Lake Eder). MEISER press locked grating en- through the treetops in all weathers.
able visitors to walk along the route in safety and har-
monise perfectly with the architectural concept, which is
Anodised MEISER press locked grating contribute to the Cleverly highlighted with coloured light, the grating un-
design of the showroom at the Porsche Centre in Lübeck. derline the exclusivity of the vehicles on show.
23
Press
locked
grating
The walkways across the Saarbrucken extinguishing wa- When the walkways and grating were being designed,
ter ponds are covered with MEISER press locked grating the modern style of the surrounding building complexes
in an antiskid design. As in all publicly accessible areas, was taken into consideration.
it must be ensured here that the surface is slip-proof in
all weathers.
At the wastewater treatment plant in the Dresden suburb The grating equipped with anti-skid protection provide
of Kaditz, MEISER press locked grating provide the con- a crossover which is both safe and independent of the
nection between the two digestion towers and the func- weather.
tion tower of the plant.
24 PRESS LOCKED GRATING TYPES
The possible uses of grating is very varied. It is pos- grating are increasingly finding favour among architects,
sible to find a suitable design for every application. as with this type of grating it is possible to create certain
Besides the conventional press locked grating or press highlights in the design of the facade. The possible ap-
welded grating, there is also a great variety of spe- plications and the design of grating is almost limitless.
cial solutions, which we would like to present to you We will be pleased to advise you so that together we can
in greater detail below. Heavy duty grating can be find the perfect solution for your application.
driven over by heavy equipment, while full grating or finned
Full Grating
Bearing bar 2 mm Bearing bar 3 mm Bearing bar 5 mm Common mesh spacing for bearing bars from 2 to 3 mm
80/8 80/10 -
90/8 90/10 -
100/8 100/10 100/12
110/8 110/10 110/12
120/8 120/10 120/12
130/8 130/10 130/12
140/8 140/10 140/12
150/8 150/10 150/12
- - 160/12
- - 170/12
- - 180/12
- - 190/12
- - 200/12
Louvre Grating
Less transparency is sometimes what is required. In
these cases the louvre grating is used. There are a large
number of applications, which are not restricted only to
floor coverings in the case of bridges, walkways and
crossovers. As a sun shield or cladding element, the lou-
vre grating is also used in the case of ventilation grilles,
facades and suspended ceilings.
Press
locked
grating
28 PRESS LOCKED GRATING TYPES
Patent Grating
31/24 mm 20 mm 2 mm
29
Ultra Grating
Press
locked
MEISER developed the ultra grating many years ago in grating
order to offer cut-to-size companies an alternative to
the conventional press welded mats in the form of a
500 to
press locked grating design. Specially developed joining
technology guarantees a solid connection between the
bearing and cross bars. The ultra grating mat is there-
fore ideally suited for further processing, as it is almost
impossible for the cross bars to become loose during
sawing.
The ultra grating mat is also available in cross bar Standard bearing bar profiles
lengths up to 1,500 mm, so that the offcuts are signifi-
cantly smaller in comparison to the press welded mat. Bearing bar 2 mm Bearing bar 3 mm
The ultra grating mat is always trimmed and available in 25/2 25/3
our stock programme in various mesh spacing and siz- 30/2 30/3
es. Upon request, the cross bar side can also be edged. 35/2 35/3
40/2 40/3
Shelf
grating
SHELF GRATING
Shelf
grating
34 SHELF GRATING
Loose-fitting designs
These versions of the MEISER shelf grating can be easily The notches are punched up to the height of the bearing
locked in place on the cross-members of the shelf struc- bars, so that the bearing bars are located flush on the
ture. To this purpose, the T-shaped section surround, cross-member and help to improve the statics. Further
which is extended downwards, is provided with notches specific adjustments can be carried out, which are de-
that are specifically adapted to the width of the cross- scribed below.
member.
S h e l f g r a t i n g w i t h n o t c h e d T- s h a p e d s e c -
tion banding bars
Inserted Designs
In addition to the loose-fitting versions, MEISER has also An important advantage of the inserted shelf grating is
developed this solution. Here, the ends of the bearing the improved effective height of the shelf spaces. Since
bars are enclosed with a Z-shaped special section that is this shelf grating is suspended between the longitudinal
connected to the bearing bars by means of an automatic girders, the insertion height of a shelf is not reduced by
resistance welding process. This shelf grating is also the grating itself.
very resilient as a result.
S h e l f g r a t i n g w i t h U - s h a p e d s e c t i o n s u r-
round
The U-Channel
Width w = 20 mm
Height h = 30 mm - 40 mm h
Thickness t = 1 mm
t
b
Loose-fitting product versions are only offered with a Inlaid product versions with z-profile are only offered with
pre-galvanized surface. a hot-dip galvanized surface.
39
Grating Dimensions
The length of the grating also discribes the length of the The partition of the profiles / bars is normally specified
u-profile and corrosponds to the (free) span of the shelf from axial deminsion to axial deminsion and is at least
system. The U-channel shelf gratings are available in di- 70 mm. The „free span“ between each u-profile equals
mensions from 700 mm up to 1700 mm. the axial dimension minus 20 mm. The span of each u-
profile can be adjusted variable, so different axial dimen-
The width of the grating corrosponds to the scheduled Shelf
sions within a grating can be realized. With bigger and
width of the shelf system, or portion thereof. This dimen- grating
smaller profile distances , the profile can support those
sion indicates the pieces of U-profiles, which depends
areas where the load is the highest.
to the responsable partition of the bars. The most shelf
systems will be manufactured in two or three parts. Shelf
gratigns are available with a width from 140 mm up to
1600 mm. However, the number of U-profiles is limeted
to 10 profiles per grating.
partit
ion
h
widt
ms
bea
wi
dth gth
len
You have some special requirements to the MEISER U-channel shelf grating?
Contact us, we develop individual solutions for your shelf system.
40 SHELF GRATING
Safety
If you choose to opt for a U-Channel shelf grating, you no weak points. Prior to every order our structural engi-
can be certain to receive a sophisticated product. Thanks neers calculate the optimal structure of the grating and
to our own product development department there will be test it under real-life conditions to ensure its safe usage.
The new shelf grating not only looks good but also brings with it
additional advantages:
- Flat surface
- Simple installation
Product Variations
We’ve developed numerous versions of the U-Channel shelf grating to fulfill the various requirements of our customers.
Standard-Version Shelf
grating
This grating was specifically developed to store cardboard boxes with loads up to 1000 kg UDL. The loose-fitting version
always has an upbuliding height of 20 mm. The inserted version builds up max. 2mm on the beams.
Grid-Version
This grating is particularly suitable for the storage of small packages and cardboard boxes with low weight. The height of the loose-
fitting version is always 27mm. The inserted version builds up max. 2mm on the beams.
Palett-Version
This grating was specifically designed to support the weight of a euro-pallet and is only available as an inlaid version. It guarantees
safe storage of pallets with a load up to 1000 kg UDL.
inlaid
(pre-galvanized)
42 SHELF GRATING
Checklist
www.meiser.co.uk
Shelf Grating
Please use the checklist as a fax template to facilitate the ordering process.
1 2
Beam distance
Beam distance
Frame depth Frame depth
S H E L F G R AT I N G L O O S E - F I T T I N G S H E L F G R AT I N G I N S E RT E D
Project data
Postcode/ZIP area Delivery date Contact person Date
per m²
Point loading
Dimensions
Shelf load Frame depth Beam length Quantity
43
Shelf
grating
44
45
Press
Welded
Grating
PRESS WELDED
GRATING
This is carried out under high pressure using automatic 15,08 - - - 38,1 50,8 76,2 101,6
resistance welding. Manufacture is carried out on pro- 17,15 - - - 38,1 50,8 76,2 101,6
20,77 - 24,0 - 38,1 50,8 76,2 101,6*
duction lines that have been developed by ourselves,
23,69 - 24,0 - 38,1 50,8 76,2 101,6*
where we can produce made-to-measure grating pan- 25,00 - - - - - 76,2 101,6
els without waste and in accordance with our customer 30,15 - - - 38,1 50,8 76,2 101,6
wishes. This is achieved by the fact that our machines 33,00 - - 31,75 - - - -
can produce panels with cross bar lengths of up to 1,250 34,30 19,25 24,0 - 38,1 50,8 76,2 101,6
41,45 - 24,0 - 38,1 50,8 76,2 101,6
mm, whilst other more conventional machines are re-
45,23 - - - 38,1 50,8 76,2 101,6
stricted to 1,000 mm. Utilising our larger panel widths 51,45 - - - 38,1 50,8 76,2 101,6
can give savings of up to 20 % in the number of fixings 60,30 - 24,0 - 38,1 50,8 76,2 101,6
68,60 - 24,0 - 38,1 50,8 76,2 101,6
*available with restrictions
47
Press
Welded
Grating
stations. Where strong shearing forces occur and plat- normally banded with flat sections and can be produced
form flooring has to be changed frequently, the superior- in V2A and V4A with round or ribbed cross bars. Upon
ity of the press welded grating comes into its own. Steel request, for grating manufactured in mild steel, the cross
fabricators also appreciate the press welded grating, bars can be supplied in the size 7 mm (twisted) or 8
whose stability is ideally suited to the subsequent work- mm (ribbed).
ing of materials. MEISER press welded grating panels are
Very narrow mesh spacing, less than 15.08 mm, which is request with perforated sheets. These are arranged between
sometimes required for safety reasons, cannot be produced the bearing bars and welded to the cross bar. A ball with a
for the press welded grating. If it is important to prevent the diameter of 9 mm, i.e. a reference size that is often used,
passage of small parts from platforms, a close-mesh press cannot fall through such a grating. Saarbahn GmbH in
locked grating is the first choice. However, MEISER can ad- Saarbrücken has installed this type of press welded grating
dress this restriction with respect to press welded grating in its two-storey workshop halls in order to protect employ-
by supplementing the standard press welded grating upon ees on the lower floor against falling objects.
The Sunliquid demonstration plant of Clariant AG is grating. Not only their low flammability, but also their
currently the largest plant in Germany for the produc- resistance to chemicals speak in favour of the use of
tion of bio-ethanol. The hazards associated with the MEISER press welded grating in the production of bio-
production of bio-ethanol require high safety stan- ethanol.
dards, which are fully met by MEISER press welded
49
Press
Welded
Grating
The production of polysilicon requires strict safety pre- PLC factory, MEISER press welded grating forms the ideal
cautions and is associated with a potential hazard to em- basis, particularly in the outdoor area, for safe working
ployees and the environment. At the PV Crystalox Solar and the safe handling of hazardous substances.
Inside Rügen Bridge, MEISER press welded grating used high torsional stiffness of the press locked grating is ideal
as safe walking routes. The good anti-skid properties and for use in bridge building.
50 PRESS WELDED GRATING TYPES
As with the press locked grating, the press welded grating locked grating owing to the manufacturing process, other
is also available in numerous versions. We are aware versions have been developed which take into account
of country and customer-specific requirements and are the safety requirements. This guarantees that a test ball
implemented in accordance with the relevant standards. with a specific diameter cannot fall through. Special
It is often the case that the clear mesh width plays an im- welding regulations can of course also be implemented
portant role from the aspect of safety. As the press weld- by us.
ed grating cannot provide the fine mesh grid of a press
25/2 25/3
30/2 30/3
40/2 40/3
51
Special
Grating
SPECIAL GRATING
UNIVERSITY, ENSCHEDE
54 SPECIAL GRATING
55
Special
Grating
Special Grating
Over time, MEISER has developed and produced more Imagination and technical expertise are required for
than 5,000 different types of grating. Most of these ver- comb grating, finned grating or grating on which you
sions were created from very detailed specifications can walk barefoot.
by the customer, architect or planning office. Often the
If load-bearing capacity is less important than visual
main focus is on functionality, although it is not un-
screening, MEISER louvre grating are used. The require-
usual for aesthetics to play a certain role, with a tight
ments come from our customers, but the development
budget sometimes setting clear limitations. If everything
and the technically reliable solution is provided by us.
comes together, we speak of special solutions or spe-
cial grating, which we find particularly appealing.
56 APPLICATIONS
MEISER comb grating was used during the refurbishment Their appearance and durability are achieved by a ca-
of the Moritzburg in Halle. The west and north wing of the thodic immersion bath coating and a subsequent powder
castle are connected by a roof that is shaped by skylights coating. This adds a touch of modernity to the historic
covered with aluminium, and now faced with MEISER architectural styles and shapes from the various epoques
comb grating. of the Moritzburg.
Fences are an important safety element in sports stadi- the colour, as well as production in high-grade steel, of-
ums. As can be seen here at the Stade de la Maladière in fer a suitable solution for every purpose. Painted in the
Neuchâtel, MEISER press locked grating (the term ULTRA colours of the club, used for separating the blocks and
has a negative connotation in the field of sports stadi- as a border with the edge of the sports field, the MEISER
ums) provides a stable alternative to conventional sta- fencing system offers more than just stable protection.
dium fences which are of equivalent value in terms of de-
sign. Different mesh spacing and the freedom to choose
57
Special
Grating
Every year the number of cars registered on our roads respect to the budget. Grating offer new options for the
increases. This means that the problem of provid- architecture of the multi-storey car park, as well as fulfill-
ing parking spaces for clinics, companies, the retail ing functional roles. In this multi-storey car park in Re-
trade, airports, public facilities and many other loca- gensburg the grating conceal the heavy structure of the
tions continues to grow. Often it is necessary to suc- building, provide fall protection and nevertheless enable
cessfully integrate a multi-storey car park into the sur- extensive ventilation.
roundings. The facade plays an important role, also with
MEISER tree grating protect the roots of our trees, ensuring can employ the somewhat raised grating as a deliberate
a sufficient supply of water while remaining architectur- design element, as shown in our reference photograph.
ally appealing. Tree grating can be inserted into a group
either unobtrusively and flush with the surface. Or you
58 SPECIAL GRATING
Finned Grating
MEISER finned grating stands out considerably compared
to a classical grating. The function of the cross bar is
taken over in this version by a pipe that is inserted cen-
trally in the bearing bars. This provides the finned grating
with a very high-quality appearance, although this is less
suitable for larger span widths.
Barefoot Grating
Some locations such as swimming baths are places
where shoes are not usually worn. Here, a grating can be
very useful. For this reason we have developed a grating
which is also pleasant when walked on barefoot. The
cross bar is a U-shaped section that is pressed in at
a flat angle. The clearance between these treads is ap-
proximately 9 mm. They are manufactured from steel or
high-grade steel.
30/2 30/3
35/2 35/3
40/2 40/3
45/2 45/3
50/2 50/3
- 60/3
59
Comb Grating
MEISER comb grating is a press locked grating with
cross bars which protrude above the top surface of the
bearing bars. This makes the bearing bars almost in-
visible, so that the grating no longer looks like a grille,
but more like a comb. The emphasis on the cross bars
produces a very elegant and light appearance. The clear-
ance and number of bearing bars can be varied and are
adapted to the static requirements. There are also several
possible variations for the clearance of the cross bars.
Y- S H A P E
60 SPECIAL GRATING
To l s u n
Te c h n i c a l D e t a i l s
Special
Grating
62 SPECIAL
GRATING
Fences
Special
Grating
FENCE, STADIUM
64
65
Stair
Treads
STAIR TREADS
Stair treads
MEISER stair treads are manufactured from grating in- its stair treads accordingly. The extended, perforated
corporating endplates and non-slip safety nosing to their safety nosing fulfils and even exceeds the latest regula-
leading edge. The tread as an essential safety element tions. It provides additional stability, reduces the maxi-
of all types of staircases must always function correctly, mum depth of the opening to 120 mm and fulfils safety
be it during everyday intensive use on the access path class R11. At the request of the customer, the nosing can
to a ski lift, or where subjected to extreme loads, if, for also be made of a special section, e.g. a non-slip steel
example, the staircase is used in an uncontrolled man- flooring plate or a sanded steel angle. The safety end-
ner as an escape route by many people during a fire. plates have a pronounced bead, which interlocks with
MEISER is aware of this responsibility and has designed the bearing bars. This prevents the endplate from tear-
67
Stair
Treads
ing off prematurely if it is subjected to significant excess treads are produced in accordance with the specifica-
loads and causing the tread to fail. The tread surface tions of DIN 24531-1 and provide for a corresponding
of the MEISER stair treads can be designed individually. hole pattern in the endplates. Individual hole patterns are
As a matter of principle, stair treads can be produced of course possible, as well as notched bearing bars and
as press locked grating treads and press welded grating cross bars, so that slip resistance up to class R13 is
treads. The mesh spacing and height of the bearing bar possible. It goes without saying that stair treads can also
are determined by the effective width and the custom- be designed in aluminium and high-grade steel; special
er‘s requirements. Of course we know what is required designs allow stair tread widths of up to 4,000 mm.
in the case of publicly accessible staircases. The stair
68 APPLICATIONS
Wind turbines are increasingly dominating our coun- Every turbine therefore requires a small access staircase
tryside. Their share of regenerative energy sources is from the outside and facilities inside which are not visible
growing. Their height can reach up to 200 metres. It is externally. In every case the steps are a crucial safety
essential that if such turbines have to be serviced or re- element for which no compromises are possible.
paired, they can be readily and safely accessed on foot.
Sometimes stairs are never used, or are only used in grating stairtreads must be able to withstand enormous
an emergency. Then these are called emergency escape loads in the case of a fire. They are therefore designed
stairs, such as in this case at a hotel in Frankfurt. The with double anti-skid protection and a large tread depth.
69
In the case of large silo systems it is only possible to system and also possess high torsional stiffness. The
access the external shell because as a rule the silo is steps at the fuel depot in Honau were therefore given an
filled up with - sometimes sensitive - material. The steps anti-skid design by MEISER.
then have to fit exactly on the external radius of the tank Stair
Treads
Tiger and Turtle – Magic Mountain is a landmark in the part of the Ruhr Capital of Culture Ruhr 2010. The total
Angerpark in Duisburg-Angerhausen that is modelled on length of 220 metres is covered with 349 MEISER grating
a roller coaster. The large sculpture is a work of art by stairtreads, of which only 220 can be accessed on foot,
Heike Mutter and Ulrich Genth, which was developed as however, as the remaining areas are too steep.
70 STAIR TREADS TYPES
Endplates
For standard stair treads, the safety endplate with bead
is generally used. However, upon request a special end-
plate with a different drill-hole size can be attached. From
a bearing bar height of 50 x 3 mm upwards the drill-hole
size should be coordinated in all cases in order to avoid
installation problems.
240 120
270 150
305 180
S A F E T Y E N D P L AT E W I T H B E A D
71
Safety nosing 70 mm
45
Ø14
15 35 Drill-hole
FIXING CLIPS
Fixing
Clips
MEISER grating fixing clips are an important part of our service. The
grating can only fulfil its function properly if it is correctly attached,
as otherwise accidents can quickly happen. MEISER has the proper
fixing clip for every application, from the simple standard clamp to
the customised individual solution MEISER produces many clamps
itself, but also works together with well-known fastening specialists.
Together with the HILTI company, the XMGR clamp has been devel-
oped, which is insensitive to vibrations and offers enormous instal-
lation advantages. On the following pages we show you the most
common safety systems, which in most cases represent a good and
low-cost solution.
Clamp B
Consisting of a saddle top clip, clamp lower part,
M8x60 hexagon screws and M8 square nut.
galvanised V2A
Designation Mesh width [mm] Mesh width [mm]
M0531 33 x 33 33 x 33
M0531 34 x 38 34 x 38
M2231 33 x 21 33 x 21
CLAMP B
Clamp B 10
Consisting of a stirrup top clip, hexagon socket
screw, clip lower part and nut.
galvanised V2A
Designation Mesh width [mm] Mesh width [mm]
M2331 33 x 11 33 x 11
CLAMP B 10
Clamp S
Consisting of a flat head screw, clamp lower part
and square nut
galvanised V2A
Designation Mesh width [mm] Mesh width [mm]
M2031 33 x 11 33 x 11
CLAMP S
X-FCM + X-M8 22 x 22 – 44 x 44 22 x 22 – 44 x 44
X-FCM + X-BT 22 x 22 – 44 x 44 22 x 22 – 44 x 44
X-GR-RU 33 x 33 -
Safety clamp A
Consisting of safety upper part, clamp lower part,
hexagon screw and square nut.
galvanised V2A
Designation Mesh width [mm] Mesh width [mm]
M0731 34 x 38 34 x 38
SAFETY CLAMP A
Safety clamp D
Consisting of safety upper part, clamp lower part,
hexagon screw and square nut.
galvanised V2A
Designation Mesh width [mm] Mesh width [mm]
M0833 34 x 38 34 x 38
SAFETY CLAMP D
Double clamp B
Consisting of 2 saddle top clips, clamp lower
Fixing
part, 2 hexagon screws and 2 square nuts. Clips
galvanised V2A
Designation Mesh width [mm] Mesh width [mm]
M0540 33 x 33 33 x 33
M2240 33 x 22 33 x 22
M2340 33 x 11 33 x 11
DOUBLE CLAMP B
XMGR 33 x 33 / 34 x 38 / 34 x 24
Panel Attachments
(supplied loose)
Galvanised
Designation
Safety chain
Hinge
HINGE
Fixing
Clips
78 PRODUCT RANGE
P R O F I L E G R AT I N G S TA I R C A S E S
PRODUCT RANGE
MEISER is primarily known as a leading manufacturer of dip galvanising. We have made a name for ourselves as a
open bar grating. We complement our range of industrial provider of complete stairway systems. We offer slit strips
floor coverings with sheet metal profile grating and GRP in black and galvanised form, while in our forming plant
grating. Furthermore, over the past few years MEISER has we produce vineyard fence posts and supporting profiles
diversified even more strongly and is particularly active as for open-air solar modules. Our own tool construction and
a service provider in the field of steel processing and hot mechanical engineering facilities position us to develop
GRP FA L L P R O T E C T I O N M AT S
79
new products through to production readiness at low com- manufactured by MEISER, which are customised and
petitive cost. From discussions with our customers, items delivered on a just in time basis.
such as fall protection mats (spot-welded wire meshes),
for example, have been created, which are often installed
at factories in the automotive industry. Many manufactur-
ers of high quality wooden barrels rely on the barrel hoops
Product
Range
V I N E YA R D F E N C E P O S T S G A LV A N I Z I N G P L A N T
80 PRODUCT RANGE
Staircases
MEISER staircases are almost always manufactured on
the basis of a request from a customer and often make a
significant contribution to the aesthetic appearance of a
building. In addition, a MEISER staircase must of course
also reliably fulfil its function and satisfy statutory re-
quirements to a level of 100 %. This is easier said than
done, as the specifications of the DIN standards, German
statutory accident insurance, German accident preven-
tion regulations etc. are very extensive and differ from
state to state, also within Germany.
Profile Grating
MEISER sheet metal profile grating is an alternative to
standard MEISER grating, especially when large span
widths have to be bridged or a more closed surface is re-
quired. The special embossing and perforation of the sur-
Product
face ensure very high levels of slip resistance. Everywhere Range
in industry where work is carried out with glide-enhancing
substances, sheet metal profile grating is a good choice.
Scaffolding
The long-standing collaboration with ALFIX, a leading
manufacturer of scaffolding systems, culminated in 2012
in MEISER purchasing a holding in ALFIX. For more than
60 years ALFIX has stood for scaffolding systems „Made
in Germany“. Through continuous innovations and fair
prices, ALFIX scaffolding systems have become an estab-
lished brand product on the European market.
GRP
MEISER GRP grating generally have a square mesh size,
as well as bearing bars and cross bars of the same height.
The appearance is similar to that of a MEISER full grating
made of steel. GRP grating is in demand when the envi-
Product
ronment is very corrosive or electrical conductivity is not Range
desired.
Special sections
MEISER has a highly efficient tool construction and me-
chanical engineering system at its disposal. We therefore
operate our own mechanical engineering company and
know the problems in the daily production process. Open
special sections with a material thickness of up to 6 mm,
with or without perforations and notching, are our special
field - hot dip galvanised if required. If you would like to
take advantage of our experience, please contact us. We
are proud of our long-standing cooperation with HILTI,
where we act as a strategic partner for the supply of sup-
porting profiles for open-air solar energy systems.
Product
Range
86
87
STATICS AND
LOAD TABLES
Statics
and
Load
Tables
Determination of the bearing bars for the individual span widths, DIN EN 1991, S235
mesh spacing 33.3 x 33.3 mm
Industrial staircases, working platforms and walkways, Load 5.00 kN/m² / 2.0 kN point loading,
load 2.00 kN/m² / 1.5 kN point loading, residential building load 3.00 kN/m² / 2.0 kN point loading,
Tread DIN EN ISO 14122, RAL-GZ 638 - 2008 contact area 50 x 50 mm
length
[mm] Bearing bar/deflection [cm] Bearing bar/deflection [cm]
without sl.prot. with sl.prot. without sl.prot. with sl.prot.
SILICON, BITTERFELD
89
Bestimmung der Tragstäbe für die einzelnen Spannweiten, DIN EN 1991, S235
Maschenteilung 33,3 x 11,1 mm bei TS 2 – 3 mm, Maschenteilung 33,3 x 16,65 mm bei TS 5 mm
Industrial staircase, working platforms and walkways, Load 5.00 kN/m² / 2.0 kN point loading,
load 2.00 kN/m² / 1.5 kN point loading, DIN EN ISO 14122, residential building load 3.00 kN/m² / 2.0 kN point loading,
Tread
RAL-GZ 638 - 2008 contact area 50 x 50
length
[mm] Bearing bar/deflection [cm] Bearing bar/deflection [cm]
without sl.prot. with sl.prot. without sl.prot. with sl.prot.
Statics
and
Load
Tables
90 LOAD TABLE PRESS LOCKED GRATING / STEEL
Press locked grating mesh spacing 33.3 x 33.3 mm, DIN EN 1991 S235 JR+N St 37-2
FP 6,38 3,19 2,13 1,60 1,28 1,06 0,91 0,63 0,46 0,34
20/2
FV 106,05 47,13 26,51 16,97 11,78 8,66 5,86 3,66 2,40 1,64
FP 9,57 4,79 3,19 2,39 1,91 1,60 1,36 0,95 0,69 0,52
20/3
FV 159,07 70,70 39,77 25,45 17,67 12,99 8,80 5,49 3,60 2,46
FP 9,89 4,94 3,30 2,47 1,98 1,65 1,41 1,23 0,89 0,67
25/2
FV 165,70 73,64 41,43 26,51 18,41 13,53 10,36 7,15 4,69 3,20
FP 14,83 7,41 4,94 3,71 2,97 2,47 2,12 1,84 1,34 1,00
25/3
FV 248,55 110,47 62,14 39,77 27,62 20,29 15,53 10,73 7,04 4,81
FP 14,11 7,06 4,70 3,53 2,82 2,35 2,02 1,76 1,53 1,14
30/2
FV 238,61 106,05 59,65 38,18 26,51 19,48 14,91 11,78 8,11 5,54
FP 21,17 10,58 7,06 5,29 4,23 3,53 3,02 2,65 2,29 1,72
30/3
FV 357,91 159,07 89,48 57,27 39,77 29,22 22,37 17,67 12,16 8,31
FP 28,22 14,11 9,41 7,06 5,64 4,70 4,03 3,53 3,05 2,29
30/4
FV 477,22 212,10 119,30 76,35 53,02 38,96 29,83 23,57 16,21 11,07
FP 35,28 17,64 11,76 8,82 7,06 5,88 5,04 4,41 3,82 2,86
30/5
FV 596,52 265,12 149,13 95,44 66,28 48,70 37,28 29,46 20,27 13,84
FP 19,02 9,51 6,34 4,75 3,80 3,17 2,72 2,38 2,11 1,80
35/2
FV 324,77 144,34 81,19 51,96 36,09 26,51 20,30 16,04 12,87 8,79
FP 28,53 14,26 9,51 7,13 5,71 4,75 4,08 3,57 3,17 2,70
35/3
FV 487,16 216,52 121,79 77,95 54,13 39,77 30,45 24,06 19,31 13,19
FP 38,04 19,02 12,68 9,51 7,61 6,34 5,43 4,75 4,23 3,60
35/4
FV 649,55 288,69 162,39 103,93 72,17 53,02 40,60 32,08 25,75 17,59
FP 47,55 23,77 15,85 11,89 9,51 7,92 6,79 5,94 5,28 4,50
35/5
FV 811,93 360,86 202,98 129,91 90,21 66,28 50,75 40,10 32,19 21,98
FP 24,62 12,31 8,21 6,16 4,92 4,10 3,52 3,08 2,74 2,46
40/2
FV 424,19 188,53 106,05 67,87 47,13 34,63 26,51 20,95 16,97 13,13
FP 36,93 18,47 12,31 9,23 7,39 6,16 5,28 4,62 4,10 3,69
40/3
FV 636,29 282,80 159,07 101,81 70,70 51,94 39,77 31,42 25,45 19,69
FP 49,25 24,62 16,42 12,31 9,85 8,21 7,04 6,16 5,47 4,92
40/4
FV 848,39 377,06 212,10 135,74 94,27 69,26 53,02 41,90 33,94 26,25
FP 61,56 30,78 20,52 15,39 12,31 10,26 8,79 7,69 6,84 6,16
40/5
FV 1060,48 471,33 265,12 169,68 117,83 86,57 66,28 52,37 42,42 32,81
FP 61,77 30,89 20,59 15,44 12,35 10,30 8,82 7,72 6,86 6,18
45/4
FV 1073,74 477,22 268,43 171,80 119,30 87,65 67,11 53,02 42,95 35,50
FP 37,75 18,87 12,58 9,44 7,55 6,29 5,39 4,72 4,19 3,77
50/2
FV 662,80 294,58 165,70 106,05 73,64 54,11 41,43 32,73 26,51 21,91
FP 56,62 28,31 18,87 14,16 11,32 9,44 8,09 7,08 6,29 5,66
50/3
FV 994,20 441,87 248,55 159,07 110,47 81,16 62,14 49,10 39,77 32,87
FP 75,49 37,75 25,16 18,87 15,10 12,58 10,78 9,44 8,39 7,55
50/4
FV 1325,60 589,16 331,40 212,10 147,29 108,21 82,85 65,46 53,02 43,82
FP 94,37 47,18 31,46 23,59 18,87 15,73 13,48 11,80 10,49 9,44
50/5
FV 1657,00 736,45 414,25 265,12 184,11 135,27 103,56 81,83 66,28 54,78
FP 80,06 40,03 26,69 20,01 16,01 13,34 11,44 10,01 8,90 8,01
60/3
FV 1431,65 636,29 357,91 229,06 159,07 116,87 89,48 70,70 57,27 47,33
FP 106,74 53,37 35,58 26,69 21,35 17,79 15,25 13,34 11,86 10,67
60/4
FV 1908,87 848,39 477,22 305,42 212,10 155,83 119,30 94,27 76,35 63,10
FP 133,43 66,72 44,48 33,36 26,69 22,24 19,06 16,68 14,83 13,34
60/5
FV 2386,09 1060,48 596,52 381,77 265,12 194,78 149,13 117,83 95,44 78,88
FP 106,83 53,42 35,61 26,71 21,37 17,81 15,26 13,35 11,87 10,68
70/3
FV 1948,64 866,06 487,16 311,78 216,52 159,07 121,79 96,23 77,95 64,42
FP 142,44 71,22 47,48 35,61 28,49 23,74 20,35 17,81 15,83 14,24
70/4
FV 2598,18 1154,75 649,55 415,71 288,69 212,10 162,39 128,31 103,93 85,89
FP 178,05 89,03 59,35 44,51 35,61 29,68 25,44 22,26 19,78 17,81
70/5
FV 3247,73 1443,43 811,93 519,64 360,86 265,12 202,98 160,38 129,91 107,36
The table applies to the standard mesh spacing of 33.3 x 33.3 and material S235 JR+N St 37-2. The values represent
the maximum permitted load-bearing capacity of the grating.
91
Press locked grating mesh spacing 33.3 x 33.3 mm, DIN EN 1991 S235 JR+N St 37-2
Press locked grating mesh spacing 33.3 x 33.3 mm, DIN EN 1991 S235 JR+N St 37-2
FP 182,33 91,17 60,78 45,58 36,47 30,39 26,05 22,79 20,26 18,23
80/4
FV 3393,54 1508,24 848,39 542,97 377,06 277,02 212,10 167,58 135,74 112,18
FP 227,91 113,96 75,97 56,98 45,58 37,99 32,56 28,49 25,32 22,79
80/5
FV 4241,93 1885,30 1060,48 678,71 471,33 346,28 265,12 209,48 169,68 140,23
FP 226,33 113,17 75,44 56,58 45,27 37,72 32,33 28,29 25,15 22,63
90/4
FV 4294,95 1908,87 1073,74 687,19 477,22 350,61 268,43 212,10 171,80 141,98
FP 282,92 141,46 94,31 70,73 56,58 47,15 40,42 35,36 31,44 28,29
90/5
FV 5368,69 2386,09 1342,17 858,99 596,52 438,26 335,54 265,12 214,75 177,48
FP 342,02 171,01 114,01 85,50 68,40 57,00 48,86 42,75 38,00 34,20
100/5
FV 6628,01 2945,78 1657,00 1060,48 736,45 541,06 414,25 327,31 265,12 219,11
FP 413,84 206,92 137,95 103,46 82,77 68,97 59,12 51,73 45,98 41,38
110/5
FV 8019,90 3564,40 2004,97 1283,18 891,10 654,69 501,24 396,04 320,80 265,12
FP 492,50 246,25 164,17 123,13 98,50 82,08 70,36 61,56 54,72 49,25
120/5
FV 9544,34 4241,93 2386,09 1527,09 1060,48 779,13 596,52 471,33 381,77 315,52
FP 578,01 289,00 192,67 144,50 115,60 96,33 82,57 72,25 64,22 57,80
130/5
FV 11201,34 4978,38 2800,34 1792,22 1244,59 914,40 700,08 553,15 448,05 370,29
FP 670,35 335,18 223,45 167,59 134,07 111,73 95,76 83,79 74,48 67,04
140/5
FV 12990,91 5773,74 3247,73 2078,55 1443,43 1060,48 811,93 641,53 519,64 429,45
FP 769,54 384,77 256,51 192,38 153,91 128,26 109,93 96,19 85,50 76,95
150/5
FV 14913,03 6628,01 3728,26 2386,09 1657,00 1217,39 932,06 736,45 596,52 492,99
FP 875,56 437,78 291,85 218,89 175,11 145,93 125,08 109,45 97,28 87,56
160/5
FV 16967,72 7541,21 4241,93 2714,83 1885,30 1385,12 1060,48 837,91 678,71 560,92
FP 988,43 494,21 329,48 247,11 197,69 164,74 141,20 123,55 109,83 98,84
170/5
FV 19154,96 8513,32 4788,74 3064,79 2128,33 1563,67 1197,19 945,92 766,20 633,22
The table applies to the standard mesh spacing of 33.3 x 33.3 and material S235 JR+N St 37-2. The values represent
the maximum permitted load-bearing capacity of the grating.
For the load on grating made of material S355 JR, the maximum load to the left of the black line can be multiplied by
1.5, whereas to the right of it the value remains the same.
The width between supports is the clear width between the bearings of the grating. The grating landing for grating panels
should be not less than the height of the grating, but always a minimum of 30 mm.
FP is the maximum point loading in kn on the load cube 200 x 200 mm. FV is the maximum uniformly distributed
surface load in kn/m².
93
Press locked grating mesh spacing 33.3 x 33.3 mm, DIN EN 1991 S235 JR+N St 37-2
Press welded grating mesh spacing 34.3 x 38.1 mm, DIN EN 1991 S235 JR+N St 37-2
FP 6,14 3,07 2,05 1,53 1,23 1,02 0,87 0,61 0,44 0,33
20/2
FV 114,51 50,89 28,63 18,32 12,72 9,35 6,33 3,95 2,59 1,77
FP 9,21 4,60 3,07 2,30 1,84 1,53 1,31 0,92 0,66 0,50
20/3
FV 171,76 76,34 42,94 27,48 19,08 14,02 9,50 5,93 3,89 2,66
FP 9,52 4,76 3,17 2,38 1,90 1,59 1,36 1,18 0,86 0,64
25/2
FV 178,92 79,52 44,73 28,63 19,88 14,61 11,18 7,72 5,07 3,46
FP 14,28 7,14 4,76 3,57 2,86 2,38 2,04 1,77 1,29 0,96
25/3
FV 268,38 119,28 67,09 42,94 29,82 21,91 16,77 11,58 7,60 5,19
FP 13,60 6,80 4,53 3,40 2,72 2,27 1,94 1,70 1,47 1,10
30/2
FV 257,64 114,51 64,41 41,22 28,63 21,03 16,10 12,72 8,75 5,98
FP 20,41 10,20 6,80 5,10 4,08 3,40 2,92 2,55 2,21 1,65
30/3
FV 386,46 171,76 96,62 61,83 42,94 31,55 24,15 19,08 13,13 8,97
FP 27,21 13,60 9,07 6,80 5,44 4,53 3,89 3,40 2,94 2,21
30/4
FV 515,28 229,01 128,82 82,44 57,25 42,06 32,21 25,45 17,51 11,96
FP 34,01 17,00 11,34 8,50 6,80 5,67 4,86 4,25 3,68 2,76
30/5
FV 644,10 286,27 161,03 103,06 71,57 52,58 40,26 31,81 21,88 14,95
FP 18,35 9,18 6,12 4,59 3,67 3,06 2,62 2,29 2,04 1,74
35/2
FV 350,68 155,86 87,67 56,11 38,96 28,63 21,92 17,32 13,90 9,49
FP 27,53 13,76 9,18 6,88 5,51 4,59 3,93 3,44 3,06 2,60
35/3
FV 526,02 233,78 131,50 84,16 58,45 42,94 32,88 25,98 20,85 14,24
FP 36,71 18,35 12,24 9,18 7,34 6,12 5,24 4,59 4,08 3,47
35/4
FV 701,35 311,71 175,34 112,22 77,93 57,25 43,83 34,63 27,80 18,99
FP 45,88 22,94 15,29 11,47 9,18 7,65 6,55 5,74 5,10 4,34
35/5
FV 876,69 389,64 219,17 140,27 97,41 71,57 54,79 43,29 34,75 23,74
FP 23,79 11,89 7,93 5,95 4,76 3,96 3,40 2,97 2,64 2,38
40/2
FV 458,03 203,57 114,51 73,28 50,89 37,39 28,63 22,62 18,32 14,17
FP 35,68 17,84 11,89 8,92 7,14 5,95 5,10 4,46 3,96 3,57
40/3
FV 687,04 305,35 171,76 109,93 76,34 56,08 42,94 33,93 27,48 21,26
FP 47,58 23,79 15,86 11,89 9,52 7,93 6,80 5,95 5,29 4,76
40/4
FV 916,05 407,14 229,01 146,57 101,78 74,78 57,25 45,24 36,64 28,35
FP 59,47 29,74 19,82 14,87 11,89 9,91 8,50 7,43 6,61 5,95
40/5
FV 1145,07 508,92 286,27 183,21 127,23 93,47 71,57 56,55 45,80 35,43
FP 59,76 29,88 19,92 14,94 11,95 9,96 8,54 7,47 6,64 5,98
45/4
FV 1159,38 515,28 289,85 185,50 128,82 94,64 72,46 57,25 46,38 38,33
FP 36,60 18,30 12,20 9,15 7,32 6,10 5,23 4,58 4,07 3,66
50/2
FV 715,67 318,07 178,92 114,51 79,52 58,42 44,73 35,34 28,63 23,66
FP 54,90 27,45 18,30 13,73 10,98 9,15 7,84 6,86 6,10 5,49
50/3
FV 1073,50 477,11 268,38 171,76 119,28 87,63 67,09 53,01 42,94 35,49
FP 73,20 36,60 24,40 18,30 14,64 12,20 10,46 9,15 8,13 7,32
50/4
FV 1431,33 636,15 357,83 229,01 159,04 116,84 89,46 70,68 57,25 47,32
FP 91,50 45,75 30,50 22,88 18,30 15,25 13,07 11,44 10,17 9,15
50/5
FV 1789,17 795,19 447,29 286,27 198,80 146,05 111,82 88,35 71,57 59,15
FP 77,73 38,86 25,91 19,43 15,55 12,95 11,10 9,72 8,64 7,77
60/3
FV 1545,84 687,04 386,46 247,33 171,76 126,19 96,62 76,34 61,83 51,10
FP 103,63 51,82 34,54 25,91 20,73 17,27 14,80 12,95 11,51 10,36
60/4
FV 2061,12 916,05 515,28 329,78 229,01 168,25 128,82 101,78 82,44 68,14
FP 129,54 64,77 43,18 32,39 25,91 21,59 18,51 16,19 14,39 12,95
60/5
FV 2576,40 1145,07 644,10 412,22 286,27 210,32 161,03 127,23 103,06 85,17
FP 104,12 52,06 34,71 26,03 20,82 17,35 14,87 13,01 11,57 10,41
70/3
FV 2104,06 935,14 526,02 336,65 233,78 171,76 131,50 103,90 84,16 69,56
FP 138,82 69,41 46,27 34,71 27,76 23,14 19,83 17,35 15,42 13,88
70/4
FV 2805,42 1246,85 701,35 448,87 311,71 229,01 175,34 138,54 112,22 92,74
FP 173,53 86,77 57,84 43,38 34,71 28,92 24,79 21,69 19,28 17,35
70/5
FV 3506,77 1558,56 876,69 561,08 389,64 286,27 219,17 173,17 140,27 115,93
FP 178,16 89,08 59,39 44,54 35,63 29,69 25,45 22,27 19,80 17,82
80/4
FV 3664,22 1628,54 916,05 586,27 407,14 299,12 229,01 180,95 146,57 121,13
FP 222,70 111,35 74,23 55,68 44,54 37,12 31,81 27,84 24,74 22,27
80/5
FV 4580,27 2035,68 1145,07 732,84 508,92 373,90 286,27 226,19 183,21 151,41
The table applies to the standard mesh spacing of 34.3 x 38.1 and material S235 JR + N St 37-2. The values repre-
sent the maximum permitted load-bearing capacity of the grating.
95
Press welded grating mesh spacing 34.3 x 38.1 mm, DIN EN 1991 S235 JR+N St 37-2
Vehicular grating with forklift truck, pneumatic tyres, DIN EN 1991, S235 JR+N St 37-2
Vehicular grating with forklift truck, solid rubber tyres, DIN EN 1991, S235 JR+N St 37-2
The calculation of the bearing bars is carried out taking into account the vibration coefficient (braking factor) of 1.4.
97
Vehicular grating, DIN EN 1991, S235 JR+N St 37-2 The table applies to the standard mesh spacing of 33.3
x 33.3 and material S235 JR+N St 37-2.
Width between supports [mm]
Load
1.600 1.700 1.800 1.900 2.000
The values represent the maximum permitted load-bear-
Total load Small van (F2)
Wheel load 10 kN 70/5 70/5 80/5 80/5 90/5 ing capacity of the grating.
LA 200 x 200 mm
Total load Van 6,0 to
Wheel load 20 kN 120/5 120/5 120/5 130/5 130/5 LA = load carrying area
LA 200 x 200 mm
Total load Van 9,0 to Conversion values:
Wheel load 30 kN 140/5 140/5 150/5 150/5 -
LA 200 x 260 mm 1 kN ≙ 100 kg
Total load Van 12,0 to
Wheel load 40 kN - - - - - 10 KN ≙ 1 to
LA 200 x 300 mm
Total load Van 16,0 to / 10 N ≙1 daN ≙ 1 kp
Heavy truck 30 to
- - - - -
Wheel load 50 kN The width between supports is the clear width between
LA 200 x 400 mm
the bearings of the grating. The grating landing for grat-
Total load Heavy truck 60 to
Wheel load 100 kN - - - - - ing panels should be not less than the height of the grat-
LA 200 x 600 mm
ing, but always a minimum of 30 mm.
Vehicular grating with forklift truck, pneumatic tyres, DIN EN 1991, S235 JR+N St 37-2
Vehicular grating with forklift truck, solid rubber tyres, DIN EN 1991, S235 JR+N St 37-2
SAFETY
Safety
100 S A F E T Y
Safety
The theme of health and safety at work and accident work cause significant costs. A serious corporate com-
prevention is growing in importance in companies and mitment to pleasant and safe working conditions has an
institutions. The accident prevention regulations issued effect not least on the image of a company and enables
by the Professional Associations and the German Social customers to draw their own conclusions of the quality
Accident Insurance (DGUV) are binding legal regulations, of the products and services. Irrespective of all legal con-
so that non-compliance can have serious consequences sequences, all costs and the damage to our reputation,
for any company. In many cases, avoidable accidents at there is one thing above all that we should not forget:
101
we owe our success to our employees - people who are where improvements are possible and required. Ask your
worthy of our protection. These are all good reasons for contact at MEISER for advice and carry out an analysis Safety
MEISER dealing in depth with this topic. We have devel- together with us with respect to how you can design your
oped a range of products which help you to prevent ac- work areas to be even safer. Detailed information can be
cidents and carry out your work safely. We have brought found in the MEISER health and safety at work brochure.
these products together in our catalogue called „Health
and Safety at Work“ in order to show you at a glance
102 A N T I - S K I D - P R O P E R T I E S
Anti-Skid-Properties
2500
creased risk of slipping.
780
Degree R Class
from 3° to 10° R9
from 10° to 19° R10
from 19° to 27° R11
from 27° to 35° R12
more than 35° R13
Safety
104 S L I P P R O T E C T I O N S E R R A T I O N T Y P E S
P o i n t e d To o t h S e r r a t i o n S R 1
S a w To o t h S l i d e S e r r a t i o n S R 2
flat, semicircular
33,3 x 33,3 36/1,9 smooth SR4 R11 S235 galvanized
notching
blunt, semicircular
34,3 x 38,1 30/3 smooth SR4 R12 VA stained
notching
blunt, semicircular
34,3 x 24,3 30/3 twisted SR4 R11 S235 galvanized
notching
34,3 x 38,1 30/3 smooth verdrillt − R10 S235 galvanized
sharp, semicircular twisted + recess
34,3 x 38,1 30/3 SR11 R12 S235 galvanized
notching welded
blunt, semicircular
34,3 x 38,1 30/3 twisted SR4 R11 S235 galvanized
notching
blunt, semicircular
34,3 x 50,8 30/3 twisted SR4 R11 S235 galvanized
notching
Safety
Offshore press welded
blunt, semicircular
38,1 x 101,6 30/3 twisted SR6 R11 S235 galvanized
notching
106
107
SERVICE /
STANDARDS AND
CERTIFICATES
Service
/Stan-
dards /
Certifi-
cates
108 S E R V I C E
Service
Service
/Stan-
dards /
Certifi-
cates
110 S E R V I C E
Contact us:
Limbach
Tel +49 (0) 6887 - 309-1367
Fax +49 (0) 6887 - 309-3000
E-Mail service@meiser.de
Oelsnitz
Tel +49 (0) 37421 - 50-2117
Fax +49 (0) 37421 - 50-2100
E-Mail service@meiser.de
Service
/Stan-
dards /
Certifi-
cates
112 M A N U F A C T U R I N G T E C H N O L O G Y S K I L L S
In our high-grade steel competence centre on the Lim- products with state-of-the-art punching and pressing
bach site, the high-quality materials of high-grade steel plants which are reserved exclusively for the production
and aluminium are used to produce MEISER grating of of high-grade steel and aluminium products. A modern
a particularly high standard. The production of high- waterjet cutting machine also guarantees that the cut-
quality grating from high-grade steel and aluminium outs are of the highest level that could never be reached
requires craftsmanship and the appropriate machinery. with manual processing. Ultimately, we also place great
Furthermore, no ordinary black steel should be pro- emphasis on accuracy and reliability with respect to sur-
cessed on the corresponding production lines if possible, face treatment and packaging in order to ensure that the
as otherwise this will inevitably result in a deterioration goods reach the customer without being damaged.
in surface quality. We ensure the high quality of our
113
Research and development are carried out on a day-to-day product range. Here, the main focus is on the continuous
basis at MEISER during the ongoing production process further development and international expansion of our
and as part of an in-depth exchange of information be- company. With the possibility of installing complete pro-
tween our employees. In addition, new challenges present duction lines for the manufacture of press locked grating
themselves every day in the form of queries from our cus- and press welded grating worldwide, we are able to offer
tomers. MEISER has its own toolmaking and mechanical consistent quality from a single source. The prerequisite
engineering facilities whose origins were in the former jig for this is modern equipment with conventional CNC mill-
manufacturing department of MLK Plauen. Today the team ing, turning and grinding centres, as well as state-of-the-
consists of approximately 40 highly trained and highly mo- art wire EDM machines - and above all experienced and
tivated skilled employees who deal with the design, pro- motivated employees.
duction and maintenance of machines, plants, tools and
other equipment used to manufacture the entire MEISER
Service
/Stan-
dards /
Certifi-
cates
114 C H E C K L I S T F O R G R A T I N G
Grating type
Item no. Q t y. grating Meshing Bearing bar Bearing bar size Cross bar size ...part Accessories or special
Grating size Grating size features
Item no. Number of treads Bearing bar size Cross bar size Fastening material for treads
Customer number
115
Service
/Stan-
dards /
Certifi-
cates
116 S T A N D A R D S A N D C E R T I F I C A T E S
C E R T I F I C A T I O N R E P O R T, S L I P C E RT I F I C AT I O N M A R K R A L - G Z
R E S I S TA N T F L O O R I N G 6 3 8 F O R G R AT I N G
Valid standards
DIN EN ISO 14122-3 Steel staircases BGR 181 Anti-skid-properties for floors in
workrooms and work areas with
DIN 24531 -2,3 Profile grating stair treads danger of slipping
and GRP grating stair treads
BS 4592 Industrial floors and stair treads -
DIN 24537 Grating as floor coverings - Part 1: General requirements and fitting
Grating made of metallic materials recommendations
Accounting Information
for Grating
our calculations are performed on the basis of the sur- the grating to be manufactured. Micro-incisions are cal-
face to be completed according to the smallest rect- culated including the edge surround up to an individual
angle or square surrounding the grating in m². (As used length of 0.5 m at a unit price per metre. Each addition-
in Worksheet H 10 of the Arbeitsgemeinschaft Industrie- al piece is subject to a surcharge. Additional services
bau e.V. (Working Committee for Industrial Construc- such as the attachment of fastenings or reinforcements
tion). Cut-outs and sections are calculated including are calculated with a unit price. As a basis for our in-
edge surround in running metres. Cut-outs and sections voices we use the order confirmation, an installation
in the case of grating with openings and adaptations plan and/or the measurements carried out on site.
are included in the calculation, as well as the area of
Effectively installed
area
Additional area to
be calculated
Area not to be
calculated
Service
/Stan-
dards /
Certifi-
cates
118 S T A N D A R D S A N D C E R T I F I C A T E S
Q u a l i t y a n d Te s t S p e c i f i c a t i o n
are described in the quality assurance document RAL-
J I
Top protruding edge N max. = 1.0 mm Inclination of the bearing and edge bars I max. = 0.1 x
J, but max. 3 mm
H O
K
Deviations for concave P max. = 1/200 of the length
for dimensions > 600 mm; max. 8 mm for dimensions
smaller than 600 mm; max. 3 mm
Projecting cross and edge bar L max. = 0.5 mm Inclination of the bearing and/or cross bar t max. = ±
0.1 x H, but max. 3 mm
J I
Deviations for convex O max. = 1/150 of the length for
dimensions > 450 mm; max. 8 mm for dimensions
smaller than 450 mm; max. 3 mm
Inclination of the bearing and edge bars J max. = 0.1 x
I, but max. 3 mm
P
K
Deviations for concave P max. = 1/200 of the length
for dimensions > 600 mm; max. 8 mm for dimensions
smaller than 600 mm; max. 3 mm
Higher cross bar K max. = 1.5 mm
Q
N
Service
/Stan-
dards /
Certifi-
cates
120 M E I S E R I N T E R N A T I O N A L
Production sites
Offices
Algeria Austria Finland
MEISER Algerie Sarl. Meiser Österreich GmbH Finnritilä Oy
Benghazi Lot 424B Anton-Hubmann-Platz 1 Satamakatu 8
Baraki, 16210 Alger 8077 Gössendorf 74120 Iisalmi Finland
Tel +21 323 92 24 96 Fax +43 (0) 03135 - 409 53 Tel +358 17 821 3800
Fax +21 323 92 25 13 E-Mail office@meiser.at Fax +358 17 821 3822
Mobil +21 366 15 03 552 E-Mail
E-Mail m.kadri@meiser.dz timo.koivistoinen@finnritila.com
www.finnritila.com
121
Offices
European agencies
Czech Republic Lithuania Slovénie
MEISER Vogtland OHG UAB Morionis METALnet
Am Lehmteich 3 Joint stock company Ltd. BENKO-Tehna Puconci d.o.o
D-08606 Oelsnitz Kestucio g.54 Puconci 403
Tel +49 (37421) 50 0 LT-3000 Kaunas 9201 Puconci
Fax +49 (37421) 50 2220 Tel +37 (0) 37 20 32 10 Tel +386 (0) 2 54 59 650
Ing. Robert Vávra Fax +37 (0) 37 20 32 17 Fax +386 (0) 2 54 59 656
Tel +420 - 775 634737 E-mail morionis@takas.lt E-mail info@metalnet.si
E-mail r.vavra@meiser.de
Portugal
Croatia MEISER REJILLAS HISPANIA, S.L.
MASERVICE-VRBOVEC d.o.o. Polígono Industrial Cabezo Beaza
Gradecka ul. 33. Avenida Luxemburgo s/n, Centro
HR-10340 Vrbovec Empresarial „Cartagena Plaza“
Tel +385 (0) 12 791 - 609 Planta 1ª-Local 1.3
Fax +385 (0) 12 791 – 884 C.P.30353 Cartagena (Murcia)
Tel + 34 868 06 66 56
Denmark Fax + 34 868 06 66 56
SEMITECH A/S E-mail c.weber@meiser.es
Reskavej 1 www.meiser-brasil.com.br
DK-4220 Korsor
Tel +45 (0) 57 52 75 75
Fax +45 (0) 57 52 75 77
E-mail email@semitech.dk
www.semitech.dk
122 M E I S E R I N T E R N A T I O N A L
Mauretania Tunisia
ERCO RISEL INDUSTRIES
Ext. Socogim TVZ lot n° 105 Route de Gabès km 6 BP 178
PO Box 40106 Cité El Habib, 3052 Sfax - Tunisie
Nouakchott MAURETANIEN Tel +216 74 454 450
Tel +222 46 41 17 53 Fax +216 24 500 530
E-Mail erco@laposte.net E-mail contact@risel-industries.tn