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UNIV E RS IT A' DI PA DOV A

FACO LTA
PP P AA ' DI
A AA INGE
A PA GNE
P AP RIAA
A DOV

SCUOLA
S CUO LA DI
DI DOTTORATO
DOT TORA TODIDIRICERCA
RICERCAININ
ING EG NER IA INDUSTRIALE
INGEGNERIA INDUS TRIA LE

ELE TTRO TE CNICA


INDIRIZZO ELETTROTECNICA

CICLO: XXII
CICLO: X X II

MODELING
M OD ELIN GAND
AND
ANALYSIS
A N AL YSISOF
OF
MULTIPHASE
M UL TIPH ASE
ELECTRIC
ELEC TR IC MACHINES
M AC H IN ES
FOR
FO R HIGH-POWER
H IGH -PO W ER
APPLICATIONS
A PPLIC A TIO N S
DIRE TT ORE DELLA
DIRETTORE DELLASCUOLA:
SCUO LA:
P rof. P aolo Bar iani
Prof. Paolo Bariani
S UP ERV IS ORE :
SUPERVISORE:
P rof. Roberto
Prof. RobertoMenis
M enis

DO TTO RANDO : Al berto


DOTTORANDO: TessTessarolo
Alberto arolo

31 gennaio
31 gennaio 2011
2011
1

Summary
Introduction ............................................................................................................................................................ 8

PART I. Multiphase technology in high-power electric drives and power generation .......... 11

1 Reasons for the multiphase option in the design of high power electric machines ...... 12

1.1 Electric power segmentation...................................................................................................... 12

1.2 Reliability and fault tolerance .................................................................................................... 15

1.3 Performance ...................................................................................................................................... 15

1.4 References .......................................................................................................................................... 16

2 Multiphase motors in high power industrial drives: the case of a 45 MW 12-phase


motor for LNG industry .................................................................................................................................... 17

2.1 Introduction....................................................................................................................................... 17

2.2 The electric drive as a part of an LNG refrigeration string ............................................ 18

2.3 Design Aims ....................................................................................................................................... 19

2.4 From Targets to final design strategies.................................................................................. 20

2.4.1 Converter technology and topology selection ........................................................... 20

2.4.2 Quadruple converter supply ............................................................................................. 21

2.4.3 Quadruple-star motor winding design ......................................................................... 23

2.4.4 Four-pole rotor design......................................................................................................... 24

2.4.5 Supply frequency ................................................................................................................... 24

2.4.6 Stator winding technology ................................................................................................. 25

2.5 Design assessment by testing ..................................................................................................... 26

2.5.1 Testing of the motor alone ................................................................................................. 27

2.5.2 Testing of the motor under inverter supply ............................................................... 27

2.5.3 Assessment of motor thermal performance. .............................................................. 29

2.5.4 Assessment of motor vibration performance. ........................................................... 29

2.5.5 Torque ripple measurement. ............................................................................................ 29

2.5.6 Assessment of motor torque overload capability..................................................... 30

2.5.7 Motor voltage and current waveforms. ........................................................................ 30

2.6 Site commissioning and operation ........................................................................................... 31


2

2.7 Conclusions ........................................................................................................................................ 32

2.8 Appendix ............................................................................................................................................. 33

2.9 References .......................................................................................................................................... 34

3 Multiphase technology in electric power generation................................................................. 36

3.1 The case of a 2MW alternator for shipboard power generation.................................. 36

3.1.1 Multiphase arrangement selection for the 6300 rpm alternator....................... 38

3.1.2 Multiphase arrangement selection for the 22500 rpm alternator .................... 41

3.2 Experimental evaluation of the impact of the number of phases on system


performance ..................................................................................................................................................... 42

3.2.1 Reconfigurable split-phase winding design................................................................ 43

3.2.2 System operating conditions............................................................................................. 44

3.2.3 Test results during normal operation ........................................................................... 45

3.2.4 Test results in presence of a fault ................................................................................... 47

3.3 References .......................................................................................................................................... 47

4 Stator multiphase design and winding construction technology in high power electric
machines................................................................................................................................................................. 49

4.1.1 Coil and Roebel bar windings ........................................................................................... 49

4.1.2 Sizing equations for multi-phase machines ................................................................ 51

4.1.3 Industrial application examples ...................................................................................... 54

4.1.4 Relationships between winding technology and number of phases ................ 55

4.2 References .......................................................................................................................................... 57

PART II. Modeling of multi- star electric machines .............................................................................. 58

5 General equivalent circuit model of split-phase machines in Park’s coordinates ......... 59

5.1 Modeling assumptions and conventions ............................................................................... 60

5.2 Analytical model in machine stator variables ..................................................................... 61

5.3 Analytical Model in Park’s Coordinates.................................................................................. 64

5.4 Stator Leakage Inductances in Park’s Coordinates ........................................................... 66

5.5 Equivalent circuit representation in Park’s Coordinates................................................ 69

5.6 Conclusions ........................................................................................................................................ 72

5.7 References .......................................................................................................................................... 72


3

6 Closed-form expressions of dq0 model parameters from physical machine


inductances ........................................................................................................................................................... 75

6.1 Multi-star machine model in natural phase coordinates ................................................ 75

6.2 Transformation equations ........................................................................................................... 76

6.3 Mapping of a multiple-star winding into a conventional scheme ............................... 77

6.4 Model matrices for a conventional 3N-phase winding .................................................... 78

6.5 Explicit expression of transformed model matrices ......................................................... 80

7 Model experimental evaluation on sample machines................................................................ 84

7.1 Machines used for testing ............................................................................................................ 84

7.2 Measurements of self and mutual leakage inductance .................................................... 84

7.3 Numerical computation ................................................................................................................ 86

7.3.1 Computation through matrix transformation............................................................ 86

7.3.2 Computation through direct dq0 parameter evaluation ....................................... 90

7.3.3 Numerical equivalent circuit representation ............................................................. 92

7.4 Concluding remarks ....................................................................................................................... 92

8 Model implementation in the Matlab-Simulink environment and experimental


assessment............................................................................................................................................................. 94

8.1 Model dynamics representation in block scheme form .................................................. 94

8.2 Interfacing machine model with SimPowerSystems blocks .......................................... 97

8.3 Example of application and experimental validation ....................................................... 97

8.4 References .......................................................................................................................................... 99

PART III. Analytical computation of stator leakage inductances in multiphase machines102

9 An Analytical-Numeric Method for Stator End-Coil Leakage Inductance Computation


in Multi-Phase Electric Machines .............................................................................................................. 103

9.1 Introduction.................................................................................................................................... 103

9.2 System modeling........................................................................................................................... 104

9.2.1 End-coil geometric modeling ......................................................................................... 104

9.3 Stator core and rotor shaft modeling ................................................................................... 105

9.4 Mutual inductance between end coils.................................................................................. 108

9.5 Self inductance of an end-coil .................................................................................................. 110


4

9.5.1 Method “A” ............................................................................................................................. 110

9.5.2 Method “b” ............................................................................................................................. 112

9.5.3 General remarks .................................................................................................................. 114

9.6 Calculation of phase leakage inductances .......................................................................... 115

9.7 Experimental validation ............................................................................................................ 118

9.8 Conclusions ..................................................................................................................................... 118

9.9 References ....................................................................................................................................... 120

10 Analytical methods for computing multiphase machine stator leakage inductances


and comparison with experimental results .......................................................................................... 121

10.1 Introduction.................................................................................................................................... 121

10.2 A generalized approach to multi-phase winding schemes.......................................... 122

10.3 Slot leakage inductances ........................................................................................................... 124

10.4 End-coil leakage inductances .................................................................................................. 125

10.5 Air-Gap leakage inductance...................................................................................................... 125

10.5.1 Permeance function ........................................................................................................... 125

10.5.2 Winidng funcion .................................................................................................................. 127

10.5.3 Numerical example and assessment ........................................................................... 127

10.5.4 Computation of air-gap inductances ........................................................................... 128

10.6 Numerical FE validations .......................................................................................................... 129

10.6.1 Slot leakage inductances .................................................................................................. 129

10.6.2 Air-gap leakage inductances .......................................................................................... 131

10.7 Experimental validations .......................................................................................................... 132

10.8 Conclusions ..................................................................................................................................... 133

Appendix A..................................................................................................................................................... 134

10.9 References ....................................................................................................................................... 135

Part IV. Idealized multiphase machine modeling through Vector-Space Decomposition . 137

11 Modeling of idealized multiphase machines through Vector-Space Decomposition:


theoretical considerations ........................................................................................................................... 138

11.1 Introduction.................................................................................................................................... 138

11.2 Variety of multi-phase stator arrangements ..................................................................... 138


5

11.3 Some modeling assumptions ................................................................................................... 139

11.4 VSD for Symmetrical n-Phase Windings with 360°/n Phase Progression............ 140

11.5 VSD for n-Phase Windings with 180°/n Phase Progression....................................... 142

11.6 Conclusions ..................................................................................................................................... 144

Appendix......................................................................................................................................................... 144

11.7 References ....................................................................................................................................... 146

12 Modeling of idealized multiphase machines through Vector-Space Decomposition:


numerical application examples ................................................................................................................ 148

12.1 Introduction.................................................................................................................................... 148

12.2 Description of the Five-Phase Winding Variants ............................................................ 150

12.3 Stator Inductance Matrix Forms ............................................................................................ 150

12.4 Decoupling Matrices For VSD .................................................................................................. 151

12.5 Numeric Validations through FE Analysis ......................................................................... 153

12.6 Extension to Other Poly-Phase Configurations ................................................................ 155

12.7 Conclusions ..................................................................................................................................... 156

12.8 References ....................................................................................................................................... 156

PART V. Inclusion of space harmonics in multiphase machine modeling through VSD .... 158

13 Use of winding function theory for inductance computation in salient-pole


multiphase machines ..................................................................................................................................... 160

13.1 Modeling hypotheses, conventions and coordinate system ....................................... 160

13.1.1 Modeling hypotheses ........................................................................................................ 160

13.1.2 Conventional n-phase winding arrangement .......................................................... 161

13.1.3 Coordinate system .............................................................................................................. 162

13.2 Air-gap field and inductance computation through winding function theory .... 163

13.2.1 Air-gap field computation ............................................................................................... 164

13.2.2 Air-gap inductance computation .................................................................................. 165

13.3 Numerical permeance function determination in salient-pole machines ............ 166

13.3.1 Auxiliary models for permeance function identification.................................... 167

13.3.2 Stator permeance function identification ................................................................. 168

13.3.3 Rotor permeance function indentification ............................................................... 170


6

13.3.4 Numerical expression of phase inductances for fast computation ................ 175

13.3.5 Method assessment against direct FE analysis results ....................................... 178

13.4 Conclusions ..................................................................................................................................... 179

13.5 References ....................................................................................................................................... 180

14 Inclusion of space harmonics in multiphase machine modeling through Vector


Space Decomposition ..................................................................................................................................... 181

14.1 Hypotheses and conventions ................................................................................................... 182

14.2 General VSD strategy .................................................................................................................. 182

14.2.1 Selection of the conventional multiphase model ................................................... 183

14.2.2 Geometrical transformation into conventional winding scheme ................... 184

14.3 VSD of a salient-pole machine with conventional n-phase winding scheme....... 186

14.3.1 Definition of the decoupling transformation matrix ............................................ 186

14.3.2 Machine model in conventional multiphase variables ........................................ 196

14.3.3 Model transformation through VSD ............................................................................ 202

14.4 Application example and experimental validation......................................................... 218

14.4.1 Testing set-up and conditions ....................................................................................... 218

14.4.2 Machine model for numeric simulation .................................................................... 220

14.4.3 Variable transformation................................................................................................... 220

14.4.4 Machine model characterization .................................................................................. 223

14.4.5 Simulation and experimental result............................................................................ 227

14.5 References ....................................................................................................................................... 229

PART VI. Analysis of multiphase machines fed by multiple CSIs or multiple VSIs ............... 231

15 Modeling of commutation transients in split-phase synchronous motors supplied


by multiple load-commutated inverters ................................................................................................ 233

Nomenclature ............................................................................................................................................... 233

15.1 Introduction.................................................................................................................................... 233

15.2 Split-Phase Machines and Overlapping Commutation Issue ...................................... 235

15.3 Split-Phase Motor Model During Commutations ............................................................ 236

15.4 Example of Application to Commutation Transient Analysis .................................... 238

15.4.1 Drive system description ................................................................................................. 239


7

15.4.2 Normal commutation analysis ...................................................................................... 239

15.4.3 Overapping commutation analysis .............................................................................. 241

15.4.4 General remarks .................................................................................................................. 242

15.5 Experimental results on Model Parameter Calculation ................................................ 243

15.6 Conclusion ....................................................................................................................................... 246

Appendix A..................................................................................................................................................... 246

Appendix B..................................................................................................................................................... 246

Appendix C ..................................................................................................................................................... 247

15.7 References ....................................................................................................................................... 249

16 Stator harmonic currents in VSI-fed synchronous motors with multiple three-phase


armature windings .......................................................................................................................................... 251

16.1 Introduction.................................................................................................................................... 251

16.2 System Description ...................................................................................................................... 252

16.3 Motor Steady-State Analysis through VSD ......................................................................... 252

16.3.1 Machine modeling through VSD ................................................................................... 253

16.3.2 Model expression at steady-state................................................................................. 256

16.3.3 Estimation of internal EMF harmonics due to air-gap flux ............................... 257

16.3.4 Computation of circulation current harmonics...................................................... 260

16.4 Motor Analysis with Time-Stepping FE Simulation ....................................................... 261

16.5 Experimental results ................................................................................................................... 263

16.6 Implications in the Design of High-Power Synchronous Motor Drives ................. 265

16.7 Conclusion ....................................................................................................................................... 265

Appendix A..................................................................................................................................................... 266

16.8 References ....................................................................................................................................... 268

Acknowledgements......................................................................................................................................... 271
8

Introduction

Multiphase electric machines are becoming more and more important in today’s high
power applications. To understand this, we can think of an inverter-fed motor, for
instance: increasing its power rating above certain limits, which exceed the maximum
capability of a single inverter unit, necessarily implies using more than one inverter and a
natural consequence of such choice is that the machine stator needs to be equipped with
more than three phases. In addition to power rating enhancement reasons, also reliability
issues play an important role in pushing towards multiphase design options: the fault
tolerance, which is intrinsically guaranteed by a number of phases higher than three, is an
extremely important requirement in many safety-critical applications (such as vehicle
propulsion) and also in many industrial areas where a drive stop following a fault may
cause remarkable economic or material damages.

The electromagnetic design and dimensioning of a multiphase motor or genrator is a task


that does not significantly differ from the same activity applied to an ordinary three-phase
machine. The main complications, in other terms, do not involve the synthesis
(dimensioning, design), but rather occur in the analysis of multiphase machinery. By
analysis we essentially mean the prediction of how the machine will behave, at steady-
state and during transients, in real (normal or abnormal) operating conditions. In the
majority of cases, this task requires the numerical simulation of the machine being
interfaced with power electronics equipment and included in automatic control loops. For
such system simulations, time-stepping finite element approaches are often discouraged
or even not viable due to their computational heaviness and it is mandatory for the
designer to use lumped parameter models.

Building a lumped-parameter model of a multiphase machine involves some challenges of


both theoretical and practical nature. For instance, there exists a variety of multiphase
winding schemes, differing by the number of phases and by the way in which they are
geometrically arranged and the machine model is expected to vary with the specific
multiphase topology selected. Furthermore, as the number of phases increases, also the
number of parameters (particularly mutual inductances) included in the model grows and
the problem arises as to how such parameters can be evaluated from machine design data
with adequate accuracy. Additionally, in presence of salient-pole machines or
concentrated stator windings, where space harmonic effects become important, the
question arises as to if and how these effects can be “captured” in the lumped-parameter
machine modeling.

This work is aimed at giving some possibly useful answers to these (and similar)
questions. Many of the topics addressed have been inspired by the author’s past industrial
experience as an electromagnetic design engineer involved in the development and
analysis of high-power motors and generators. Therefore, also when dealing with
essentially theoretical topics, an effort is spent to highlight how they relate to the
problems that can be encountered in the design and engineering practice. According to
9

this philosophy, numerical evaluations, application examples and comparisons with


experimentally-collected data are provided as often as possible.

The subject matter covered in the thesis is organized into Parts, each including a certain
number of chapters. At the beginning of each Part, a brief summary is proposed which
focus on three elements: the goal (or goals) which that Part is aimed at; the anticipation of
the main results; the comment on how these results relate to the existing literature and on
what they are claimed to bring in terms of new and original contributions.

Part I is mainly introductory and meant to provide a practical overview of the reason why
and on the forms in which multiphase technology is important in today’s high power
electric drives and generation. The topic is covered by addressing some real applications,
most of which falling in the author’s direct engineering experience, chosen as illustrative
examples.

Part II is devoted to a particular kind of multiphase machines (called multiple-star or split-


phase) characterized by having their stator winding split into two or more three-phase
sections. The modeling of such machines is approached in Part II with a quite traditional
method (already employed by Nelson and Krause in the 1970s) but looking into some
details not covered by existing literature, such as the equivalent circuit representation of
split-phase machines with more than two stars and the closed-form model espression in
terms of physical parameters which can be either measured or computed form design
data.

Part III is dedicated to presenting and validating a set of analytical methods that can be
practically used to evaluate the physical parameters in terms of which the machine model
has been expressed. The attention is particularly focused on leakage inductances, whose
number grows as the number of phases increases. The treatment of magnetizing
parameters, in fact, is covered in Part V through the winding function theory.

Part IV introduces the so-called Vector-Space Decomposition (VSD) method for modeling
multiphase machines in their idealized form, i.e. under the hypotheses of uniform air-gap
and sinusoidal winding distribution. The method is revisited with respect to the
references found in the literature giving it a general formulation which applies to all the
number of phases and phase distributions. In particular, the method can be applied to
split-phase machines as an alternative to the approach discussed in Part II.

Part V is probably the most significant and the richest in original results. It deals with the
VSD method extension to the case of non-ideal machines, i.e. to machine topologies with
strongly non-uniform air-gap and non-sinusoidal winding distribution. The purpose
attained is that the lumped-parameter machine model is enriched with some information
about machine geometry which traditionally fall in the finite element analysis domain. The
experimentally proved advantage is obtained that space harmonic effects on machine
operation can be caught through very fast lumped-parameter simulations instead of
resorting to time-consuming transient finite-element analyses.

Part VI, finally, presents some results achieved in the analysis of some particular
phenomena which characterize high-power multiphase machines respectively when
supplied by mutiple Current-Source Inverters and multiple Voltage-Source Inverters. As to
the former case, an analytical-circuit model is presented and experimentally validated
10

capable of describing phase current commutation phenomena including the mutual


interaction effects among stator winding sections supplied by different inverters. As to
multiphase machines supplied by multiple PWM voltage-source inverters, the problem is
addressed of predicting low-frequency current circulation harmonics due to air-gap flux
distortion and an analytical approach is proposed and experimentally validated for this
purpose.
11

PART I. Multiphase
technology in high-power
electric drives and power
generation

This first Part, having an intentionally application-oriented style, is intended to highlight the
importance of multiphase electric machines in the field of high power electric systems,
whether these are variable-frequency drives and or power generation apparatus.
In Chapter 1 the reasons why designers may choose a multiphase configuration when dealing
with high power electric machines are recalled in general terms.
In the rest of the Part, the main advantages brought by adopting a multiphase arrangement,
along with the relevant possible complications and drawbacks, are discussed based on some
industrial application cases falling within the author’s direct experience as a former
electromagnetic designer of this kind of machinery.
Chapter 2, in particular, illustrates some practical features of multiphase machines used as
inverter-fed motors in high-power variable-frequency drives focusing on the quite illustrative
example of a 45 MW synchronous motor fed by four PWM inverters. The main issues involved
in motor development are described, the main design choices justified and the final operating
performance results are presented.
In Chapter 3, multiphase machine application to power generation is covered. The case of a
shipboard power generation system based on a 2 MW high-speed synchronous generator,
implemented both as a 6-phase high-speed and as a 12-phase ultra high-speed prototype , is
taken into account; next, some experimental results on a prototype generator are presented
to practically illustrate in what sense and to what extent the performance of multiphase
alternators may benefit from increasing the number of phases.
Finally, Chapter 4 focuses on a technological aspect (not covered by existing literature)
which is peculiar to large multiphase machinery. It is shown how in a high power multiphase
motor or generator, the number of phases does not only impact on the operating
performance (as it occurs regardless of machine size) but may have remarkable implications
in terms of winding construction technology as well. The thesis is supported and illustrated
by referring to manufactured and tested machines from the author’s design experience.
12 Reasons for the multiphase option in high power electric machines

1 Reasons for the multiphase option in the design of


high power electric machines

Quite extensive literature surveys have been recently published on multiphase technology
in electric machines [1], [2] where the advantages of using more than three phases in the
stator winding design have been widely discussed from a general point of view. In this
Section, some introductory considerations will be made on the same topic but focusing on
the case of electric machines for high power applications to empathize the specific reasons
why the multiphase option (in its several design and implementation variants) is
important for such kind of machinery.

1.1 Electric power segmentation


The basic reason why, in high-power multiphase machine deisgn practice, it is often
necessary to move from an ordinary three-phase concept to an n-phase one (with n higher
than three) is very simple and is schematically illustrated in Fig. 1-1. Let us suppose we
have a three-phase drive (Fig. 1-1a) required to deliver a mechanical power P megawatts
to the load; apart from losses, the same power P is to be supplied by the feeding inverter,
each phase of which is thereby demanded to deliver a power P/3. When P exceed some
certain limits, the available power electronics technology may become inadequate to
achieve such power rating for a single inverter phase. This may be due to single power
switch component current or voltage capability limits or to the limit in the number of
series-connected or shunt-connected switches that can be included in a phase [1]. As a
consequence, it may be come mandatory to split the overall inverter-supplied power P
into a higher number of phases. Such a power segmentation can be achieved, for example,
using multiple (N) three-phase inverters, each rated P/N megawatts, insetad of a single
converter (Fig. 1-1b) or still using a single inverter but equipped with n phases (n>3), each

Fig .1- 1. (a) Three-phase electric drive; (b) multi-star electric drive; (c) symmetrical polyphase electric drive.
Reasons for the multiphase option in high power electric machines 13

Fig. 1- 2. (a) Multi-phase machine supplied by N n-phase inverters; (b, c) example of 19 MW15-phase induction
motor with N=3 and n=5.

carrying P/n megawatts. In the former case, the electric machine will have a so called
“split-phase” or asymmetrical multiphase winding structure [1], [2], characterized by N
independent three-phase sets suitably displaced in space (the most common solution
entails N sets displaced by 60/N electrical degrees apart). In the latter case, the electric
machine will have a symmetrical polyphase winding configuration, characterized by n
phases symmetrically distributed over the stator by a typical shift angle (“phase
progression”) of 360/n electrical degrees [1], [2].

In high power applications, the solution illustrated by Fig. 1-1b (based on a “multiple star”
machine) is the most widespread because it enables the designer to use existing and
proven three-phase inverter units combined together instead of developing new
polyphase topology with the relevant control algorithms. In fact, in high power
applications, where project risk menagement issues play an important role throughout
system development because of the high investment or project costs, the possibility to rely
on individually proven and assessed subsystem is often regarded as a preferable option.

This does not exclude that other multiphase topologies can be implemented where, for
example, multiple (N) symmetrical n-phase inverters feed a motor equipped with N n-
phase stator winidngs (Fig. 1-2a). An example with n=5 and N=3 (Fig. 1-2b, c) is reported
in [4], dealing with a 19 MW 15-phase ship propulsion induction motor fed by three 5-
phase inverters.
14 Reasons for the multiphase option in high power electric machines

Fig. 1-3. Four shunt-connected PWM inverters supplying a 35 MW motor for LNG applications.

A further solution to implement the power segmentation in large electric drives is


illustrated in Fig. 1-3. It refers to a 34 MW three-phase motor (described in [5] and in
whose design the author was involved) where multiple three-phase inverters had to be
used to deliver the total amont of electrical supply power (Fig. 1-4). However, the four
inverters are not conceived as independent units supplying different motor winding
sections, but are shunt-connected to supply a three-phase machine (Fig. 1-3). This power
segmentation strategy, therefore, does not imply resporting to a multiphase arrangement
in the desing of the electric machine, which can be retained identical to a three-phase one.

Fig. 1-4. Test facility set-up in Massa Carrara, Italy, during the full load system testing of a 34 MW 3000 rpm
motor supplied by four shunt-connected inverters.
Reasons for the multiphase option in high power electric machines 15

This solution, although viable and possibly successful [5], suffers from the potential risk
that important circulation current harmonics may arise due to the inverters being parallel-
connected. In order to contain such harmonics and make drive performance better than
achievable with an ordinary three-phase design, large thread-decoupling inductors had to
be used along with a suitable PWM control strategy (referred to as “interleaving”, [5]).

1.2 Reliability and fault tolerance


It is intuitive and common to low-power applications that a multiphase design guarantees
a higher system reliability and fault tolerance. In fact, in case of a faulty phase, the
multiphase system is capable of continuing operation, even without changes in control
system strategies, although with degraded operation and at reduced power. This is an
essential requirement for safety-critical applications (such as in vehicle electric propulsion
drives, [4]) and also in those cases where a drive trip and the consequent driven
equipment stop causes important economic losses due to production discontinuity (as
happens in LNG production plants, [5], [6]).

It is also intuitive and experimentally proven that the higher the number of stator phases
the less the degradation and the power de-rating that is to be expected following a fault on
a machine phase [6], [7]. Therefore, increasing the number of phases is a provision which
generally increments system fault tolerance, in the sense that it reduces the effect of the
fault in terms of machine performance.

The topic of fault tolerance in multiphase machine design will be further addressed in the
next Chapters from a practical and implementation perspective.

1.3 Performance
It is well known from multiphase machine classical theory [8], [9] that increasing the
number n of stator phases enhances the harmonic content of the air-gap flux density field,
making its waveform closer and closer to the sinusoidal profile as n grows. This can be
easily explained because the harmonic rotating fields sustained by different phase sets in a
multiple star machine undergo a beneficial mutual cancellation effect. A description of this
phenomenon in analytical and quantitative terms in proposed in [10].

The benefits which originate for the better air-gap flux waveform due to a high number of
stator phases are mainly the following:

• Reduction of rotor losses due to flux pulsations and consequent induced eddy
currents in rotor circuits (field, dampers if present) and permanent magnets (if
present).

• Improvement of torque quality for reduced amplitude and increased frequency of


torque pulsations.

The former benefit is especially important for high-speed multiphase electric machines
equipped with permanent magnet rotors (permanent magnet eddy current losses tend to
increase as the speed grows) as in the practical case mentioned in 3.1.2. The latter benefit
is crucial in those applications where the multiphase machine is subject to strongly
distorted phase currents [10] and limits are imposed on the maximum allowed torque
ripple [11]. This is the typical case of synchronous machines supplied by Load
16 Reasons for the multiphase option in high power electric machines

Commutated Inverters [12]. The mutual cancellation effects guaranteed by multiphase


winding topologies is also important in multiple-star synchronous machines fed by PWM
inverters, where considerable phase current harmonic distortions can be accepted
without any detrimental effect on the motor torque quality [6].

1.4 References
[1] E. Levi, R. Bojoi, F. Profumo, H.A. Tolyat, S. Williamson, “Multiphase induction motor
drives – a technology status review”, Electric Power Application, IET, 2007, July
2007, vol. 1, pp. 489-516.
[2] E. Levi, “Multiphase electric machines for variable-speed applications”, IEEE Trans.
on Industrial Electronics, vol. 55, May 2008, pp. 1893-1909.
[3] B. Bose, “Power Electronics and Motor Drives: Recent Progress and Perspective”,
IEEE Trans. on Industrial Electronics, vol. 56, Feb. 2009, pp. 581-588.
[4] T. J. McCoy, “Trends in ship electric propulsion”, IEEE PES Summer Meeting, 2002, 25
July 2002, Chicago, IL, USA, pp. 343-346.
[5] S. Schroder, P. Tenca, T. Geyer, P. Soldi, J. L. Garces, R. Zhang, T. Toma, P. Bordignon,
“Modular high-power shunt-interleaved drive system: a realization up to 35 MW for
oil and gas applications”, IEEE Trans. on Industry Applications, vol. 46, no. 2, Mar.-
Apr. 2010, pp. 821-830.
[6] A. Tessarolo, G. Zocco, C. Tonello, "Design and Testing of a 45-MW 100-Hz
Quadruple-Star Synchronous Motor for a Liquefied Natural Gas Turbo-Compressor
Drive", IEEE Trans. on Industry Applications, in press.
[7] A. Tessarolo, “Experimental performance assessment of multiphase alternators
supplying multiple AC/DC power converters”, Journal of Energy and Power
Engineering, vol. 4, no. 12, Dec. 2010, pp. 43-50.
[8] E. A. Klingshirn, “High phase order induction motors, Part I”, IEEE Trans. on Power
Apparatus and Systems, Vol. PAS-102, no. 1, Jan. 1883, pp. 47-53.
[9] E. A. Klingshirn, “High phase order induction motors, Part II”, IEEE Trans. on Power
Apparatus and Systems, Vol. PAS-102, no. 1, Jan. 1883, pp. 54-59.
[10] A. Tessarolo, “Analysis of split-phase electric machines with unequally-loaded stator
windings and distorted phase currents”, International Conference on Electric
Machines, ICEM 2010, 6-9 Sept. 2010, Rome, Italy, CD-ROM paper RF-013331.
[11] A. Tessarolo, S. Castellan, R. Menis, “Feasibility and performance analysis of a high-
power drive based on four synchro-converters supplying a twelve-phase
synchronous motor”, IEEE Power Electronics Specialists Conference, IEEE PESC 2008,
15-19 June 2008, Rhodes, Greece, pp. 2352-2357.
[12] A. Tessarolo, S. Castellan, R. Menis, G. Ferrari, “On the Modeling of Commutation
Transients in Split-Phase Synchronous Motors Supplied by Multiple Load-
Commutated Inverters”, IEEE Transactions on Industrial Electronics, vol. 57, issue 1,
Jan. 2010, pp. 35-43.
Multiphase motor drives: the case of a 45 MW 12-phase motor for LNG industry 17

2 Multiphase motors in high power industrial drives:


the case of a 45 MW 12-phase motor for LNG industry

2.1 Introduction
In today’s Oil & Gas industry, Liquefied Natural Gas (LNG) plays a key role due to the
growing demand for this energy source compared to other more polluting fossil fuels [1].
The high-power turbo-compressors employed for gas refrigeration and liquefaction
processes in LNG production plants are traditionally driven by large Gas Turbines (GTs),
whose power may exceed 100 MW, but the use of electrical Adjustable Speed Drives
(ASDs), as GT starters, helpers or substitutes, is a steadily increasing trend as well as a
noticeable technological challenge [2], [3]. Together with wind galleries and feed pumps
for power station steam boilers, turbo-compressors in LNG production plants represent
the applications where electric motor drives of highest power are required and presently
installed. According to a recent survey paper on this topic [2], electric motor compressor
drives with up to 65 MW power rating are presently installed in Norwegian LNG plants.
Due the very large overall output power, a multiphase arrangement is mandatory for such
drives, with a tendency to move towards higher and higher number of phases and towards
increasing levels of expected performance. In order to practically illustrate the design
issues and the technological choices involved in the realization of very high power and
high performance drives based on multiphase motors, the case is examined in this Chapter
of a 45 MW 12-phase motor for LNG industry, whose development (in which the author
was directly involved as electromagnetic designer) inspired many of the investigations
presented in the following of the thesis. The case is deemed illustrative not only for the
motor being one of the largest installed in the world, but also for the wide set of
technological choices made at drive system level which place it on the cutting edge of
multiphase technology for high power and high performance applications.

In fact, a consolidated technology in electric drive systems for LNG turbo-compressors


(both in refrigeration strings and in pipeline stations) employs a double-star 2-pole
synchronous motor fed by a couple of Load Commutated Inverters (LCIs) with a typical
supply frequency between 50 and 80 Hz [2]-[5]. This technology is chosen for its
simplicity, robustness and reliability, proven through decades of successful usage.
Nevertheless, it also suffers from some important and well-known drawbacks like high
torque ripple, poor power factor and efficiency, large harmonic pollution [2]-[5]. These
disadvantages can make LCI-based drives inadequate to reach the increasingly demanding
performance required in today’s LNG applications [3]. Therefore special efforts are being
put on the attempt to develop alternative technologies capable of achieving larger and
larger power levels (in the order of several tens of megawatts) while trying to preserve
some performance features that characterize modern electric drives of much smaller size
[6].

As a response to the aforementioned need, this Chapter presents a 45 MW LNG turbo-


compressor motor drive solution, based on a quadruple-star 4-pole 100-Hz synchronous
machine fed by four PWM multilevel Voltage Source Inverters (VSI). The synchronous
18 Multiphase motor drives: the case of a 45 MW 12-phase motor for LNG industry

Fig. 2-1. Natural gas liquefaction process and relevant refrigeration cycle.

motor conception is outlined starting with its genesis from system-level requirements,
throughout the design and development stage, up to the full-load factory testing under
converter supply and the final site commissioning. Presently, the motor is installed and
successfully operating in the word largest LNG refrigeration production plant, located in
Qatar [7], [8]. The experience reported in this Chapter validates the proposed design as an
effective state-of-the-art answer to the most demanding requirements that come from
today’s LNG industry and, possibly, from other industry application fields.

2.2 The electric drive as a part of an LNG refrigeration string


The heart of LNG production is the refrigeration process, by which the natural gas is
condensed into liquid state for subsequent storage or transportation. The condensation
takes place in a heat exchanger (Fig. 2-1), where an auxiliary fluid, like nitrogen or
propane, is used as a refrigerant [2]. After exiting the heat exchanger, the refrigerant
needs to be compressed and heated for the successive refrigeration cycle. This task
requires the use of very large GT-driven turbo-compressors (TC).

In the specific application considered in this Chapter — which refers to the largest LNG
production plant in the world [7], [8] — the TC power demand exceeds 100 MW and
cannot be delivered by a GT alone, particularly during overloads. Therefore, an ASD is

Fig. 2-2. Schematic of ASD as a part of the refrigeration string.


Multiphase motor drives: the case of a 45 MW 12-phase motor for LNG industry 19

Fig. 2-3. Concept map representing the flow from requirements to final system and motor design choices.

needed as a “helper”. The resulting arrangement for the complete “refrigeration string” is
depicted in Fig. 2-2, featuring a double-ended shaft inverter-fed electric motor installed
between the GT and the TC. The fundamental role of the electric motor is to integrate the
GT torque so as to fulfill the overall compressor power demand during normal operation;
furthermore, during possible GT faults or depressurizations, the electric motor serves the
purpose to compensate for the transient power loss guaranteeing the operation continuity
of the refrigeration process.

2.3 Design Aims


The innovative drive and motor design originates from a quite ambitious set of aims
pursued in the specification and development stage. A list of the main functional targets
which most affect the design is provided on the left side of Fig. 2-3 and is next discussed in
more detail.

• Maximum power capability. The rated power output of the ASD is 45 MW at 3000
rpm within thermal class B for the electric motor. Additionally, a 130% overload
capability, corresponding to the torque of 60 MW at 3000 rpm, is required for 90 s
to accelerate the string during pressurized starting transients.

• Fault tolerance. The ASD is demanded to continue operating at full load (45 MW at
3000 rpm) even in case of fault on one of the converters. This is crucial for
avoiding expensive string stops due to possible power electronics faults or
malfunctioning. During full-power operation with one out-of-service converter, the
motor is allowed to exceed the limits of thermal class F.

• Low torque ripple. As concerns motor performance, demanding restrictions are


imposed on the torque ripple, which is to be reduced to the minimum possible
amplitude so as to preserve the torsional stability of the shaft line and not to
20 Multiphase motor drives: the case of a 45 MW 12-phase motor for LNG industry

damage TC blades [5], [7], [8]. A torque ripple amplitude lower than 1% peak-to-
peak is established as a target.

• Line-side harmonic distortion. Due to the weakness of the on-site electric grid, the
Total Harmonic Distortion (THD) of the line-side voltage is required not to exceed
3% so as to minimize disturbances to the other loads connected to the same
network.

• Total transferred torque. Because of its particular location between the TC and the
GT, the motor shaft shall be capable of transferring the total torque, equal to the
sum of motor’s (143 kNm) and GT’s (347 kNm) torques.

• Lateral dynamics performance and reduced bearing span. Due to the overall shaft
line length (Fig. 2-2), lateral vibrations constitute a very delicate issue. Therefore,
motor-generated lateral exciting forces (vibrations) are to be minimized to avoid
lateral resonance issues [5] and the bearing span (double-ended shaft) it to be kept
as small as possible.

2.4 From Targets to final design strategies


To attain the goals outlined in the previous Section, a novel electric drive and motor
concept, compared to existing LNG electric drive technology, is carried out. The conceptual
process bringing from targets to final design strategies is schematically shown in Fig. 2-3
in the form of a “concept map”. A step-by-step discussion of the process is provided
throughout this Section.

2.4.1 Converter technology and topology selection


Based on targets 3 and 4, regarding motor torque ripple and grid-side harmonic pollution,
an LCI-based technology is discarded as a first step and a PWM VSI-based drive design is
selected [6]. A significant technological challenge is so undertaken since this kind of
technology, derived from low-voltage and low-power experiences, has never been used, to
the authors’ knowledge, for the power levels under consideration. A cascaded multilevel
converter topology is chosen [9], [10], in particular, to achieve a line-to-line voltage rating
of 7200 V. Each converter phase is obtained by series-connecting several low-voltage IGBT
cells (Fig. 2-4), each equipped with an Active Front End (AFE). The choice of this topology

Fig. 2-4. (a) Three-phase converter topology; (b) single cell structure.
Multiphase motor drives: the case of a 45 MW 12-phase motor for LNG industry 21

Fig. 2-5. Individual converter power rating Pmax per requirements 1 and 2 as a function of the number of
converters (N) supplying the motor.

makes it possible to attain some important goals like: a voltage output that approaches the
sinusoidal waveform as the number of cells is increased [10]; possibility to operate the
motor at unity power factor [10] (with consequent reduction in both stator and excitation
currents compared to the case of LCI supply); fault tolerance with respect to single cell
faults thanks to the implementation of a faulty-cell by-pass function [9]; grid-side
performance with high power factor, low harmonic injection and possibility of
regenerative operation through AFE’s [10].

Actually, alternative VSI converter technologies could be chosen to obtain similar ratings
and performance. For example, [11] and [12] report on a VSI drive solution, conceived for
moving LNG compressors up to 35 MW, where four shunt-connected three-level Neutral
Point Clamped (NPC) converters with IGCT switches are used to supply a three-phase
(single-star) motor. In this solution, a PWM technique (referred to as “interleaving”, [11])
is employed to enhance motor voltage and current quality by a suitable switching
coordination among the four shunt-connected inverters. Experimental results reported in
[12] on a 32 MW prototype show how nearly sinusoidal motor voltage and current
waveforms can be practically attained in this realization along with a torque ripple
amplitude lower than 4%. Such amplitude exceeds the 1% target pursued in the project
being covered in this Chapter (Section 2.3), but can be still considered satisfactory due to
the very high frequency of torque harmonic components compared to the expected shaft
line resonance frequencies [12].

Returning to the application addressed in this Chapter, the final decision on what
converter solution to adopt does not imply only performance considerations, but is also
affected by the supplier’s know-how and industrial experience gained through previous
similar realizations. This accounts for the cascaded-cell topology to be finally selected.

As concerns the selection of the rated motor-side voltage, a key reason for limiting it to 7.2
kV regards stator winding insulation. In fact, higher voltage ratings would imply larger
dielectric stresses in terms of voltage spikes and dv/dt values; additionally, they would
require a thicker ground insulation wall, thus leading to a lower slot fill factor and lower
heat transfer coefficient by conduction from coil conductors to surrounding materials.

2.4.2 Quadruple converter supply


After establishing the converter technology (2.4.1), the number and arrangement of the
converter units which supply the motor need be defined. As shown in Fig. 2-3, the number
22 Multiphase motor drives: the case of a 45 MW 12-phase motor for LNG industry

N of converters (that is the power segmentation level) is mainly dictated by the maximum
power and the fault tolerance targets. In fact, calling N the number of converter units to be
employed, each unit is demanded (see Section 2.3) to deliver a maximum power of:

(1)
Pmax = 60 / N (MW) (2-1)

On the other side, as discussed in Section 2.3 the rated power of 45 MW shall be delivered
even in case of an out-of-service converter. Therefore, the rated power per converter unit
shall be at least:

(2)
Pmax = 45 /(N − 1) (MW) (2-2)

Finally, N is to be chosen so that the power capability of a single inverter can be realized
with the chosen power electronics technology (2.4.1)

If we plot the converter power capabilities given by (2-1) and (2-2) as functions of N (Fig.
2-5), we can see that for N=4 the two equations lead to the same converter sizing of 15
MVA (15 MW at unity power factor). This rating can be practically realized with the

Fig. 2-6. Three-phase cascaded converters with n cells (C1..Cn) per phase supplying a four-star motor through
output reactors L.
Multiphase motor drives: the case of a 45 MW 12-phase motor for LNG industry 23

Fig. 2-7. Phase belt arrangement over a pole span: (a) single three-phase winding; (b) quadruple-star winding.
Angles are in electrical degrees.

selected PWM VSI technology and is therefore selected.

Choosing N=4 converter units (or more if necessary) is possible thanks to the VSI
technology chosen for motor supply. In fact, with LCI-based drives, increasing the number
of supplying converters above two would be theoretically feasible but would imply the
risk of commutation overlapping issues [13].

2.4.3 Quadruple-star motor winding design


The decision to supply the motor with N=4 three-phase converter units (2.4.2) naturally
leads to split the stator winding into four independent three-phase sets, each to be fed by a
converter as depicted in Fig. 2-6. The stator design needed for this purpose is often
referred to as “split-phase” or “multiple-star” in the literature [14] as it results from
splitting the winding into multiple star-connected three-phase sets.

The structure of the chosen quadruple-star winding is illustrated in Fig. 2-7. Practically, it
can be obtained from a usual three-phase winding (Fig. 2-7a) by splitting phase belt A into
four sub-belts called A1..A4 (each spanning 15 electrical degrees), phase belt B into B1..B4
and phase belt C into C1..C4. At this point, belts A1, B1, C1 are star-connected to form the first
star, A2, B2, C2 to form the second, and so forth. The four stars thus obtained (Fig. 2-7b) are
naturally displaced by 15 electrical degrees apart in space and suitable for being supplied
by voltage systems mutually shift by 15 electrical degrees in time.

As outlined in Fig. 2-3, the use of a quadruple-star winding design is also beneficial for
meeting the low torque ripple requirement. In fact, it is known that with such a winding
scheme, should phase currents contain time harmonics of orders 5, 7, 11, 13, 17, 19, the
resulting space harmonic fields in the air gap would be globally null due to mutual
cancellation effects [14]. This means that possible phase current distortions, due to
harmonic components with orders below the 23rd (see Section 2.5.7), do affect the air-gap
field and torque.
24 Multiphase motor drives: the case of a 45 MW 12-phase motor for LNG industry

Fig. 8. Sketches of a 4-pole (left) and 2-pole (right) rotor designs.

Fig. 2-8. Sketches of a 4-pole (left) and 2-pole (right) rotor designs.

2.4.4 Four-pole rotor design


The number of motor poles in high-power machines is usually selected based on the
rotational speed. When this is 3000 rpm, a two-pole design is often given for granted.
Various reasons, however, can make a higher pole count worth being evaluated and
selected, as in the case under study. In the application under study, a solid-steel round
rotor technology is employed as the most suitable for the motor operating power and
speed [5]. The choice is substantially between a two-pole and a four-pole design. The rotor
shapes resulting in the two cases are sketched in Fig. 2-8. Since the output coefficient [15]
does not significantly change for the two options, the rotor volume is nearly the same.
Conversely, the longer and thinner shape of the two-pole rotor is certainly less suitable for
transferring the total string torque and for meeting the requirements on lateral dynamics
performance and reduced bearing span (see Section 2.3). In fact, it is known that the two
pole design exhibits a much worse lateral vibration behavior than the four-pole one due to
the large twice-line-frequency vibration component [16]. The four-pole solution also
features the stiffness and robustness demanded for transferring the entire string torque
from the GT to the TC (Fig. 2-2).

2.4.5 Supply frequency


The four-pole rotor design choice (2.4.4) implies a supply frequency of 100 Hz at 3000
rpm. Reaching this frequency level would be challenging with an LCI supply — mainly due
to the turn-off and inverse blocking capability of power thyrisors — although applications
up to 120 Hz are reported in the literature on LCI’s [4]. Conversely, a 100 Hz supply

Fig. 2-9. Pre-formed coils and their assembly in the stator core.
Multiphase motor drives: the case of a 45 MW 12-phase motor for LNG industry 25

Fig. 2-10. Picture of the motor during installation. The four terminal boxes (one per star) can be seen on motor
side.

frequency can be easily obtained with the selected PWM VSI technology [6], [9]. The main
concern, in the specific case under discussion, relates to possible thermal issues due to the
increased magnetic losses inside the stator core. In each point of the stator core, in fact,
the specific power dissipation due to magnetic losses can be approximated by Steinmetz
formula as:

Pcore = k H B α f + kE B 2 f 2 (W/kg) (2-3)

where kH and kE are hysteresis and eddy-current material-related coefficients, α is a


constant depending on the hysteresis loop shape, B is the local maximum flux density and f
the supply frequency. Values of kH, kE, α can be obtained from ring-tests on stator cores
built with the same or similar laminations [17]. Based on (2-3) the relatively high supply
frequency (100 Hz) is compensated for by suitably reducing the design flux density values
B in the core yoke and teeth with respect to those usually adopted in 50 Hz machines.

2.4.6 Stator winding technology


In small and medium size motors, the stator winding is constituted by formed coils, made
of either round wire or flat turns, such that each coil comprises multiple series-connected
26 Multiphase motor drives: the case of a 45 MW 12-phase motor for LNG industry

Fig. 2-11. Open-circuit saturation curve

turns. As the rated phase current of the machine increases, the current flowing though
each turn also grows, calling an increasingly large turn section area. Above certain power
levels, the turn cross section is so large that only one turn per coil should be used. This
implies abandoning the formed coil winding technology for Roebel bars [18].
Manufacturing and assembly of Roebel bars require a dedicated expensive technology (for
strand transposition and end-turn connections above all) which is typical of large
turboalternators [18]. Whenever possible economic and technological reasons thus
encourage to avoid Roebel bars and retain multi-turn coil windings. For this purpose, the
adoption of a high phase order winding design is beneficial Errore. L'origine riferimento
non è stata trovata.. In fact, the higher the number of phases, the smaller the current per
phase, assuming a fixed motor power rating.

In the application under study, the total power of 45 MW at 7200 V would give a current
higher than 3 kA if a single three-phase design were used, resulting in a Roebel bar
construction Errore. L'origine riferimento non è stata trovata.. Conversely, the decision
to split the winding into four stator sets reduces the phase current to one forth, which is
compatible with a coil winding technology (Fig. 2-9). The adoption of the coil winding
technology is also facilitated by the rotor four-pole design (2.4.4), which helps shorten the
stator core length and then reduce the coil axial dimension with benefits in assembly and
impregnation processes.

2.5 Design assessment by testing


The design strategies described in 2.4 are implemented in the final motor (Fig. 2-10),
whose main mechanical and construction features (according to IEC 60034-5, -6, -7) are
summarized in Table I. As to the excitation system, the machine is provided with a coaxial
exciter and rotating rectifier bridge suitable for AC stator supply (exciter supply terminals
are accessible from a dedicated terminal box, Fig. 2-10)
TABLE I
MOTOR TECHNINCAL CHARATERISTICS

Protection degree IP55

Type of construction IM7316

Cooling type IC81W


Multiphase motor drives: the case of a 45 MW 12-phase motor for LNG industry 27

A wide testing campaign is performed both on the motor alone and under inverter supply.
The main testing and site commissioning achievements are reported next.

2.5.1 Testing of the motor alone


Testing activities are first performed on the motor alone according to [19]. In particular,
the open-circuit and short-circuit tests are accomplished in order to determine the
conventional motor efficiency.

The no-load test, conducted at rated speed, gives the open-circuit curve reproduced in Fig.
2-11. It can be seen that the rated voltage (7200 V) is located in a slightly saturated region
of the no-load characteristic. This is due to the relatively low tooth and yoke flux density
values decided in the design stage to avoid excessive magnetic losses at 100-Hz supply
frequency (see 2.4.5).

Based on the no-load and short-circuit tests, the various loss contributions can be
segregated in accordance with [19]. This leads to the loss diagram reported in Fig, 12. It
can be seen that the majority of the losses comes from friction and windage, as often
happens in high-power high-speed machinery. The large power dissipation due to
mechanical losses is partly due to the strong cooling air flow produced by the shaft-
mounted fans and is therefore associated with a good internal cooling effectiveness, as
confirmed by the motor thermal behavior at full load (see 2.5.3). The amount of core
losses, on the other side, proves to be well under control despite of the relatively high
rated frequency (100 Hz).

The computation of the total losses according to [19] brings to a conventional efficiency of
98.1%.

2.5.2 Testing of the motor under inverter supply


The full load testing of the drive system is performed by mechanically coupling two
identical machines, of which one operates as a motor and the other as a generator (Fig. 2-
13, 14). Such an arrangement is often referred to as “back-to-back” testing configuration.

The power flow during the back-to-back test is illustrated in Fig. 2-13. The four converters
supplying the motor machine draw the power from the testing facility grid; the power is
next transferred from the motor to the generator through the mechanical coupling; finally
the generator machine feeds its four converters which return the power to the grid by

Fig. 2-12. Loss segregation from tests on the individual machine (loss values are in kilowatts).
28 Multiphase motor drives: the case of a 45 MW 12-phase motor for LNG industry

Fig. 2-13. Back-to-back arrangement for full-load motor testing. Arrows indicate the power flow direction.

means of their AFE’s. From an overall power balance, it is clear that most of the power
involved in the test flows in a closed loop, while the testing facility grid is demanded to
supply only a power equal to the total losses of the system under test.

The most significant results of the back-to-back testing campaign are summarized in
Tables II-IV and discussed in the next subsections.
TABLE II
THERMAL MEASUREMENTS DURING BACK-TO-BACK TESTING

Motor output power 45 MW 45 MW

Number of converters 4 3

Cooling air temp. 36 °C 34 °C

Hottest Pt100 temp. 95 °C 112 °C

Temperature rise 59 K 78 K

TABLE III
VIBRATION MEASUREMENTS DURING BACK-TO-BACK TESTING

Maximum vibration velocity measured on bearing


1.5 mm/s rms
housings

Maximum vibration shaft displacement on


0.7 mils p-p
compressor side

TABLE IV
TORQUE RIPPLE MEASUREMENTS DURING BACK-TO-BACK TESTING

Torque ripple amplitude Rel from electrical


Rel < 2% p-p
measurements

Torque ripple amplitude Rmec from mechanical


Rmec < 1% p-p
(strain gauge) measurements
Multiphase motor drives: the case of a 45 MW 12-phase motor for LNG industry 29

2.5.3 Assessment of motor thermal performance.


Two heat-run tests are performed to assess the motor full-load thermal behavior
according to IEEE 115-1995. The first heat run test is conducted in rated conditions, with a
total load of 45 MW at 3000 rpm equally shared by the four supplying converters. The
second heat run test reproduces the motor full power operation with one out-of-service
converter, that is with only three active windings loaded 15 MW each. The second test is
more demanding from a thermal viewpoint because each phase carries 133% of its rated
current. During the heat run tests, the temperature inside the motor is monitored by
means of Pt100 thermocouples, some of which are embedded in stator slots and others
fixed on end-coils. The results obtained at the end of the tests, i.e. after a thermal steady-
state condition is reached, are reported in Table II. It can be seen that B thermal class
temperature rise limit (80 K) is respected in both heat run tests, which denotes
satisfactory overload margins.

2.5.4 Assessment of motor vibration performance.


The vibration performance of the motor is assessed by monitoring: a) the vibration
velocity of bearing housings, in horizontal, vertical and axial directions; b) the shaft
displacement, measured with proximity probes. Measurements are symmetrically taken
on both turbine and compressor sides during the full load test in rated conditions. The
results, reported in Table III, show a very good vibration behavior, which could be hard if
not impossible to achieve with a traditional two-pole motor design.

2.5.5 Torque ripple measurement.


During full load operation under converter supply, with both four and three active
windings, the torque ripple is monitored in two ways: a) from electrical measurements at
motor terminals — i.e. computing the ratio between the total instantaneous electrical
power measured at motor terminals and the speed acquired through a dedicated encoder
— an estimation is obtained of the “air-gap” or “electromagnetic” torque; b) from strain
gauges mounted on the motor shaft and used as instantaneous torque transducers (Fig. 2-
14). The results are shown in Table IV. The torque ripple estimated from electrical
measurements is higher than that resulting from strain gauges because it contains some
high-frequency torque components due to converter switching. These components are

Fig. 2-14. Back-to-back test arrangement. (a) Motor and generator machines mechanically coupled. (b) Coupling
with torque transducers.
30 Multiphase motor drives: the case of a 45 MW 12-phase motor for LNG industry

Fig. 2-15. Speed profile and vibration measurements during the maximum-torque acceleration test.

mechanically damped while being transferred from the air-gap to the shaft through the
solid steel rotor body, so that the torque ripple measured on the shaft is lower than 1% of
the rated torque, which satisfies the initial design target (see Section 2.3).

2.5.6 Assessment of motor torque overload capability.


The motor shall be capable of supplying the torque corresponding to 60 MW at 3000 rpm
to accelerate the string in a 90 s pressurized start (Section 2.3). This capability is assessed
in the back-to-back configuration making the motor machine accelerate the generator
machine (which acts as a brake) with the maximum torque specified for 90 s. In order to
keep the total power drawn from the mains during the test within testing facility limits,
the maximum motor torque development is verified at the reduced speed of 2088 rpm.
The result of the test is summarized in Fig. 2-15, which shows the speed profile followed
by the motor during the test. In particular, two acceleration ramps A and B — lasting 90
seconds each — are marked, during which the motor develops the maximum torque of
190 kNm, corresponding to a stator current of 1215 A. The vibration level measured by
proximity probes during the transients is shown in Fig. 2-15 too. As a whole, the
requirement of pressurized string start with maximum torque for 90 s is successfully
validated with a good mechanical performance.

2.5.7 Motor voltage and current waveforms.


The line-to-line voltage and phase current waveforms recorded at motor terminals during
full-load operation are shown on the right side of Fig. 2-16. The voltage, as the output of
the multilevel converter, is clearly close to the sinusoidal waveform, apart from small
high-frequency disturbances due to IGBT switching. Its measured THD is lower than 2%,
both on grid and motor side. Conversely, the motor current is affected by significant 5th
and 7th order harmonics. These are shown to originate inside the machine due to the
inevitable air-gap flux distortion that occurs in synchronous machines (where rotor
reluctance along d and q axes is slightly different). The phenomenon is specifically
investigated in [21], which illustrates how its occurrence can be well predicted through
Multiphase motor drives: the case of a 45 MW 12-phase motor for LNG industry 31

Fig. 2-16. Full-load motor phase currents and line-to-line voltages.

either simulations or analytical procedures. The current distortion in issue, however, is


shown to have negligible effects in terms of additional copper losses as confirmed by the
motor thermal behavior (2.5.3). Furthermore, the 5th and 7th current harmonics do impact
neither on the air-gap field nor produce torque pulsations in virtue of the quadruple-star
winding arrangement (2.4.3), [14], [21], [22]. The fact that the motor torque quality is not
affected by the observed current distortion is proved both theoretically [14], [22] and by
torque ripple measurements (2.5.5). For a further comprehension of the phenomenon, the
full load motor operation, reproduced by a time-stepping finite-element (FE) analysis, is
reported in the Appendix.

2.6 Site commissioning and operation


The LNG production plant where the drive system is finally installed entails twelve
refrigeration strings, each composed of a gas turbine, an electric motor and a compressor
(Fig. 2-17). The converter feeding each motor is electrically interfaced with the local
network which includes other electric loads and generating units. This makes the drive
behavior on site potentially different from that observed during factory testing because of
the different kinds of grid which feed it in the two cases [8].

As well as the start-up and validation activities performed on turbines and compressors,
the commissioning of electric drives involves several technical challenges. In particular,
electric power oscillations between the ASD and the network have to be thoroughly
monitored on site in any operating conditions and for different network configurations;
this is necessary to make sure that such oscillations do not excite the natural vibration
modes of the string resulting in mechanical resonance issues [8].

The ASD performance is successfully assessed on site in all the required operating modes
[8], i.e. as a helper (allowing for turbine unloading without string shut down), as a starter
32 Multiphase motor drives: the case of a 45 MW 12-phase motor for LNG industry

Fig. 2-17. Picture of the motor in its final position between the turbine and the compressor.

(accelerating the string in case of sudden unpredicted turbine trip) and as a generator
(feeding the local network when turbine power exceeds compressor demand).

After successful completion of mechanical and electrical commissioning activities, the


actual LNG production process is eventually started. The performance exhibited and the
hours of reliable operation achieved so far [8] demonstrate the validity of the technologies
and design strategies employed for both single components of the system and their
integration.

2.7 Conclusions
LNG production plants are one of the industrial areas where electric drives with the
highest power ratings in the world, up to several tens of megawatts, are demanded today.
A consolidated technology for such drives, based on dual-star two-pole LCI-fed
synchronous motors with supply frequencies between 50 and 80 Hz, has been steadily
employed for decades. A new electric drive solution, based on a VSI-fed quadruple-star
100-Hz 4-pole synchronous motor, rated 45 MW at 3000 rpm, is presented in this Chapter
as a high-performance and high-reliability alternative. The entire process from
specifications through the design and development stage up to the final system testing and
commissioning is outlined. The design solution adopted is proved to successfully meet the
demanding requirements for which it has been conceived. Particular advantages over
traditional LCI-based solutions are highlighted in terms of torque ripple (lower than 1%
peak-to-peak), very low vibrations thanks to the four-pole design, high fault-tolerance due
to the 4-star 4-converter topology, high motor efficiency (98.1%).

Thanks to the large number of phases (12) and the 4-pole design, the stator winding can
be implemented with coil (instead of Roebel bar) technology with noticeable
manufacturing and cost benefits. The 100 Hz supply frequency is shown not to give
excessive core losses. The 5th and 7th current harmonic distortion, observed in stator phase
currents as a consequence of motor internal EMF’s, are proved not to negatively impact on
Multiphase motor drives: the case of a 45 MW 12-phase motor for LNG industry 33

Fig. 2-18. Field distributions produced by phase current harmonics of orders: (a) 1st (fundamental); (b) 5th ; (c)
7th; (d) 11th.

torque performance thanks to the mutual cancellation effects of the relevant air-gap fields
assured by the quadruple-star winding design.

Although originated from LNG-specific requirements, the implemented design solution is


deemed suitable for high-performance high-reliability applications in other industrial
fields where the same power ratings are demanded. The design is also scalable to higher
power levels by increasing the number of supplying converter units and possibly
expanding motor size, whose axial dimension is significantly reduced thanks to the 4-pole
rotor design selection.

2.8 Appendix
To investigate the distortion phenomena observed in stator currents and its effects on the
motor torque performance, a 2D motor model is built in the Ansoft/Maxwell environment
(Fig. 2-18a). External circuits are added to account for phase resistances (R) and external
reactors (L) and perfectly sinusoidal supply voltages are applied to the 12 machine
terminals. A time-stepping FE simulation is then run. The current waveforms obtained in
steady-state conditions well match measured currents (Fig. 2-16). This proves that the
current distortion does not depend on converter non-idealities or control (which are not
34 Multiphase motor drives: the case of a 45 MW 12-phase motor for LNG industry

included in the model), but originates from the motor internal back EMF’s. In a
synchronous motor (even with a round rotor) small back-EMF 5th and 7th order harmonics
are in fact inevitable due to the non-perfectly-uniform air-gap permeance [21].

On the other side, time-stepping calculations also show that the current distortion under
discussion does not have detrimental effects on the motor torque ripple (Fig. 2-17b),
whose computed amplitude is lower than 0.25% p-p according to simulation results.

2.9 References
[1] Zuyi Li, “Natural gas for generation”, IEEE Power and Energy Magazine, July/Aug.
2005, pp. 16-21.
[2] A. Sannino, T. Nestli, M.Kjall-Ohlsson, P.E. Holsten, “All-electric LNG liquefaction
plants”, IEEE IAS Annual Meeting 2007, 23-27 Sept. 2007, New Orleans, Louisiana,
USA, pp. 2407-2413.
[3] B. Martinez, C.B. Meher-Homji, J. Paschal, A. Eaton, “All-electric motor drives for
LNG plants”, Gastech 2005, 14-17 March 2005, Bilbao, Spain.
[4] G.J. Neidhofer, A.G. Troedson, “Large converter-fed synchronous motors for high
speeds and adjustable speed operation: design features and experience”, IEEE
IEMDC ’97, 18-21 May 1997, Milwaukee, WI, USA, pp. MA2/6.1- MA2/6.3.
[5] H. E. Albright, “Application of large high-speed synchronous motors”, IEEE Trans. on
Industry Applications, vol. IA-16, Jan./Feb. ’80, pp. 134-143.
[6] B. Bose, “Power electronics and motor drives: Recent progress and perspective,” IEEE
Trans. Ind. Electron., vol. 56, no. 2, pp. 581–588, Feb. 2009.
[7] R. Salisbury, P. Rasmussen, T. Griffith, A. Fibbi, “Design, manufacture and test
campaign of the world’s largest LNG refrigeration compressor strings”, LNG Journal,
July-August 2007, PS2.2.1-22.
[8] S. Judd, R. Salisbury, P. Rasmussen, P. Battagli, D. Mosier, A. Smith, “Successful Start-
up and Operation of GE FRAME 9 Gas Refrigerant Strings”, 16th International
Conference and Exhibition on Liquefied Natural Gas, 18-21 Apr. 2010, Oran, Algeria,
paper PS4-1.
[9] J. Rodriguez, P.W. Hammond, J. Pontt, R. Musalem, P. Lezana, M.J. Escobar,
“Operation of a medium-voltage drive under faulty conditions”, IEEE Trans. on
Industry Applications, vol. 52, Aug. 2005, pp. 1080-1085.
[10] M. Rastogi, P.W. Hammond; R.H. Osman; “High performance, high reliability medium
voltage drives”, IEEE PEDS 2001, 22-25 Oct. 2001, Indonesia, pp. 259-264.
[11] S. Schroder, P. Tenca, T. Geyer, P. Soldi, J. L. Garces, R. Zhang, T. Toma, P. Bordignon,
“Modular high-power shunt-interleaved drive system: a realization up to 35 MW for
oil and gas applications”, IEEE Trans. on Industry Applications, vol. 46, no. 2, Mar.-
Apr. 2010, pp. 821-830.
[12] R. Baccani, R. Zhang, T. Toma, A. Iuretig, M. Perna, “Electric systems for high power
compressor trains in oil and gas applications—System design, validation approach
and performance”, 36th Turbomachinery Symposium, 10-13 Sept. 2007, Huston,
Texas, pp. 61-68.
[13] A. Tessarolo, S. Castellan, R. Menis, G. Ferrari, “On the modeling of commutation
transients in split-phase synchronous motors supplied by multiple Load-
Commutated Inverters”, IEEE Trans. on Industrial Electronics, vol. 57, no. 1, Jan.
2010, pp. 35-43.
[14] E. Levi, R. Bojoi, F. Profumo, H. A. Tolyat, and S. Williamson, “Multiphase induction
motor drives—A technology status review,” IET Elect. Power Appl., vol. 1, no. 4, Jul.
2007, pp. 489–516..
[15] V. B. Honsinger, “Sizing equations for electrical machinery”, IEEE Trans. on Energy
Conversion, vol. EC-2, no. 1, March 1987, pp. 116-121.
Multiphase motor drives: the case of a 45 MW 12-phase motor for LNG industry 35

[16] W. R. Finley, M. M. Hodowanec, W. G. Holter, “An analytical approach to solving


motor vibration problems”, IEEE Trans. on Industry Applications, vol. 36, no. 5,
Sept./Oct. 2000, pp. 1467-1480.
[17] A. Tessarolo, F. Luise, “A finite-element approach to harmonic core loss prediction in
VSI-fed induction motor drives”, SPEEDAM 2008, 11-13 June 2008, Ischia (NA), Italy,
pp. 1309-1014.
[18] J. Haldemann, “Transpositions in stator bars of large turboalernators”, IEEE Trans. on
Energy Conversion, vol. 19, Sept. 2004, pp. 553-560.
[19] A. Tessarolo, “Stator multiphase design and winding construction technology in
high-power electric machinery”, IEEE Industry Applications Magazine, accepted
paper.
[20] IEC 34-4 Std., 1995, Rotating Electrical Machines, Part 4: Methods for Determining
Synchronous Machine Quantities from Tests.
[21] A. Tessarolo, C. Bassi, “Stator harmonic currents in VSI-fed synchronous motors with
multiple three-phase armature windings”, IEEE Trans. on Energy Conversion, vol. 25,
no. 4, Dec. 2010, pp. 974-982.
[22] E.A. Klingshirn, “High phase order induction motors−Part I−Description and
theoretical considerations”, IEEE Trans. on Power Apparatus and Systems, Jan. 1983,
vol. PAS-102, pp. 47-53.
36 Multiphase technology in electric power generation

3 Multiphase technology in electric power generation

High power multiphase machines have important applications not only in electric drives
but also in electric power generation systems. Unlike three-phase alternators, which can
be directly connected to the grid (possibly through a transformer), multiphase generators
are typically connected to a suitable power electronic equipment, which can be a set of
rectifiers supplying DC grids or a set of AC/AC converters supplying AC networks. The
former case is definitely the most frequent. In many isolated power systems, like in marine
and aeronautical applications, in fact, a DC distribution network is employed. One of its
advantages over AC distributions systems, which are characterized by a fixed-frequency
operation, is the possibility for electric generators to rotate at different speeds depending
on the load. This enables to minimize the fuel consumption and polluting emissions of
prime movers, which can always operate in the neighborhood of their maximum-efficiency
working point [1].

As an attractive alternative to DC generators, brushless alternators can be used to supply


the DC power grid through AC/DC converters. The simplest design configuration for the
alternator-rectifier system consists of a three-phase rotating machine connected to a
three-phase rectifier. Arrangements with a higher number of phases are however possible,
based on a multiphase (n-phase) generator which feeds multiple (N) AC/DC converters.

In this Chapter, this application of multiphase machines as rectifier-feeding generators is


first highlighted referring to a high-speed 2 MW generator for naval on-board use, of
which two prototypes were realized (the author being involved in their design): a 6-phase
6300 rpm versions and a 22500 rpm 12-phase versions. The two prototypes are briefly
described and compared addressing the reasons which led to chose different multiphase
configurations in the two cases.

Next, the topic is addressed in more general terms presenting a set of tests performed on a
special 2-pole alternator, whose stator winding is designed so as it can be reconfigured
according to various multiphase schemes and consequently connected to a different
number of output rectifiers. The performance of the generator in different multiphase
configurations under the same operating conditions in terms of overall generated DC
power are compared to empathize the advantages that can be practically expected from
increasing the number of stator phases of the generator.

3.1 The case of a 2MW alternator for shipboard power generation


As mentioned above, on-board ship power generation is one of the most promising
contexts for developing new generation of isolated DC distribution networks. This trend is
particularly spread in the military area, as many of the most important navies in the world
are fostering the development of Medium Voltage DC Integrated Power Systems (MVDC
IPS). In this scenario, the Italian Navy, through the General Direction of Naval Armaments
and Weapons (NAVARM), awarded a contract for the realization of the so called Naval
Package (NP), a demonstrator of an innovative generation system for naval ships. The
Multiphase technology in electric power generation 37

Fig. 3-1. Generation system schematic for: (a) NP1; (b) NP2. T: gas turbine; G: gear-box; L: DC load; E: rotor
excitation system.

realization of the NP is part of an extended program of Italian Navy aimed at obtaining


experimental results in the field of shipboard MVDC IPS for naval applications.

The NP project involved the realization of two 2-MW generation system prototypes
suitable for supplying a 3000 V shipboard DC network using a 22500-rpm gas turbine
(GT) as the prime mover (Fig. 3-1).

The first and more conventional system prototype, referred to as “Naval Package 1” (NP1)
is a 6300 rpm alternator coupled to the GT through a gear-box. The second, more
innovative and technologically challenging prototype, referred to as “Naval Package 2”,
(NP2) is a ultra-high speed alternator suitable for direct coupling to the GT and thereby
with a rated speed of 22500 rpm. The main characteristic data of the two prototypes are
summarized in Table I.
TABLE I
COMPARISON BETWEEN NP1 AND NP2 GENERATION SYSTEMS

NP1 NP2
Alternator rotor type Wound rotor Permanent-magnet rotor
Number of alternator phases 2⨯3 4⨯3
GT / alternator coupling Epicycloidal gearbox Direct coupling
Number of alternator poles 4 4
Alternator speed 6300 rpm 22500 rpm
Alternator frequency 210 Hz 750 Hz
Rectifying power electronics Diode bridges Diode bridges and choppers

A schematic of the two generation system layout and components is provided in Fig. 3-1. It
can be seen that the stator winding of both generators have a multiphase arrangement
consisting of N three-phase sets (N=2 for NP1 and N=4 for NP2), each connected to a
power-electronics rectifier (a simple diode bridge for NP1 and a cascade of a diode bridge
and a chopper for NP2). The N rectifiers are connected in cascade and their series closed
on the DC load.

A picture of the two manufactured prototypes is reported in Fig. 3-2, which clearly
empathizes how increasing the rated speed in NP2 (and thereby reducing its rated torque)
leads to a significant reduction in the overall machine dimensions.

As concerns machine technology, in NP1 the generator design is substantially similar to


that of large turbo-alternators, with a solid-steel round rotor on whose surface slots are
38 Multiphase technology in electric power generation

Fig. 3-2. Generation system schematic for: (a) NP1; (b) NP2. T: gas turbine; G: gear-box; L: DC load; E: rotor
excitation system.

milled to accommodate concentric excitation coils. The main challenge in such generator
development is scaling down a turbo-alternator design (tailored on very large machine
sizes, with rotor lengths of up to several meters) to the relatively compact dimensions of a
generator whose external frame does not exceed 1.5 meters of length (Fig. 3-2a). The use
of a solid steel rotor technology with end-winding retaining ring was dictated by the high
rotor peripheral speed (machine rated speed is 6300 rpm), which discouraged the use of a
salient-pole design, although this would be much more usual for the machine dimensions.

In the realization of NP2, it was instead mandatory to adopt a permanent-magnet rotor


technology due to the extremely high rotor peripheral speed, which made it also necessary
to use a suitably dimensioned retaining cylinder to withstand centrifugal force stresses. A
further design criticality resulted from the very high rated frequency (750 Hz) which was
expected to cause large additional core losses and from the rotor losses due to the eddy
currents originating in the permanent magnets as a consequence of air-gap harmonic
revolving fields.

3.1.1 Multiphase arrangement selection for the 6300 rpm alternator


In the design of NP1, a six-phase stator winding design has been selected consisting of two

Fig. 3-3. System configurations being functionally compared.


Multiphase technology in electric power generation 39

Fig. 3-4. Current waveforms for a stator three-phase set.

three-phase windings, displaced by 30 electrical degrees apart, each connected to a diode


rectifier. The reasons for using a dual star design instead of a single three-phase one relate
to performance and fault tolerance; on the other side, the reason for not exceeding a
number of stator stars equal to 2 was essentially to avoid excessive complications, size and
cost increases due to the need for additional cablings, power electronics and auxiliary
equipment.

The advantages offered by the dual star arrangement compared to the ordinary three-
phase design in terms of performance and fault tolerance can be understood by comparing
the voltage and current waveforms obtained for the system configurations depicted in Fig.
3-3, i.e.: (a) the dual star healthy configuration; (b) the dual star configuration with a faulty
diode; (c) the single star (three-phase) healthy configuration; (d) the single star
configuration with a faulty diode.

In Fig. 3-4 the stator phase currents are shown, while in Fig. 3-5 and Fig. 3-6 we can see
the output DC current (whose waveform is practically the same as for the output voltage)
and the resistant electromagnetic torque developed by the generator. It is clear how, in
health operation, the dual star configuration allows for a smaller output current ripple and
40 Multiphase technology in electric power generation

Fig. 3-5. Output DC current.

Fig. 3-6. Electromagnetic torque

a smaller torque ripple thanks to the 12-pulse reaction. In presence of a faulty diode, the
system performance undergoes a significant degradation in both single and dual star
Multiphase technology in electric power generation 41

Fig. 3-7. Rotor field current.

generator arrangement, but it can be seen that in the latter case the consequences of the
fault are much less severe both in terms of rectified current quality and in terms of torque
quality. Similar considerations can be made with regard to the rotor field current, whose
ripple reflects the magnitude of the harmonic rotating fields which originate in machine
air-gap. The smaller field ripple amplitude observed in the case of the dual star generator
is the consequence of the better air-gap field harmonic content which characterizes this
configuration, where no 5th and 7th order rotating fields are present.

A deeper investigation and analytical formalization of these phenomena is proposed in [2],


where the air-gap field harmonics which occur in the multiphase machine air-gap as a
consequence of phase current distortions and imbalances are analytically described and
numerically quantified.

3.1.2 Multiphase arrangement selection for the 22500 rpm alternator


In the NP prototype suitable for direct coupling with the GT, the very high rotating speed
causes the speed of air-gap flux space harmonics to increase proportionally. This may
constitute a potential risk due to the eddy currents induced in rotor permanent magnets,
since the losses produced by such eddy currents are known to be roughly proportional to
the square of their frequency. The need thus arose to minimize the air-gap harmonic
content achieving an air-gap flux density wave as close as possible to the sinusoidal shape.
To attain this goal, the number of stator three-phase sets was increased to four, accepting
the consequent drawbacks in terms of additional system cost, dimensions and cabling
complications.
42 Multiphase technology in electric power generation

Fig. 3-8. System schematic of a split-phase alternator G supplying a DC load L though multiple cascaded rectifiers

3.2 Experimental evaluation of the impact of the number of


phases on system performance
In this Section, a DC power generation system based on a multiphase alternator supplying
multiple rectifiers, is investigated experimentally in some of its possible design variants.
More precisely, the configuration taken into account includes a split-phase generator
equipped with N three-phase stator windings [1], [3] which feed N cascaded diode
rectifiers (Fig. 3-8). A split-phase stator design is obtained by grouping the stator phases

Fig. 3-9. Prototype generator with prime mover (left-hand side) and with halogen lamps used as DC load (right-
hand side).
Multiphase technology in electric power generation 43

Fig. 3-10. Schematic illustrating stator coil arrangement in one winding layer: each circle represent a coil side.

of an AC electric machine into N three-phase windings, displaced by 60/N electrical


degrees apart [3], [4], [5], as depicted in Fig. 3-8: the split-phase generator G is equipped
with N three-phases stator windings displaced by 60/N electrical degrees apart; each
stator winding feeds a three-phase AC/DC rectifier bridge; the N bridges are finally
connected in series to supply the DC load L

The system represented in Fig. 3-8 is reproduced in a laboratory environment at the


University of Trieste employing a two-pole wound-rotor alternator (rated 20 kVA, 760 V,
3000 rpm) driven by a variable-speed induction motor as prime mover (Fig. 3-9). The
stator of the alternator is designed so that it can be reconfigured as composed of N=1, N=2,
N=3 and N=4 three-phase windings as better explained in the next Section. Rectifiers are
ordinary full diode bridges. The DC load is implemented by means of four halogen lamps
(Fig. 3-9). This enables to visually check the DC current quality, especially under faulty
conditions, thanks to the variable intensity of the flicker phenomenon [6].

3.2.1 Reconfigurable split-phase winding design


The prototype generator is equipped with 36 stator coils, which can be conventionally
represented as in Fig. 3-10, where numbers from 1 to 18 indicate the coils within a pole
span and numbers from −1 to −36 indicate the coils included in the other pole span.

The same 36 coils are used to implement the different phase arrangements illustrated in
Fig. 3-11 for N=1, N=2, N=3 and N=4, where Uk, Vk, Wk denote the phases of the k-th
winding (k = 1.. N) and each solid-line arrow represents the spatial orientation of a stator
phase axis.

Fig. 3-11. Phase vectors for generator winding configurations with different N.
44 Multiphase technology in electric power generation

Fig. 3-12. Phase belt arrangement and extension for generator split-phase winding configurations with different
N.

For this purpose, the 36 stator coil of the alternator are connected as per Fig. 3-12, where
the stator circumference is unrolled and the coils arranged in a linear array.

For example, it can be seen from Fig. 3-12 that the usual three-phase configuration (N=1)
is obtained by series connecting coils 1 ÷ 6 to form phase belt U1, and series connecting
coils −1 ÷ −6 to form the phase belt –U (the same pertains to the other two phases).

By splitting each phase belt into 2, 3 and 4 sections, then, the split-phase configurations
with N=2, N=3, N=4 are obtained respectively. In particular, to implement the quadruple
three-phase arrangement (Fig. 3-12) a fractional-slot winding configuration needs to be
adopted.

3.2.2 System operating conditions


The system output quantities are the voltage Vdc and the current Idc on the DC load L (Fig.
3-8). In the performed tests, the DC load has an equivalent resistance of 28.8 Ω, while Vdc
and Idc are set at 230 V and 8 A respectively. The generator speed, determined by the
inverter-fed motor drive, is fixed at 1500 rpm in all tests.

Regardless of the number of phases (3N) and of the number of rectifiers (N), the
aforementioned values of DC voltage and current are obtained on the load by operating
the generator at nearly the same flux and with nearly the same excitation current If. In fact,
from Fig. 3-8 the following relation is immediately derived:

V dc ≅ 1.35 × N × V (3-1)

where V is the line-to-line rms voltage on a stator winding. The voltage V can be in turn
written as:

V = 3 × 4.44 × N s × f × φ × k w (3-2)

where f is the stator frequency, φ the flux per pole, kw the stator winding factor and Ns the
number of series-connected turns per phase. Ns is given by (3-3), where q indicates the
number of coils per pole per phase and Nt the number of turns per coil.

N s = 2× q × Nt (3-3)

Finally, Fig. 3-12 shows that


Multiphase technology in electric power generation 45

36 (3-4)
q=
2× 3× N

Substitution of (3-2)-(3-4) into (3-1) causes N to cancel out, which proves that regardless
of N the output voltage Vdc can be obtained with the same flux per pole (i.e. with the same
generator magnetic loading), apart from slight differences due to the weak dependency of
kw on N. This fact is confirmed by the measured field current If which is approximately the
same in all test configurations.

3.2.3 Test results during normal operation


The most significant test results regarding normal system operation with different
numbers (N) of bridges are summarized in Fig. 3-13. Waveforms and relevant harmonic
components are reported for a phase current I of the generator, for the output DC current
Idc flowing though the load and for the excitation field current Idc (Fig. 3-8).
With regard to phase currents, they exhibit the usual trapezoidal waveform with a
different current ripple during conduction intervals. The harmonic spectrum of phase
current, however, does not change significantly, since dominant 5th and 7th harmonic
components of nearly the same amplitude appear for any N. Only slightly higher 11th and
13th components appear for N=3 and N=4 due to the steeper rise and decay of the current
during commutations.
A remarkable sensitivity to the number of bridges N is instead observed in the output DC
current. In fact, by increasing the number of bridges (and generator phases accordingly),
the number of grid-side pulses grows, resulting in a smaller amplitude and higher
frequency of the current ripple [7]. More precisely, if N bridges are used, the DC current
harmonic component of minimum frequency is that of order 6N. Therefore, the DC current
quality significantly increases for higher N: while some filtering action would be probably
necessary for N=1 and N=2, the natural output DC current ripple obtained with N=3 and
N=4 could be acceptable in many applications. In any case, the filters to be used in the
latter cases would be significantly reduced in size compared to those required for N=1 and
N=2.
The field current change with different N is very close to that observed in the generator
field current. In fact, the same type of mutual cancellation effect which occurs in the
harmonics when electrically summing across the DC load (thanks to the series connection
of the bridges) happens for the harmonic MMF fields, too, when summing up magnetically
within the generator air-gap. For example, the 5th and 7th time harmonic components are
present in phase currents for any N with nearly the same amplitude, giving rise to an air-
gap field which revolves at 6 times the synchronous speed with respect to the rotor;
nevertheless, the resulting MMF field produced by such harmonic components is different
from zero only when N=1, as confirmed by the important 6th harmonic component induced
in the field current in this case. For higher N, instead, a mutual cancellation occurs among
the MMF fields produced by the 5th and 7th stator harmonics [8], [9], so that no 6th
harmonic field current component is observed. In general, the lowest order harmonic
appearing in the field current has a harmonic order equal to 6N, as observed for the DC
output current [8], [9].
46 Multiphase technology in electric power generation

Phase current (I) Output DC current (Idc) Field current (If)


10 10 6

5 8
4
6
0
4
2
−5
N=1 2 N=1 N=1
− 10 0 0
0 0.02 0.04 0.06 0.08 0 0.02 0.04 0.06 0.08 0 0.02 0.04 0.06 0.08
10 10 6

5 8
4
6
0
4
2
−5
N=2 2 N=2 N=2
− 10 0 0
0 0.02 0.04 0.06 0.08 0 0.02 0.04 0.06 0.08 0 0.02 0.04 0.06 0.08
10 10 6

5 8
4
6
0
4
2
−5
N=3 2 N=3 N=3
− 10 0 0
0 0.02 0.04 0.06 0.08 0 0.02 0.04 0.06 0.08 0 0.02 0.04 0.06 0.08
10 10 6

5 8
4
6
0
4
2
−5
N=4 2 N=4 N=4
− 10 0 0
0 0.02 0.04 0.06 0.08 0 0.02 0.04 0.06 0.08 0 0.02 0.04 0.06 0.08
s s s
10 10 5

8 N=1 8 N=1 4 N=1


6 6 3

4 4 2

2 2 1

0 0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
10 5

8 N=2 8 N=2 4 N=2


6 6 3
4 4 2

2 2 1
0 0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
10 5

8 N=3 8 N=3 4 N=3


6 6 3
4 4 2

2 2 1
0 0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 0 2 4 6 8 10 12 14 16 18 20 22 24 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
10 5

8 N=4 8 N=4 4 N=4


6 6 3

4 4 2

2 2 1

0 0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 0 2 4 6 8 10 12 14 16 18 20 22 24 0 2 4 6 8 10 12 14 16 18 20 22 24
Harmonic order Harmonic order Harmonic order

Fig. 3-13. Recorded current waveforms (top diagrams) and relevant harmonic spectra (bottom diagrams) in tests
with different N.

The importance of minimizing air-gap field harmonics is connected with two main design
goals:

1) The improvement of the torque quality: in fact, the harmonic spectrum of the
electromagnetic torque is qualitatively the same as that of the field current [10] and
high values of torque ripple, especially at relatively small frequency, can produce
severe damages on the mechanical equipment coupled to the generator (prime
Multiphase technology in electric power generation 47

9
8
8 8 7
6
Healthy bridge
6 6 5
Faulty bridge
4
4 4 3
2
2 2
1
0 0 0
0 0.02 0.04 0.06 0.08 0 0.02 0.04 0.06 0.08 1 2 3 4 5 6 7 8 9 10 11 12 13 14
8
7

6 6 6
5 Healthy bridge
4 Faulty bridge
4 4
3

2 2 2
1

0 0 0
0 0.02 0.04 0.06 0.08 0 0.02 0.04 0.06 0.08 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Fig. 3-14. Output DC current waveforms and relevant harmonic spectra during normal operation and with an
open diode.

mover, couplings, gear box, shaft, etc.) due to fatigue and torsional resonance issues
[11].
2) The reduction of stray-load losses in rotor circuits, i.e. in the field winding and in the
damper cage. The losses in the field circuit taking the DC resistance of the field (i.e.
neglecting skin effects) can be easily computed from the measured excitation
current (Fig. 3-13), leading to definitely negligible values compared to the losses
produced by the DC field current component. Conversely, the losses in the damper
cage, which cannot be directly estimated, are expected to be non-negligible in
presence of important air-gap field space harmonics, as discussed in [12]. Moreover,
while the field circuit is usually composed of thin round wire or thin flat turns,
damper bars may have an important solid section, leading to much higher eddy-
current and skin effect additional losses.

3.2.4 Test results in presence of a fault


In order to assess the system behavior in faulty conditions for different N, a typical fault is
reproduced consisting of an open diode in one of the rectifier connected to the generator.
In fact, it is known that diodes (as well as thyrisors in controlled rectifiers) may have
open-circuit or short-circuit fault modes [13]. Nevertheless, due to the usual presence of a
fuse in series to each rectifier component, also a short-circuit fault results in an open-
circuit fault due to fuse intervention.
An example of the results obtained is reported in Fig. 3-14 referring to the case when N=1
and N=2. It can be seen that the fault on a rectifier diode in both cases causes a significant
degradation in the output DC current waveform. Nevertheless, while for N=1 the DC
current falls to zero during the missing conduction intervals relevant to the faulty diode,
when N=2 the healthy rectifier components prove capable of compensating for the
conduction hole to some extent, so that the DC current never reaches zero. The difference
in the quality of the power delivered to the load in the two cases (N=1 and N=2) in
presence of a faulty diode can be assessed visually due to the different flicker intensity
observed in the lamps that constitute the DC load (Fig. 3-9).

3.3 References
[1] G. Sulligoi, A. Tessarolo, V. Benucci, M. Baret, A. Rebora, A. Taffone, “Modeling,
simulation and experimental validation of a generation system for Medium-Voltage
48 Multiphase technology in electric power generation

DC Integrated Power Systems”, IEEE Transactions on Industry Applications, vol. 46, no.
4, July/Aug. 2010, pp. 1304-1310.
[2] A. Tessarolo, “Analysis of split-phase electric machines with unequally-loaded stator
windings and distorted phase currents”, International Conference on Electric Machines,
ICEM 2010, 6-9 Sept. 2010, Rome, Italy, CD-ROM paper RF-013331.
[3] A. Tessarolo, S. Castellan, R. Menis, G. Ferrari, “On the modeling of commutation
transients in split-phase synchronous motors supplied by multiple load-commutated
inverters”, IEEE Trans. on Industrial Electronics, vol. 57, no. 1, Jan. 2010, pp. 35-43.
[4] E. Levi, R. Bojoi, F. Profumo, H. A. Tolyat, S. Williamson, “Multiphase induction motor
drives – a technology status review”, Electric Power Applications, IET, vol. 1, Jul. 2007,
pp. 489-516.
[5] H. E. Jordan, R. C. Zowarka, S. B. Pratap, “Nine-phase armature windings design, test
and harmonic analysis”, IEEE Trans. on Magnetics, vol. 41, issue 1, part 2, Jan. 2005,
pp. 299-302.
[6] G. Buja, S. Castellan, “A flicker compensation strategy”, IEEE Trans. on Power
Electronics, vol. 24, no. 5, May 2009, pp. 1243-1247.
[7] B.K. Bose, Modern Power Electronics and AC Drives, 2001, Pearson Education.
[8] E.A. Klingshirn, “High phase order induction motors-Part I-Description and
theoretical considerations”, IEEE Trans. on Power Apparatus and Systems, Jan. 1983,
vol. PAS-102, pp. 47-53.
[9] E.A. Klingshirn, “High phase order induction motors-Part I-Experimental results”,
IEEE Trans. on Power Apparatus and Systems, Jan. 1983, vol. PAS-102, pp. 54-59.
[10] Tessarolo A., Castellan S., Menis R., “Feasibility and Performance Analysis of a High-
Power Drive Based on Four Synchro-Converters Supplying a Twelve-Phase
Synchronous Motor”, IEEE PESC 2008, pp. 2352-2357.
[11] K.S. Smith, Li Ran, “Torsional resonance risk management in islanded industrial
power systems supplying large VFDs”, IEEE Trans. on Industry Applications, vol. 44,
no. 6, Nov./Dec. 2008, pp. 1841.
[12] G. Traxler-Samek, T. Lugand, A. Schwery, “Additional losses in the damper winding of
large hydrogenerators at open-circuit and load conditions”, IEEE Trans. on Industrial
Electronics, vol. 57, no. 1, Jan. 2010.
[13] M.G. McArdle, D.J. Morrow, “Noninvasive detection of brushless exciter rotating diode
failure”, IEEE Trans. on Energy Conversion, vol. 19, no. 2, June 2004.
Multiphase design and winidng construction technology in high-power machines 49

4 Stator multiphase design and winding construction


technology in high power electric machines

The benefits that can be obtained from splitting the stator winding of an electric machine
into more than three phases have been largely investigated in the field of small and
medium power applications [1], [2]: they mainly have a “functional” nature (concerning
inverter power segmentation, redundancy and reliability improvement, torque ripple and
efficiency enhancement, power density increase, etc.), whereas machine structure and
construction technology substantially remain unchanged compared to conventional three-
phase design. When it comes to very high-power electric machines (in the multi-MW
range), however, adopting an n-phase stator configuration (with n>3) may have
considerable “structural” or “constructive” impacts as well. In fact, this enables to retain a
coil winding technology, which is the same as for small-sized machines, instead of
resorting to the much more complicated and costly Roebel-bar constructions, which is
typical or large turboalternators [3], [4]. Firstly, the point is discussed in this Section in
general terms, by means of appropriate sizing equations which relate the number of
phases to the design variables involved in the selection of the machine winding
technology. Secondly, some industrial application examples will be reported referring to
built high-power multi-phase machines.

4.1.1 Coil and Roebel bar windings


In small and medium size three-phase machines, the stator winding is composed of closed
coils, each consisting of multiple series-connected turns (Fig. 4-1, Fig. 4-2), built with
either round-section wire or flat conductors (Fig. 4-2) [5]. As the power rating increases
(the voltage being constrained not to exceed a certain maximum value), the phase current

Fig. 4-1. Slot cross section for increasing power and fixed voltage in a coil winding electric machine.
50 Multiphase design and winidng construction technology in high-power machines

Fig. 4-2. Stator coil winding (a) made from preformed closed coils (b).

necessarily grows too, which results in an increasingly high individual coil cross-section
and low number of turns per coil (Fig. 4-1). Above a certain power level, a design with a
single turn per coil becomes eventually mandatory, which leads to move from coil winding
to Roebel bar technology (Fig. 4-3). A typical example of the latter can be found in large
turboalternators [3]. Compared to coil windings, Roebel bar technology is much more
costly and complicated, in general, especially due to strand transpositions and special
manufacturing techniques required for end-bar connections.

When an n-phase stator configuration with n>3 is adopted instead of a traditional three-

Fig. 4-3. Roebel winding technology: (a) strand transposition; (b) bar section; (c) insulated and formed bars
ready for assembly.
Multiphase design and winidng construction technology in high-power machines 51

Fig. 4-4 Phase belt distribution over a pole-span in a double-layer shortened-pitch split-phase winding composed
of N three-phase sets (a, b, c).

phase one, the power is split into n phases instead of three. Consequently, if the voltage is
maintained the same, the phase current diminishes by approximately a factor n/3. This
may enable the designer to retain a coil design for the stator winding avoiding the use of
Roebel bars, with significant savings in cost and production times.

The concept expressed above in quite qualitative terms will be reformulated


quantitatively in the next Section investigating the relationship between the number of
phases and the main design quantities involved in the choice of the winding construction
technology.

4.1.2 Sizing equations for multi-phase machines


A multi-phase winding topology which is very commonly used in high-power electric
machinery is the so-called “split-phase” configuration [6], [7]. As illustrated in Fig. 4-4 and
Fig. 4-5, this results from splitting the winding into N three-phase sets, displaced by 60/N
electrical degrees apart. When the machine is used as a motor, a split-phase winding
arrangement can be desirable as it allows for N three-phase conventional inverter
modules to be used for its supply.

As an alternative, the n stator phases can be distributed uniformly over each pole span
instead of being grouped into three-phase sets. This results in a “symmetrical” n-phase
configuration, where n is not necessarily required to be a multiple of three. This winding
topology requires a non-conventional n-phase inverter (and control strategy) to be used
for motor supply [2].

Application examples are also reported in the literature of high-power multi-phase

Fig. 4-5. Phase arrangement schematic for a split-phase machine with N stator windings displaced by τ=60/N
electrical degrees apart.
52 Multiphase design and winidng construction technology in high-power machines

machine windings with a “hybrid” winding composition, which results from combining
split-phase and symmetrical schemes. This is the case of the 15-phase 21 MW induction
machine reported in [8], where three 5-phase symmetrical phase sets are employed, each
supplied by a 5-phase inverter.

Although characterized by a variety of possible phase arrangements, multi-phase windings


can be treated in the same way from machine sizing viewpoint, under the only hypothesis
that each pole span encompasses exactly as many phase belts as the phases are (n). This
hypothesis is verified in the vast majority of multi-phase designs [2]; only those designs
are not covered where successive phases are shifted by 360/n electrical degrees in space,
as happens in symmetrical windings with an even number of phases [9], [10].

Calling n the number of stator phases (however arranged in space), the rated phase
voltage is given by:

V = 1 / 2 Φ p N s k w (2π f ) (4-1)

where Φp is the flux per pole, Ns the number of series-connected turns per phase Ns, kw the
winding factor [5] and f the rated frequency. Quantities Φp, Ns and f can in turn be
expressed as follows:

Φ p = Bg L π D /( 2 p ) (4-2)
N s = q ( 2 p) N t / b (4-3)
f = N p / 60 (4-4)

in terms of: the average flux density Bg in the air-gap, the useful core length L, the machine
average diameter D at the air-gap, the number of pole pairs p, the number of slots per pole
per phase q (possibly fractional), the number of series-connected turns per coil Nt, the
number of parallel paths per phase b and the speed N in revolutions per minute.

A further design figure, called the output coefficient C and defined as per [11], can be also
introduced to describe the degree of utilization of the machine volume (roughly
proportional to D2L) in terms of useful machine torque (proportional to P/N, where P is
the rated active power):

C = P /( N D 2 L ) (4-5)

Substitution of Equations (4-1)-( 4-4) into (4-5) yields:

π 2 2 (2p)P B m k w q N t
V= (4-6)
120 N pp D C

We can now consider the slot pitch expression:

πD
τs = (4-7)
q n (2 p )

and introduce it into (4-6) obtaining:


Multiphase design and winidng construction technology in high-power machines 53

π 3 2 (2p) q n P B m k w N t π 3 2 P B m k w N t
V= = (4-8)
120 π D N pp C n 120 N pp C n τ s

The slot pitch can be alternatively expressed as

2N t At σ s
τs = (4-9)
λs

in terms of the current density σs flowing though stator conductors, the copper cross
section area of a turn At and the stator electric loading λs [12]. In fact, the following
definitions apply for σs and λs:

I / b 2N t (I / b)
σs = = (4-10)
At As k f

2 Nt I / b
λs = (4-11)
τs

where I is the phase current, As and kf are the cross-section area and the fill factor of a
stator slot.

Substitution of (4-9) into (4-8), after elementary algebraic manipulation, finally yields:

P  C σ s k f  As 
= k   × b × n 
V B
142
m λ s k w  N t  (4-12)
43
R

where k is a non-dimensional constant whose value only depends on the units used to
express the other quantities. Coefficient in brackets (R) does not depend on the winding
structure, but only on the magnetic, thermal and electrical loading of the machine;
therefore, for machines of homogeneous design in terms of thermal class, insulation
technology, cooling system effectiveness, etc., R can be regarded as a constant to a good
approximation, as confirmed by the application examples reported in the following
Section.

Hence Equation (4-12) expresses the explicit relationship between the following design
quantities:
• machine power (P) and voltage (V) ratings;
• winding structure in terms of slot cross-section area (As), number of turns per coil
(Nt), number of phases (n) and number of parallel ways per phase (b).
Equation (4-12) shows that if the power rating P increases while the voltage V below a
certain level, this naturally leads to decrease the number of turns per coil Nt, which may
result in the need for Roebel bars (Nt=1) above a given power level. Equation (4-12) also
demonstrates that there are three design “levers” available to counteract the decrease of
Nt, namely:
• increasing the slot cross-section area As;
• increasing of the number b of parallel ways per phase;
• the increase of the number of phases n.
54 Multiphase design and winidng construction technology in high-power machines

The first strategy is of limited help, since it generally implies a growth of the overall
machine size: in fact the slot opening Ws (Fig. 4-1) needs to be lower than the tooth width
at the air-gap to contain slot harmonics [5] and the increase of Hs brings to a growth of the
stator outer diameter so as to keep the yoke flux density within acceptable limits.

The second strategy can be actually pursued until the number of parallel ways b equals 2p
since the number of parallel ways cannot exceed the number of machine poles in any case
[5].

Hence, it is easily understood that, after the limit b=2p has been reached, the only way left
to avoid the use of Roebel bar construction without incrementing the machine size
consists of increasing the number of its stator phases n.

4.1.3 Industrial application examples


In this Section some built and tested high-power multiphase electrical machines will be
considered to illustrate how the choice of a number of phases higher than three practically
helped retain a coil winding technology while a three-phase design would have implied
the use of Roebel bars.

4.1.3.1 Ratings and general considerations


The ratings of the machines taken into account are provided in Table I.

TABLE I
RATINGS OF THREE MACHINES TAKEN AS EXAMPLES
A B C

Rated voltage per phase ( 3V ) 4400 V 7200 V 1200 V

Rated overall power(P) 11200 kW 45000 kW 2150 kVA


Rated speed (N) 4500 rpm 3000 rpm 6300 rpm
Number of phases (n) 6 12 6
Number of poles (2p) 2 4 4
Number of turns per coil (Nt) 3 3 5
Number of parallel ways per phase (b) 2 2 4

Machines A and B (Fig. 4-6) are high-speed inverter-fed motors used in turbo-compressor
applications. In particular, machine A is a dual three-phase (split-phase) synchronous
motor fed by two Load-Commutated inverters (Fig. 4-6, A.1), while machine B is a 12-
phase synchronous motor equipped with four three phase windings, shifted by 15
electrical degrees apart and supplied by four Voltage-Source PWM inverters (Fig. 4-6, B.1).
Machine C is a high-speed naval generator which feeds two diode rectifier bridges (one
per stator section) connected to a DC on-board power grid.

The three machines are all required to operate within thermal class B and are designed
with homogeneous thermal, electrical and magnetic loading values.

With regard to the sizing Equation (4-12) derived in the previous Section, coefficients R
are computed using the design quantities of the three machines and their values are
reported in Table II.
Multiphase design and winidng construction technology in high-power machines 55

Fig. 4-6. Actual system configurations for machines A, B, C (left column); possible alternative arrangements with
a three-phase design for the electric machine (right column)

TABLE II
VALUES OF COEFFICIENT R FOR MACHINES A, B, C

A B C
Coefficients R 0.53 0.45 0.52

It can be seen that, despite of the difference in machine size, number of phases and ratings
(Table II), the values of R are relatively close. This confirms that R, at least for preliminary
sizing purposes, can be actually regarded as a design constant depending on thermal,
magnetic and electrical loading only.

4.1.4 Relationships between winding technology and number of


phases
In all the three machines considered, a relatively high power rating (or, more significantly,
a high power to speed ratio, which governs machine overall size [12]) is required under a
maximum voltage design constraint. Voltage constraints are in fact dictated by the
maximum inverter output voltage in cases A and B and by the DC grid rated voltage in case
C.
56 Multiphase design and winidng construction technology in high-power machines

As a consequence of the high P/V ratios, and for a given slot size As, a low number of turns
per coil Nt may result according to Equation (4-12), possibly leading to a Roebel bar design
(Nt=1) if the number of phases n is kept at its minimum value (4-3).

Conversely, raising the number of phases enables to keep the number of turns per coil
higher than one (Table I) and allows for a coil winding construction to be used in all the
three cases, with significant savings in terms of manufacturing cost, lead times and tooling.

The relationship between the winding construction technology and the number of phases
can be better highlighted by considering some possible design alternatives for the systems
under consideration. Such alternatives are illustrated in the left-hand column of Fig. 4-6
for comparison with the actual design configurations, represented in the left-hand side
column.

Case of machine A — If machine A were designed according to a three-phase scheme (Fig.


4-6, A.2) without changing power and voltage ratings, Equation (4-12) would apply with:

• P / V= 11200 kW / 4400 V as in the actual design;


• n=3 (while n=6 in the actual design);
• b=2, since the b cannot exceed the number of poles (4-2).
As a consequence, without further increasing the slot cross-section area As, the number of
turns per coil Nt=3 should be theoretically halved according to Equation (4-12), leading to
a design with 2 or 1 turns per coil. A coil winding design with Nt=2 would not be
recommended due to the large height-to-width turn ratio (which may cause circulation
current issues in the parallel conductors forming a turn); hence a stator design with
Roebel bars would be likely required.

Case of machine B — If machine B were conceived as a single three-phase one under the
same power and voltage requirements (Fig. 4-6, B.2), for instance according to the design
reported in [14], Equation (4-12) would apply with:

• P / V= 45000 kW / 7200 V as in the actual design;


• n=3, while n=12 in the actual design;
• b=4, while b=2 in the actual design (b can be raised up to the number of poles).
As a consequence, without a significant increase in the slot cross- section area As, the
number of turns per coil (Nt, equal to 3 in the actual design) should be reduced by a factor
2, again leading to the need for a Roebel bar construction.

Case of machine C — If machine C were conceived as a single three one with the same
power and voltage requirements (Fig. 4-6, C.2), Equation (4-12) would apply with:

• P / V= 2150 kW / 1200 V as in the actual design;


• n=3, while n=6 in the actual design;
• b=4 as in the actual design (b cannot exceed the number of poles).
According to (4-12) the number of turns per coil Nt (equal to 5 in the actual design) should
be nearly halved. In this case, the machine design could be probably adjusted so as to
select Nt=3. Otherwise, the alternative would be to set b=2 and Nt=1, again yielding a
Roebel bar construction.
Multiphase design and winidng construction technology in high-power machines 57

4.2 References
[1] E. Levi, R. Bojoi, F. Profumo, H. A. Tolyat, S. Williamson, “Multiphase induction motor
drives – a technology status review”, Electric Power Applications, IET, vol. 1, Jul. 2007,
pp. 489-516.
[2] S. Williamson, S. Smith, “Pulsating torque and losses in multiphase induction
machines”, IEEE Trans. on Industry Applications, vol. 39, July/Aug. 2003, pp. 986-993.
[3] J. Haldemann, “Transpositions in stator bars of large turboalernators”, IEEE Trans. on
Energy Conversion, vol. 19, Sept. 2004, pp. 553-560.
[4] R.V. Musil, W.Schmatloch, “Dimensioning and design of high-power variable speed
synchronous motors”, Energy and Automation X (1988), Special − Large Electric Motor
A.C. Variable Speed Drives, pp. 32-41.
[5] A. Still, C.S. Siskind, Elements of Electrical Machine Design, McGraw-Hill, 1954.
[6] J. J. Simond, A. Sapin, M. T. Xuan, R. Wetter, P. Burmeister, “12-pulse LCI synchronous
drive for a 20 MW compressor modeling simulation and measurements”, Industry
Application Society Annual Meeting, IAS 2005, pp. 2302-2308.
[7] H. E. Jordan, R. C. Zowarka, S. B. Pratap, “Nine-phase armature windings design, test
and harmonic analysis”, IEEE Trans. on Magnetics, vol. 41, issue 1, part 2, Jan. 2005, pp.
299-302.
[8] F. Terrein, S. Siala, P. Noy, “Multiphase induction motor sensorless control for electric
ship propulsion”, IEE Power Electronics, Machines and Drives Conference, PEMD 2004,
pp. 556-561.
[9] E. A. Klingshirn, “High phase order induction motors, Part I”, IEEE Trans. on Power
Apparatus and Systems, Vol. PAS-102, no. 1, Jan. 1883, pp. 47-53.
[10] E. A. Klingshirn, “High phase order induction motors, Part II”, IEEE Trans. on Power
Apparatus and Systems, Vol. PAS-102, no. 1, Jan. 1883, pp. 54-59.
[11] M. Yamamoto, Y. Takeda, T. Oishi, “Output coefficient of synchronous motors”, IEEE
Trans. on Power Apparatus and Systems, vol. PAS-104, July ’85, pp. 1849-1855.
[12] S. Huang, J. Luo, F. Leonardi, T. A. Lipo, “A general approach to sizing and power
density equations for comparison of electrical machines”, IEEE Trans. on Industry
Applications, vol. 34, Jan./Feb. ’98, pp. 92-97.
[13] G. Sulligoi, A. Tessarolo, V. Benucci, M. Baret, A. Rebora, A. Taffone, “Modeling,
simulation and experimental validation of a generation system for medium-voltage DC
integrated power systems”, IEEE Trans. on Industry Applications, IEEE Transactions on
Industry Applications, vol. 46, no. 4, July/Aug. 2010, pp. 1304-1310.
[14] S. Schroeder, P. Tenca, T. Geyer, P. Soldi, L. Garces, R. Zhang, T. Toma, P. Bordignon,
“Modular high-power shunt-interleaved drive system: a realization up to 35 MW for oil
and gas applications”, IEEE IAS Annual Meeting, 2008.
58

PART II. Modeling of multi-


star electric machines

In Part I, it has been pointed out that multiphase stator windings can be designed according
to various topologies. An important one is constituted by the so called “split-phase” or
“asymmetrical” or “multiple star” arrangement. It consists of splitting the stator winding into
multiple (N) identical three-phase sections, displaced by 60/N electrical degrees apart. Split-
phase configurations are important as the N winding sections can be supplied by the same
well proven three-phase inverter modules as otherwise used to feed three-phase machines of
smaller power ratings.
In this Part, the modeling of multiple star machines is treated in a quite traditional way,
following an approach which was first proposed by Nelson and Krause in the 1970’s and
which practically extends the well known Park’s dq theory (valid for three-phase machines)
to the case when multiple three-phase sets are present.
The original contribution given here with respect to Nelson and Krause’s work consists of the
following points:

• A dq equivalent circuit formulation is proposed along with the analytical model of


the multiple star machines;
• In the dq equivalent circuit representation, it is pointed out that, when the number N
of stator sections exceeds 2, a magnetic cross-coupling (between the d and q
equivalent circuit) arises due to stator leakage fluxes.
• An explicit expression of the multiple star machine model in transformed coordinates
is given as a function of physical inductances that can be either measured or
computed from design data.

Some measurements on real multiple star machines are proposed to experimentally validate
the results presented and in particular to confirm and quantify the cross coupling
phenomena theoretically predicted.

The final Chapter of this Part is devoted to the numerical implementation of the multi-star
machine model in the Matlab/Simulink environment and to the discussion on how it has been
used to successfully simulate the performance of various multi-star machines together with
the power electronics and control systems interfaced to them. A practical example of the
accuracy that can be achieved in such simulations is illustrated referring to a dual-star
synchronous machine supplied by two Load Commutated Inverters.
General dq equivalent circuit representation of multi-star machines 59

5 General equivalent circuit model of split-phase


machines in Park’s coordinates

Split-phase electric machines are of increasing importance in modern electric drives as far
as very high power and high reliability applications are concerned. They are characterized
by a stator winding composed of N three-phase sets displaced by 60/N electrical degrees
apart. This winding configuration exhibits various advantages over the traditional three-
phase one [1], [2], such as: a performance enhancement in terms of torque ripple and
efficiency; an intrinsically redundant structure (the drive can keep in operation even with
a faulty converter); the possibility to use three-phase converter modules (which are more
technologically-proven than poly-phase ones); the possibility to reach an overall drive
power rating (up to several tens of MWs) that could not be attained using a single three-
phase supply unit due to the current capability limits of power electronic devices.

Different approaches have been proposed in the literature to model split-phase motors,
mainly depending on the strategy chosen for their control [1]. Some control techniques
require stator phase variables to be mapped into an orthonormal 3N-dimensional
coordinate system, by means of the so-called Vector-Space Decomposition (VSD) method
[3], [4], [5]. Other control strategies [6], [7], [8] are based on an extension of the two-axis
Park’s theory [9], as described by Nelson and Krause [10]. According to the latter
approach (referred to as “dq0” approach in the following), the triplet of currents or
voltages pertaining to each three-phase set is represented through a rotating space vector
plus a homopolar component; the resulting N space vectors are then projected onto a
couple of orthogonal d, q axes.

Application examples of the dq0 methodology for split-phase motors can be found in the
control and analysis of induction [6], [7] and of synchronous machines as well [9].

In principle, the dq0 modelling of a split-phase electric machine enables to represent its
dynamics in terms of three equivalent circuits (the “d-axis”, the “q-axis” and the
homopolar ones) that generalize the well-known dq0 equivalent circuits widely used for
ordinary three-phase machines [11], [12]. Such generalization, though, has been explicitly
carried out only with regard to the dual three-phase configuration [1], [13] which is in fact
the most common among split-phase arrangements.

The purpose of this Chapter is to investigate the detailed dq0 equivalent circuit topology
for split-phase synchronous machines equipped with more than two stator three-phase
sets (N>2), given their growing importance in the field of today’s drive technology and
research [8], [14]-[18].

It will be shown that, while the magnetizing and rotor portion of the equivalent circuit
remains unchanged with respect to the three-phase case [11], the branch including stator
leakage inductances results in different topologies depending on N and can be fully
described through exactly 3N/2 or (3N+1)/2 independent parameters, respectively in the
case of even and odd N. Furthermore, it will be shown that when N>2, some magnetic
coupling arises, in general, between the d-axis and q-axis equivalent circuits, even in the
case of unsaturated round-rotor machines [19], due to stator leakage flux.
60 General dq equivalent circuit representation of multi-star machines

Fig. 5-1. Phase arrangement in a quadruple three-phase winding (N=4): phasor diagram for one layer (top);
phase-belt sequence over a pole-span in a double-layer shortened-pitch winding configuration (bottom).

The content of the Chapter is organized into two steps. Firstly, the general analytical dq0
model of a split-phase machine equipped with a generic number N of stator three-phase
sets is set forth including the detailed effects of phase couplings through leakage
inductances. Secondly, such analytical model is turned into an equivalent circuit
representation.

5.1 Modeling assumptions and conventions


The phase arrangement for a split-phase winding is schematically represented in Fig. 5-1,
where the case of two poles and four stator three-phase sets (N=4) is taken as an example.
The nomenclature “p,w” is used to denote the phase p within the w-th stator set, where p
may be either a, b or c and w is an integer between 1 and N.

The hypothesis is made in the following that the split-phase machine under consideration
is a synchronous salient-pole one, provided with a field circuit and a couple of damper
windings, located along the polar and inter-polar axes respectively. In fact, as discussed
further on, the main complications arising in the modelling process concern stator leakage
inductances, the rotor portion of the dq0 equivalent circuit remaining the same as in three-
phase machines. Therefore, any model enhancement intended to fit other rotor types and
to improve the accuracy of their representation could be applied in the same ways as
proposed for three-phase machines [20], [21].
General dq equivalent circuit representation of multi-star machines 61

• The simplifying hypotheses assumed in this Chapter are listed below:

• the effects of magnetic saturation are neglected;

• space harmonics in the air-gap field due to winding distribution are neglected;

• space harmonics in the air-gap field due to rotor saliency are considered up to the
second-order harmonic;

• the leakage flux magnitude and distribution are supposed independent of the rotor
position;

• the 3N stator phases are supposed geometrically identical among them.

The impact of assumptions 1, 2, 3 is again limited by the fact that, as anticipated, the focus
of the Chapter is on stator magnetic couplings through leakage inductances, which can be
reasonably assumed unsaturated and independent of rotor position [12].

5.2 Analytical model in machine stator variables


Under the above assumptions and following the approach proposed in [10] for induction
motors, the voltage equation of a split-phase machine with N stator three-phase sets can
be written as per (5-1)-( 5-2). Stator phase variables (voltages v, currents i, flux linkages
ϕ) are grouped into N triplets as per (5-3), where j ranges from 1 to N. Vectors ir, vr, ϕr
given in (5-4) contain stator-referred quantities of rotor damper circuits (kd, kq) and rotor
field circuit (f), the circumflex accent “^” being used to denote any quantity expressed in
the rotor dq reference frame.

 v1   R L 03 03  i1   ϕ1 
      
 M   M O M M  M  d  M 
 v  = 0 L R
+
03  i N  dt  ϕ N 
(5-1)
 N  3    
 vˆ   0 L 03 R r  iˆr   ϕˆ 
 r  3  r

 ϕ 1   L 1 ,1 L L 1 ,N L 1 ,r  i 1 
    
 M   M O M M  M 
ϕ  = L L L N ,N L N ,r  i N 
(5-2)
 N   N ,1  
 ϕˆ   L L L r ,N Lˆ r ,r  iˆ r 
 r   r ,1

 va, j   ia, j  ϕ a, j 
     
v j =  v b , j , i j =  i b , j , ϕ j =  ϕ b , j  (5-3)
     
 vc , j   ic, j  ϕc , j 

0   ikd 
   
v̂ r =  0  , î r =  ikq  (5-4)
 v f   
   if 

Matrix blocks R, Rr and Lr are defined as follows [12]:


62 General dq equivalent circuit representation of multi-star machines

 Rkd 0 0 
 
R = R I 3N , Rr =  0 Rkq 0  (5-5)
 0 0 R f 

 Lmd + Lkd 0 Lmd 


ˆ 2 
L r ,r =  0 Lmq + Lkq 0  (5-6)
3 
 L md 0 L md + L f 

t
L j +1 ,r = L r , j +1

 Lmd cos[ jα − θ r ] Lmq sin( jα − θ r ) Lmd cos[ jα − θ r ] 


3 
=  Lmd cos[( jα + β ) − θ r ] Lmq sin[( jα + β ) − θ r ] Lmd cos[( jα + β ) − θ r ]  (5-7)
2 
 Lmd cos[( jα + 2β ) − θ r ] Lmq sin[( jα + 2β ) − θ r ] Lmd cos[( jα + 2β ) − θ r ]
j = 0, 1, ..., N − 1

while the structure of each matrix block Lj,r, Lr,j is detailed in (5-7) at the top of the next
page. In (5-5)-( 5-7) the following nomenclature has been used:

In: the n×n identity matrix;

0n: the n×n null matrix;

R: stator phase resistance;

Lmd, Lmq: stator phase magnetizing inductances along d and q axes;

Rkq, Rkq, Lkq, Lkq: stator-referred resistances and leakage inductances of damper
circuits;

Rf, Lf: stator-referred resistance and leakage inductance of the field circuit.

α=π/(3N): displacement angle, in electrical radians, between stator sets (Fig. 5-


1);

β=2π/3: displacement angle, in electrical radians, between two phases within


the same stator set (Fig. 5-1).

Coefficients 2 / 3 and 2/3, which appear in (5-6) and (5-7), depend on the transformation
ratio chosen for referring rotor quantities to the stator [12]. Superscript “t” indicates the
transposition operator.

As concerns stator inductance matrix blocks Li,j, their structure is detailed in (5-8), where
λφ,ψ denotes the mutual inductance between two stator phases located at θ=φ and
θ=ψ respectively (i, j = 0, 1, …, N−1).

 λiα , jα λiα , jα + β λiα , jα +2β 


 
L i +1 , j +1 =  λiα + β , jα λiα + β , jα + β λ iα + β , j α + 2 β  (5-8)
 
 λiα +2β , jα λiα +2β , jα + β λiα +2β , jα +2β 

Each inductance λφ,ψ can be expressed as the sum of a leakage and a magnetizing term,
respectively denoted by superscripts “l” and “m”:
General dq equivalent circuit representation of multi-star machines 63

Fig. 5-2. A pair of phases (grey and white phase belts) and their magnetic axes, at θ=φ and θ=ψ (a); the former
phase is rotated by π radians (b).

λφ ,ψ = λ(φm,ψ) + λ(φl,ψ) (5-9)

Under hypotheses 2 and 3 of 5.1, the magnetizing term takes the well-known form below:

Lmd + Lmq Lmd − Lmq   φ +ψ 


λφ( m,ψ) = cos(φ −ψ ) + cos 2θ r − . (5-10)
2 2   2 

The leakage inductance term, instead, is more difficult to formulate explicitly without
knowing the detailed geometry of the machine to be modelled [22]-[24]. Nevertheless, for
the purposes of this Chapter, a very general expression of λφ(l,ψ) is next proposed in terms of
Fourier series as per (5-11).


λ(φl,ψ) = ∑ Λ2n+1 cos[(2n + 1)(φ −ψ )] (5-11)
n =0

An experimental assessment of (5-11) will be given in the next Chapters. A theoretical


justification of (5-11) is given as follows: hypothesis 3 (5.1) implies that λφ(l,ψ) must be a
function of the only relative displacement (φ−ψ) between the two phases. In absence of
magnetic saturation (hypothesis 1 of 5.1), the reciprocity theorem for mutual inductances
holds [19], yielding

λ(φl,ψ) = λψ( l ),φ (5-12)

the function is thus proved to be an even one; finally, the periodicity properties (13)-(14)
are easily established, assuring that λφ(l,ψ) can be expanded in Fourier series with only odd
cosine terms, as per (5-11).

λ(φl,ψ) = λ(φl+)2π ,ψ (5-13)

λ(φl,ψ) = −λ(φl+)π ,ψ (5-14)

Fig. 5-2 provides a schematic illustration of property (5-14), showing how the rotation of
one phase by π electrical radians is the same as reversing the direction of its current.
64 General dq equivalent circuit representation of multi-star machines

5.3 Analytical Model in Park’s Coordinates


If the rotor-attached orthogonal d-q reference frame is introduced (Fig. 5-1), the triplet of
currents, voltages and flux linkages (5-3), pertaining to the j-th stator set, can be rewritten
in Park’s coordinates as:

[
vˆ j = v d , j vq, j v0, j ] t
[
= T j va, j v b, j vc, j ]t
(5-15)

[
iˆ j = i d , j iq, j i0, j ]
t
[
= T j i a, j i b, j ic, j ]t
(5-16)

[
ϕˆ j = ϕ d , j ϕ q, j ϕ 0 , j ]t = T j [ϕ a , j ϕ b, j ϕ c , j ]t (5-17)

where j=1..N, subscript “0” indicates the homopolar component of the j-th triplet and
matrices Tj are defined by (5-18).

 cos(θ r − jα ) sin(θ r − jα ) 0 1 −1/2 −1/ 2 


2  
T j +1 =  − sin(θ r − jα ) cos(θ r − jα ) 0 0 3 / 2 − 3 / 2, j = 0, 1, ..., N − 1 (5-18)
3
 0 0 1 1 / 2 1 / 2 1 / 2 

The whole set of machine variables can be thus transformed into the dq0 reference frame
as per (5-19), with matrix T defined by (5-20).

 vˆ 1   v1   iˆ1   i1   ϕˆ1   ϕ1 
           
M
ˆv =   = T  , iˆ =   = T  , ϕˆ =   = T 
M M M M M
ˆ (5-19)
ˆv N v i ϕˆ ϕ
   N  iN   N  N  N
 vˆ  v   iˆ   iˆ   ϕˆ   ϕˆ 
 r  r  r  r  r  r

 T1 L 03 03 
 
 M O M M 
T= (5-20)
0 L TN 03 
 3 
0 L 03 I N 
 3

In terms of the new variables, machine voltage equations (5-1)-(5-2) take the time-
invariant form reported below:

 vˆ 1   R L 03 03  iˆ1   J L 03 03  ϕˆ 1 
       
 M   M O M M  M  dθ r  M O M M  M 
 vˆ  =  0 L R
 +
03  iˆ N  dt 0 L J 03  ϕˆ N 
 N  3   3  
 vˆ   0 L 03 R r  iˆr  0 L 03 03  ϕˆ r 
 r  3  3
 Lˆ 1 ,1 L Lˆ Lˆ   iˆ 1  (5-21)
 1,N 1 ,r   
 M O M M  d  M 
+   
ˆL ˆ Lˆ N ,r  dt  iˆ N 
 N ,1 L L N ,N
 Lˆ ˆ
 r ,1 L L r , N Lˆ r ,r   iˆ r 
General dq equivalent circuit representation of multi-star machines 65

 ϕˆ 1   Lˆ 1 ,1 L Lˆ 1 ,N Lˆ 1 ,r  iˆ1 
 
 M   M O M M  M 
 ϕˆ  =  Lˆ L Lˆ N ,N
 
Lˆ N ,r  iˆ N 
(5-22)
 N   N ,1
 ϕˆ   Lˆ L Lˆ r ,N Lˆ r ,r  iˆ r 
 r   r ,1

The 3×3 constant sub-matrices which appear in (5-21)-(5-22) can be found, through
algebraic manipulation, to take the following form, with i and j ranging from 1 to N:

0 − 1 0
 
J = Tj
d
dθ r
t
( )
T j = 1 0 0 (5-23)
0 0 0
 

 Lmd 0 Lmd 
3 
Lˆ j ,r = Lˆ r , j = T j L j ,r =  0
t
Lmq 0  (5-24)
2
 0 0 0 

 Lmd 0 0  Mi − j − X i− j 0 
   
ˆL = Lˆ t = T L T t = 3  0 Lmq 0 +  X i − j Mi− j 0  (5-25)
i, j j ,i i i, j j
0   0 H i − j 
2
 0 0 0

Parameters M k , X k , H k , introduced in (5-25), are the stator leakage inductances


expressed in the rotor dq0 reference frame; their significance and analytical expression
will be discussed in the next paragraph.

Through energy-related considerations [12] and using (5-23)-(5-25), the electromagnetic


torque expression can be derived from (5-21)-(5-22) as follows:
t
 iˆ 1   J L 03 0 3  Lˆ 1 ,1 L Lˆ 1 , N Lˆ 1 ,r  iˆ 1 
     
 M   M O M M  M O M M  M 
Tem = p  0   
ˆ
 iN  L J 0 3  Lˆ N ,1 L ˆL Lˆ N ,r  iˆ N 
 3  N ,N
 iˆ  0 L 03 0 3  Lˆ r ,1 L Lˆ r ,N Lˆ r ,r  iˆ r 
 r  3 (5-26)

3  N   N   N   N   
= p ∑
2  j =1   j =1∑   j =1 ∑
i d , j (Lmd − Lmq ) i q , j +  i q , j Lmd (i kd + i f ) −  i d , j Lmq i kq  
  j =1  ∑
 
       

where p is the number of pole pairs. The first term in curly brackets constitutes the
reluctance torque, accounting for the interaction between d-axis and q-axis stator current
components in the presence of rotor saliency; the second term is the main torque resulting
from stator and rotor current interaction. It can be seen that the torque expression is
exactly the same as for a three-phase synchronous machine [12] provided that id and iq are
respectively replaced by the sums ( id , j and ∑j ∑j
iq , j ) of the d and q currents pertaining

to all stator sets. In particular, (5-26) formally confirms that, as expected, the leakage
inductance parameters M k , X k , H k do not have any effect as far as the torque generation
is concerned. Conversely, it is well known how stator leakage parameters play a crucial
role in determining phase-split machine harmonic impedances as defined in [23], [26] and
strongly affect their performance under VSI supply [22].
66 General dq equivalent circuit representation of multi-star machines

5.4 Stator Leakage Inductances in Park’s Coordinates


The results given in the previous Sections are consistent with those obtained by Krause
and Nelson for split-phase induction machines [10]. The step forward is the inclusion in
the model of a general expression of stator leakage flux effects. This has been obtained
introducing (5-11) in the stator multi-phase reference frame and resulted in the leakage
inductive parameters M k , X k , H k to appear in (5-25) after Park’s transform was applied.

As concerns the practical evaluation of (5-11) from the machine design data, this task can
be accomplished though either numeric or analytical approaches, as discussed in [23],
[24].

The focus at this point is, instead, on finding the general split-phase machine equivalent-
circuit form. To this end, a valuable help comes from looking at the explicit expression
of M k , X k , H k in terms of Fourier coefficients Λ2n+1 used in (5-11). Such expressions are
detailed below for any integer k.

3 3 ∞   2πnk  
Mk =
2
Λ1 + ∑ ( Λ6n−1 + Λ6n+1 ) cos 
2 n =1   N 
 (5-27)

3 ∞   2πnk  
Xk = ∑ ( Λ6n−1 − Λ6n+1 ) sin 
2 n =1   N 
 (5-28)


  π(2n + 1)k  
Hk = 3 ∑  Λ
n =1
6 n +3 cos 
 N 

(5-29)

Identities (5-27)-( 5-29) have been derived through a symbolic math expansion of (5-25)
by taking (5-8), (5-9), (5-11) and (5-18) into account.

The “physical” significance of parameters M k , X k , H k is schematically illustrated in Fig. 5-


3 and Fig. 5-4. The former highlights that each of the N three-phase sets constituting the
physical stator winding is mapped by Park’s transform into a d circuit, a q circuit and a

Fig. 5-4. Self and mutual inductances of stator dq0 circuits relevant to the i-th and j-th stator three-phase set.
General dq equivalent circuit representation of multi-star machines 67

homopolar circuit. The latter takes into account a generic couple of stator sets (namely the
i-th and the j-th) and illustrates how the self and mutual inductances of the corresponding
dq0 circuits can be expressed in terms of Lmd, Lmq and the leakage parameters (5-27)-(5-
29).

In particular, it can be seen that the mutual leakage inductance Xi−j couples the d-axis
circuit corresponding to the i-th set with the q-axis circuit corresponding to the j-th set.

Such d-q cross-coupling does not depend on magnetic saturation like analogous
phenomena observed in three-phase salient-pole machines [19]; conversely, it depends on
leakage fluxes alone and may occur only between d and q circuits representing different
stator sets, i.e. only if i≠j. In fact, (5-28) proves that X0 is always zero.

A further peculiarity of the magnetic cross-coupling under consideration is that it arises


only when the number of stator three-phase sets exceeds 2. In fact, for single three-phase
machines (N=1), we necessarily have i=j=1 in (5-27)-(5-29), which guarantees that X0=0;
passing to the case of N=2, all the terms in the series (5-28) turn out to be null as well,
since the sine of πk(i−j) is zero regardless of the integers k, i, j. This result is in accordance
with various past works where dual stator machine dq0 modeling was dealt with [1], [6],
[7], [13] and no d-q cross-coupling phenomena have been reported.

From the inspection of (5-27)-(5-29) some more properties of the dq0 leakage inductance
set can be inferred, as summarized by the following identities holding for any integer k:

M k( l ) = M N( l−) k , M k( l ) = M −( lk) , X k( l ) = − X N( l−) k , (5-30)

X k( l ) = − X −( lk) , X N( l )/ 2 = H N( l )/ 2 = 0 , H k( l ) = −H N( l−) k . (5-31)

Equations (5-30)-(5-31) enable us to simplify the 3N×3N stator leakage inductance matrix,
dramatically reducing the number of independent inductive parameters it depends on.
This is made clear by taking into account some particular cases (namely those with N=2,
N=3, N=4).

For example, in the dual three-phase configuration (N=2), the stator leakage inductance
matrix in the dq0 reference frame takes the form (5-32) and can be fully characterized by
three independent parameters (M0, M1, H0); in fact (5-30)-(5-31) assure that X0=X1=H1=0.

Fig. 5-3. Physical stator phase circuits (a) and stator dq0 circuits after Park’s transform (b), in the case of N=3.
68 General dq equivalent circuit representation of multi-star machines

 M0 0 0 M1 0 0 
 
 0 M0 0 0 M1 0 
 0 0 H0 0 0 0 
  (5-32)
 M1 0 0 M0 0 0
 
 0 M1 0 0 M0 0
 0 0 0 0 0 H0 

In the cases of N=3, the matrix structure (5-33) is obtained, exhibiting five independent
parameters (M0, M1, H0, H1, X1), since H1=−H2, M1=M2, X1= −X2 in virtue of (5-30)-(5-31).

 M0 0 0 M1 − X1 0 M1 X1 0 
 
 0 M0 0 X1 M0 0 − X1 M1 0 
 0 0 H0 0 0 H1 0 0 − H1

 
 M1 X1 0 M0 0 0 M1 − X1 0 
 
 − X1 M1 0 0 M0 0 X1 M1 0  (5-33)
 0 0 H1 0 0 H0 0 0 H1 
 
 M1 − X1 0 M1 X1 0 M0 0 0 
 X M1 0 − X1 M1 0 0 M0 0 
 1 
 0 0 − H1 0 0 H1 0 0 H0 

Finally, in the case of N=4, the leakage inductance matrix takes the general form (5-34),
showing six independent parameters (M0, M1, M2, H0, H1, X1), since H1=−H3, M1=M3, X1= −X3,
X2=H2=0 in accordance with (5-30)-(5-31).

 M0 0 0 M1 − X1 0 M2 0 0 M1 X1 0 
 
 0 M0 0 X1 M0 0 0 M2 0 − X1 M1 0 
 0 0 H0 0 0 H1 0 0 0 0 0 − H1

 
 M1 X1 0 M0 0 0 M1 −X1 0 M2 0 0 
 
 − X1 M1 0 0 M0 0 X1 M1 0 0 M2 0 
 0 0 H1 0 0 H0 0 0 H1 0 0 0 
  (5-34)
 M2 0 0 M1 X1 0 M0 0 0 M1 − X1 0 
 0 M2 0 − X1 M1 0 0 M0 0 X1 M1 0 
 
 0 0 0 0 0 H1 0 0 H0 0 0 H1 
M −X1 0 M2 0 0 M1 X1 0 M0 0 0 
 1 
 X1 M1 0 0 M2 0 − X1 M1 0 0 M0 0 
 
 0 0 − H1 0 0 0 0 0 H1 0 0 H0 

The procedure leading to build (5-32)-(5-34) can be easily repeated for an arbitrary
number N of stator three phase sets. In such general case, the number ν of independent
parameters required to fully define the stator leakage inductance matrix is found to be:

3N / 2 if N is even
ν = (5-35)
(3N + 1)/ 2 if N is odd
General dq equivalent circuit representation of multi-star machines 69

Fig. 5-5. Expanded forms of the magnetizing and rotor portion of the equivalent circuits.

The prove of (5-35) is obtained as per Table I, where the independent dq0 leakage
inductance parameters are explicitly listed and “counted” in the two cases of odd and even
N.
TABLE I
STATOR LEAKAGE PARAMETERS LIST IN D-Q-O REFERENCE FRAME
Number of
Symbols Notes
parameters
M 0 , M 1 , …, M N / 2 N/2+1
Even X 1 , X 2 , …, X N / 2−1 N/2−1 X 0 = X N /2 = 0
N H 0 , H 1 , …, H N / 2−1 N/2 HN / 2 = 0
Total: ν =3N/2
M 0 , M 1 , …, M ( N −1 ) / 2 (N−1)/2+1
X 1 , X 2 , …, X ( N −1 ) / 2 (N−1)/2
Odd N
H 0 , H 1 , …, H ( N −1 ) / 2 (N−1)/2+1
Total: ν = (3N+1)/2

5.5 Equivalent circuit representation in Park’s Coordinates


In the analysis and design of three-phase systems the use of equivalent circuits in Park’s
coordinates dates back to the origins of the unified theory of electric machines [9]; the
method was extended by Lipo in the early 1980’s [13] to dual three-phase configurations
(N=2).

Fig. 5-6. D-q equivalent circuits for a dual three-phase machine (N=2).
70 General dq equivalent circuit representation of multi-star machines

Fig. 5-7. D-q equivalent circuits for a triple three-phase machine (N=3).

Fig. 5-8. D-q equivalent circuits for a quadruple three-phase machine (N=4).

In the study of higher phase order configurations, the dq0 equivalent circuit approach has
never been used, instead [1], while other methods, like vector-space decomposition (VSD),
have been introduces as an alternative [3], [15], [22]. The resulting machine modeling,
characterized by a diagonal inductance matrix [22], is certainly useful for many purposes,
such as for control applications, but has the disadvantage that no distinction among the
stator three-phase sets is preserved in transformed coordinates.
General dq equivalent circuit representation of multi-star machines 71

Fig. 5-9. Homopolar equivalent circuit for a dual three-phase machine (N=2).

Fig. 5-10. Homopolar equivalent circuit for a triple three-phase machine (N=3).

Fig. 5-11. Homopolar equivalent circuit for a quadruple three-phase machine (N=4).

On the other hand, a dq0 circuital representation of phase-split machine might be helpful
in some ways, like:

1) the possible convenience to represent the machine dynamics, in some simulation


environments, through an R-L active network rather then through a system of
differential equations;
2) the possibility to easily study those operating conditions in which stator sets are
differently loaded or supplied, or when a fault, e.g. a short circuit, is supposed to occur
in one set only;
3) the synthesis of phase-split motor control strategies based on Park’s dq
decomposition, such as those proposed in [6], [7], [8].

The topology of the dq equivalent circuit for N≥2 can be directly inferred from the
structure of the leakage inductance matrices like (5-32)-(5-34), as exemplified in Figures
6-8 (where ω=dθr/dt). Regarding the magnetizing and rotor portions, indicated by Rd and
Rq, they keep the same form as for three-phase machines (Fig. 5-5), regardless of N. In fact,
72 General dq equivalent circuit representation of multi-star machines

(5-24)-(5-25) confirm that, after Park’s transformation, all stator sets share the same d, q
self magnetizing inductances and mutual inductances with rotor circuits ( 3 2 Lmd , 3 2 Lmq ).

Similarly, from leakage inductance matrices expressed as per (5-32)-(5-34), the dynamics
of homopolar components of all stators sets can be represented in circuit form as
exemplified in Figures 9-11.

The procedure followed to derive the dq0 equivalent circuits in the N=2, N=3, N=4 cases
apply for any higher number of stator sets. This may be of practical interest given that
some 15-phase stator designs have already been proposed and implemented for high
power ship propulsion [27].

5.6 Conclusions
In this Chapter phase-split machine modeling through dq0 equivalent circuit
representations has been investigated. It has been shown that, after applying Park’s
transform to all the N stator sets, the machine dynamic equations take a time-invariant
form that lends itself to an effective circuit representation. Equivalent circuit topologies
for the cases of two, three and four stator three-phase sets have been explicitly derived
based on a methodology that applies for any N. It has been shown that, while the stator
and rotor portion of the equivalent circuit is the same regardless of N, increasingly
complicated topologies are needed to represent the magnetic coupling among stator
phases through leakage fluxes. The number of independent parameters required for this
purpose has been determined as a function of N, under the only hypothesis that stator
leakage inductances are unsaturated and independent of rotor position. Finally, it has
been proven that, when N is greater than two (i.e. for more than two stator sets) the usual
decoupling between d and q equivalent circuits is lost. Such cross-coupling phenomenon
has been explained as a consequence of stator leakage flux distribution. In the next
Chapters, some analytical and numeric methods will be described to practically compute
the equivalent circuit parameters of split-phase machines and some experimental results
will be presented for validation.

5.7 References
[1] E. Levi, R. Bojoi, F. Profumo, H. A. Tolyat, S. Williamson, “Multiphase induction motor
drives – a technology status review”, Electric Power Applications, IET, vol. 1, Jul.
2007, pp. 489-516.
[2] D.G. Dorrell, C.Y. Leong, R.A., R.A. McMahon, “Analysis of performance assessment of
six-pulse inverter-fed three-phase and six-phase induction machines”, IEEE Trans on
Industry Applications, Nov./Dic. 2006, vol. 6, pp. 1487-1495.
[3] Y. Zhao, T.A. Lipo, “Space vector PWM control of dual three-phase induction machine
using vector space decomposition”, IEEE Trans. on Industry Application, Sept.-Oct.
1995, vol. 31, pp. 1100-1109.
[4] A. Tessarolo, “On the modeling of poly-phase electric machines through vector-space
decomposition: theoretical considerations”, International Conference on Power
Engineering, Energy and Electrical Drives, POWERENG 2009, Lisboa, Portugal, 18-20
March 2009, pp. 519-523.
[5] A. Tessarolo, “On the modeling of poly-phase electric machines through vector-space
decomposition: numeric application cases”, International Conference on Power
Engineering, Energy and Electrical Drives, POWERENG 2009, Lisboa, Portugal, 18-20
March 2009 pp. 524-528.
General dq equivalent circuit representation of multi-star machines 73

[6] L. De Camillis, M. Matuonto, A. Monti, A. Vignati, “Optimizing current control


performance in double winding asynchronous motors in large power inverter
drives”, IEEE Trans. on Power Electronics, Sept. 2001, vol. 16, pp. 676-685.
[7] R. Bojoi, F. Profumo, A. Tenconi, “Digital synchonous frame current regulation for
dual three-phase induction motor drives”, IEEE Power Electronics Specialists
Conference, PESC 2003, pp. 1475-1480.
[8] Chengdong Du, Xiaofeng Zhang, Hua Lin, Xiaodong Gao, “Improvement of low-speed
operation performance of DTC for three-level inverter-fed multi-phase synchronous
motor”, International Conference on Electric Machines and Systems, ICEMS 2005, pp.
132-137.
[9] R. H. Park, “Two-reaction theory of synchronous machines−Part I”, Trans. AIEE,
1929, vol. 48, “Part II”, Trans. AIEE, vol. 52, 1933.
[10] R.H. Nelson, P.C. Krause, “Induction machine analysis for arbitrary displacement
between multiple winding sets”, IEEE Trans. on Power Apparatus and Systems,
May./June 1974 vol. PAS-94, pp. 841-848.
[11] IEEE Power Engineering Society, IEEE Std 115A-1987, IEEE Standard Procedures for
obtaining synchronous machine parameters by standstill frequency response testing,
The Institute of Electrical and Electronics Engineers, Inc., 1987.
[12] P. C. Krause, O. Wasynczuk, S. D. Sudhoff, Analysis of Electric Machinery and Drive
Systems, IEEE Press Series on Power Engineering, 2002, 2nd Edition, Chapter V.
[13] T.A. Lipo, “A d-q model for six-phase induction machine”, Proceedings of
International Conference on Electric Machines, ICEM, 1980, pp. 860-867.
[14] H.E. Jordan, R.C. Zowarka, S.B. Pratap, “Nine-phase armature windings design, test
and harmonic analysis”, IEEE Trans. on Magnetics, Jan. 2005, vol. 41, pp. 299-302.
[15] M.J. Duran, E. Levi, M. Jones, “Indipendent vector control of asymmetrical nine-phase
machines by means of series connection”, IEEE International Electric Machines and
Drives Conference, IEMDC, 2005, pp. 167-173.
[16] A. Tessarolo, C. Bassi, “Stator Harmonic Currents in VSI-fed Synchronous Motors
with Multiple Three-Phase Armature Windings”, IEEE Transactions on Energy
Conversion, vol. 25, no. 4, Dec. 2010, pp. 974-982.
[17] G. Sulligoi, A. Tessarolo, V. Benucci, M. Baret, A. Rebora, A. Taffone, “Modeling,
simulation and experimental validation of a generation system for medium-voltage
DC integrated power systems”, IEEE Trans. on Industry Applications, vol. 46, no. 4,
Jul./Aug. 2010, pp. 1304-1310.
[18] A. Tessarolo, C. Tonello, G. Zocco, “Design and testing of a 45-MW 100-Hz quadruple-
star synchronous motor for a liquefied natural gas turbo-compressor drive”,
International Symposium on Power Electronics, Electrical Drives, Automation and
Motion, SPEEDAM 2010, 14-16 June 2010, Pisa, Italy, pp. 1754-1761.
[19] J. A. Melkebeek, J. L. Willems, “Reciprocity relations for the mutual inductances
between orthogonal axis windings in saturated salient-pole machines”, IEEE Trans.
on Industry Applications, vol. 26, Jan./Feb. 1990, pp. 107-114.
[20] R. G. Slemon, M. L. Awad, “On Equivalent Circuit Modeling for Synchronous
Machines”, IEEE Trans. on Energy Conversion, Vol. 14, Dec. 1999, pp. 982-988.
[21] T. Sebastian, G. R. Slemon, “Transient modeling and performance of variable-speed
permanent-magnet motors”, IEEE Trans. on Industry Applications, vol. 25, Jan./Feb.
1989, pp. 101-106.
[22] D. Hadiouche, H. Razik, A. Rezzoug, “On the modeling and design of dual-stator
windings to minimize circulating harmonic currents for VSI-fed AC machines”, IEEE
Trans. on Industry Applications, vol. 40, Mar./Apr. 2004, pp. 506-515.
[23] A. Tessarolo, F. Luise, “An analytical-numeric method for stator end-coil leakage
inductance computation in multi-phase electric machines”, IEEE Industry Application
74 General dq equivalent circuit representation of multi-star machines

Society Annual Meeting, IAS 2008, 5-9 Oct. 2008, Edmonton, Canada, CD-rom paper
n. 79.
[24] A. Tessarolo, D. Giulivo, “Analytical methods for the accurate computation of stator
leakage inductances in multi-phase synchronous machines”, International
Symposium on Power Electronics, Electrical Drives, Automation and Motion, SPEEDAM
2010, 14-16 June 2010, Pisa, Italy, pp. 845-852.
[25] E.A. Klingshirn, “High phase order induction motors−Part I−Description and
theoretical considerations”, IEEE Trans. on Power Apparatus and Systems, Jan. 1983,
vol. PAS-102, pp. 47-53.
[26] E.A. Klingshirn, “High phase order induction motors−Part II−Experimental results”,
IEEE Trans. on Power Apparatus and Systems, Jan. 1983, vol. PAS-102, pp. 54-59.
[27] F. Terrein, S. Siala, P. Noy, “Multiphase induction motor sensorless control for
electric ship propulsion”, IEE Power Electronics, Machines and Drives Conference,
PEMD 2004, pp. 556-561.
Closed-form expression for dq0 model parameters 75

6 Closed-form expressions of dq0 model parameters


from physical machine inductances

In the previous Chapter, the structure of multi-star machine model and of the
corresponding dq equivalent circuits has been determined based on analytical Fourier
expansion of machine inductances. This approach is useful for the presented theoretical
treatment but does not yield final formulas suitable for numerical evaluation. In fact,
model parameters in transformed coordinates are expressed as infinite Fourier series. To
overcome the problem, in this Chapter the same results will be obtained with a different
methodology, which makes use of “conventional winding arrangement”, a concept which is
anticipated here and which will be widely employed in Part IV and V, dealing with Vector
Space Decomposition modeling. The advantage of the approach proposed in this Chapter is
that Fourier decompositions are not used and the model is always formulated (both before
and after transformation) as a function of physical parameters, that can be either
measured or computed from machine design data with the techniques described in Part III
The model formulation proposed in this Chapter allows for a quite easy comparison with
measurement results on some real multi-star machine to experimentally validate the
theoretical results presented. Such comparison will be presented in the next Chapter.

6.1 Multi-star machine model in natural phase coordinates


Under the hypotheses made in the previous Chapter, the mathematical model of a split-
phase machine equipped with N stator stars can be expressed in natural phase variables as
follows:

 v 1   R L 03  i 1  ϕ  e 
     d  1   1 
 M  =  M O M  M  +  M  +  M  (6.1)
 v   0 L R  i  dt  ϕ   e 
 N  3  N   N  N

 ϕ 1   L1 ,1 L L1 ,N  i1 
    
 M = M O M  M  (6.2)
ϕ  L  
 N   N ,1 L L N ,N  i N 

 va , j   ia , j  ϕ a , j   ea , j 
       
v j =  vb , j , i j =  ib , j , ϕ j = ϕ b , j , e j =  eb, j  (6.3)
       
 vc , j   ic , j  ϕc , j   ec , j 

where, differently from what has been done in the previous Chapter, rotor effects are
accounted for through the e.m.f.’s ej induced by the rotor in the phases of the jth star. This
allows for the rotor equations not to be explicitly included in the model; in fact, it has been
shown in the previous Chapter that transformation of rotor equation in the multiple dq
reference frames gives identical results as for three-phase machines.
76 Closed-form expression for dq0 model parameters

6.2 Transformation equations


Recalling the theory presented in the previous Chapter, the N-star machine model (6.1)-
(6.3) can be transformed into the multiple dq reference frame through the transformation
matrix:

 T1 L 03 
 
T= M O M  (6.4)
0 L T 
 3 N 

where the generic diagonal block is:

 cos(θ r − jα ) sin (θ r − jα ) 0  1 −1/2 −1/2 


2  
T j +1 =  − sin (θ r − jα ) cos(θ r − jα ) 0  0 3 / 2 − 3 / 2  , j = 0, 1, ..., N − 1 (6.5)
3
 0 0 1  1 / 2 1 / 2 1 / 2 

Application of T to (6.1)-(6.3) gives:

 vˆ 1   v1   iˆ   i1   ϕˆ 1   ϕ1   eˆ 1   e1 
    ˆ  1          
vˆ =  M  = T M  , i =  M  = T M  , ϕˆ =  M  = T M  , eˆ =  M  = T M  (6.6)
 vˆ  v  ˆ  i   ϕˆ  ϕ   eˆ  e 
 N  N  iN   N  N  N  N  N
 

 Lˆ 1,1 Lˆ 1 ,2 L Lˆ 1,N   Λˆ 1 Λˆ 2 L Λˆ N   L1 ,1 L 1 ,2 L L 1 ,N 
   
 Lˆ 2,1 Lˆ 2,2 L Lˆ 2,N   Λˆ 2t Λˆ 1 L Λˆ N −1   L2,1 L 2 ,2 L L 2 ,N  t
 =   = T M T (6.7)
 M M O M   M M O M  M O M
 
 Lˆ Lˆ N ,2 L Lˆ N ,N   Λˆ N t Λˆ N −1
t
L Λ 1 
ˆ L L N ,2 L L N ,N 
 N ,1  N ,1

where, for the sake of commodity, we have defined:

Λˆ i − j = Lˆ i , j (6.8)

since in the previous Chapter it has been demonstrated that L̂i , j depends only on the
difference i−j.

The purpose of this Chapter is to derive explicit expressions for the transformed

Fig. 6-1. Conventional phase arrangement af an n-phase winding.


Closed-form expression for dq0 model parameters 77

Fig. 6-2. Mapping a dual-star winding into a conventional 6-phase scheme.

inductance matrices (hence for blocks Λ̂ k ) as functions of physical machine parameters


that can be computed from design data. For this purpose, we need to introduce a further
transformation, mapping the actual N-star winding into a so called “conventional” winding
scheme, as described in the following Section.

6.3 Mapping of a multiple-star winding into a conventional


scheme
In 14.2.2 it will be shown and discussed how, given a split-phase winding composed of N
stars (each star being a symmetrical 3-phase system), shifted by 60/N electrical degrees
apart, it is possible to map it into an equivalent winding scheme (referred to as
“conventional”) where the n=3N phases are numbered from 0 to n−1 and arranged as
depicted in , with a phase progression α=π/n. The mapping procedure is exemplified in
Fig. 6-1 for a dual star winding: if we suppose that stator phase variables of the original
winding are arranged in vector form as:

y 2× ABC = ( y A1 yC 2 )
t
y A2 y B1 yB2 yC 1 (6.9)

where y stands for a generic phase quantity (current, voltage, etc.), and that the
conventional winding variables are collected as:

y c = ( y0 y5 ) ,
t
y1 y2 y3 y4 (6.10)

it is clear that for the schemes in Fig. 6-2a and Fig. 6-2b to be equivalent we must impose:

1 0 0 0 0 0 
 
0 0 0 1 0 0 
0 0 −1 0 0 0 
y c = W2×3 y 2× ABC , W2×3 = 
0 0 0 0 0 − 1 (6.11)
 
0 1 0 0 0 0 
0 0 0 0 1 0 

The geometrical transformation matrix W2×3 can be written in a general form, which
enables an N-star winding to be mapped into a conventional 3N-phase scheme, as follows:
78 Closed-form expression for dq0 model parameters

1 if i − trunc( j/ 3) − 2N mod (j, 3 ) = 0



{WN×3 }i , j = − 1 if i − trunc( j/ 3) − 2N mod (j, 3 ) = 3N i , j = 0, ..., 3N − 1
(6.12)
0 otherwise

where mod(x, y) indicates the remainder on dividing x by y . The inverse transformation is:

1 if j − trunc(i/ 3) − 2N mod(i, 3 ) = 0

{W } = {W }
N×3
−1
i, j N×3
t
i, j
= − 1 if j − trunc(i/ 3) − 2N mod(i, 3 ) = 3N i , j = 0, ..., 3N − 1
(6.13)
0 otherwise

The advantage of working with the conventional 3N-phase winding scheme instead of the
original split-phase one is that, due to the higher degree of symmetry, it is much easier to
write model matrices (in particular the inductance matrix) as functions of physical
parameters. This will be better discussed in the next Section.

6.4 Model matrices for a conventional 3N-phase winding


Supposing that the 3N phases of the machines are arranged according to the conventional
scheme (Fig. 6-1), the machine model written in stator phase variables is (subscript c
stands for “conventional”):

d
v c = R c ic + ϕ c + ec (6.14)
dt

where Rc is the resistance matrix, i c , ϕ c and e c are respectively the phase current, flux
linkage and rotor induced e.m.f. vectors defined below:

v c = (v 0 v n−1 )
t
v 1 L v n −2 (6.15)

i c = (i0 in−1 )
t
i 1 L i n −2 (6.16)

ϕ c = (ϕ 0 ϕ1 L ϕ n−2 ϕ n−1 )
t
(6.17)

R c = rI n (6.18)

In the above equations, n is equal to 3N, In is the n⨯n identity matrix, r is the stator
resistance matrix.

As concerns the inductance matrix Lc, as done in the previous Chapter we shall suppose
that it consists of a constant term including leakage inductances (superscript l), and of a
magnetization term (superscript m) which can depend on the rotor position θr, measured
in electrical radians from the symmetry axis of phase 0 in the conventional axis scheme:

L c = L(cl ) + L(cm) (6.19)

Thanks to the phases being arranged in a conventional structure, it is easy to prove (see
14.3.2.1 for details) that L(lc ) can be written as:
Closed-form expression for dq0 model parameters 79

 l0 l1 l2 − l3 − l2 − l1 
 
 l1 l0 l1 L − l4 − l3 − l2 
 l l1 l0 − l5 − l4 − l3 
 2 
Lc = 
(l )
M M  (6.20)
 
 − l3 − l4 − l5 l0 l1 l2 
− l2 − l3 − l4 L l1 l0 l1 
 
− l1 − l2 − l3 l2 l1 l 0 

where l k , with 0 ≤ k ≤ trunc[(n−1)/2], represents the self leakage inductance of a phase if


k=0 and the mutual leakage inductance between two phases shifted by an electrical angle
of kα. Expressing the model in terms of parameters l k is useful because analytical
calculation techniques are presented in Part III for their practical numerical evaluation
from machine design data.

For an alternative expression of (6.20), we can introduce the auxiliary constant n⨯n
matrix

 0 1 0 0 0
 
 0 0 1 0 0
 M O  0 I n−1 ,n−1 
B=  =  n−1 ,1  (6.21)
 0 0 0 1 0   − 1 01 ,n−1 
 
 0 0 0 0 1
−1 0 0 L 0 0 

where 0h,k indicates the h⨯k null matrix. It is easy to prove that:

 644k4 74448
columns 64n−4 7448 
k columns
 0 0 ⋅ 0 0 1 0 ⋅ 0 0
 
 0 0 ⋅ 0 0 0 1 ⋅ 0 0
 
 ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅
 0 0 ⋅ 0 0 0 0 ⋅ 1 0
   0 k ×k I k×( n−k ) 
B k = B B KB =  0 0 ⋅ 0 0 0 0 ⋅ 0 1  =   (6.22)
1
424 3
 − 1 0 ⋅ 0 0 0 0 ⋅ 0 0   − I( n−k )×k 0( n−k )×( n−k ) 
k times
 
 0 −1 ⋅ 0 0 0 0 ⋅ 0 0
 ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅
 
 0 0 ⋅ −1 0 0 0 ⋅ 0 0
 0 0 ⋅ 0 −1 0 0 ⋅ 0 0 

hence we can expand (6.20) as:

 n−1 
trunc  
 2 
L(cl ) = l 0I n + ∑ l (B
k =1
k
k
− B n−k ) (6.23)

As to the magnetizing term, it will be assumed, as in the previous Chapter, that the mutual
magnetization inductance between two phases whose symmetry axes are placed at
positions φ and ψ respectively can be written as:
80 Closed-form expression for dq0 model parameters

Lmd + Lmq Lmd − Lmq   φ +ψ 


Mφ( m,ψ) = cos(φ −ψ ) + cos2θ r − . (6.24)
2 2   2 

where Lmd and Lmq indicate d-axis and q-axis magnetizing inductances. In a conventionally-
arranged winding scheme, two generic phases of indices i, j (0 ≤ i, j ≤ n−1) have their
symmetry axes placed at iα and jα electrical radians (Fig. 6-1); so their mutual inductance
according to (6.24) is:

Lmd + Lmq Lmd − Lmq   i + j 


M i(,mj) = cos[α (i − j )] + cos2θ r − α .
2 
(6.25)
2 2  

Equation (6.25) is the element of indices i, j of the magnetizing inductance matrix L(m )
c ,

which can thereby by written as:

Lmd + Lmq Lmd − Lmq


L(cm) = D+ S(θ r ) (6.26)
2 2

where

 1 cos(α ) cos(2α ) ⋅ cos[(n − 1)α ]


 
 cos (α ) 1 cos (α ) ⋅ cos[(n − 2)α ]
D =  cos(2α ) cos(α ) 1 ⋅ cos[(n − 3)α ] (6.27)
 
 ⋅ ⋅ ⋅ O ⋅ 
 
 cos[(n − 1)α ] cos[(n − 2)α ] cos[(n − 3)α ] ⋅ 1 

and

 cos(2θ r ) cos(2θ r − α ) cos(2θ r − 2α ) ⋅ cos[2θ r − (n − 1)α ] 


 
 cos(2θ r − α ) cos(2θ r − 2α ) cos(2θ r − 3α ) ⋅ cos[2θ r − nα ] 
S(θ r ) =  cos(2θ r − 2α ) cos(2θ r − 3α ) cos(2θ r − 4α ) ⋅ cos[2θ r − (n + 1)α ]  (6.28)
 
 ⋅ ⋅ ⋅ O ⋅ 
 
 cos[2θ r − (n − 1)α ] cos[2θ r − nα ] cos[2θ r − (n + 1)α ] ⋅ cos[2θ r − 2(n − 1)α ]

Matrix D is non-zero for both round-rotor and salient-pole machines, while matrix S(θ r ) ,
accounting for saliency, is null in case of round-rotor machines.

6.5 Explicit expression of transformed model matrices


In this Section we shall combine the partial results presented in the previous Section so as
to arrive at a final explicit expression of the transformed model matrix in terms of
parameters that can be computed from design data.

Using the geometrical transformation WN⨯3 defined in 6.3, the inductance matrix of the N-
star machine, defined as per (6.2), can be written as:
Closed-form expression for dq0 model parameters 81

 L 1 ,1 L L 1 ,N 
  t
L c = WN×3  M O M WN×3 (6.29)
L 
 N ,1 L L N ,N 

which is equivalent to:

 L 1 ,1 L L 1 , N 
  t
 M O M  = WN×3 L c WN×3 . (6.30)
L 
 N ,1 L L N ,N 

On the other side, if we substitute (6.30) into (6.7) we obtain:

 Λˆ 1 L Λˆ N 

 M O M  = T WN×3 L c WN×3 T t .
t
(6.31)
 ˆ t 
Λ L Λˆ 1 
 N 

Finally, considering (6.19), (6.23), (6.26), the last equation becomes:

 Λˆ 1 L Λˆ N    n−1 
trunc   

t 
 2 
 M
 ˆ t

O M = T WN×3 l 0 I n +
 
∑ (
l k B k − B n− k )  WN×3 T

t

Λ L Λˆ 1  k = 1
 N   
t  Lmd + Lmq Lmd − Lmq 
+ T WN×3  D+ S(θ r ) WN×3 T t
 2 2  (6.32)
 n−1 
trunc  
 2 
t
= l 0 T WN×3 WN×3 T + ∑ [ t
( )
l k T WN×3 B k − B n−k WN×3 T ]
k =1

Lmd + Lmq Lmd − Lmq


T WN×3 S(θ r )WN×3 T t
t t
+ T WN×3 DWN×3 T t +
2 2

By means of a symbolic math tool, it is now easy to prove the following identities:

t
T WN×3 WN×3 T = I n (6.33)

 32 0 0 32 0 0 
 
0 3
2
0 0 2 0 L
3

0 0 0 0 0 0 
t
 
T WN×3 DWN×3 T t =  32 0 0 32 0 0  (6.34)
 3 3 
0 2
0 0 2 0 L
0 0 0 0 0 0 
 
 M M 
82 Closed-form expression for dq0 model parameters

 32 0 0 32 0 0 
 
 0 − 32 0 0 − 32 0 L
0 0 0 0 0 0 
 
T WN×3 S(θ r )WN×3 T t =  32 0
t
0 32 0 0  ∀θ r (6.35)
 3 
0 − 2 0 0 − 32 0 L
0 0 0 0 0 0 
 
 M M 

t
( )
From the symbolic expansion of T WN×3 B k − B n−k WN ×3T in (6.32) and also based on
(6.33)-(6.35), we finally obtain the closed form expression for the generic bloc Λ̂ N of the
inductance matrix, that is:

 3N −1
 32 Lmd 0 0  1 0 0  trunc  2 
   
Λˆ k =  0
 0
3
L
2 mq
0  + δ k ,0 l 0  0 1 0  +
   h=1

l hU h ,k (6.36)
 0 0 0 0 1

where the matrix U h,k is:

 cos(hα ) sin(hα ) 0 
 
U h ,k = δ mod( h−k ,N ),0  − sin(hα ) cos(hα ) 0 
  h−k  
 0 0 (− 1)trunc N  

 cos(hα ) − sin(hα )  (6.37)
 0 
+ δ mod( h+k ,N ),0  sin (hα ) cos(hα ) 0 .
  h+ k  
 0 0 (− 1)trunc N  

The symbol δ x , y is the Kronecker symbol, which is equal to 0 or 1 respectivly whether x≠y
or x=y. The function mod(m, n) returns the reminder on dividing integer m by n. Therefore
the first term of (6.37) is non-zero if n−k is an integer multiple of N, the second term is
non-zero if n−k is an integer multiple of N.

Using expression (5.25) and comparing it with (6.36), the leakage portion of Λ̂ k can be
written as:

  3 N −1
 Mk − Xk 0   1 0 0  trunc  2 
   
 Xk
 0
Mk 0  = δ k ,0 l 0  0 1 0  +
   h=1

l hU h ,k (6.38)
 0 Hk  0 0 1

where Mk, Xk, Hk are the inductances that appear in the equivalent-circuit representation
and, in particular, Xk represent the d-q cross-coupling coefficients. By substitution of (6.37)
into (6.38) one can derive the explicit closed-form expression of parameters Mk, Xk, Hk as
functions of the physical (measurable or calculable) inductances l k . These expressions
are:
Closed-form expression for dq0 model parameters 83

 3N −1 
trunc  
 2 
M k = δ k ,0 l 0 + ∑ {l [δ
h=1
h mod( h−k , N ),0 ]
+ δ mod( h+k ,N ),0 cos(hα )} (6.39)

 3N −1 
trunc  
 2 
Xk = ∑ {l [− δ
h=1
h mod( h−k , N ),0 ]
+ δ mod( h+k ,N ),0 sin(hα )} (6.40)

 3N −1 
trunc  
 2   h+ k   
  h−k 
H k = δ k ,0 l 0 + ∑
h=1
trunc   trunc 
l h δ mod( h−k ,N ),0 (− 1)  N  + δ mod( h+k ,N ),0 (− 1)  N   
 


(6.41)

Equation (6.36), (6.37) allow for the entire transformed inductance matrix (6.7) to be
computed once the magnetizing inductances Lmd, Lmq and the leakage inductances l k are
known, with 0 ≤ k ≤ trunc[ (3N − 1) / 2 ]. The computation of Lmd and Lmq can be conducted
as for three-phase machines (for a deeper insight considering also air-gap space
harmonics, reference can be made to Chapter V). The computation of the leakage
parameters l k is usually more critical and will be addressed in Part III.
84 Model experimental evaluation on sample machines

7 Model experimental evaluation on sample machines

In this Chapter, some measurements performed on real multi-star machines are used to
compute their transformed models and to verify the results found in the previous two
Chapters.

The focus will be on the leakage inductance portion of the model since the magnetizing
and rotor-related portions have been shown to be quite trivial. The leakage inductance
matrix, transformed into the multiple dq reference frame, will be experimentally evaluated
from measurements and shown to have the form theoretically predicted in the previous
Chapters; furthermore, the relevant equivalent circuits will be drawn assigning a
numerical value to the self and mutual inductances appearing in them.

7.1 Machines used for testing


The validation process has been conducted using three high power multi-star machines,
respectively with N=2, N=3 and N=4 stator stars, and a prototype machine with a stator
winding designed so that it can be reconfigured according to different multi-star schemes,
namely with N=2, N=3, N=4. The three high power machines will be indicated as A2, A3, A4
(A2 is the dual star machine, A3 the triple star, A4 the quadruple star), while the three
multi-star configurations of the prototype with N=2, N=3 and N=4 will the respectively
indicated as B2, B3, B4.

The main data of machines A2, A3, A4 are reported in Table I.

TABLE I
RATINGS OF THE MACHINES USED FOR TESTING
A2 A3 A4
Type Synchronous generator Induction motor Synchronous motor
Number of phases 2⨯3 3⨯3 4⨯3
Rated voltage 720 V 6600 V 7200 V
Rated current 481 A 520 A 917 A
Rated frequency 5.33 Hz 50 Hz 100 Hz
Number of poles 8 2 4

The prototype data in its three-phase configurations are: 21 kVA, 760 V, 3000 rpm, 2
poles, 0.8 power factor. For a detailed description of the prototype with reconfigurable
winding reference can be made to Section 3.2.

7.2 Measurements of self and mutual leakage inductance


Regardless of the method used to compute it, writing the leakage inductance matrix in
transformed coordinates implies the knowledge of mutual inductances l k as discussed in
the previous Chapter. Each parameter l k has been defined as the phase leakage
inductance if k=0 and as the mutual leakage inductance between two phases displaced by
kα electrical degrees apart otherwise, where α = π/(3N). The procedure followed to
Model experimental evaluation on sample machines 85

Fig. 7-1. Solved FE analysis models reproducing the test with the rotor removed and one stator phase energized
on machines A2, A3, A4.

Fig. 7-2. Solved FE analysis models reproducing the test with the rotor removed and one stator phase energized
on the reconfigurable prototype machines in multi-star configurations B2, B3, B4.

measure parameters l k is the same as extensively described in 14.4.4.2, i.e. it is based on a


set of measurements on the machine with the rotor removed. The method will be briefly
described here, too, for the sake of commodity.

Energizing one stator phase with an AC current I at frequency f after rotor removal and
measuring the e.m.f. Ek induced in the phase displaced by an electrical angle kα with
respect to the energized phase, the inductance parameters l(rr
k
)
is computed as:

Ek
l(krr ) = . (7.1)
2π f I

The inductance l(rr


k
)
includes the contribution l k of the leakage flux plus the contribution
l(bore
k
)
of the flux passing through the stator bore, i.e. in the region which is normally
occupied by the rotor. In symbols:
86 Model experimental evaluation on sample machines

Fig. 7-3. Leakage inductances ℓk experimentally obtained on the machines used for testing.

l(krr ) = l(kbore ) + l k . (7.2)

The term l(bore


k
)
, however, can be evaluated with good accuracy by means of a finite
element analysis which reproduces the removed-rotor test. The solved models for such FE
analyses performed on the machines used for validation are reported in Fig. 7-1 and Fig.
7-2. Once the term l(rr
k
)
is known from measurement through (7.2) and l(bore
k
)
is computed
by FE analysis, the unknown l k can be directly obtained as l(krr ) − l(kbore ) from (7.2).

The values obtained for l k with the above procedure are shown in Fig. 7-3.

7.3 Numerical computation


Based on parameters l k , computed as per the previous Section, the transformed leakage
inductance matrix in the multiple dq0 reference frame and the correspondent equivalent
circuits are determined in two alternative ways to check their correctness and the
matching of the results. The first method requires building the leakage inductance matrix
of the equivalent machine with the conventional winding arrangement (see Chapter 6) and
then turning it into dq0 coordinates through the suitable matrix variable transformation
defined in Chapter 6. The second method directly computes the independent leakage
inductances that appear in the transformed matrix by using their closed-form expressions
derived in Chapter 6.

7.3.1 Computation through matrix transformation


Using the parameters l k , computed as the pre previous Section, the leakage inductance
matrix L(lc ) of the equivalent 3N-phase machine with conventional winding structure (see
Chapter 6) is built as follows:
Model experimental evaluation on sample machines 87

 l0 l1 l2 0 − l2 − l1 
 
 l1 l0 l1 l2 0 − l2 
 l l1 l0 l1 l2 0 
L(cl ,)6 = 2  (7.3)
 0 l2 l1 l0 l1 l2 
 
 − l2 0 l2 l1 l0 l1 
−l − l2 0 l2 l1 l 0 
 1

 l0 l1 l2 l3 l4 − l4 − l3 − l2 − l1 
 
 l1 l0 l1 l2 l3 l4 − l4 − l3 − l2 
 l l1 l0 l1 l2 l3 l4 − l4 − l3 
 2 
 l3 l2 l1 l0 l1 l2 l3 l4 − l4 
 
L(cl ,)9 =  l4 l3 l2 l1 l0 l1 l2 l3 l4  (7.4)
− l4 l4 l3 l2 l1 l0 l1 l2 l3 
 
 − l3 − l4 l4 l3 l2 l1 l0 l1 l2 
−l − l3 − l4 l4 l3 l2 l1 l0 l1 
 2 
 − l1 − l2 − l3 − l4 l4 l3 l2 l1 l 0 

 l0 l1 l2 l3 l4 l5 0 − l5 − l4 − l3 − l2 − l1 
 
 l1 l0 l1 l2 l3 l4 l5 0 − l5 − l4 − l3 − l2 
 l l1 l0 l1 l2 l3 l4 l5 0 − l5 − l4 − l3 
 2 
 l3 l2 l1 l0 l1 l2 l3 l4 l5 0 − l5 −l4 
 
 l4 l3 l2 l1 l0 l1 l2 l3 l4 l5 0 − l5 
 l l4 l3 l2 l1 l0 l1 l2 l3 l4 l5 0 
L(cl ,)12 = 5 . (7.5)
 0 l5 l4 l3 l2 l1 l0 l1 l2 l3 l4 l5 
−l 0 l5 l4 l3 l2 l1 l0 l1 l2 l3 l4 
 5 
− l4 − l5 0 l5 l4 l3 l2 l1 l0 l1 l2 l3 
−l − l4 − l5 0 l5 l4 l3 l2 l1 l0 l1 l2 
 3 
 − l2 − l3 − l4 − l5 0 l5 l4 l3 l2 l1 l0 l1 
 
 − l1 − l2 − l3 −l4 − l5 0 l5 l4 l3 l2 l1 l0 

where (7.4) is used for machines A2, B2; (7.5) for machines A3, B3; (7.6) for machines A4,
B4.

The geometrical transformation matrices W2×3 , W3×3 , W4×3 which map the multi-star
winding scheme into the conventional one have been the computed as per Chapter 6
obtaining:

1 0 0 0 0 0 
 
0 0 0 1 0 0 
0 0 −1 0 0 0 
W2×3 = . (7.6)
0 0 0 0 0 − 1
 
0 1 0 0 0 0 
0 0 0 0 1 0 

88 Model experimental evaluation on sample machines

1 0 0 0 0 0 0 0 
0
 
0 0 0 1 0 0 0 0 
0
0 0 0 0 0 0 1 0 
0
 
0 0 −1 0 0 0 0 0 
0
 
W3×3 = 0 0 0 0 0 −1 0 0 0  (7.7)
0 0 0 0 0 0 0 0 − 1
 
0 1 0 0 0 0 0 0 0 
0 0 0 0 1 0 0 0 0 
 
0 0 0 0 0 0 0 1 0 

1 0 0 0 0 0 0 0 0 0 0 0 
 
0 0 0 1 0 0 0 0 0 0 0 0 
0 0 0 0 0 0 1 0 0 0 0 0 
 
0 0 0 0 0 0 0 0 0 1 0 0 
 
0 0 −1 0 0 0 0 0 0 0 0 0 
0 0 0 0 0 −1 0 0 0 0 0 0 
W4×3 =  (7.8)
0 1 0 0 0 0 0 0 −1 0 0 0 
0 0 0 0 0 0 0 0 0 0 0 − 1
 
0 1 0 0 0 0 0 0 0 0 0 0 
0 0 0 0 1 0 0 0 0 0 0 0 
 
0 0 0 0 0 0 0 1 0 0 0 0 
 
0 0 0 0 0 0 0 0 0 0 1 0 

In accordance with Chapters 5 and 6, the transformation matrices TN⨯3 are then defined
as:

 T1 03 03 03 
 T1 03 03   
 T 03     0 T2 03 03 
T2×3 =  1  , T3×3 =  03 T2 03  , T4×3 =  3 (7.9)
 03 T2  0 0 T  0 03 T3 03 
 3 3
 3 
3 0 0 0 T4 
 3 3 3

where the generic diagonal block is:

 cos(x − j 3πN ) sin (x − j 3πN ) 0  1 − 1/2 − 1/2 


2  
T j +1 =  − sin (x − j 3N ) cos(x − j 3N ) 0  0
π π
3 / 2 − 3 / 2 (7.10)
3
 0 0 1  1 / 2 1 / 2 1 / 2 

The transformed inductance matrix for N=2, N=3 and N=4, at this points, are respectively
computed as:

Lˆ(dq
l) t (l ) t
,2×3 = T2×3 W2×3 L c ,6 W2×3 T2×3 (7.11)

Lˆ(dq
l) t (l ) t
,3×3 = T3×3 W3×3 L c , 9 W3×3 T3×3 (7.12)
Model experimental evaluation on sample machines 89

Lˆ(dq
l) t (l ) t
, 4×3 = T4×3 W2×3 L c ,12 W4×3 T4×3 (7.13)

The numerical results of the evaluations for machines A2, A3, A4 are given below:

 1.377 0 0 0.812 0 0 
 
 0 1.377 0 0 0.812 0 
 0 0 0.75 0 0 0 
Lˆ(dq
l)
,2×3 =  mH (7.14)
 0.812 0 0 1.377 0 0 
 
 0 0.812 0 0 1.377 0 
 0 0 0 0 0 0.75

 22.78 0 0 6.55 2.1 0 6.55 − 2.1 0 


 
 0 22.78 0 − 2.1 6.55 0 2.1 6.55 0 
 0 0 8.44 0 0 − 0.7 0 0 0.7 
 
 6.55 − 2.1 0 22.78 0 0 6.55 2.1 0 
 
Lˆ(dq
l)
,3×3 =  2.1 6.55 0 0 22.78 0 − 2.1 6.55 0  mH (7.15)
 0 0 − 0.7 0 0 8.44 0 0 − 0.7 
 
 6.55 2.1 0 6.55 − 2.1 0 22.78 0 0 
 − 2.1 6.55 0 2.1 6.55 0 0 22.78 0 
 
 0 0 0.7 0 0 − 0.7 0 0 8.44 

 441 0 0 85.55 1.41 0 270.2 0  0 0 85.55 − 1.41


 
 0 441 0 − 1.41 85.55 0 0 270.2 0 1.41 85.55 0 
 0 0 381 0 0 14 0 0 0 0 0 − 14
 
 85.55 − 1.41 0 441 0 0 85.55 1.41 0 270.2 0 0 
 
 1.41 85.55 0 0 441 0 − 1.41 85.55 0 0 270.2 0 
 0 0 14 0 0 381 0 0 14 0 0 0 
Lˆ(dq
l)
,4×3 =   μH (7.16)
 270.2 0 0 85.55 − 1.41 0 441 0 0 85.55 1.41 0 
 0 270.2 0 1.41 85.55 0 0 441 0 − 1.41 85.55 0 
 
 0 0 0 0 0 14 0 0 381 0 0 14 
 85.55 1.41 0 270.2 0 0 85.55 − 1.41 0 441 0 0 
 
 − 1.41 85.55 0 0 270.2 0 1.41 85.55 0 0 441 0 
 
 0 0 − 14 0 0 0 0 0 14 0 0 381

The numerical evaluation results for the configurations B2, B3 and B4 of the prototype
machine are reported below:

 5.8 0 0 4.2 0 0 
 
 0 5.8 0 0 4.2 0 
 0 0 2.6 0 0 0 
Lˆ(dq
l)
,2×3 =  mH (7.17)
 4.2 0 0 5.8 0 0 
 
 0 4.2 0 0 5.8 0 
 0 0 0 0 0 2.6 

90 Model experimental evaluation on sample machines

 2.89 0 0 1.9 0.03 0 1.9 − 0.03 0 


 
 0 2.89 0 − 0.03 1.9 0 0.03 1.9 0 
 0 0 1.51 0 0 0.35 0 0 − 0.35 
 
 1.9 − 0.03 0 2.89 0 0 1.9 0.03 0 
 
Lˆ(dq
l)
,3×3 =  0.03 1.9 0 0 2.89 0 − 0.03 1.9 0  mH (7.18)
 0 0 0.35 0 0 1.51 0 0 0.35 
 
 1.9 0.03 0 1.9 − 0.03 0 2.89 0 0 
 − 0.03 1.9 0 0.03 1.9 0 0 2.89 0 
 
 0 0 − 0.35 0 0 0.35 0 0 1.51 

 2.89 0 0 0.98 0.03 0 1.84 0 0 0.98 − 0.03 0 


 
 0 2.89 0 − 0.03 0.98 0 0 1.84 0 0.03 0.98 0 
 0 0 1.51 0 0 0.25 0 0 0 0 0 − 0.25
 
 0.98 − 0.03 0 2.89 0 0 0.98 0.03 0 1.84 0 0 
 
 0.03 0.98 0 0 2.89 0 − 0.03 0.98 0 0 1.84 0 
 0 0 0.25 0 0 1.51 0 0 0.25 0 0 0 
Lˆ(dq
l)
,4×3 =  mH (7.19)
 1.84 0 0 0.98 − 0.03 0 2.89 0 0 0.98 0.03 0 
 0 1.84 0 0.03 0.98 0 0 2.89 0 − 0.03 0.98 0 
 
 0 0 0 0 0 0.25 0 0 1.51 0 0 0.25 
 0.98 0.03 0 1.84 0 0 0.98 − 0.03 0 2.89 0 0 
 
 − 0.03 0.98 0 0 1.84 0 0.03 0.98 0 0 2.89 0 
 
 0 0 − 0.25 0 0 0 0 0 2.25 0 0 1.51 

The numerical forms found for all the matrices match theoretical expectations according
to Chapter 5 and Chapter 6. In particular, the presence of non-null (even small) d-q cross
coupling elements is confirmed, although their magnitude appears small compared to the
other matrix entries.

7.3.2 Computation through direct dq0 parameter evaluation


An alternative way to determine the transformed multi-star machine model is to directly
compute parameters Mk, Xk and Hk through the closed-form expressions derived in Chapter
5. These are recalled next for the sake of commodity:

For N=2 (machines A2, B2):

2
M k = δ k ,0 l 0 + ∑ {l [δ
h=1
h mod( h−k ,2),0 ]
+ δ mod( h+k ,2),0 cos(hα )} (7.20)

2
Xk = ∑ {l [− δ
h=1
h mod( h−k ,2 ),0 ]
+ δ mod( h+k ,2),0 sin (hα )} (7.21)

2
   h−k   h+ k   
H k = δ k ,0 l 0 + ∑ l
h=1 
δ
h  mod( h− k ,2),0 (− 1)trunc  2 
 trunc 
+ δ mod( h+k ,2),0 (− 1) 
 2  

(7.22)

For N=3 (machines A3, B3):


Model experimental evaluation on sample machines 91

4
M k = δ k ,0 l 0 + ∑ {l [δ
h=1
h mod( h−k ,3 ),0 ]
+ δ mod( h+k ,3),0 cos(hα )} (7.23)

4
Xk = ∑ {l [− δ
h=1
h mod( h−k ,3),0 ]
+ δ mod( h+k ,3),0 sin(hα )} (7.24)

4
   h−k   h+ k   
H k = δ k ,0 l 0 + ∑ l
h=1 
δ
h  mod( h− k ,3),0 (− 1)trunc  3 

+ δ mod( h+ k ,3),0 (− 1)
trunc  
 3  

(7.25)

For N=4 (machines A4, B4):

5
M k = δ k ,0 l 0 + ∑ {l [δ
h=1
h mod( h−k , 4 ),0 ]
+ δ mod( h+k , 4 ),0 cos(hα )} (7.26)

5
Xk = ∑ {l [− δ
h=1
h mod( h−k , 4 ),0 ]
+ δ mod( h+k , 4 ),0 sin (hα )} (7.27)

5
   h−k   h+ k   
H k = δ k ,0 l 0 + ∑ l
h=1 
δ
h  mod( h−k , 4 ),0 (− 1)trunc  4 
 trunc 
+ δ mod( h+k , 4 ),0 (− 1) 
 4  

(7.28)

where δi,j indicates the Kronecker symbol, equal to 0 or 1 depending on whether i≠j or i=j,
and mod(m,n) is the reminder on dividing integer m by integer n.

The numerical computation results for the six machine typologies considered are
summarized in Table I.

TABLE II
DQ0 LEAKAGE INDUCTANCE PARAMETERS COMPUTED FROM MEASUREMENTS (VALUES IN MILLI-HENRIES)

Machine
A2 A3 A4 B2 B3 B4
Parameter ID

M0 1.377 22.78 0.441 5.8 2.89 2.89

M1 0.812 6.55 0.0856 4.2 1.90 0.98

M2 — — 0.270 — — 1.84

X1 — −2.1 −0.0014 — −0.03 −0.03

H0 0.75 8.44 0.381 2.6 1.51 1.51

H1 — −0.70 0.014 — 0.35 0.25

The fact that some parameters do not appear for some multi-star configuration is due to
the fact that the number of independent parameters that appear in the transformed model
depend on the number N of stator stars, as discussed in Chapter 5.

If we compare the parameters shown in Table II with the numerical matrices reported in
the previous Section, by bearing in mind the general matrix structure derived in Chapter 5,
we can conclude that the two methods lead exactly to the same results.
92 Model experimental evaluation on sample machines

Fig. 7-5. Homopolar equivalent circuits of the machines tested with relevant parameter numerical values in mH.

Fig. 7-4. d-q equivalent circuits of the machines tested with relevant parameter numerical values in mH.

7.3.3 Numerical equivalent circuit representation


From either the dq0 parameters given in Table II or from the entire leakage inductance
matrices (7.14)-(7.19), it is possible to evaluate the equivalent circuit parameters
according to the general topologies derived in Chapter 5. Such topologies, together with
the numerical values of the relevant inductive parameters, are illustrated in Fig. 7-4 and
Fig. 7-5.

7.4 Concluding remarks


The experimental validations presented in this chapter have been conducted on a set of six
different machine windings including multi-star configurations with N=2, N=3 and N=4
three-phase sets. Using leakage inductance values measured on the machines with the
rotor removed, the leakage inductance parameters and equivalent circuits in transformed
Model experimental evaluation on sample machines 93

Fig. 7-6. Homopolar equivalent circuits of the machines tested with relevant parameter numerical values in mH.

dq0 coordinates have been determined. As a result, the theoretical inductance matrix and
equivalent circuit topologies expected from the theory presented in the two previous
Chapters have been fully confirmed.

In particular, measurements have confirmed that while for N=2 no d-q cross-coupling
phenomenon occurs, for higher values of N some mutual inductances appear which link
the d-axis and q-axis equivalent circuit as a result of the stator winding leakage flux. The
magnitude of such cross-coupling inductances, however, has been numerically evaluated
and shown to be much smaller than the other leakage inductance parameters involved in
all the cases under examination.
94 Model Simulink implementation and experimental validations

8 Model implementation in the Matlab-Simulink


environment and experimental assessment

In this Chapter the numerical implementation of the multiple-star machine model, as


derived in the previous Chapter, is presented. The technique for implementing the model
in the Matlab/Simulink environment is described, in particular, including the expedients
employed to interface the model with other possible blocks (representing the power
electronics and the automatic control systems) that can be implemented using
SimPowerSystems Library of Simulink software package.

8.1 Model dynamics representation in block scheme form


In Chapter 5, the equations of an electric machine with a multi-star winding structure have
been derived in the form:

d
v dq0 = R dq0 i dq0 + ω J L dq0 + L dq0 i dq0 (8.1)
dt

where R dq0 , L dq0 and J are constant matrices, ω is the electrical speed in radians per
second and vector variables v dq0 , i dq0 are linked to the natural machine variables in
multiphase coordinates ( v abc , i abc ) through the transformation T(θ) depending on rotor
position θ:

v dq0 = T (θ )v abc , i dq0 = T(θ )i abc (8.2)

The machine instantaneous electromagnetic torque Tem has been derived as:

t
Tem = pi dq0 J L dq0 i dq0 (8.3)

where p is the number of pole pairs.

The mechanical speed ω/p obeys to the well-known differential equation:

d ω ω
Tem − Text = J +B (8.4)
dt p p

where Text is the torque applied to the machine shaft, J is the inertia coefficient and B the
viscous friction coefficient.

For the purpose of numerical implementation, (8.1) can be written as:

d
i dq0 = L dq0 (v dq0 − R dq0 i dq0 − ω J L dq0 i dq0 ) .
−1
(8.5)
dt
Model Simulink implementation and experimental validations 95

Fig. 8-1. Block-scheme used to integrate multi-star electric machine model equations. Symbol”⨯” denotes
multiplication of a vector by a scalar, symbol “•” denotes inner product.

and (8.4) as:

d ω 1 B
= (Tem − Text ) − ω . (8.6)
dt p J J

At this point, it is natural that the system of differential equations (8.5)-(8.6) can be
integrated in ω and i dq0 with Text and v dq0 as forcing (input) functions, making use of (8.3)
for Tem. The block scheme used to integrate the model is depicted in Fig. 8-1.

The input and output variables vabc and iabc are vector signals which, according to the
conventions used in Chapter 5, have the following structure:

 v abc ,1   i abc ,1 
   
 v abc ,2   i abc ,2 
v abc = ,i =
M  abc  M 
(8.7)
   
v  i 
 abc ,N   abc ,N 

where the generic sub-vectors v abc ,k and iabc ,k respectively contain the triplets of phase
voltages (vak, vbk, vck) and currents (iak, ibk, ick) pertaining to the kth star of the machine
winding (1 ≤ k ≤ N):

 va ,k   ia ,k 
   
v abc ,k =  vb ,k  , iabc ,k =  ib ,k  . (8.8)
v  i 
 c ,k   c ,k 

Therefore, in order to access the single phase quantities, some multiplexing and de-
multiplexing operations are needed on vector variables vabc and iabc, as illustrated in Fig.
8-2.

When the model is implemented in the Matlab/Simulink environment, the phase current
and voltage variables are scalar signals that can be used as they are or be somehow
interfaced with “power circuit” blocks, representing the power electronics equipment or
96 Model Simulink implementation and experimental validations

Fig. 8-2. Multiplexing and de-multiplexing operations on variables iabc and vabc exchanged with the machine
block scheme model (Fig. 8-1).

Fig. 8-3. Interfacing phase voltage and current Simulink signals with SymPowerSystems blocks.

the grid elements to which the machine is physically connected. These power circuit
blocks are often conveniently implemented using a dedicated Simulink library called
Model Simulink implementation and experimental validations 97

SimPowerSystems. The technique used to interface the Simulink machine model to


possible SimPowerSystems circuit elements is explained in the next Section.

8.2 Interfacing machine model with SimPowerSystems blocks


The interfacing technique employed for simulations is illustrated in Fig. 8-3 Each machine
phase is associated with two SimPowerSystems ports (phase terminals), which serve as
connecting points for other SimPowerSystems blocks (such as resistors, inductors, power
electronics elements, etc.). Each voltage scalar signal is obtained as the reading of a voltage
measurement block connected between the relevant phase terminals and sent to Simulink
multiplexer shown in Fig. 8-2; conversely each phase current signal, coming from the de-
multiplexer shown in Fig. 8-2 is imposed to flow through the relevant phase terminals by
means of a current-driven generator block.

8.3 Example of application and experimental validation


The Matlab/Simulink implementation described above has been used for a wide variety of
system simulations involving multiple-star machines (induction motors, wound-field
synchronous motors and generators, permanent-magnet motors and generators) as
reported in [1]-[8].

For illustration purposes, an example is hereinafter presented regarding the simulation of


a dual-star synchronous motor supplied by two Load-Commutated Inverters (LCIs), which
represent one of the most common solutions for high power multiphase electric drives [1],
[2], [6]. Some pictures of the machine and of the test set-up are given in Fig. 8-4.

Fig. 8-4. (a) Dual-star machine used for validation; (b) and (c): test set-up including the LCI converters which
supply the machine and the DC generator used as a load.
98 Model Simulink implementation and experimental validations

Fig. 8-5. Equivalent circuit of the dual-star machine used for validation. Parameters are in per unit of the base
impedance Z = 0.667 Ω.

Fig. 8-6. Simulink block scheme for the simulation of a dual-star synchronous motor supplied by two Load
Commutated Inverters.

The ratings of the dual star machine are given in Table I. Its parameter characterization in
terms of equivalent circuit is given in Fig. 8-5 (the equivalent circuit parameters have been
derived from previous testing).
Model Simulink implementation and experimental validations 99

TABLE I
RATINGS AND CHARACTERISTICS OF THE DUAL-STAR MACHINE USED FOR VALIDATION
A2
Type Brushless synchronous machine
Rotor type Round solid-steel wound rotor
Rated voltage 2 ⨯ 1200 V
Rated current 2 ⨯ 517 A
Rated frequency 210 Hz
Number of poles 4
Number of phases 2⨯3

The Simulink block scheme used to simulate the drive operation is shown in Fig. 8-6: the
dual-star motor model is interfaced with the blocks, built using the SimPowerSystem
library, which represent the Load Commutated Inverters and the field excitation system.
Stator phase flux linkage and the actual machine speed are picked up as machine model
output and brought to the LCI blocks as feedback signals used for synchronizing SCR firing
pulses with stator voltages [6].

The comparison between simulation and measurement results is shown in Fig. 8-7, where
current and voltage waveforms are considered in two steady-state operating modes
summarized in Table II.

TABLE II
OPERATING MODES OF THE LCI DRIVE USED FOR VALIDATION
First operating mode Second operating mode
Frequency 100 Hz 100 Hz
DC link current 720 A 720 A
Number of active inverters 2 1
SCR firing angle 150 deg 155 deg

In both operating modes the drive operates at 100 Hz and with a 720 A DC link current. In
the first operating mode, however, both LCIs are supplying the motor, while in the second
operating mode one of the two LCIs is disconnected and the corresponding machine star is
at no load.

The comparison reported in Fig. 8-7 shows a good accordance between the simulated and
measured waveforms in both operating modes. The same accuracy is found in other drive
working conditions differing by load, LCI firing angle and field excitation current.

8.4 References
[1] S. Castellan, R. Menis, M. Pigani, G. Sulligoi, A. Tessarolo, “Modeling and simulation of
electric propulsion systems for all-electric cruise liners”, IEEE Electric Ship
Technologies Symposium, IEEE ESTS 2007, 21-23 May 2007, Arlington, VA, USA, pp. 60-
64.
[2] S. Castellan, G. Sulligoi, A. Tessarolo, “Comparative performance analysis of VSI-fed and
CSI-fed supply solutions for high power multi-phase synchronous motor drives”,
100 Model Simulink implementation and experimental validations

Fig. 8-7. Comparison between voltage and current waveforms resulting from numerical simulation and
measurements for two different operating modes of the dual-star synchronous motor.

International Symposium on Power Electronics, Electrical Drives, Automation and


Motion, SPEEDAM 2008, 11-13 June 2008, Ischia, Italy, pp. 854-859.
[3] A. Tessarolo, S. Castellan, R. Menis, “Feasibility and performance analysis of a high-
power drive based on four synchro-converters supplying a twelve-phase synchronous
motor”, IEEE Power Electronics Specialists Conference, IEEE PESC 2008, 15-19 June
2008, Rhodes, Greece, pp. 2352-2357.
[4] A. Tessarolo, M. Visintin, “Multi 3-phase synchronous motors for high powers:
modelling and dynamic simulations”, Atti del Seminario Interattivo ANAE (Associazione
Nazionale Azionamenti Elettrici) – Azionamenti Elettrici: Evoluzione Tecnologia e
Problematiche Emergenti, 3-4 Marzo 2008, Bressanone, BZ.
[5] A. Tessarolo, S. Castellan, R. Menis, “Analysis and simulation of a novel Load-
Commutated Inverter drive based on a five-phase synchronous motor”, European
Conference on Power Electronics and Applications, 2009, EPE '09, 8-10 Sept. 2009,
Barcelona, Spain, CD-ROM paper.
[6] A. Tessarolo, S. Castellan, R. Menis, G. Ferrari, “On the Modeling of Commutation
Transients in Split-Phase Synchronous Motors Supplied by Multiple Load-Commutated
Inverters”, IEEE Transactions on Industrial Electronics, vol. 57, issue 1, Jan. 2010, pp.
35-43.
[7] A. Tessarolo, C. Bassi, “Stator harmonic currents in VSI-fed synchronous motors with
multiple three-phase armature windings”, IEEE Transactions on Energy Conversion, vol.
25, no. 4, Dec. 2010, pp. 974-982.
Model Simulink implementation and experimental validations 101

[8] G. Sulligoi, A. Tessarolo, V. Benucci, M. Baret, A. Rebora, A. Taffone, “Modeling,


simulation and experimental validation of a generation system for Medium-Voltage DC
Integrated Power Systems”, IEEE Transactions on Industry Applications, vol. 46, no. 4,
July/Aug. 2010, pp. 1304-1310.
102

PART III. Analytical


computation of stator
leakage inductances in
multiphase machines

In Part II, the modeling has been presented of multiple-star machines with an extended
Clark’s and Park’s approach. In the final expression of the model, a certain number of leakage
inductive parameters have appeared along with the usual magnetizing and rotor-related
parameters common to three-phase machines. Such leakage inductance parameters must be
determined in some way for the machine model to be fully identified and usable.
The Finite Element Method (FEM) is certainly a possible solution for approaching the
problem. However, it suffers from well known disadvantages due to the high computational
resources and times it often requires and its poor flexibility with respect to geometric model
variations.
The approach investigated in this Part is analytical and employes the design data which
characterize machine winding and dimensions as input information. Following most of the
literature on the subject, leakage flux is classified into end-coil, slot and air-gap components.
Chapter 9 deals with end-coil leakage inductance computation; Chapter 10 is devoted to slot
and air-gap leakage inductances and it also presents the experimental validations which
have been conducted to assess the accuracy of the proposed calculation techniques.
It is important to observe that the same leakage inductance parameters whose computation
is covered in this Part will be also used in Part V for expressing multiphase machine model
through the Vector-Space Decomposition (VSD) technique.
End-winding leakage inductance computation 103

9 An Analytical-Numeric Method for Stator End-Coil


Leakage Inductance Computation in Multi-Phase
Electric Machines

9.1 Introduction
Multi-phase machines are of increasing importance in today’s electric drives [1]. An issue
in their modeling and design is the computation of stator leakage inductances, which may
be crucial in limiting the extra harmonic currents that originate in case of supply from
multiple three-phase voltage source inverters [22]. The leakage inductance portion due to
the slot leakage flux is relatively simple to predict [22], [4] based on the approximate
magnetic field distribution inside the motor slots. A more challenging task is to predict the
leakage inductance portion due to stator end-coils. This is generally done through
simplifying assumptions: in some authors’ approach only self leakage inductances are
considered [3] for example; in other works the assumption is made that the end-coil
leakage flux distribution around the stator periphery is the same as for slot leakage flux
[22]. A more accurate evaluation could be performed resorting to 3D finite element (FE)
techniques [11], [12]. The drawback of this approach is that it requires the construction of
complicated models for any design configuration to be analyzed. An alternative method for
end-coil leakage inductance calculation of three-phase turboalternators was proposed in
[5] resorting to Neumann integrals and to the principle of images as the main theoretical
background. In this Chapter the analytical-numeric approach based on Neumann integrals
and on the method of images is extended to the case of multi-phase machines with a
generic phase number and arrangement. Some original contributions are also proposed
with regard to the computation of end-coil self inductance, for which the Neumann
integral method cannot be directly used. Two algorithms are presented for this purposes.
Finally, the experimental validation of the method through measurements on three multi-
phase machines (6-phase, 9-phase and 12-phase) with different number of poles are
presented, showing a good accordance with the calculation results.

(a) (b)

Fig. 9-1. End-coils in a stator imbricated double-layer winding, during assembly (a) and after assembly (b).
104 End-winding leakage inductance computation

Fig. 9-2. Curves γ and γint used for coil geometric modeling.

9.2 System modeling

9.2.1 End-coil geometric modeling


An example of actual end-coil shape in an imbricated double-layer stator winding is shown
in Fig. 9-1.

For the purpose of mutual inductance calculation, the current is supposed to flow along an
infinitely thin curve γ passing through the center of the end-coil cross-section (Fig. 9-2).
For the self inductance calculation, a slightly more accurate model will be adopted,
including the auxiliary end-coil profile γaux and the end-coil cross-section, approximated
with a rectangle of sides h, w.

The 3D geometry and dimensions that characterize the curve γ are represented in Fig. 9-3.
In particular, Rsup and Rinf (such that Rsup−Rinf=h) are the distances of the two active coil
sides from the machine axis and the coil span β equals 2πr/np being np the number of

Fig. 9-3. End-coil geometric simplified model and dimensions.


End-winding leakage inductance computation 105

Fig. 9-4. Approximation of the end-coil curve γ with straight segments Si(γ ) , with i=1..2N+5 (case of N=3).

machine poles and r the winding coil pitch. Finally, the xyz orthogonal reference frame is
set so that z lies along the machine axis and x, y lie on the stator core end plane.

The slant end-coil portions C2C3 and C6C7 (Fig. 9-3) are approximated as helical arcs, lying
on the cylindrical surfaces of radius Rinf and Rsup respectively. In order to facilitate
computations, the helical curves are replaced by sequences of N straight filaments of equal
length whose end points belong to the curves themselves. Each end-coil is then
approximated with a set of 2N+5 straight filaments (Fig. 9-4).

9.3 Stator core and rotor shaft modeling


A possible way to account for the stator core effect in the end-coil leakage inductance
computation is described in [5]. Basically, the stator core is modeled assigning a uniform
magnetic permeability µ=µrµ0 to the semi-space z<0 (Fig. 9-5a). Resorting to the method of
images, the magnetic field produced in the z>0 semi-space by a current I flowing through
the end-coil γ can be computed by introducing some fictitious conductors in the z<0 semi-
space, supposed of permeability µ=µrµ0 (Fig. 9-5b). The fictitious conductors include a
mirror image µ=µrµ0’ of the end-coil with respect to the reflecting plane xy and two

Fig. 9-5. Circuit schematic for method of images application.


106 End-winding leakage inductance computation

Fig. 9-6. Flux lines produced by an end-coil element P in presence of stator and rotor materials (a) and from the
method of images with µr=∞ (b).

Fig. 9-7. End-coils connecting two active coil side paris ab and cd displaced by 180 mechanical degrees.

Fig. 9-8. Flux lines produced on PQz plane by two end-coil elements P, Q displaced by 180°, neglecting the shaft
effect (a), and considering shafts of different diamenters (b), (c).

infinitely long straight lines δ’ and ε’, parallel to z axis and respectively beginning from
points C1 and C8 [5].

The end-coil mirror image carries an auxiliary current I’ and the two infinite straight lines
a current I+I’, with the directions shown in Fig. 9-4b and with I’ given by [5]:

I ' = I (µr − 1) /(µr + 1) (9-1)


End-winding leakage inductance computation 107

To assess the appropriateness of this approach and for a realistic choice of parameter µr, a
FE analysis can be of help. In fact, let P be a generic infinitesimal end-coil element and P’
its mirror image (Fig. 9-5b). The magnetic flux lines produced by P in the plane containing
P and z axis, taking stator and rotor magnetic materials into account, are represented in
Fig. 9-6a. For the FE simulation, a solid iron rotor and a laminated stator core are assumed
with laminations parallel to xy and a filling factor of 0.94; the relative permeability of both
stator and rotor magnetic materials is set µr=7000 but any further increase in µr does not
produce any appreciable changes. It can be seen from Fig. 9-6 that the average angle of
incidence of the magnetic field on the z=0 plane is very close to 90° in the stator region,
hence it is reasonable to set µr=∞, which implies I’=I according to (9-2). Fig. 9-5b shows
the flux lines obtained from the method of images in this hypothesis, i.e. with the image
element P’ carrying the same current as P. A comparison between Fig. 9-5a and Fig. 9-5b
confirms the validity of the method of image as far as the stator core effect is concerned.

Regarding the effect of the rotor shaft, the method of images would more difficult to apply
because of the non-planar geometry of the reflecting surface. Fortunately, this problem is
alleviated by the fact that for each end-coil element P, there is an element Q, symmetrical
to P with respect to z axis, displaced by 180 mechanical degrees and carrying the same
current as P (Fig. 9-7). Though Q does not coincide with its mirror image P” with respect to
the shaft surface element Σ, we observe that the smaller the shaft diameter, the closer Q to
P”. This concept is illustrated by FE analysis as shown in Fig. 9-8: supposing to neglect the
shaft effect (Fig. 9-8a), the flux distribution in the end-coil region does not differ
significantly from the case when the shaft effect is considered (Fig. 9-8b, 8c). This is
particularly true for relatively small shaft diameters (Fig. 9-8b).

To summarize, for the leakage inductance calculation the stator core effect is taken into
account through the method of images, setting µr=∞, whereas the rotor shaft effect is
ignored.

Fig. 9-9. Two end-coils η, γ, displaced by ∆θ mechanical radians, with the fictitious conductors γ’, ε’, δ’ required by
the method of images.
108 End-winding leakage inductance computation

9.4 Mutual inductance between end coils


Given two end-coils η and γ, displaced by ∆θ mechanical radians, their mutual inductance
M(∆θ) can be calculated as the flux linkage of η due to a unitary current flowing in γ 1. In
order to include the stator core effect through the method of images, the fictitious
conductors γ', ε', δ' need to be added too, the first carrying I=1 A and ε', δ' carrying I+I’=2 A,
with the directions shown in Fig. 9-9. The problem is thus reduced to finding the mutual
inductance between the end-coil η and the circuit composed of conductors γ, γ', ε', δ', all
surrounded by the air (µ=µ0).

Using Neumann integrals, the mutual inductance is:

 
µ0  ds × dt ds × dt ds × dt ds × dt 
M( Δθ ) =  ∫∫
4 π s∈η s − t
+
s∈η
∫∫
s−t
+2
s∈η
s−t
+2 ∫∫
s∈η
s−t 
 ∫∫ (9-2)
 t∈γ t ∈γ ' t ∈ε ' t∈δ ' 

where “×” indicates the inner product and ||.|| indicates the Euclidean norm. If curves η, γ
and γ' are approximated respectively with the sequences of straight oriented
filaments S i(η ) , Si(γ ) , S i(γ ') (1≤i≤2N+5) as described above, (9-2) becomes:

2N +5
µ0
M( Δθ ) = ∑ [N (S η
4 π i , j =1
( )
i , S (jγ ) ) + N ]
( S i(η ) , S (jγ ') ) +2 N ( S i(η ) ,δ ' ) + 2 N ( S i(η ) , ε ' ) (9-3)

The function N( AB , ab ), where AB and ab are two finite oriented straight segments,
indicates the Neumann integral:

ds × ds ′
N ( AB, ab) = ∫ s − s′ (9-4)
s∈ab , s′∈ AB

The closed form analytical solution of (9-4) is available from [6] for all possible reciprocal
positions of AB and ab , on condition that the two segments do not overlap (except for the
end points at most). This enables to compute all the terms of (9-3) in square brackets. As
concerns the last two terms, they cannot be directly computed with the help of [6] because
they involve infinitely long filaments δ’, ε’. Therefore the formula given by [5] for Neumann
integrals involving infinitely long anti-parallel straight filaments is used to compute each
of the sums N ( S i(η ) , δ ' ) + N ( S i(η ) , ε ' ) .

The computation of (9-4) is to be repeated for any possible displacement ∆θ between the
two end coils. It is easy to realize that the number of possible mutual displacements ∆θ
between two end-coils equals the number of stator slots Z. In particular, being the slot
pitch αs defined as

α s = 2π/Z (9-5)

1
The conceptual difficulty of η not being a closed circuit is easily overcome observing that the same identical situation occurs at
the opposite side of the machine, so that what is being computed is actually half the flux linkage of the closed circuit formed by the
two end-coils located at opposite machine sides. A theoretical discussion on the use of self and mutual inductance concepts for non-
closed circuits can be found in [7].
End-winding leakage inductance computation 109

Fig. 9-10. Mutual inductance Mk between two end-coils displaced by k slots

we can compute the sequence of inductances Mk, for k=0..Z, such that M k = M (α s k ) . In
words, Mk for 1≤k≤Z−1 is the mutual inductance between two end-coils displaced by k
slots apart, whereas M 0 = M (0) = M Z = M (α s Z ) is the self inductance of one end-coil.

The formulas given by [5], [6] for the closed-form solution of (9-3) have been
implemented in the Mathcad environment and used to compute the sequences of mutual
inductances Mk (1≤k≤Z−1) in the practical case of the three multi-phase machines M1, M2,
M3 referred to later in the Chapter. The resulting values of Mk are represented with the
dotted diagrams of Fig. 9-10 (one dot per value).
110 End-winding leakage inductance computation

Fig. 9-11. Substitution of a straight infinitely thin filament with the corresponding end-coil volume.

9.5 Self inductance of an end-coil


As a general rule, the self inductance of a circuit is always higher or equal to the mutual
inductance between it and any other circuit. Concerning end-winding, in particular, some
authors have even proposed that only the self inductance could be taken into account [3]
for modeling purposes.

Unfortunately, (9-3) cannot be used to find the end-coil self inductance. In fact, when the
curve η coincides with γ (Fig. 9-9), all Neumann integrals N ( S i(η ) , S (jγ ) ) for i=j become
divergent because Si(η ) ≡ S (jγ ) . Two possible ways to overcome this difficulty are presented
hereinafter; they will be conventionally referred to as method “a” and method “b”.

9.5.1 Method “A”


The method “a” resorts to the innovative approach proposed in [8] for inductance
calculations. Basically, the i-th infinitely thin straight filament Si(γ ) , of length l i , in the
curve γ that models the end-coil (Fig. 9-4), is replaced by the corresponding parallelepiped
Vi(γ ) , of equal length l i and cross section h×w (Fig. 9-11). A local Cartesian coordinate
system XYZ is introduced with Z parallel to Si(γ ) and X, Y parallel to coil cross-section sides.
If we assume that the current I flowing through the end-coil is uniformly distributed, the
volume Vi(γ ) is characterized by a uniform current density j = I /(h w)uˆ Z and the following
differential identities can be written:

I dV
I ds = I ds uˆ Z = j dV = dV uˆ Z ⇒ ds = (9-7)
hw hw

Substituting ds with dV/(hw) in (9-4), the divergent term N ( S i(γ ) , S i(γ ) ) is replaced by the
following double volume integral:

l i h w l i h w 
1 dV dV ′ 1 dX ′dY ′dZ ′
L(iγ ) = ∫ =
(h w )2 s , s′∈V ( γ ) s − s′ (h w )2 ∫ ∫∫  ∫ ∫∫  dXdYdZ
( X − X ′)2 + (Y − Y ′)2 + ( Z − Z ′)2 
(9-8)
i
00 0 0 0 0
End-winding leakage inductance computation 111

which is proved to be convergent [8]. The physical reason why (9-8) converges and
N ( S i(γ ) , S i(γ ) ) does not is that modeling the end coil as an infinitely thin filament is an
approximation that holds only when the magnetic field outside the coil is of interest,
whereas the computation of self inductance also involves the magnetic field inside the
conductor and in its close neighborhood.

In the hypotheses that the cross-section sides are much smaller than the length l i , i.e.

l i >> h ∧ l i >> w (9-9)

an approximated closed form solution of (8) is found [8]:

 w2 h2  h2 w2  4w h
L(iγ ) ≈ l i 2 ln(2l i ) − 2 ln(w ) − 2
ln( h) − 
 1 − 2
−  ln w 2 + h2 −
2
(
arctan  )
 3h 3w  6w 6h  3 h w
(9-10)
4 h  w  11 
− arctan  + .
3w h 6 

Another approximated solution is given by Grover [9]:

  2l i  1
L(iγ ) ≈ l i 2 ln −K +  (9-11)
  h+ w  2

where K is the function of w/h plotted in Fig. 9-12.

According to method “b”, the end-coil self inductance M0 can be then computed by
replacing N ( S i(γ ) , S i(γ ) ) with L(iγ ) , given by either (9-10) or (9-11), into (9-3) written for
∆θ=0. In symbols:


µ 0 
M 0 = M (0) =  ∑[ N ( S i(γ ) , S (jγ ) ) + N ( S i(γ ) , S (jγ ') )
4 π i , j =1..2 N + 5
 i ≠ j (9-11)

] ∑L
+ 2 N ( S i(γ ) , δ ' ) + 2 N ( S i(γ ) , ε ' ) + (γ)
i 

i =1..2 N + 5

Fig. 9-12. Adimensional coefficient K as a function of w/h.


112 End-winding leakage inductance computation

Fig. 9-13. Curves involved in the computation of Lext.

9.5.2 Method “b”


This method is based on the idea proposed in [10] for the self inductance calculation of
closed loops of finite cross-section. Basically, the end-coil geometric model is slightly
enhanced by adding the peripheral curve γaux, placed on the end-coil surface as shown in
Fig. 9-2. The flux linkage of γaux when a unitary current flows through the central line γ is
the “external” self inductance Lext of the end-coil, i.e. the self inductance due to the
magnetic flux outside the conductor volume [10]. In order to find the total self inductance
M0, it is necessary to add a correction term ∆L to consider the contribution of the internal
flux and of the cross section shape:

M 0 = Lext + ΔL (9-12)

Regarding the self inductance Lext, its computation is reduced back to the computation of
the mutual inductance between two distinct circuits, namely the central line γ and the
peripheral line γaux. Moreover, in order to account for the stator core effect through the

Fig. 9-14. FE analysies for self inductance calculation.


End-winding leakage inductance computation 113

method of images, the fictitious conductors γ’, δ’, ε’ need to be introduced too (Fig. 9-12) as
discussed earlier.

The external self-inductance Lext can be then expressed by (9-3) with the position η =γaux,
which yields:

2N + 5
µ0
Lext = ∑ [N (S γ
4 π i , j =1
(
i
aux )
]
, S (jγ ) ) + N ( S i(γ aux ) , S (jγ ') ) +2 N ( S i(γ aux ) , δ ' ) + 2 N ( S i(γ aux ) , ε ' ) (9-13)

It is noticed that no singularity is encountered in the evaluation of (9-13) because the


curves γ and γaux do not overlap anywhere.

Regarding the correction ∆L, one can observe that Lext computed above is the flux
produced by a unitary end-coil current across a semi-surface Σ having γ as its contour (Fig.
9-13), the complementary semi-surface pertaining to the end-coil at the opposite machine
side. If the end-coil could be modeled as a circular cross-section conductor (Fig. 9-14a), ∆L
would simply equal the end-coil internal inductance, namely µ 0 l /(8π ) [10], denoting the
conductor length with l . Taking the rectangular cross-section into account, the situation
is slightly more complicated. In fact, let us refer to Figure Fig. 9-14b, which represents a
portion of end-coil of length ∆l and the corresponding portion of surface Σ. Let us denote
the flux through ∆Σ with Φ and consider the three points P, Q, R respectively outside,
upon and inside the flux line κ tangent to the end-coil vertical sides. The end-coil
elementary conductor passing through R has a flux linkage greater than Φ (due to the
contribution of the flux lines between R and κ); the elementary conductor passing through
Q has a flux linkage equal to Φ; finally, the elementary conductor passing through P has a
flux linkage lower than Φ (as the flux lines between P and κ do not link it). Based on this
qualitative reasoning on can observe that both positive and negative contributions are to
be added to Lext for the total self-inductance calculation; moreover, ∆L is expected to
strongly depend on cross-section aspect ratio.

The quantitative approach to find ∆L is illustrated in Fig. 9-14c and 14d. The magnetic flux
due to a current I uniformly distributed over a rectangular cross section of sides h, w is

Fig. 9-15. Correction coefficient for self inductance calculation.


114 End-winding leakage inductance computation

first determined with a FE analysis, setting a model depth equal to ∆l . Next the flux φVT
through the segment VT (trace of the surface ∆Σ) is computed, with V located at a very
large distance from the cross section ( VT ≈ 200 w ). The total flux linkage φtot of the cross
section is determined as φtot=2Wtot/I, where Wtot is the total magnetic energy over the
entire domain. Hence, the correction ∆L is found as:

∆L = (φtot − φVT ) / I (9-14)

Repeating the procedure for several values of h/w ratio, the points of Fig. 9-15 are found.
The adimensional quantity ∆L 8π /( µ 0 ∆l) is diagrammed in order to empathize that, if the
cross-section were approximated with a circle, the constant value of 1 would be obtained
regardless of the circle radius. In case of rectangular cross section, instead, one can see
that the correction term ∆L decreases for increasing h/w and becomes negative for
h/w>2.5.

The values of ∆L 8π /( µ 0l) for 1≤h/w≤ 10 are well interpolated (Fig. 9-15) by the following
hyperbolic equation:

8π k1
ΔL = − k3 (9-15)
µ 0 Δ l h / w + k2

where k1=21.382, k2=3.096, k1=0.675.

Writing (9-15) for all the 2N+5 straight parallelepipeds that approximate the end-coil (Fig.
9-2), each of length l i , and summing over i yields the total correction

µ0l  k1 
 − k3  (9-16)
8π  h / w + k2 

where l = ∑ l i is the total end-coil length. Summing (9-16) to (9-13) finally gives the
i

expression of coil self-inductance according to method “b”:

µ 0 
2 N +5
M 0 = Lext + ∆L =  ∑[
4 π  i , j =1
N ( Si (γ aux )
, S (jγ ) ) + N ( S i(γ aux ) , S (jγ ') ) +

(9-17)
l  
+2N ( S i(γ aux ) , δ ' ) +2N ( S i(γ aux ) , ε ' ) ] + 
k1
− k3 
2  h / w + k2  

9.5.3 General remarks


The methods described for end-coil inductance calculation, applied to the machines of
Section 9.6, produce the results M0 highlighted in Fig. 9-10. The use of method “b” leads to
higher values of M0 in all the cases.

Actually, one should not expect a perfect agreement because both methods rely on some
approximations that may fit the physics of the studied configuration to a different extent.
In particular, the analytical solution of (9-8), expressed by either (9-9) or (9-10), is
derived under the hypothesis (9-9), which could be not well fulfilled if a high number N of
short segments are used to approximate end-coil shape.
End-winding leakage inductance computation 115

Fig. 9-16. Zoom of Mk diagram for 0≤k≤6..

Between the two proposed methods, “b” is deemed the most reliable and is chosen for
experimental validation (see Section 9.6). In fact, zooming on the diagrams of Fig. 9-10,
one should reasonably expect that M0 lies on or above the curve interpolating the mutual
inductances Mk, which is not the case if method “a” is employed (Fig. 9-16).

9.6 Calculation of phase leakage inductances


If he machine is equipped with n stator phases and has np poles and Z slots, the Q coils of
each pole (Q=Z/np) can be subdivided into n groups of q coils each (q=Q/n). For
simplicity’s sake, let us number the poles from 0 to np−1 and the groups of each pole from
0 to n−1, as displayed in Fig. 9-17. The conventional direction of the current within each
group, indicated with symbols “⊗” and “ ”, reverses when passing from one pole to the
adjacent ones. Stator coils are numbered too in a sequential fashion with an index from 0
to Z−1 starting from the group 0 of pole 0. As regards machine phases, each of them
consists of the series and/or parallel connection of homonymous coil groups. For
simplicity, let us then call phase “i” the phase obtained connecting groups “i”. The phasor
diagram corresponding to Fig. 9-17 is shown in Fig. 9-18a in the case n=6.

With the above conventions it is straightforward to realize that the coils in the pole p
(0≤p≤np−1) belonging to the phase h (0≤h≤n−1) are defined by the following set of indices:

U h , p = {z : hq + pQ ≤ z ≤ (h + 1) q − 1 + pQ} (9-18)

Given two phases h and h’, the computation of their mutual inductance mh,h’ due to end-coil

Fig. 9-17. Conventional phase names and directions for a n-phase double-layer shortened-pitch winding.
116 End-winding leakage inductance computation

U1
P1 −V 2 U2
− P6 P2
− P5 P2 − V1 −W1

− P4 P3 W2 −W 2

− P3 P5 W1 V1
− P2 P6 −U 2 V2
− P1 − U1

Fig. 9-18. Example of phasor diagrams for an 6-phase winding: conventional phase arrangement (a); dual three-phase configuration
(b).

leakage flux requires summing the mutual inductances between all their end-coils, i.e.:

n p −1 n p −1
nt 2
mh, h ' = 2
nw 2
∑ ∑ ∑ ∑ (−1)
p = 0 p '= 0 i∈U h , p i '∈U h ', p '
p+ p'
M i −i ' =

n p −1 n p −1 ( h +1) q −1+ pQ ( h '+1) q −1+ p 'Q


(9-19)
nt 2
=2
nw 2
∑∑
p = 0 p '= 0

i = hq + pQ

i ' = h 'q + p 'Q
( −1) p+ p'
M i −i '

where nt and nw respectively denote the number of turns in series per coil and the number
of parallel ways per phase. The initial coefficient 2 is needed to account for the end-coils
on both machine sides; the factor (−1)p+p’ takes into consideration that the conventional
sign of the coils in pole p can be expressed as (−1)p, so that the mutual inductance between
an end-coil in pole p and an end-coil in pole p’ has sign (−1)p(−1)p’=(−1)p+p’.

Equation (9-19) formally confirms that

mh,h’=mh’,h (9-20)

in accordance with the reciprocity theorem for mutual inductances. Moreover, with simple
algebraic manipulations (9-19) can be written in the equivalent form:
n p −1 q −1
nt 2
mh, h ' = 2
nw 2
∑ ∑ (−1)
p , p ′ = 0 i ,i ′ = 0
p+ p'
M Q ( p − p′) + q ( h − h′) + (i −i′) (9-21)

which highlights that mh,h’ only depends on the difference h−h’ and in particular:

mh,h’=mh+1,h’+1 ∀h, h’=0..n−2 (9-22)

Therefore, setting h’=0, it is possible to define the sequence:


n p −1 q −1
nt 2
µk = 2
nw 2 ∑ ∑ (−1)
p , p′= 0 i ,i ′= 0
p+ p'
M Q ( p − p ′ ) + q k + ( i − i ′) (9-23)

with k=0..n−1. From a physical point of view, µk represents the mutual inductance between
two phases displaced by qk slots (i.e. k phase belts) apart.

Properties (9-20) and (9-22) say that the matrix [mh,h’] of the end-coil phase leakage
inductances is a symmetrical Toeplitz matrix, i.e. has the form:
End-winding leakage inductance computation 117

 µ0 µ1 µ2 L µ n −1 
 µ µ0 µ1 L µ n − 2 
 1
[mh,h' ] =  µ2 µ1 µ0 L µ n −3  (9-24)
 
 M M M O M 
 µ n −1 µ n−2 µ n −3 L µ 0 

This is an important result because it assures that the entire system of the self and mutual
end-coil inductances of the machine is completely determined if the n quantities µk are
determined through (9-19).

All the possible phase arrangements that can be encountered in a symmetrical or


asymmetrical n-phase winding [1], [23] can be reduced to the configuration of Fig. 9-17
through a constant transformation matrix W. As an example, let us consider a six-phase
winding arranged according to a dual three phase configuration as depicted in Fig. 9-18b.

It is straightforward to write the transformation matrix W that links the electrical phasors
in the cases of Fig. 9-18a and 18b as follows (superscript “t” indicates matrix
transposition):

[P1 P 2 P 3 P 4 P 5 P 6] = W [U1 V1 W1 U2 V2 W2 ]
t t
(9-25)

1 0 0 0 0 0
0 0 0 1 0 0 

0 0 −1 0 0 0
W =  (9-26)
0 0 0 0 0 − 1
0 1 0 0 0 0
 
0 0 0 0 1 0 

Therefore, assuming the phase variables of the dual three-phase system arranged as in the
right-hand side of (9-25), the end-coil mutual inductance (9-24) becomes:

 µ0 µ4 − µ2 µ1 µ5 − µ3 
 µ µ0 − µ2 µ3 µ1 − µ1 
 4
− µ − µ2 µ0 − µ1 − µ3 µ1 
[
W t mh , h ' ]
W= 2  (9-27)
 µ1 µ3 − µ1 µ0 µ4 − µ2 
 µ5 µ1 − µ3 µ4 µ0 − µ2 
 
 − µ 3 − µ1 µ1 − µ2 − µ2 µ 0 

The same procedure can be naturally applied to any phase number and arrangement.

Fig. 9-19. Test circuit arrangement.


118 End-winding leakage inductance computation

9.7 Experimental validation


The proposed algorithms for end-coil inductance computation have been tested on three
multi-phase machines, whose characteristic data are summarized in Table I. The machines
have been selected with different number of poles (np), phases (n), slots (Z), parallel ways
per phase (nw) and turns per coil (nt) as well as with different coil pitch ratios r, so as to
assess the method accuracy in a variety of possible design configurations.

TABLE I. DATA OF MACHINES (M1, M2, M3) USED FOR TESTING

unit M1 M2 M3
np - 8 2 4
n - 2×3 3×3 4×3
D, E, Rinf mm 195 , 237, 931 32, 368, 341 94, 301, 566
h, w mm 45, 14 41, 17 63, 15
Z, nw, nt. r - 192, 2, 3, 0.79 54, 1, 15, 0.63 96, 2, 3, 0.83

The experimental set-up is sketched in Fig. 9-19. The tests were performed on the
machine wound stator with the rotor removed. The machine phases are marked according
to the scheme of Fig. 9-19. The phase 0 was supplied with a voltage V0 and current I0 at
fixed frequency f0, with all the other phases left open. The induced voltage Vk on the the k-
th open phase was measured, for any k=1..n−1, along with the supply voltage and current
V0, I0. The mutual inductance µ k(test ) between the phase 0 and the phase k was computed as
µ k(test ) = Vk /(2πf 0 I 0 ) . The sign of µ k(test ) was determined based on the sign of the reactive
power, measured by a wattmeter, associated with the pair Vk, I0. In fact, neglecting
resistance effect, the induced voltage Vk is at 90° leading or lagging with respect to I0
depending on whether µ k(test ) is positive or negative.

The mutual inductance µ k(test ) is due to the end-coil leakage flux and to the flux produced in
the stator core region. As proposed in [5], the latter contribution can be calculated with
good accuracy from a FE analysis. By means of FE analysis (Fig. 9-22) it was possible to
determine the mutual inductance term µ k(core ) due to the flux in the core region with the
same technique as described in [5].

The end-coil inductance term was then computed as µ k(test ) − µ k( core) . This value was
compared to the inductance µ k obtained from calculation by means of (9-19), for all k
values between 0 and n−1 (in particular, for k=0 the self inductance is obtained). The
results are displayed in Fig. 9-21.

9.8 Conclusions
In this Chapter a method to compute end-coil leakage inductances in multi-phase electric
machines has been investigated, extending an approach, based on Neumann integral
solution, previously proposed for three-phase machines. Two dedicated algorithms have
been presented to compute the end-coil self inductance, which cannot be determined
through Neumann integrals directly. Compared to 3D FE approaches, the method does not
imply complicated geometric models to be prepared and requires small computational
resources. It can be easily implemented in a software program performing a fast end-
End-winding leakage inductance computation 119

Fig. 9-20. FE analysis outputs for the test machines.

Fig. 9-21. Comparison between test and computation results for the three machines M1, M2, M3.

leakage inductance calculation for any phase number and arrangement, needing coil and
machine main dimensions are the only input data. The method has been experimentally
120 End-winding leakage inductance computation

tested on three machines with different numbers of phases and poles, finding a
satisfactory agreement between measurements and calculation results.

9.9 References
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[5] D. Ban, D. Zarko, I. Mandic, “Turbogenerator end-winding leakage inductance
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2004, pp. 22, 35.
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[11] A.T. Brahimi, A. Foggia, G. Meunier, “End winding reactance computation using a 3D
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[12] Y. Kawase, Y. Hayashi, T. Yamaguchi, “3-D finite element analysis of motors excited
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Magnetics, vol. 33, Mar. 1997, pp. 1686-1689.
121

10 Analytical methods for computing multiphase


machine stator leakage inductances and comparison
with experimental results

10.1 Introduction
In three-phase machines, stator leakage flux phenomena are exhaustively accounted for
through a single parameter in the dq0 equivalent circuit [1], [2], [3]. As the number of
stator phases increases, however, the number of stator leakage inductances to be
considered grows accordingly due to the mutual magnetic couplings among phases [4].

Recent and past studies have shown how stator leakage inductances may strongly impact
on multiphase machine performance, especially under inverter supply. For example,
circulation current harmonics which appear in multi-phase machines (like split-phase
motors) when supplied by voltage-source inverters have an amplitude which mainly
depends on stator leakage inductances [5], [6], [7]. Also in multi-phase synchronous
motors, supplied by Load-Commutated Inverters, these parameters play a remarkable role
in determining the current dynamics during normal and abnormal commutation
transients as discussed in [8].

Despite of their practical importance, stator leakage inductances in multiphase machine


design and analysis are often approached through heuristic and coarse approximations.
Examples of commonly used simplifications are: in [4] only self leakage inductances are
accounted for, while mutual ones are ignored; in [5] the end-coil leakage inductance
portion is supposed to be proportional to the slot leakage inductance one; finally, only slot
leakage fluxes are considered in [9]; air-gap leakage inductances are neglected in the
mentioned references and also in the testing procedures proposed in [3].

The aforementioned approximations are partly due to the objective difficulty of accurately
computing the parameters in issue analytically, i.e. without resorting to complete
geometric models of the machine, to be processed though detailed and time-consuming
Finite Element (FE) analyses [13]. Moreover, test procedures for measuring stator leakage
inductances in synchronous machines are quite critical, even in case of ordinary three-
phase windings [10].

This Chapter proposes a set of analytical techniques (partly original and partly derived
from past cited works) that can be employed for a fast but sufficiently accurate
computation of stator leakage inductances of multi-phase machines without using FE
techniques.

The proposed methods apply to any number of stator phases and hold for both
symmetrical and asymmetrical winding configurations [1]. The assumptions are made that
leakage inductances are not affected by magnetic saturation (which is reasonable except in
fault and overload conditions [12]). Furthermore, the n-phase winding is supposed of
double-layer imbricated-coil type with an integer number of slots/pole/phase and with n
phase belts per pole.

The proposed analytical techniques are validated against experimental measurements


wherever possible. As an alternative FE simulations are used for assessment.
122 Computation of leakage inductances and experimental validations

Fig. 10-1. Conventional phase arrangement scheme for an n-phase machine. (a) Position of phase axes, with
angles in electrical radians; (b) double-layer short-pitch phase-belt arrangement.

More precisely: experimental results are used to validate slot and end-coil leakage
inductances by means of measurements on two high-power synchronous machines (a 12-
phase round-rotor motor and a 6-phase salient 8-pole generator), following the testing
guidelines provided in [3], [8], [11]; FE simulations are used to assess air-gap leakage
inductances and for assessing the dependency of slot leakage inductances on the coil pitch.

10.2 A generalized approach to multi-phase winding schemes


There are several kinds of multi-phase winding schemes [2], [1]. The main distinction is
between symmetrical configurations (where phases are sequentially distributed over a
double pole span) and asymmetrical configurations, the most important of which are the
so called “split-phase” or “multiple-star” arrangements (where phases are grouped into
multiple suitably-displaced three-phase sets).

In this Chapter we try to make abstraction from the particular multi-phase scheme in
establishing the algorithms for self and mutual inductance determination. For this

Fig. 10-2. Mapping a dual-star winding into an equivalent 6-phase scheme.


123

Fig. 10-3. Mapping a 5-phase winding into an equivalent 5-phase scheme.

purpose, we propose to map a generic n-phase winding (with n phase belts per pole) into
an equivalent scheme with sequentially distributed phases arranged as per Fig. 10-1,
similarly to what already done in [11], [14].

For illustration purpose, the mapping procedure is exemplified in Fig. 10-2 and Fig. 10-3
respectively in the case of a dual-star and a symmetrical 5-phase windings. The former is
mapped into a 6-phase and the latter into a 5-phase scheme, both having phase belts
arranged sequentially as per Fig. 10-1. The phases of the original winding are mapped
univocally into those of the equivalent scheme as per Table I and II.

TABLE I
MAPPING TABLE FOR DUAL-STAR WINDING
Original phase U,1 U,2 V,1 V,2 W,1 W,2

Corresponding phase 1 2 5 6 −3 −4

TABLE II
MAPPING TABLE FOR FIVE-PHASE WINDING
Original phase 1 2 3 4 5

Corresponding phase 1 3 5 −2 −4

Once the winding is mapped into its equivalent scheme arranged as per Fig. 10-1, the
problem reduces to determining n leakage inductance values λ0, λ1, ..., λn−1: the generic λk
is the self inductance if k=0, while for k=1, ..., n−1 it indicates the mutual inductance
between two phases displaced by k phase belts (i.e. by kπ/n electrical radians) apart.
124 Computation of leakage inductances and experimental validations

Each λk can be expressed as the sum of three components λsk, λek, λak which respectively
represent the slot, end-coil and air-gap leakage components.

In the following Sections, the focus is on separately determining analytical expression for
such these leakage components λsk, λek, λak.

10.3 Slot leakage inductances


Slot leakage fluxes are due to the field lines, produced by stator conductors, which do not
pass the air-gap and cross the slot region for some of their length.

In three-phase machines, self and mutual slot leakage inductances can be analytically
computed by means of suitable slot permeance coefficients combined with factors to
account for the coil pitch [15]. The method has been extended to five-phase [16] and six-
phase windings [6], [9]. In the following, a easy-to-handle analytical formula is derived to
extend the computation for any number n of phases.

The final expression proposed (whose derivation is given in Appendix A) is

2pq
λks = {(Lt + Lb )δ k ,0 + (1 + δ k ,0 )⋅ M tb ⋅ [R(1 − k − n(1 − r ) )− R(1 − k − nr )]} (10.1)
b2
with the following set of definitions:

p: number of pole pairs;

q: the number of slots per phase belt;

b: the number of parallel ways per phase;

Lt: self-inductance (due to slot leakage flux) of a coil side lying in the top layer
(air-gap slot side);

Lb: self-inductance (due to slot leakage flux) of a coil side lying on the bottom
layer (opposite the air-gap);

Mtb: mutual inductance (to to slot leakage flux) of two coil sides lying in the same
slot;

δi,j: Kronecker symbol, such that δi,j=1 if i=j and δi,j=0 otherwise;

R(x) ramp function, such that R(x)=0 if x≤0 and R(x)=x otherwise.
The derivation of (10-1) is reported in Appendix A. As concerns parameters Lt, Lb and Mtb,
they can be difficult to find analytically for a generic slot shape. Nevertheless, for
rectangular slot cross sections (typical of high-power machines wound with flat turns) a
simple expression can be given for them as follows:

N 2 Lµ 0 (hs − Khc ) / ws (10-2)


with the following definitions:
N: number of turns per coil;

L: useful core length;

ws: slot width;


125

h s: slot height;

hc: individual coil height;

µ0: magnetic permeability air;

κ: 5/3 to compute Lt, 2/3 to compute Lb, 3/2 for Mtb.


The derivation of (10-2) is omitted for the sake of brevity since it follows well-established
methods for computing classical slot permeance factors [15].

10.4 End-coil leakage inductances


A method for computing end-coil leakage inductances in three-phase turboalternators is
proposed in [17] based on Neumann integrals and on the principle of mirror images to
account for the magnetic core effects. An extension of the method to poly-phase windings,
along with a refinement of self leakage inductance computation, is proposed in [11], where
also some experimental validation results are presented considering 6-phase, 9-phase and
12-phase machines. For the extensive analytical procedures to determine end-coil leakage
inductances λek reference is then made to [11].

10.5 Air-Gap leakage inductance


The air-gap leakage inductance is due to the stator-produced flux lines that partly flow
through the air-gap but do not contribute to the fundamental of the air-gap field. In other
words, the air-gap field is the consequence of the spatial harmonics (excluding the first) of
the air-gap field produced by a stator phase.

The approach proposed for the analytical air-gap leakage inductance computation is
based on the winding function theory extended to machines with possibly non-uniform
air-gap [19]. According to this theory, the total mutual inductance (including both leakage
and useful fluxes) between the i-th and j-th phases due to air-gap flux can be computed as:


M i , j = R L µ 0 P( x − x r )Wi ( x )W j ( x )dx
0
(10-2)

where:
xr: rotor position;

R: air-gap average radius;

L: useful core length;

Wi(x): phase winding function of phase i;

P(x): air-gap permeance function.

Analytical expressions for P(x) and Wi(x) are proposed in the following subsections.

10.5.1 Permeance function


The permeance function P(x) is the inverse of the reluctance function, which expresses the
reluctance opposed by the air-gap to stator flux passing as a function of the angular
coordinate x. In round-rotor machines with no air-gap slot openings, P(x) is a constant
126 Computation of leakage inductances and experimental validations

equal to the reciprocal of the air-gap width. In general, P(x) should account for possible
rotor saliencies and stator slot openings as well. For this purpose P(x) is written as:

Psal ( x )Pslot ( x )
P( x ) = (10-3)
g
where
g minimum air-gap width;

Psal(x): factor accounting for saliency effects;

Pslot(x): factor accounting for slotting effects.

The factor Psal(x) can be estimated based on the approximation that the air-gap width, in
salient pole machines, results from superimposing a constant and a sine wave with a
period equal to a pole pitch (i.e. π in electrical radians), that is:

P sal ( x ) = 1 + D sin(2x ) (10-4)


The value of D can be determined considering that, in the hypothesis of sinusoidal winding
distribution [i.e. Wi(x)∝cos(x)] and neglecting slotting effects [i.e. Pslot(x)=1], the self
inductance Mi,i of a generic phase i, computed from (10-2), must take the well-known
profile shown in Fig. 10-4, where Lmd and Lmq are phase inductances along d and q axes. By
imposing such condition one finds:

Lmq − Lmd
D= (10-5)
Lmd
Concerning slotting effects, quite accurate results have been found using Weber
approximation for the air-gap field dips caused by slot openings [20]. This approximation
leads to write:


 Z mod(x , 2π / Z ) 
Pslot ( x ) = 1 − 2β cos  (10-6)
 2 

where Z is the number of slots per pole pairs and non-dimensional coefficients α, β depend
on slot opening ws, tooth width wt and air-gap width θ as follows:

Fig. 10-4. Phase self inductance of a salient-pole machine as a function of the rotor position neglecting higher-
order harmonics.
127

α = wt / w s , β =
(1 − u)2 , u=
ws w 
+ 1 +  s  . (10-7)
(
2 1 + u2 ) 2θ  2θ 
If also the rotor surface were slotted, an additional factor should be included in (10-3) to
account for that.

10.5.2 Winidng funcion


The winding function of a machine circuit expresses the spatial MMF distribution
produced in the air-gap by a unity current flowing in that circuit. By summing the
contributions of all the active conductors of a phase and using Fourier series
decomposition, the following expression of Wi(x) is obtained:

   i − 1  
Wi ( x) = ∑  Ah cosh x −
h =1,3,5, 7 ,...   
π 
n  
(10-8)

Nn 1  πh   πhr 
Ah = 8q sin   sin   (10-9)
b h2  2n   2 
where:
N: number of series-connected turns per coil;

r: coil to pole pitch ratio.


It is remarked that the first term (h=1) of (10-8) represents the fundamental of air-gap
MMF produced by a phase, while the other terms represent the higher-order space
harmonic components of the MMF field.

10.5.3 Numerical example and assessment


The aforementioned analytical expressions are illustrated and assessed by applying
them to a salient pole synchronous machine whose cross-section is shown in Fig. 10-5. Fig.
10-6 shows the comparison between the air-gap flux density profiles produced by a stator
phase energized with current I and obtained in two independent ways: form the FE
solution of the model and using the winding and permeance function approach. For the
latter method, the flux density is computed as:

Fig. 10-5. FE-analysis of a salient-pole machine (dual-star 8-pole) for the determination of its air-gap field profile.
128 Computation of leakage inductances and experimental validations

Fig. 10-6. Comparison of air-gap profiles obtained analytically and from FE simulations (Fig. 5).

B( x)=µ 0 P( x− xr )Wi ( x) I (10-10)


where the permeance function P(x) and the winding function Wi(x) of the energized phase
are computed as per the previous subsections. The comparison is shown in the two cases
when the energized phase axis is aligned to either the d or q axes (Fig. 10-5). It can be seen
that in both cases the accordance between analytical and numerical results is satisfactory,
which confirms the appropriateness of the proposed winding and permeance function
formulations to study the air-gap field of salient-pole synchronous machines.

10.5.4 Computation of air-gap inductances


The winding function Wi(x) given by (10-8) and (10-9) can be decomposed as follows:

 i −1     i − 1  
Wi ( x ) = A1 cos x −

π + ∑ Ah cosh x −
n  h=3,5 ,7 ,...   
π  
n  
(10-11)

so as to separate the fundamental (first term) from the higher-order harmonics. By


substituting (10-11) into (10-2) and also making use of (10-4) and (10-6), the expansion is
obtained reported below:

 i−1   j−1 

M i , j = R Lµ0 A1 cos x− π cos x− π [1+Dsin(2 x−2 xr )]dx+λai− j
2
(10-12)
0
 n   n 

2π 2α
 i −1   j −1   Z mod(x − xr , 2π / Z ) 
λai − j = −2Rβ L µ0 ∫ A12 cos x − π  cos x − π  [1 + D sin(2x − 2xr )]cos  dx
0  n   n   2 

2π  
    i − 1    i − 1   
+ R L µ0  ∫ ∑  Ah cos h x −
0 h=3 ,5 ,7 ,...   
π  Am cos m x −
n   
π    ×
n   
m=3,5,7 ,... 
  Z mod(x − x r , 2π / Z )  

× [1 + D sin(2x − 2x r )]1 − 2β cos   dx


  2  
(10-13)
129

Fig. 10-7. Models of (a) quadruple-star round rotor machine; (b) dual-star salient-pole machines. Phase names
are indicated for a winding layer and over a pole span.
In the above expansion two terms are isolated: the first considers only the contribution of
MMF fundamental without slotting effects, the second (equal to the sought air-gap leakage
inductance λak ) collects all other contributions.

10.6 Numerical FE validations


In this Section FE analyses are employed to numerically check the correctness and
accuracy of the calculation formulas provided for slot and air-gap leakage inductances.
The reason why FE analysis are used in addition to experimental assessments (Section
10.7) consists of the large flexibility of the FE method, which enables to simulate a wide
variety of design solutions (for example changing the coil pitch), while actual machines
used for experiments inevitably offer a limited range of validation cases. Unfortunately,
the FE method is not extendable to validate end-coil leakage inductance computation
unless one resorts to 3D modelling approaches, which are beyond the scope of this work.

10.6.1 Slot leakage inductances


Unlike end-coil leakage fields, slot leakage one is confined in the core region and can be
accurately determined with 2D FE techniques. These are next employed to assess (10-1) in
case of the dual-star (6-pahse) and quadruple-star (12-phase) synchronous machines
(subsequently considered for experimental tests too) whose cross sections are shown in
Fig. 10-7. The use of FE method enables to easily change the coil pitch so as to validate
(10-1) over the entire range of interesting r values.

For the FE assessment of slot leakage inductances, auxiliary points (Pb, Pt) are included in
the model at each slot opening (Fig. 10-8). Then, for any stator coil with sides Cb and Ct
130 Computation of leakage inductances and experimental validations

Fig. 10-8. Sides (Cb, Ct) of a stator coil and auxiliary points (Pb, Pt) introduced for leakage inductance
computation..

(Fig. 10-8), its flux linkage due to slot leakage field is computed from FE analysis as
follows:

 1 1 
N L 
 C
∫∫ A ( x , y )dxdy − C ∫∫ A ( x , y )dxdy  − [A (P ) − A (P )]}
z z z b z t (10-14)
Cb Ct 
where: C coil cross-section area, N number of turns per coil, L useful core length, Az vector
potential (z component) resulting from FE analysis. In fact, the first term in square
brackets is proportional to the total coil flux linkage, while the second term is proportional

Fig. 10-9. Slot leakage phase inductances (self and mutual) as functions of the coil pitch for the 12-phase machine
(a, b) and for the 6-phase machine (c). Solid line diagrams are from analytical computation [eq. (1)], circled
points are from FE analysis.
131

Fig. 10-10. Air-gap leakage inductances λak computed analytically and from FEA: (a) for the 6-phase machine; (b)
for the 12-phase machine.

to the total coil flux linkage minus the portion due to slot leakage field.

The comparison between analytical and FE simulation results is shown in Fig. 10-9 (each
circle corresponds to a FE simulation), showing a very good matching.

10.6.2 Air-gap leakage inductances


In order to validate the expression (10-13) for air-gap leakage inductances, the generic
stator phase “i” of the example machines (Fig. 10-7) is energized with unity current in the
FE model and the vector potential Az(x) on the air-gap circumference is saved. The “air-gap
flux linkage” of phase j is computed using the values of Az in the points P below the slots
where conductors of phase j are contained (Fig. 10-8), with the appropriate sign, so as to
catch only the air-gap flux linkage. The procedure is repeated twice: once taking the actual
values of Az(x) and once taking only the fundamental of Az(x). The subtraction of the two
flux linkages thus obtained is assumed equal to the air-gap leakage inductance and
compared to the analytical estimation through (10-13).

The results of the comparison, reported in Fig. 10-10, show a good accordance between
the numerical and analytical evaluations both in the case of the salient-pole machine and
in the case of the round-rotor one. It is however to be considered that, in a salient-pole
machine, the air-gap leakage inductance is slightly dependent on the rotor position as can
be seen from (10-13), so diagrams of Fig. 10-10a refer to a particular rotor position.
132 Computation of leakage inductances and experimental validations

Fig. 10-11. Search coil placed in the stator bore in a test with rotor removed.

10.7 Experimental validations


Some dedicated testing activities are performed on the two multiphase synchronous
machines whose cross sections are shown in Fig. 10-7 so as to obtain leakage inductance
measurement values to compare with computation results. Measurements are mainly
collected on the wound stators with the rotor removed, according to the testing guidelines
provided in [10]. Because these guidelines apply to three-phase machines, an extension to
a multiphase stator configuration is necessary. For this purpose, the methodology already

Fig. 10-12. Slot (λsk), end-coil (λek) and air-gap (λak) leakage inductances for the 6-phase machine, from the
proposed analytical method (top graph) and from measurements and calibrated FE analysis (bottom graph).
133

described in [8], [11] is followed: basically, while a stator phase is supplied with an AC
current I, the open-circuit induced voltage is measured on the other ones. This enables to
determine phase self and mutual inductances (λrrk) with the rotor removed. As discussed
in [3], each inductance λrrk with the rotor removed can be written as:

λrrk = λsk + λek + λbk (10-15)


where λsk+λek is the slot plus end-coil leakage component and λbk is the term due to the flux
passing through the stator bore. This latter term can be easily determined (as proposed in
[17]) by means of FE analysis as well as the slot leakage term λsk: the FE model is
accurately calibrated for this purpose with a search coil placed in the stator bore (Fig. 10-
11). Once λrrk, λbk and λsk are known, the end-coil leakage inductances λek can be finally
determined by difference from (10-15).

The values obtained with the described procedure are compared in Fig. 10-12 with those
obtained with the proposed analytical computations [air-gap leakage components (from
Fig. 10-10) are also added to visualize the entity of the various leakage flux contributions].
Fig. 10-12 shows a satisfactory agreement.

10.8 Conclusions
In this Chapter the analytical calculation of stator leakage inductances in multi-phase
machine with n phases (either symmetrically or asymmetrically distributed) is addressed.

Fig. 10-13. Slot (λsk), end-coil (λek) and air-gap (λak) leakage inductances for the 12-phase machine, from the
proposed analytical method (top graph) and from measurements and calibrated FE analysis (bottom graph).
134 Computation of leakage inductances and experimental validations

Analytical expressions are proposed to compute slot and air-gap leakage inductances
based on machine design data, while for the end-coil contribution reference is made to
previous works. The formulas for slot and air-gap leakage inductances are assessed by
means of FE analysis taking into account different numbers of phases and coil pitch values.
Measurements on a 6-phase (dual star) and 12-phase (quadruple star) machines with the
rotor removed are also presented and compared with analytical results. All the validations
presented (both through measurements and FE simulations) show a satisfactory matching
with analytical predictions.

Appendix A
In this Appendix the derivation of (10-1) is illustrated.

With the mapping procedure discussed in Section 10.2, any double-layer n-phase winding
with coil to pole pitch r can be represented as sketched in Fig. 10-14a. For the sake of
simplicity, Fig. 10-14a illustrates a 2-pole machine (the extension to a generic number of
pole pairs is straightforward).

Given two generic and distinct phases i and j, such that k=|i−j|, their respective phase belts
may or may not overlap depending on the coil pitch (changing the coil pitch is equivalent
to “sliding” one winding layer keeping the other fixed). Let us call Z'i,j the overlapping
fraction of phase belts with equal sign belonging to phases i, j and Z''i,j the overlapping
fraction of phase belts with opposite signs belonging to phases i, j. For example, it is
evident from Fig. 10-14a that if r=1 (full pitch winding) there is no overlapping between
the phase belts of the two phases, so Z'i,j=Z''i,j=0. Conversely, a complete overlapping of the
phase belts with equal sign (i.e. “+i”, “+j” and “−i”, “−j”; Z'i,j=1) occurs for coil pitch values r

Fig. 10-14. (a) Conventional n-phase winding scheme; (b) Z'i,j and Z''i,j diagrams.
135

such that:

π (1 − r ) = (π / n ) i − j (A1)
while a complete overlapping between phase belts of opposite signs (i.e. “+i”, “−j” and “−i”,
“+j”; Z''i,j=1) occurs for those coil pitch ratios r such that:

π (1 − r ) = π − (π / n ) i − j (A2)
Based on similar geometric considerations, the diagrams reported in Fig. 10-13b are
obtained for the functions Z'i,j and Z''i,j. Because Z'i,j and Z''i,j do not depend on i, j
individually but only on k=|i−j|, it is convenient to write them as Z'k and Z''k. Analytically,
these functions can be written in the form:

Z k′ = R(1 − k − n(1 − r ) ) (A3)


Z k′′ = R(1 − k − nr ) (A4)
where R(x) is the ramp function.

What proved above enables us to say that the two phases i and j have 2pqZ'k shared slots
where they have equal directions and 2pqZ''k shared slots where they have opposite
directions. Calling Mtb the mutual inductance between two coil sides lying in the same slot,
the mutual slot leakage inductance will then be:

2 pq (Z k′ − Z k′′)M tb (A5)
which is to divided by b2 in the case when there are b parallel ways per phase. Considering
(A3) and (A4), the expression (10-1) is then proved for the case i≠j i.e. k≠0 (mutual
inductance).

For the self inductance case (k=0), the contribution is to be added of the self slot leakage
inductance of each coil side. Calling Lt and Lb such self inductances respectively for a coil
side placed in the top or bottom layer, this contribution will be:

2 pq(Lt + Lb ) (A6)
since each phase has 2pq coil sides lying in the top layer and 2pq lying in the bottom layer.
Furthermore we have to consider possible slots occupied by coil sides of the same phase:
each of such slots gives a contribution of 2Mtb. This ends the proof of (10-1) also for the
self leakage inductance case (k=0).

10.9 References
[1] E. Levi, “Multiphase electric machines for variable-speed applications”, IEEE Trans. on
Industrial Electronics, vol. 55, May 2008, pp. 1893-1909.
[2] E. Levi, R. Bojoi, F. Profumo, H.A. Tolyat, S. Williamson, “Multiphase induction motor
drives – a technology status review”, Electric Power Application, IET, 2007, July 2007,
vol. 1, pp. 489-516.
[3] IEEE Std. 115-1995.IEEE Guide: Test Procedures for Synchronous Machines, p.159.
[4] J. Figueroa, J. Cros, P. Viarouge, « Generalized Transformations for Polyphase Phase-
Modulation Motors”, IEEE Trans. on Energy Conversion, vol. 21, no. 2, June 2006, pp.
332-341.
136 Computation of leakage inductances and experimental validations

[5] Y. Zhao, T. Lipo, “Space Vector PWM Control of Dual Three-Phase Induction Machine
Using Vector Space Decomposition”, IEEE Trans. on Industry Applications, vol. 31, no.
5, Sept.-Oct. 1995.
[6] D. Hadiouche, H. Razik, A. Rezzoug, “On the modeling and design of dual-stator
windings to minimize circulating harmonic currents for VSI-fed AC machines”, IEEE
Trans. on Industry Applications, vol. 40, Mar./Apr. 2004, pp. 506-515.
[7] A. Tessarolo, C. Bassi, “Stator harmonic currents in VSI-fed synchronous motors with
multiple three-phase armature windings”, IEEE Transactions on Energy Conversion,
vol. 25, no. 4, Dec. 2010, pp. 974-982.
[8] A. Tessarolo, S. Castellan, R. Menis, G. Ferrari, “On the Modeling of Commutation
Transients in Split-Phase Synchronous Motors Supplied by Multiple Load-
Commutated Inverters”, IEEE Transactions on Industrial Electronics, vol. 57, issue 1,
Jan. 2010, pp. 35-43.
[9] T. A. Lipo, “A d-q Model for Six-Phase Induction Machines”, Proceedings of the
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1980.
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18, no. 1, March 2003.
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137

Part IV. Idealized multiphase


machine modeling through
Vector-Space Decomposition

The modeling approach developed in PART II suffers from some limitations, the main of
which is that it applies only to multiple-star machines. A more general approach to the
modeling of multiphase machinery is offered by the so called Vector-Space Decomposition
(VSD) technique. This Part is dedicated to show how VSD is a suitable methodology for
treating all kinds of multiphase machines, whether with symmetrical or asymmetrical (split-
phase) windings. The attention, in any case, is to idealized machines, where a uniform air-
gap and a sinusoidal wininding distribution are assumed. In the next Part, the extension of
the VSD method to real machines (with stator and rotor saliencies and with non-ideal
winding distribution) will be covered, instead.

The application of VSD is not new: it was used by Lipo in the last 1990’s to dual-star
induction machines and by Gataric to symmetrical polyphase machines in 2000. Even before
(during the 1950’s), the basis of VSD methodology had been laid by applying Fortescue’s
symmetrical component transform to polyphase machines and observing how it could turn
the inductance matrix into a diagonal form.

The original contribution brought by the Chapters of this part, therefore, is not the method in
itself but rather its generalization. What will be essentially proved is that VSD can be applied
to all multiphase topologies, but the transformations which implement it may take two
distinct forms. The criterion for choosing either of such forms is the phase progression which
characterizes the multiphase winding. A distinction is in fact made between full phase
progression and half phase progression systems and two different general formulations of
VSD transforms are proposed to treat them.

More precisely, Chapter 11 covers the subject at a theoretical level, while Chapter 12 presents
some numerical application examples which serve both illustrative and validation purposes.
138 VSD modeling of idealized multiphase machines: theory

11 Modeling of idealized multiphase machines through


Vector-Space Decomposition: theoretical
considerations

11.1 Introduction
In the electromagnetic conception of modern electric machines, the possibility to select
the number of phases without restricting the choice to the traditional three-phase scheme
provides the designer with an additional degree of freedom. This might be used for
various purposes, such as [1]: increasing the motor power rating without changing the
power electronic device size in the supplying inverter; matching higher reliability
requirements since drive operation continuity may be guaranteed also in presence of a
faulty inverter phase; increasing motor performance, power density and efficiency [6], [2];
using innovative multi-motor drive configurations [3].

As discussed in Section 11.2, a variety of possibility exists when it comes to select the
physical phase distribution within the stator winding. Regardless of the particular
arrangement selected, the Vector Space Decomposition (VSD) is an effective technique
currently used to model electric machines equipped with poly-phase windings [4], [3].
Nevertheless, we can observe that in the case when a symmetrical poly-phase
configuration is chosen, with a phase progression of 360/n electrical degrees, the
implementation of the VSD relies on consolidated and well defined methods, based on
Fortescue transform [6], recently enhanced by adding a rotational Park’s transform [7]
and including some space harmonic effects [7], [8]. Conversely, this Chapter shows that
when it comes to model other kinds of poly-phase windings, like split-phase ones [1], this
theory is not always applicable and other alternative strategies, hereinafter discussed in
detail, need to be adopted so as to achieve the VSD successfully.

11.2 Variety of multi-phase stator arrangements


As far as poly-phase stator windings are concerned, various design solutions are possible
depending on how the machine phases are physically arranged over the stator
circumference. Maybe the most typical poly-phase scheme is the one in which n stator
phases are symmetrically arranged with a 360/n phase progression. Examples of these
configurations are given in Fig. 11-1: adopting the nomenclature introduced in [23], [26],
Fig. 11-1a refers to a properly called n-phase scheme, while Fig. 11-2b illustrates a semi-

Fig. 11-1. Examples of symmetrical n-phase winding schemes (n=5) with full phase progression, equal to 360/n
electrical degrees.
VSD modeling of idealized multiphase machines: theory 139

Fig. 11-2. Example of n-phase winding schemes (n=4) with half phase progression, equal to 180/n electrical
degrees (a). Example of physical phase arrangements in a double-layer shortened-pitch winding implementation
(b).

2n-phase winding (where phase belts displaced by 180 electrical degrees are series-
connected and assigned to the same phase).

It is important to notice that the latter kind of winding arrangement is not always feasible.
For example, we can consider the case of a double-layer semi-eight-phase winding (Fig.
11-2), composed of n=4 phases, each comprising both goes and returns in each winding
layer (Fig. 11-2b). It is intuitive that such a winding cannot be arranged in such a way that
the phase progression equals 360/n electrical degrees (Fig. 11-1b). A feasible
arrangement, instead, is that shown in Fig. 11-2, where the phase progression is of 180/n
electrical degrees (“half phase progression”).

The same situation as in the mentioned example occurs when considering a split-phase
winding [10] composed of N three phase sets with N equal to an even number. For
example, setting N=2 (Fig. 11-3a), we have the well known case of a dual three-phase
winding, also denoted as semi-12-phase [23] or quasi-6-phase [2]. Regardless of how the
n=6 stator phases are rearranged or redefined, there is no possibility to reduce such
winding scheme to a symmetrical 6-phase one with a 360/n phase progression. Instead, it
is possible (and also convenient for some purposes) to map such a winding into a 6-phase
one having the structure shown in Fig. 11-3b, i.e. characterized by a 180/n phase
progression. For instance, such an approach has been usefully adopted in [6] to study
multi-phase machine losses and torque ripple making abstraction of the specific phase
arrangement adopted in the stator winding design.

11.3 Some modeling assumptions


For the purposes of this Chapter, some assumptions will be made in modeling the poly-
phase electric machine so that it can be regarded as an “idealized” machine. These
assumptions are explicitly listed below for the sake of clarity.

1. Magnetic saturation effects are neglected.

2. Stator inductances are assumed independent of rotor position.

3. Space harmonics due to air-gap saliencies and non-sinusoidal winding distribution


are not taken into account.

Hypothesis 1 is reasonable when the machine operation under study is not subjected to
significant flux changes. Assumption 2 is usually made regardless of the kind of machine
under investigation [7]. Conversely, assumption 3 is well matched only in case of round-
140 VSD modeling of idealized multiphase machines: theory

Fig. 11-3. A dual three-phase winding (a) and its correspondent six-phase scheme with half phase progression (30
electrical degrees).

rotor machines [12], otherwise it may constitute a significant restriction. The latter
hypothesis, though, will be removed in Part V, where the effect of all space harmonics, due
to possible rotor magnetic anisotropy and non-sinusoidal winding distribution, will be
described in detail from the VSD viewpoint.

11.4 VSD for Symmetrical n-Phase Windings with 360°/n Phase


Progression
When dealing with a symmetrical n-phase winding with a “full” phase progression angle of
360/n electrical degrees as in the examples illustrated in Fig. 11-1, we can refer to well-
known results already established in the literature [6], [7].

In this case the stator inductance matrix L, under the hypotheses of Section 11.3, exhibits a
symmetrical “circulant” matrix [7], with the following n×n structure:

 L0 L1 L2 L L2 L1 
 
 L1 L0 L1 L L3 L2 
L L1 L0 L L4 L3 
L( f ) = 2  (11-1)
 M M M O M M 
 
 L2 L3 L4 L L0 L1 
L L2 L3 L L1 L0 
 1

where subscript f means that a “full” phase progression angle is used in the stator poly-
phase winding.

The generic element Lk of (11-1) represents the mutual inductance between two stator
phases physically displaced by kπ/n electrical radians, degenerating into the phase self
inductance, L0, when k=0.

It is a well known fact that any n×n circulant matrix (regardless of whether it is
symmetrical or not) can be diagonalized as per (11-2) by means of the complex Fortescue
transformation F [6], [7] defined by (11-3), with “i” denoting the imaginary unit.

 λ1 0 L 0 
 
0 λ2 L 0 
F L ( f ) F −1 =  (11-2)
M M O M
 
0 0 L λn 

VSD modeling of idealized multiphase machines: theory 141

[F] j ,k = 1 / n exp[i (2π / n) j (k − 1)] ∀j , k = 1..n (11-3)

The transformation matrix (11-2) suffers from the disadvantages of being complex and
non-orthonormal, i.e. F F t ≠ I n , where superscript t denotes the transposition operator
and In the n×n identity matrix.

A real matrix Fr is proposed in [1] as a real-valued orthonormal alternative to (11-3), in


the form reported below, where the last row, C(n/2)/ 2 , is to be omitted for odd values
of n.

 C(1) 
 
 S( 1) 
 C(2) 
 
 S(2) 
 
Fr =  M  (11-4)
 C(ν ) 
 
 S(ν ) 
 C(0)/ 2 
 
 C(n / 2)/ 2 

Vectors C(j), S(j) are n-sized row-vectors defined as per (11-6)-(11-7) and the constant ν
results from truncating (n−1)/2, i.e.:

ν = trunc[(n − 1)/ 2] (11-5)

[C( j )]k = 2 / n cos[(2π / n ) j (k − 1)] ∀j = 0..n / 2, ∀k = 1..n (11-6)

[S( j)]k = 2 / n sin[(2π / n ) j (k − 1)] ∀j = 0..n / 2, ∀k = 1..n (11-7)

For both even and odd n, the real matrix Fr is easily proved to be orthonormal and capable
of transforming the stator inductance matrix (11-1) into the diagonal structure (11-8),
where the last row is to be omitted in case of odd n.

 d1 0 0 0 L 0 0 0 0 
 
0 d1 0 0 L 0 0 0 0 
0 0 d2 0 L 0 0 0 0 
 
0 0 0 d2 L 0 0 0 0 
t  
Fr L ( f ) Fr =  M M M M O M M M M  (11-8)
0 0 0 0 L dν 0 0 0 
 
0 0 0 0 L 0 dν 0 0 
0 0 0 0 L 0 0 d0 0 
 
0 0 0 0 L 0 0 0 d n / 2 

Obviously, the eigenvalues that appear in (11-8) are the same as in (11-2), simply
arranged in another order. Their physical significance is well known [7], as each diagonal
142 VSD modeling of idealized multiphase machines: theory

elements dj is the “harmonic inductance” (or the imaginary part of the “harmonic
impedance”) of the stator poly-phase system with respect to the j-th order harmonic [23].

11.5 VSD for n-Phase Windings with 180°/n Phase Progression


Examples of n-phase winding schemes where a half phase progression, equal to 180/n
electrical degrees, is adopted are provided in Fig. 11-2 and 11-3. In practical applications,
this is the typical case of split-phase windings [10], which can be treated in a unified
manner just resorting to a phase arrangement like that of Fig. 11-3b, as already suggested
in [6].

The key point on which this Chapter intends to draw the attention is that the poly-phase
windings under consideration cannot be modeled, in terms of VSD, with the same
approach as explained in the previous Section for full phase-progression systems.

In fact, under the hypotheses of Section 11.3, the stator inductance matrix L(h) (subscript h
denoting “half” phase progression) has the structure shown below, where Lk is the mutual
inductance between two stator phases displaced by kπ/n electrical radians.

 L L1 L2 L − L2 − L1 
 L0 L1 L Ln−2 Ln−1   0 
   L L0 L1 L − L3 − L2 
 L1 L0 L Ln−3 Ln−2   1
L L1 L0 L − L4 − L3 
L ( h) = M M L M M = 2  (11-9)
   M M M O M M 
 Ln−2 Ln−3 L L0 L1   
  − L2 − L3 − L4 L L0 L1 
 Ln−1 Ln−2 L L1 L0  
 − L1 − L2 − L3 L L1 L0 

For the sake of clarity, (11-9) is next expanded in the particular cases of n=5 and n=6,
when it takes the forms (11-10) and (11-11) respectively [8], [12]. For numerical
examples and validations, the next Chapter [12] should be referred to.

 L0 L1 L2 − L2 − L1 
 
 L1 L0 L1 L2 − L2 
L ( h) =  L2 L1 L0 L1 L2  (11-10)
 
 − L2 L2 L1 L0 L1 
 
 − L1 − L2 L2 L1 L0 

 L0 L1 L2 0 − L2 − L1 
 
 L1 L0 L1 L2 0 − L2 
 L L1 L0 L1 L2 0 
L ( h) = 2  (11-11)
 0 L2 L1 L0 L1 L2 
 
 − L2 0 L2 L1 L0 L1 
−L − L2 0 L2 L1 L0 
 1

The form of L(h) can be easily explained by inspection of Fig. 11-2a or Fig. 11-3b. For
example, under the hypotheses of Section 11.3, it is clear that, for n=6 (Fig. 11-3b), the
mutual inductance between phases 1 and 2 (i.e. L1) is equal in amplitude and opposite in
sign with respect to the mutual inductance between phases 1 and 6 (i.e. L5), so that L1=−L5;
the same pertains to the phase pairs 1-3 and 1-5, implying L2=−L4. In this way the first row
VSD modeling of idealized multiphase machines: theory 143

of (11-11) is justified. With similar reasoning, the rest of the matrix can be easily found
out.

As a general rule, matrix (11-9) is symmetrical but not circulant. As a consequence, it


cannot be reduced to a diagonal form using Fortescue’s transform as done in the previous
Section for symmetrical n-phase systems having full phase progression. This fact can be
easily checked numerically [12] or, simply, by choosing a whatever set of inductances Lk in
(11-9), building the Fortescue matrix F as per (11-4), with 2π/n replaced by π/n, and
numerically verifying that FL h F −1 is not diagonal.

A real-valued and orthonormal transformation matrix is hereinafter proposed to perform


the VSD of an n-phase system with a 180/n phase progression. Its expression is given by
(11-12), where the last row is to be omitted in case of odd n.

 C(1) 
 
 S(1) 
 C(3) 
 
 S(3) 
 
Gr =  M  (11-12)
 C(2ν − 1) 
 
 S(2ν − 1) 
 C(2ν + 1)/ 2 
 
 S(2ν + 1)/ 2 

In (11-12), ν is again defined by (11-5) and the row-vectors C, S are given by (11-13)-( 11-
14), with m ranging from 0 to ν and k ranging form 1 to n.

[C(2m + 1)]k = 2 / n cos[(π / n)(2m + 1)(k − 1)] (11-13)

[S(2m + 1)]k = 2/ n sin[(π / n)(2m + 1)(k − 1)] (11-14)

It can be easily seen that Gr has a very similar structure to Fr, defined by (11-4), the main
difference being the fact that only odd values of j are chosen for row-vectors C(j), S(j) in
(11-12). The application of Gr to the stator inductance matrix (11-9) always leads to a
diagonal form as required for VSD purposes. This is shown in (11-15) where, as usual, the
last row is to be omitted in case of odd n.
144 VSD modeling of idealized multiphase machines: theory

 d1 0 0 0 L 0 0 0 0 
 
0 d1 0 0 L 0 0 0 0 
0 0 d3 0 L 0 0 0 0 
 
0 0 0 d3 L 0 0 0 0 
t  
G r L ( h) G r = M M M M O M M M M  (11-15)
0 0 0 0 L d 2ν −1 0 0 0 
 
0 0 0 0 L 0 d 2ν −1 0 0 
0 0 0 0 L 0 0 d 2ν +1 0 
 
0 0 0 0 L 0 0 0 d 2ν +1 

As recalled in the previous Section, each diagonal elements dj represents the harmonic
inductance of the n-phase system with respect to the j-th order harmonic. It is interesting
to notice that only odd order harmonic inductance appear in (11-15) as a consequence of
how the decoupling matrix Gr has been built: some physical interpretation of this fact can
be found in [23], [12].

The diagonal values dj can be determined through a simple formula from the elements of
the inductance matrix (11-9), i.e.:

n
d2m+1 = ∑L
r =1
r −1 cos[(π / n)(2m + 1)(r − 1)] ∀m = 0..ν (11-16)

where we recall that Lk is the mutual inductance between two stator phases displaced by
kπ/n electrical radians.

The validity of (11-15)-(11-16) can be easily checked on a case-by-case basis arbitrarily


fixing the inductances Lk and building matrix Gr according to (11-12). In the next Chapter,
(11-15)-(11-16) will be also illustrated and validated numerically with reference to some
sample machine designs.

A general analytical proof of (11-15)-(11-16) is finally reported in the Appendix.

11.6 Conclusions
In this Chapter, poly-phase machine modeling through the Vector-Space Decomposition
(VSD) technique has been investigated. It has been pointed out how the well-known VSD
method based on Fortescue transform, usually applied to symmetrical n-phase machines
with a phase progression of 360/n electrical degrees, needs to be properly modified in
order for it to work when a half phase progression (of 180/n electrical degrees) is
adopted, as in the case of split-phase machines. A transformation that serves this purpose
has been explicitly presented and its validity demonstrated analytically. In the next
Chapter, the theory herein presented is applied to some numeric case studies and
validated through finite-element analysis.

Appendix
In this Appendix a formal proof is provided for (11-15)-(11-16), assuming that the
transformation matrix Gr is built as per (11-12)-(11-14). For this purpose, it convenient to
define the mutual inductance µ between two stator phases whose magnetic axes are
VSD modeling of idealized multiphase machines: theory 145

located respectively at φ1 and φ2 with respect to a common reference frame. In virtue of the
hypotheses listed in Section 11.3, we can certainly state that µ depends only on the
relative displacement ∆φ =φ2− φ1. Moreover, the reciprocity theorem for linear systems
[13] assures that

µ( Δφ ) = µ( − Δφ ) (11-17)

Finally, provided that the winding structure has a half phase progression, with a winding
scheme like those depicted in Fig. 11-2a and Fig 11-3b, if straightforward to prove that

µ( Δφ ) = − µ( Δφ + π ) (11-18)

since increasing the displacement angle ∆φ between the two phases by 180 electrical
degrees is the same as reversing the current direction in one of them.

Properties (11-17) and (11-18) assure that µ(∆φ) can be expanded in Fourier series with
only odd cosine terms, i.e. in the form:

µ( Δφ ) = ∑ Mk
k =1 ,3,5,7 ,...
cos(k ⋅ Δφ ) (11-19)

Using (11-19) the mutual inductance Lj between two stator phases displaced by jπ/n
electrical radians apart becomes:

L j = µ( jπ / n) = ∑ Mk
k =1 ,3,5 ,7 ,...
cos(k jπ / n) (11-20)

In order to prove (11-15)-(11-16), it is sufficient to demonstrate that: (a) each column of


the matrix Grt (i.e. C(H)t and S(H)t defined by (11-13)-(11-14) with H=1,3,5,…,2ν+1), is and
eigenvector of L(h); (b) its associated eigenvalue is dH.

Given a generic C(H), we have thus to demonstrate that:

L( h)C( H )t = d H C( H )t (11-21)

Taking the i-th component of the vector equality (11-21) yields:

∑L
j =1
i− j 2/ n cos[H (π / n)( j − 1)] = d H 2/ n cos[H (π / n)(i − 1)] (11-22)

Substituting (11-20) into (11-16) we can write dH as per (11-23) and parameter Li−j as per
(11-24).

n n
dH = ∑
j =1
L j −1 cos[(π / n)H ( j − 1)] = ∑ ∑M
j =1 k =1 ,3 ,5 ,...
k cos[k (π / n)( j − 1)]cos[H (π / n)( j − 1)] (11-23)

Li − j = ∑ M k cos[k (π / n)(i − j )] (11-24)


k =1,3,5,...

Finally, substituting (11-23) and (11-24) into (11-22) we obtain:


146 VSD modeling of idealized multiphase machines: theory

1 ,3 ,... n

∑ ∑ cos[k (π / n)(i − j )]cos[H (π / n)( j − 1)]


k
Mk
j =1

1 ,3 ,... n
(11-25)
= ∑ M ∑ cos[k (π / n)( j − 1)]cos[H (π / n)( j − 1)]cos[H (π / n)(i − 1)]
k
k
j =1

At this point, by easy algebraic manipulation and based on the fact that both H and k are
odd integers, one can prove that:

n n

∑cos[k (π / n)(i − j )]cos[H (π /n)( j − 1)] = ∑cos[k (π / n)( j − 1)]cos[H (π / n)( j − 1)]cos[H (π / n)(i − 1)]
j =1 j =1

(n / 2)cos[(π / n)k (i − 1)] if k = H


=
0 otherwise
(11-26)

which finally shows that equality (11-21) holds for any odd integer H.

With identical procedure, one can demonstrate that S(H) is an eigenvector of L(h) for any
odd H and the associated eigenvalue is dH. The demonstration is omitted for the sake of
brevity. As a consequence, we have proved that the matrix Gr, defined according to (11-
12), is the sought transformation suitable for diagonalizing L(h) as per (11-15) for any
number of phases n and regardless of the particular values taken by the elements of L(h).

11.7 References
[1] E. Levi, R. Bojoi, F. Profumo, H. A. Tolyat, S. Williamson, “Multiphase induction motor
drives – a technology status review”, Electric Power Applications, IET, vol. 1, Jul.
2007, pp. 489-516.
[1] S. Williamson, S. Smith, “Pulsating torque and losses in multiphase induction
machines”, IEEE Transactions on Industry Applications, vol. 39, July/Aug. 2003, pp.
986-993.
[2] D.G. Dorrell, C.Y. Leong, R.A., McMahon R.A., “Analysis of performance assessment of
six-pulse inverter-fed three-phase and six-phase induction machines”, IEEE
Transactions on Industry Applications, Nov./Dic. 2006, vol. 6, pp. 1487-1495.
[3] E. Levi, M. Jones, S.N. Vukosavic, H.A. Toliyat, “A novel concept of a multi-phase,
multimotor vector controlled drive system supplied from a single voltage source
inverter”, IEEE Transactions on Power Electronics, March 2004, vol. 19, pp. 320-334.
[4] S. Gataric, “A Polyphase Cartesian Vector Approach to Control of Polyphase AC
Machines”, IEEE IAS Annual Meeting, 2000.
[5] Y. Zhao, T.A. Lipo, “Space vector PWM control of dual three-phase induction machine
using vector space decomposition”, IEEE Transactions on Industry Application, Sept.-
Oct. 1995, vol. 31, pp. 1100-1109.
[6] D.C. White, H.H. Woodson, Electromechanical Energy Conversion, John Wiley and
Sons, New York, 1959.
[7] J. Figueroa, J. Cros, P. Viarouge, “Generalized Transformations for Polyphase Phase-
Modulated Motors”, IEEE Transactions On Energy Conversion, vol. 21, June 2006, pp.
332-341.
[8] L.A. Pereira, C.C. Scharlau, L.F.A. Pereira, J.F. Haffner, “General model of a five-phase
induction machine allowing for harmonics in the air-gap”, IEEE Transactions on
Energy Conversion, Dec. 2006, vol. 21, pp. 891-899.
VSD modeling of idealized multiphase machines: theory 147

[9] E.A. Klingshirn, “High phase order induction motors−Part I−Description and
theoretical considerations”, IEEE Transactions on Power Apparatus and Systems, Jan.
1983, vol. PAS-102, pp. 47-53.
[10] E.A. Klingshirn, “High phase order induction motors−Part I−Experimental results”,
IEEE Transactions on Power Apparatus and Systems, Jan. 1983, vol. PAS-102, pp. 54-
59.
[11] R.H. Nelson, P.C. Krause, “Induction machine analysis for arbitrary displacement
between multiple winding sets”, IEEE Transactions on Power Apparatus and Systems,
May./June 1974 vol. PAS-94, pp. 841-848.
[12] A. Tessarolo, “On the modeling of poly-phase electric machines trhough vector-space
decomposition: numeric application cases”, submitted paper for POWERENG 2009.
[13] Y. Li, Z.Q. Zhu, D. Howe, C.M. Bingham, “Modeling of cross-coupling magnetic
saturation in signal-injection-based sensorless control of permanent magnet
brushless motor”, IEEE Transactions on Magnetics, June 2007, vol. 43, pp. 2552-
2554.
148 VSD modeling of idealized multiphase machines: application examples

12 Modeling of idealized multiphase machines through


Vector-Space Decomposition: numerical application
examples

12.1 Introduction
In the design of poly-phase electric machines, the possibility to select the number of
phases, instead of restricting the choice to the conventional three-phase solution,
introduces a valuable degree-of-freedom, that can be exploited in different ways, like
performance, reliability and power rating enhancement. The number n of stator phases,
though, is not the only variable of which the electromagnetic designer may take advantage.
Some further freedom can result from the way in which the n phases are physically
arranged to build up the winding. Apart from such possible variants as fractional slot
designs, differences may originate, for example, depending on whether opposite (i.e.
displaced by 180 electrical degrees) phase belts are series-connected or not [23], [26];
furthermore, if n is multiple of three, two or more three-phase groups may be formed,
each suitable for being supplied by a different three-phase inverter independently, as
happens in the so called split-phase configurations [10]; examples can also be found in the
literature, along with practical applications, of split-phase solutions where a fifteen-phase
winding is split into three five-phase sections [4]; finally, successive phases may be
displaced by a different electrical angle (called “phase progression” [6]), the usual choice
being between 360/n (“full” phase progression) and 180/n (“half” phase progression).

In order to restrict the variety of poly-phase solutions to be studied and classified, some
authors have pointed out that phase-split arrangements can be easily reduced to other
phase arrangements where the n stator phases are sequentially distributed, [1]. This is the
reason why the focus is hereinafter put on the modeling of such reduced winding schemes,
which can be classified according to whether they use a full or half phase progression.

Fig. 12-1. Variants of a five-phase winding: (A) properly called five-phase scheme with full phase progression; (B)
semi-ten-phase scheme with full phase progression; (C) semi-ten-phase scheme with half phase progression..
VSD modeling of idealized multiphase machines: application examples 149

Fig. 12-2. Physical phase arrangement in shortened-pitch, double-layer implementations of winding schemes A, B,
C of Fig. 1.

In the former case, Fortescue’s theory on symmetrical poly-phase systems [6], [7], may be
directly employed to achieve the Vector-Space Decomposition of the machine model [3],
i.e., in algebraic terms, to diagonalize its stator inductance matrix. When a half phase
progression is adopted, instead, the use of the same transformation matrices does not lead
to the desired result, even in the case when space harmonics are neglected. This fact has
been theoretically proven and discusses in the previous Chapter [4], where a modified
decoupling matrix has been proposed for the VSD of half-phase-progression systems. This
approach will be hereinafter illustrated numerically through the application to a five-
phase machine, with possible alternative stator winding designs. The importance of
extending the VSD method to machines with half-phase progression will be also
150 VSD modeling of idealized multiphase machines: application examples

empathized with reference to split-phase configurations consisting of an even number of


three-phase sets [11].

12.2 Description of the Five-Phase Winding Variants


Since the focus of the study is not on including space harmonics in the VSD process, the
case of and induction machine has been considered as an example. Its electromagnetic
design is characterized by five stator phases, for poles, thirty stator slots, a double-layer
winding and a coil pitch shortened by two slots with respect to the pole pitch.

Three possible stator phase arrangements have been taken into account, as schematically
shown by the phasor diagrams of Fig. 12-1. In the scheme A, a full phase progression,
equal to 360/5 electrical degrees, is employed, so that each phase is composed of one
single phase belt spanning 72 electrical degrees. In the scheme B, the number of phase
belts is doubled up to 10 and opposite phase belts are series-connected, as usually done in
ordinary three-phase windings; the obtained configurations is referred to in the literature
as “semi-10-phase” in [23], [26], or quasi “quasi-5-phase”, [2]; in scheme B, the phase
progression is equal to 360/5 electrical degrees as well. Finally, scheme C originates from
simply rearranging the phases so that a half phase progression (equal to 180/5 electrical
degrees) is employed.

The physical implementation of the three winding solutions is depicted in Fig. 12-2, where
the same color is used to indicate any given phase and the sign “−” refers to the
conventional current direction in a specific coil side.

12.3 Stator Inductance Matrix Forms


In the hypothesis that magnetic saturation and space harmonics are neglected, the mutual
inductance between two stator phases, independently of the winding arrangement, only
depends on the displacement angle, in electrical degrees, between the two phases. If we
indicate the phase progression (in electrical radians) with α and use the symbol Lk to
denote the mutual inductance between two phases displaced by kα electrical radians, then
the general structure of the stator inductance matrix is the one given below, often referred
to as symmetrical Toeplitz matrix structure [13].

 L0 L1 L2 L3 L4 
 
 L1 L0 L1 L2 L3 
L =  L2 L1 L0 L1 L2  (12-1)
 
 L3 L2 L1 L0 L1 
 
 L4 L3 L2 L1 L0 

By analyzing the motor cross-section models, as depicted in Fig. 12-2, through a Finite
Element (FE) Analysis tool, the stator inductance matrix L can be easily determined
numerically. In the cases of winding schemes A, B, C, the computed inductances L0, …, L4
are reported in Table I. The corresponding matrices LA, LB, LC are reported in (12-2)-( 12-
4).
VSD modeling of idealized multiphase machines: application examples 151

 52.79 13.14 − 39.41 − 39.40 13.13 


 
 13.14 52.79 13.14 − 39.41 − 39.40
LA =  − 39.41 13.14 52.79 13.14 − 39.41 (12-2)
 
 − 39.40 − 39.41 13.14 52.79 13.14 
 
 13.13 − 39.40 − 39.41 13.14 52.79 

 58.97 14.41 − 42.87 − 42.91 14.40 


 
 14.41 58.97 14.41 − 42.87 − 42.91
LB =  − 42.87 14.41 58.97 14.41 − 42.87  (12-3)
 
 − 42.91 − 42.87 14.41 58.97 14.41 
 
 14.40 − 42.91 − 42.87 14.41 58.97 

 58.96 42.87 14.40 − 14.40 − 42.90


 
 42.87 58.96 42.87 14.40 − 14.40 
C 
L = 14.40 42.87 58.96 42.87 14.40  (12-4)
 
 − 14.40 14.40 42.87 58.96 42.87 
 
 − 42.90 − 14.40 14.40 42.87 58.96 

TABLE I
SELF AND MUTUAL INDUCTANCE VALUES RESULTING FROM FEA
Winding Inductances (mH)
scheme L0 L1 L2 L3 L4
A 52.79 13.14 −39.41 −39.40 13.13
B 58.97 14.41 −42.87 −42.91 14.40
C 58.96 42.87 14.40 −14.40 −42.90

As expected [7], in the case of full phase progression, L turns out to be not only a
symmetrical Toeplitz matrix, but also circulant [13]. This does not occur, instead, for the
scheme C, where a half phase progression is used.

12.4 Decoupling Matrices For VSD


The fact that LA and LB are circulant, while LC is not, constitutes a mere algebraic feature
which, however, has a noticeable impact when it comes to apply the Vector-Space
Decomposition technique. Such method, as explained in [1], [7], mainly aims at decoupling
the n stator variables of an n-phase machine by projecting them onto an n-dimensional
orthonormal coordinate system. This is analytically accomplished by means of a
transformation that diagonalizes the stator inductance matrix. In fact, under such
condition, the machine is decomposed into several independent systems, with valuable
benefits in terms of machine analysis [22] and control [15].

When the stator inductance matrix is circulant, like LA and LB, a real-valued transformation
serving the purpose is that recalled in [1]. For the five-phase machine under consideration,
it takes the form (12-5), through which the diagonalization of both (12-2) and (12-3) can
be attained as per (12-6)-( 12-7).
152 VSD modeling of idealized multiphase machines: application examples

(
 cos 25π 1 ⋅ 0

) ( )
cos 25π 1 ⋅ 1 ( )
cos 25π 1 ⋅ 2 ( )
cos 25π 1 ⋅ 3 (
cos 25π 1 ⋅ 4 

)
(
 sin 25π 1 ⋅ 0) ( )
sin 25π 1 ⋅ 1 ( )
sin 25π 1 ⋅ 2 ( )
sin 25π 1 ⋅ 3 (
sin 25π 1 ⋅ 4  )
F = 2n  cos 25π 2 ⋅ 0
( ) cos( 2 ⋅ 1)
π 2
5
cos( 2 ⋅ 2)
π 2
5
cos( 2 ⋅ 3)
π2
5
( 
cos 25π 2 ⋅ 4  ) (12-5)
(
 sin 2π 2 ⋅ 0 ) sin( π 2 ⋅ 1)
2
sin( π 2 ⋅ 2)
2
sin( π 2 ⋅ 3)
2
(
sin 25π 2 ⋅ 4  )
 5 5 5 5

 1 / 2 1/ 2 1/ 2 1/ 2 1 / 2 

 d 1A 0 0 0 0 
 
 0 d 1A 0 0 0 
FL F =  0
A t
0 d 2A 0 0 

(12-6)
 0 0 0 d 2A 0 
 
 0 0 0 0 d 0A 

 d 1B 0 0 0 0 
 
 0 d 1B 0 0 0 
FL F =  0
B t
0 d 2B 0 0 

(12-7)
 0 0 0 d 2B 0 
 
 0 0 0 0 d 0B 

Each diagonal element dh appearing in (12-6)-(12-7) is the inductance of the machine


when subjected to a voltage set of sequence h [22]. It can be directly computed using the
compact formula below:

n
dk = ∑L
j =1
j −1 [ π k ( j − 1)]
cos 2
5
∀k ∈ {0,1,2} (12-8)

As concerns matrix LC, owing to its non-circulant form, it cannot be diagonalized through
(12-5), even if the factor 2π/5 is replaced by π/5 in order to take the half phase
progression into account. This circumstance can be easily checked numerically. As
proposed in [4], the decoupling matrix (12-9) can be adopted, instead. This assures
diagonalization as per (12-10).

(
 cos π5 1 ⋅ 0

) ( )
cos π5 1 ⋅ 1 ( )
cos π5 1 ⋅ 2 ( )
cos π5 1 ⋅ 3 ( )
cos π5 1 ⋅ 4 

(
 sin π5 1 ⋅ 0 ) sin(π 1 ⋅ 1)
5
sin(π 1 ⋅ 2)
5
sin(π 1 ⋅ 3)
5
( )
sin π5 1 ⋅ 4 
 
(
G = 2n  cos π5 3 ⋅ 0 ) cos(π 3 ⋅ 1)
5
cos(π 3 ⋅ 2)
5
cos(π 3 ⋅ 3)
5
( )
cos π5 3 ⋅ 4  (12-9)
(
 sin π5 3 ⋅ 0 ) sin(π 3 ⋅ 1) sin(π 3 ⋅ 2) sin(π 3 ⋅ 3) ( )
sin π5 3 ⋅ 4 
 5 5 5

π
(
 cos 5 5 ⋅ 0 ) cos(π 5 ⋅ 1)
5
cos(π 5 ⋅ 2)
5
cos(π 5 ⋅ 3)
5
( )
cos π5 5 ⋅ 4 

 d1C 0 0 0 0
 
0 d1C 0 0 0
GLC G t =  0 0 d 3C 0 0

(12-10)
0 0 0 d3C 0
 
0 0 0 0 d5C 

The diagonal elements can be also computed through the compact form proposed below:
VSD modeling of idealized multiphase machines: application examples 153

n
dk = ∑L
j =1
j −1 [ ]
cos π5 k ( j − 1) ∀k ∈ {1,3,5} (12-11)

and preserve the significance of machine inductances when subjected to a symmetrical


voltage system of sequence k.

The latter fact can be easily checked by means of FE harmonic simulations (Section 12.5)
in which a k-sequence symmetrical system of currents, characterized by phasors (12-12),
is applied to the stator winding, where I indicates the current amplitude and “i” represents
the imaginary unit. The FE analysis yields the flux linkage phasors as per (12-13), where Φ
denotes the common flux linkage module.

i 1 = I exp(i k ⋅ 0) , i 2 = I exp(i k ⋅ 1) , i 3 = I exp(i k ⋅ 2) , i 4 = I exp(i k ⋅ 3) ,


(12-12)
i 5 = I exp(i k ⋅ 4)

φ 1 = Φ exp(i k ⋅ 0) , φ 2 = Φ exp(i k ⋅ 1) , φ 3 = Φ exp(i k ⋅ 2) , φ 4 = Φ exp(i k ⋅ 3) ,


(12-13)
φ 5 = Φ exp(i k ⋅ 4)

Hence, the sought machine inductance with respect to the k-th sequence component is
computed as:

d k = Φ/Ι (12-14)

Fig. 12-3 shows some examples of FE analysis outputs that result from supplying the
stator phases with current systems of different sequences. It is important to notice that, in
the case of winding schemes A and B, the a homopolar current component gives rise to a
homopolar flux linkage, as per (12-12), (12-13) with k=0; conversely, if the winding
scheme C is adopted, a homopolar current component gives rise to a magnetic flux
distribution which highly resembles that produced by the fundamental (Fig. 12-3a). This is
a physical interpretation for the fact that zero-sequence, as well as even-sequence
components, cannot be used in the decoupling matrix G, in accordance with (12-9).

12.5 Numeric Validations through FE Analysis


A summary of the numeric validations carried out on the five-phase machine under focus
is provided in Table II. It reports the eigenvalues (i.e. the diagonal elements dk) of the
stator inductance matrix L, respectively for winding schemes A, B or C (Fig. 12-1, Fig. 12-
2) and resulting from different computation techniques, namely: the stator inductance
matrix diagonalization through (12-6), (12-7), (12-10); the direct analytical computation
through (12-8) and (12-11); the computation through FE analysis with current systems of
different sequence (Fig. 12-3).

The slight slight discrepancies found in some values can be accounted for based on two
reasons: the intrinsic approximations introduced by the FE methods; the fact that space
harmonics, including slotting effects, are not taken into account in the proposed VSD
modeling approach.
154 VSD modeling of idealized multiphase machines: application examples

Fig. 12-3. Example of magnetic flux lines, computed through FE analysis, which result from applying a
symmetrical phase current system of sequence 1 (a), 3 (b), 5 (c) to the winding scheme C of Fig. 1. Magnetic flux
lines due to a zero-sequence current system in the winding scheme A of Fig. 1 (d).

TABLE II
STATOR MATRIX EIGENVALUES AND SEQUENCE INDUCTANCES

Winding Inductances (mH)


Method
scheme d0 d1 d2 d3 d5

Eq. (12-6) 0.244 124.7 7.182 − −


A Eq. (12-8) 0.242 125.7 7.178 − −

FEAa 0.242 124.7 7.187 − −

Eq. (12-7) 2.008 137.3 9.145 − −


B Eq. (12-8) 1.996 137.3 9.161 − −

FEAa 2.074 137.3 9.187 − −


Eq. (12-10) − 137.2 − 9.164 2.012

C Eq. (12-11) − 137.2 − 9.160 1.994


FEAa − 137.2 − 9.188 2.074
a Finite element analysis with stator current sets of different sequences.
VSD modeling of idealized multiphase machines: application examples 155

Fig. 12-4. Variants of a five-phase winding: (A) properly called five-phase scheme with full phase progression; (B)
semi-ten-phase scheme with full phase progression; (C) semi-ten-phase scheme with half phase progression..

12.6 Extension to Other Poly-Phase Configurations


A generic form of the decoupling matrices to be used for VSD in presence of poly-phase
windings with half phase progression has been presented in the previous Chapter [4].

Actually, if only the five-phase case were to be considered, it might be objected that the
winding scheme C (Fig. 12-1) does not need to be studied, since it can be easily reduced to
scheme A, with full phase progression, based on the obvious identity:

(i B
1 i 2B i 3B i 4B i 5B )
t
(
= W i 1C i 2C i 3C i 4C i 5C )
t
(12-15)

1 0 0 0 0
 
0 0 0 − 1 0
W = 0 − 1 0 0 0 (12-16)
 
0 0 0 0 1
 
0 0 1 0 0

where superscript t denotes transposition and symbols ikB , ikC indicate the k-th phase
current in winding schemes B and C respectively.

Equation (12-15) implies the following relationship between stator inductance matrices:

L B = W LC W t (12-17)

as one can easily check numerically by substitution of (12-3), (12-4), (12-16) into (12-17).

In reality, the reduction of an n-phase system with half phase progression (like that of Fig.
12-1C) to another one having full phase progression (like that of Fig. 1B) is feasible only
when n is odd.

As an example, one can consider the 12-phase schemes depicted in Fig. 12-4: the split-
phase scheme (Fig. 12-4a) cannot be reduced to any equivalent 12-phase arrangement
having full phase progression. Conversely, it is easily possible to map it into the equivalent
twelve-phase scheme with half phase progression shown in Fig. 12-4b (as suggested in [6],
156 VSD modeling of idealized multiphase machines: application examples

for example). The latter can be in turn diagonalized by means of the transformation
matrices reported in [4].

In more general terms, the study of poly-phase winding schemes is important for the study
of those split-phase configurations composed of an even number N of three-phase sets.
Such configurations, in fact, can be usefully mapped into equivalent 3N-phase schemes [6],
similar to those of Fig. 12-1C and Fig. 12-3b, characterized by a half phase progression.

12.7 Conclusions
In this Chapter, the method of Vector-Space Decomposition has been applied to
diagonalize the stator inductance matrix of a five-phase induction machine, taking into
account various possible phase arrangements in its winding design. It has been shown that
the winding arrangements where a full phase progression (equal to 360/5 electrical
degrees) is adopted can be effectively treated through a well known approach, derived
from Fortescue’s theory of symmetrical poly-phase systems. It has been also shown how
the same methodology fails when a half phase progression is used, instead. To obtain the
stator inductance matrix diagonalization in this case too, an alternative transformation has
been applied and numerically validated based on Finite Element calculations. Finally, the
practical importance of studying poly-phase systems with half phase progression has been
empathized as a useful way to approach the VSD of split-phase schemes composed of an
even number of three-phase sets.

12.8 References
[1] E.A. Klingshirn, “High phase order induction motors−Part I−Description and
theoretical considerations”, IEEE Transactions on Power Apparatus and Systems, Jan.
1983, vol. PAS-102, pp. 47-53.
[2] E.A. Klingshirn, “High phase order induction motors−Part I−Experimental results”,
IEEE Transactions on Power Apparatus and Systems, Jan. 1983, vol. PAS-102, pp. 54-
59.
[3] R.H. Nelson, P.C. Krause, “Induction machine analysis for arbitrary displacement
between multiple winding sets”, IEEE Transactions on Power Apparatus and Systems,
May./June 1974 vol. PAS-94, pp. 841-848.
[4] F. Terrein, S. Siala, P. Noy, “Multiphase induction motor sensorless control for
electric ship propulsion”, IEE Power Electronics, Machines and Drives Conference,
PEMD 2004, pp. 556-561.
[5] S. Williamson, S. Smith, “Pulsating torque and losses in multiphase induction
machines”, IEEE Transactions on Industry Applications, vol. 39, July/Aug. 2003, pp.
986-993.
[6] E. Levi, R. Bojoi, F. Profumo, H. A. Tolyat, S. Williamson, “Multiphase induction motor
drives – a technology status review”, Electric Power Applications, IET, vol. 1, Jul.
2007, pp. 489-516.
[7] D.C. White, H.H. Woodson, Electromechanical Energy Conversion, John Wiley and
Sons, New York, 1959.
[8] J. Figueroa, J. Cros, P. Viarouge, “Generalized Transformations for Polyphase Phase-
Modulated Motors”, IEEE Transactions On Energy Conversion, vol. 21, June 2006, pp.
332-341.
[9] Y. Zhao, T.A. Lipo, “Space vector PWM control of dual three-phase induction machine
using vector space decomposition”, IEEE Transactions on Industry Application, Sept.-
Oct. 1995, vol. 31, pp. 1100-1109.
[10] A. Tessarolo, “On the modeling of poly-phase electric machines through Vector-
Space Decomposition: theoretical considerations”, International Conference on
VSD modeling of idealized multiphase machines: application examples 157

Power Engineering, Energy and Electrical Drives, POWERENG 2009, 18-20 March
2009, Lisbon, Portugal, 18-20 March 2009, pp. 519-523.
[11] R.H. Nelson, P.C. Krause, “Induction machine analysis for arbitrary displacement
between multiple winding sets”, IEEE Transactions on Power Apparatus and Systems,
May./June 1974 vol. PAS-94, pp. 841-848.
[12] D.G. Dorrell, C.Y. Leong, R.A., R.A. McMahon, “Analysis of performance assessment of
six-pulse inverter-fed three-phase and six-phase induction machines”, IEEE
Transactions on Industry Applications, Nov./Dic. 2006, vol. 6, pp. 1487-1495.
[13] F.R. Gantmacher, The Theory of Matrices, Chelsea Publishing Co., NY 1960.
[14] D. Hadiouche, H. Razik, A. Rezzoug, “On the modeling and design of dual-stator
windings to minimize circulating harmonic currents for VSI-fed AC machines”, IEEE
Transactions on Industry Applications, vol. 40, Mar./Apr. 2004, pp. 506-515.
[15] Y. Zhao, T.A. Lipo, “Space vector PWM control of dual three-phase induction machine
using vector space decomposition”, IEEE Transactions on Industry Application, Sept.-
Oct. 1995, vol. 31, pp. 1100-1109.
158

PART V. Inclusion of space


harmonics in multiphase
machine modeling through
VSD

In Part IV, Vector-Space Decomposition (VSD) has been investigated as a method for
modeling multiphase machines with whatever winding topology (whether symmetrical or
asymmetrical) under the assumption of uniform air-gap and sinusoidal winding distribution.
Under such hypothesis, it has been also demonstrated that a suitable decoupling
transformation matrix can be always defined (an explicit expression has been given for it)
such that the transformed inductance matrix takes a diagonal form. However, it is well
known from both literature and experience that in multiphase machine operation (especially
in case of voltage-source supply) space harmonics play an important role (examples of their
effects will be extensively investigated in Chapter 16). The typical way to capture space
harmonic effects through simulations is to use time-stepping Finite Element analysis, where
the detailed machine geometry is intrinsically considered. The disadvantage of such
approach is terms of computational resources required, however, are known. The attempt is
thereby worthwhile to include space harmonic effects in the lumped-parameter modeling of
the machine through VSD. This would enable to run extremely fast but sufficiently accurate
simulations of those phenomena in which space harmonics are involved.

Based on the aforementioned premises, this Part is aimed at extending the VSD method to the
case of a non-idealized machine. In other words, the problem is faced as to if and how space
harmonics (due to non-uniform air-gap and non-sinusoidal winding distribution) can be
included in the multiphase machine model through VSD. It will be shown that the inclusion
of space harmonics causes, in general, some out-of-diagonal elements to appear in the
transformed inductance matrix of the multiphase machine. Actually, this fact had already
been reported in the literature in qualitative terms. The original contributions brought
hereinafter are listed next:

1) A practical method is defined for numerically identifying the permeance and winding
functions that characterize the real machine topology through a minimal set of
Finite Element magnetostatic simulations; this is equivalent to quantifying air-gap
flux space harmonics.
159

2) A new general VSD approach is formalized which applies to all kinds of multiphase
winidng topologies, which are all reduced to a single “conventional” phase scheme
through explicitly-formulated geometrical transformations.

3) Depending on the number of phases n, the maximum amount of space harmonics


which can be included in the VSD model is defined and the transformation matrices
needed for this purpose are defined.

4) A closed-form expression is derived and validated for the transformed machine


inductance matrix depending on which space harmonics have been chosen for
inclusion in the model.

Most of the subject matter of this Part is included in Chapter 14 where the points from 2)
through 4) listed above are covered. Chapter 13 is mainly propedeutical in the sense that it
lays the basis for the theory developed in Chapter 14 by covering point 1).

At the end of Chapter 14 two experimental validation examples of the modeling technique
proposed in this Part are presented referring to a six-phase and nine-phase machine with
strongly non-uniform air-gap and consequent large air-gap flux space harmonics. Comparing
measurements and simulations for a permanent short-circuit test, it will be proved that the
inclusion of space harmonics in the machine lumped-parameter model leads to very accurate
simulation results. The level of accuracy achieved in this way through a Simulink simulation
taking few seconds is practically the same as (or even better than) that obtained from a
time-stepping Finite-Element simulation lasting more than two hours on the same hardware
platform.
160 Inductance expression through winding function theory

13 Use of winding function theory for inductance


computation in salient-pole multiphase machines

The winding function theory has been used for a long time in multiphase machine theory
as a way to analytically express self and mutual phase inductances for a generic rotor
position in terms of the so-called phase winding function and air-gap permeance function
[1][2]. The practical usefulness of the theory for the numerical computation of machine
inductances is limited by two problems: no rigorous permeance function definition exists
for machine topologies with strongly non-uniform air-gap; the computation formula
requires a definite integral to be solved. In this Chapter, such issues are addressed. Firstly,
a method for numerically identifying the permeance function of salient-pole machines
through a minimal set of magnetostatic finite-element analyses is proposed. Secondly, an
inductance expression through winding and permeance functions, suitable for fast and
simple numerical implementation, is derived. The proposed techniques are assessed
against direct mutual inductance computation by FE analysis and measurements on a real
salient-pole machine prototype.

The inductance expression proposed in this Chapter will be also used in the next Chapter
to include space harmonic effects in multiphase machine modeling through Vector Space
Decomposition.

13.1 Modeling hypotheses, conventions and coordinate system

13.1.1 Modeling hypotheses


The results presented in this Chapter regard phase inductance computation and
expression in a generic n-phase electric machine subject to the assumptions and
restrictions listed below.

1. Magnetic saturation is neglected.


2. Stator and rotor cores have infinite magnetic permeability, hence all magneto-
motive drops are assumed to occur in the air-gap.
3. The machine has the same number of stator and rotor poles and the rotor profile

Fig. 13-1. Example of a two-pole 5-phase electric machine where each phase has coil groups shifted by
π electrical radians.
Inductance expression through winding function theory 161

Fig. 13-2. Example of a two-pole 10-phase electric machine where each phase is not composed of coil groups
shifted by π electrical radians. (a) Physical winding topology; (b) conventional winding representation.

has a period of p electrical radians. Thereby reluctance machine topologies


characterized by a number of rotor saliencies different from the number of stator
poles are not covered.
4. All the n phases are geometrically identical except for their angular displacement,
hence electrical machines with fractional slot windings are not covered.
5. Each phase is composed of identical coil groups (or phase belts) shifted by π
electrical radians apart (as in the 5-phase example shown in Fig. 13-1); in other
words, each phase has one coil group per pole. Conversely, such winding
topologies as that shown in Fig. 13-2 and are not covered.

13.1.2 Conventional n-phase winding arrangement


Fig. 13-1 and Fig. 13-2 provide examples of physical multiphase arrangements and show
how they can be schematically represented (concentrated coil windings are taken as
examples for the sake of simplicity, but the case of distributed winding does not differ in
substance). By convention, each coil group is schematically indicated by a vector having
the direction and the versus of the magnetic field produced by that coil group when
carrying a positive current. Coil groups shifted by π electrical radians are represented with

Fig. 13-3. Examples of different 9-phase winding arrangements: (a) symmetrical scheme; (b) split-phase scheme;
(c) conventional scheme. All schemes can be reduced to a conventional one by a geometrical variable
transformation W.
162 Inductance expression through winding function theory

Fig. 13-4. Transformation of a 5-phase (a) and a dual three-phase (c) winding schemes into conventional
arrangements (b, d).

different line styles (solid and dashed).

Using the aforementioned conventions, we can notice that in an n-phase machine phases
can be differently arranged over the stator circumference. For example, a 9-phase winding
may have either the symmetrical structure shown in Fig. 13-3a or the asymmetrical (split-
phase) structure shown in Fig. 13-3b. In order to approach n-phase windings in a unified
manner, however, it is convenient to make abstraction of whether phases are
symmetrically or asymmetrically distributed. This is made possible by simply renaming
the stator phases over a pole span in a sequential manner, for example using indices from
0 to n−1, as exemplified by Fig. 13-3c for the case of a 9-phase winding. Fig. 13-4 illustrates
the same procedure for the case of a 5-phase and of a dual three-phase winding
arrangement. It is easily understood that the procedure can be applied to any n-phase
winding scheme respecting conditions 4 and 5 of 13.1.1 (either symmetrical or
asymmetrical) through a suitable geometrical variable transformation W (explicit
expressions for W will be given in the next Chapter).

Based on the aforementioned considerations, it is not restrictive to assume in the


following that the n stator phases (marked with indices from 0 to n−1) are arranged as
exemplified in Fig. 13-3c, Fig. 13-4b and Fig. 13-4d, that is with a phase progression α=π/n
electrical radians.

13.1.3 Coordinate system


A polar coordinate system (ρ, ξ) is introduced as shown in Fig. 13-5 with the origin on the
machine rotation axis and with the angular coordinate ξ measured in electrical radians
from phase 0 axis. A mean air-gap circumference Γ is introduced with radius
Inductance expression through winding function theory 163

Fig. 13-5. Polar system of coordinates (ρ, ξ) and air-gap mean circumference Γ.

δ0
ρ = R = Rinn − (13.1)
2

where Rinn is the stator bore inner radius and δ0 is the minimum air-gap width. Unless
differently specified, air-gap points lying on circumference Γ (ρ=R) will be taken into
account and thereby identified by the sole angular coordinate ξ. In the polar coordinate
system defined above, the rotor position is indicated by the angular coordinate x of its
polar axis d (Fig. 13-5).

13.2 Air-gap field and inductance computation through winding


function theory
In an n-phase salient-pole electric machine, there are n2 inductances, each depending on
the rotor position x according to a certain law. Given two generic phases i and j, their
mutual inductance mi,j(x) could be found for example by running a set of magnetostatic
Finite Element (FE) analyses where phase i is energized and phase j flux linkage is
computed for different rotor positions x. The same should be repeated for all pairs of
phases i, j. Actually, such identification approach could be significantly simplified by
considering machine structural symmetries along with the reciprocity theorem for mutual
inductances, but in any case it would take significant effort in terms of time and
simulations to be run.

The winding function theory offers a more synthetic alternative based on an a single
analytical expression of the mutual inductance between two whatever phases i, j as a
function of the rotor position. This consists of a definite integral involving the so-called
phase winding and air-gap permeance function: the former describes phase geometrical
position and distribution, the latter describes air-gap shape accounting for slotting and
saliency effects.

In this Section, the winding function theory as a method for computing the air-gap
magnetic field and inductances of an electric machine will be reviewed and particularized
to the conventional n-phase winding topology described in 13.1.2. The expression of the
164 Inductance expression through winding function theory

Fig. 13-6. Tooth and coil widths in a concentrated coil winding.

mutual inductance that will be derived as a result will be used in the following Sections for
permeance function numerical identification.

13.2.1 Air-gap field computation


With the conventions and under the hypotheses established above, an n-phase machine is
considered with its n phases arranged according to a “conventional” scheme (13.1.2), i.e.
with a phase progression α given by:

π
α= . (13.2)
n

Let us suppose to energize a generic stator phase i with a unity current with all other
machine circuits open and the rotor at stand-still in position x. According to the winding
function theory, the radial component of the resulting magnetic field and flux density at
position ξ along the air-gap circumference Γ can be expressed as follows:

H (ξ , x ) = ps (ξ )pr (ξ − x )w i (ξ ) (13.3)

B (ξ , x ) = µ0 H i (ξ , x ) (13.4)

where wi(ξ) is the winding function of phase i, ps(ξ) is the stator permeance function and
pr(ξ) is the rotor permeance function. The two permeance functions account for the
slotting and/or saliency effects due to stator and rotor surfaces respectively.

In the assumed conventional phase arrangement (13.1.2), the winding function of the
generic phase i is equal to the winding function of phase “0” shifted by iα electrical
radians. In symbols:

w i (ξ ) = w 0 (ξ − iα ) (13.5)

In case of distributed winding with q slots per pole per phase, coil pitch equal to γ
electrical radians, N series-connected turns per coil and b parallel paths per phase, the
winiding function w0(x) can be expressed analytically through the following Fourier
expansion:
Inductance expression through winding function theory 165

Fig. 13-7. Examples of winding function profiles obtained from Fourier series expansion.
(a) Distributed winding; (b) concentrated winding.

 r γ   α qr 
sin  sin s 
4N  2   2  cos(r ξ )
w0 (ξ ) = ∑
π b r =1 ,3,5,7... α r  . (13.6)
r sin s 
 2 

where αs is the slot pitch in electrical radians:

π α
αs = = (13.7)
qn q.

In case of concentrated-coil winding (Fig. 13-6) with N series connected turns per coil,
tooth angular width τt and coil side angular width τc, the winding function expanded in
Fourier series is:

 τ +τ   τ 
sin r c t  sin r c 
8N  2   2  cos(r ξ ) (13.8)
w0 (ξ ) = ∑
π b r =1 ,3,5,7... π r 2τ c

Examples of winding function profiles obtained from (13.6) and (13.8) with r between 1
and 151 are given in Fig. 13-7.

13.2.2 Air-gap inductance computation


Let us now consider stator phase j, which may either coincide with phase i considered in
13.2.1 or be another phase. The flux linkage of phase j due to the air-gap flux density
distribution (13.4) coincides, by definition, with the mutual “air-gap” inductance mi(,agj )
between phases i and j. By “air-gap” inductance (superscript ap) we mean that only the
air-gap flux contributes to it (slot and end-coil leakage flux components are thereby not
included in mi(,agj ) ). The quantity mi(,agj ) is a self inductance if i=j and a mutual inductance
otherwise. Using winding function theory and applying the results obtained in 13.2.1, it
can be expressed as follows:
166 Inductance expression through winding function theory

2π 2π

∫ ∫
mi(,agj ) (x ) = R L B (ξ , x )w j (ξ )dξ = R Lµ0 ps (ξ )pr (ξ − x )w i (ξ )w j (ξ )dξ
0 0

(13.9)


= R Lµ0 ps (ξ )pr (ξ − x )w0 (ξ − iα )w0 (ξ − jα )dξ
0

where R is defined according to 13.1.3 and L is the core length.

At this point, we notice that the stator permeance function ps(ξ) (which accounts for stator
surface slotting) is a periodic function, the period of which coincides with the slot pitch αs
given by (13.7); the phase progression α, which equals qαs according to (13.7), is also a
period for ps(ξ) then. So we can write:

ps (ξ ) = ps (ξ − iα ) (13.10)

for any integer j and (13.9) becomes:



mi(,agj ) (x ) = R L µ 0 pr (ξ − x )w 0 (ξ − jα )p s (ξ − iα )w 0 (ξ − iα )dξ
0

(13.11)


= R L µ0 pr (ξ − x ) f (ξ − iα )w0 (ξ − jα )dξ
0

where function f(ξ), having the dimension of a MMF, is defined as:

f (ξ ) = p s (ξ )w 0 (ξ ) (13.12)

13.3 Numerical permeance function determination in salient-pole


machines
One problem which arises when practically using the winding function theory for the
numerical computation of machine inductances is that no rigorous definition exists of the
permance function for those machine topologies characterized by strongly non-uniform
air-gap or remarkable magnetic saliency. Some authors [2] even state that the theory is
expected to give accurate results only for small air-gap width variations. Other authors [3]
have set forth some methods for computing the air-gap permeance of wound-field salient-
pole synchronous machines but limiting their attention to the pole shoe region and
thereby neglecting the inter-pole area. Further work has been done to include rotor
eccentricity effects in the permeance function, but the latter is still used to describe small
spatial air-gap variations, for which first-order Taylor’s series approximations can be
applied [3].

In this Section, a FE analysis approach is proposed for permeance function identification.


In particular, a minimal set of magnetostatic analyses, to be performed on suitably
modified machine models, is proposed to gather all the information needed for full
permeance function numerical characterization.

For illustration purposes, the case of the 36-slot salient-pole machine shown in Fig. 13-8a
is considered. Its stator winding is supposed to be arranged according to either of the
Inductance expression through winding function theory 167

Fig. 13-8. (a) Cross section of the actual machine considered and (b-d) of the auxiliary models needed for
permeance function identification.

schemes illustrated in Fig. 13-9, i.e. in either a 6-phase either 9-phase arrangement. The
former is characterized by q=2 slots per pole per phase, the latter by q=3 slots per pole per
phase. In both cases the coil pitch ratio is 16/18.

The proposed FE identification technique for the permeance function makes use of the
three auxiliary machine models (indicated as Model I, II and III) shown in Fig. 13-8b-d and
described next.

13.3.1 Auxiliary models for permeance function identification


Model I is obtained from the actual machine model replacing the actual rotor by a smooth
cylinder of radius Rinn−δ0 (see Fig. 13-5); hence, except for stator slotting effects, Model I is
characterized by a uniform air-gap width δ0 equal to the miminum air-gap width of the
actual machine.

Model II is obtained from the actual machine model replacing its stator with a hollow
cylinder of inner radius Rinn, while the rotor is placed at position x=0; in Model II the MMF
source is constituted by an auxiliary winding which, in principle, could have any
168 Inductance expression through winding function theory

Fig. 13-9. Stator winding multiphase arrangements of the 36-slot example machine: (a) 6-phase; (b) 9-phase.

distribution. However, as explained later, some conditions should be respected in order


for the permeance function identification to be numerically feasible and well-conditioned.
A simple MMF source satisfying such conditions could be a full-pitch turn constituted by
the pair of punctual conductors A and B, respectively placed at ξ = π/4 and ξ = −3π/4 (Fig.
13-10).

Model III combines model I stator and model II rotor and is therefore characterized by
smooth stator and rotor air-gap surfaces and by a uniform air-gap width δ0. The MMF
source in model III is the same as that chosen for model II.

13.3.2 Stator permeance function identification


For stator permeance function determination, Model I is used. In Model I, phase “0” is
energized with unity positive current and the radial component H I (ξ ) of the resulting air-
gap magnetic field on circumference Γ is numerically obtained from FE analysis (Fig.
13-11, Fig. 13-12, Fig. 13-14). Based on the winding function theory, H I (ξ ) can be
analytically expressed as follows:

1
H I (ξ ) = p s (ξ ) w 0 (ξ ) (13.13)
δ0

In fact, the rotor permeance function is identically equal to δ0 for Model I. From (13.13),
the stator permeance function can be identified as follows (Fig. 13-13):

Fig. 13-10. (a) Auxiliary turn sides (A, B) used to energize model I.
Inductance expression through winding function theory 169

Fig. 13-11. Model I FE analysis results: (a) 6-phase winding; (b) 9-phase winding.

δ0
p s (ξ ) = H I (ξ ) (13.14)
w 0 (ξ )

where H I (ξ ) is obtained by FE analysis and w0 (ξ ) is given by (13.8). For subsequent


substitution into (13.11), however, it is convenient to determine the product
f (ξ ) = p s (ξ )w0 (ξ ) directly instead of the permeance function ps (ξ ) alone. According to
(13.12) and (13.13), the function f (ξ ) is simply obtained by multiplying H I (ξ ) by the
minimum air-gap δ0:

f (ξ ) = p s (ξ )w 0 (ξ ) = H I (ξ )δ 0 . (13.15)

Fig. 13-12 and Fig. 13-14 show the diagrams of f (ξ ) = H I (ξ )δ 0 found from the FE analysis
on Model I respectively assuming a 6-phase and a 9-phase winding arrangements. The

Fig. 13-12. Winding function of phase “0” and air-gap field of Model I. Case of 6-phase winding.
170 Inductance expression through winding function theory

Fig. 13-14. Winding function of phase “0” and air-gap field of Model I. Case of 9-phase winding.

Fig. 13-13. Stator permeance functions. (a) 6-phase winding; (b) 9-phase winding.

diagrams are compared to the winding function w0 (ξ ) profiles obtained from (13.6). It can
be seen that H I (ξ )δ 0 practically coincide with w0 (ξ ) apart from the slotting effect.

Fig. 13-13 shows the stator permeance function obtained from (13.14) for the two
assumed winding configurations. Since stator permeance function depends only the air-
gap profile and not on the winding structure, it is confirmed (as expected) that the same
p s (ξ ) profiles are obtained regardless of the winding arrangement.

13.3.3 Rotor permeance function indentification


For rotor permeance function identification, Model II and Model III are used. In Model II,
the auxiliary winding (the full-pitch turn of sides AB) is energized with an arbitrary
current Iaux and the radial component H II (ξ ) of the resulting air-gap magnetic field on Γ is
determined by FE analysis. The same is done by energizing the auxiliary winding in Model
III with the same current value and obtaining the air-gap magnetic field H III (ξ ) on Γ by FE
analysis (Fig. 13-15). On the other side, using the winding function theory, H II (ξ ) and
H III (ξ ) can be analytically expressed as:

H II (ξ ) = pr (ξ )w aux (ξ )Iaux (13.16)

1
H III (ξ ) = w aux (ξ )I aux (13.17)
δ0
Inductance expression through winding function theory 171

Fig. 13-15. FE analysis results of (a) model II; (b) model III.

where w aux (ξ ) indicates the winding function of the auxiliary circuit. The magnetic fields
H II (ξ ) and H III (ξ ) obtained from FE analysis are given in Fig. 13-16.

From (13.16) and (13.17) the following expression is obtained for the rotor permeance
function:

H II (ξ )
pr (ξ ) = (13.18)
H III (ξ )δ 0

Looking at H II (ξ ) and H III (ξ ) diagrams in Fig. 13-11, one can see that a numerical
problem in evaluating (13.18) occurs for those points (A, B) where H III (ξ ) is equal to zero
(the points where this happens coincide with the positions of the auxiliary turn sides).

Fig. 13-16. FE analysis results for: (a) Model II and (b) Model III.
172 Inductance expression through winding function theory

Fig. 13-17. FE analysis results for: (a) Model II and (b) Model III.

Anyway, numerical issues can be avoided by observing that, thanks to its being a π-
periodic even function, pr (ξ ) is fully identified once only its values on the interval ∆=[0,
π/2] are known (Fig. 13-16); in fact, for any ξ between π/2 and π we can write:

p r (ξ ) = p r (π − ξ ) (13.19)

Hence, to avoid convergence issues, it is required that H III (ξ ) be non-zero only in the
interval [0, π/2], as happens in Fig. 13-16. This imposes restrictions on selecting the
auxiliary circuit used to energize Models II and III and justifies the choice of punctual
conductors A and B, placed at ξ = −π/4 and ξ = −3π/4, for this purpose.

In conclusion, the permeance function for a generic ξ is defined as follows:

 H II (ξ ) π
 H (ξ )δ if 0 ≤ mod(ξ , π ) ≤
2
pr (ξ ) =  III 0
(13.20)
H II (π − ξ ) π
 if < mod(ξ , π ) < π
 H III (π − ξ )δ 0 2

This definition assures that the permeance function pr (ξ ) can be defined for any real ξ
without numerical convergence problems. The obtained diagram is shown in Fig. 13-17.

13.3.3.1 Sensitivity to the auxiliary winding selections for models II and III
The question arises at this point as to whether the rotor permeance function
determination discussed above may depend on the choice of the auxiliary winding used to
energize models II and III. To answer this question, the determination will be next
performed with the same methodology but using a completely different auxiliary winding.

Fig. 13-18. (a) Linear current sheet on stator bore of Models II and III; (b) its approximation for FE analysis.
Inductance expression through winding function theory 173

Fig. 13-19. FE analysis results of (a) model II; (b) model III. Models energized with sinusoidal current sheet
distributions.

The latter is constituted by a sinusoidal linear current distribution λ(ξ) spread on the
smooth stator bore surfaces of Models II and III (Fig. 13-18a):

λ (ξ ) = Λ0 cos(ξ ) (13.21)

where amplitude Λ0 is an arbitrary constant, which can be set equal to 1 A/mm, for
instance.

For FE analysis, the current sheet is discretized into a sequence of equally-distanced


current points Pj, placed on the smooth stator bore surface (Fig. 13-18b) such that the jth
point is placed at position j⨯∆ξ, where ∆ξ is the distance between two successive points.
The jth point is assigned a current equal to

λ ( j ∆ξ ) ∆ξ = Λ0 cos( j ∆ξ )∆ξ . (13.22)

The FE analysis of models II and III energized with the linear current distribution (13.21)
gives the results shown in Fig. 13-19 and the air-gap magnetic field profiles shown in Fig.
13-20.

By means of (13.20), the rotor permeance function shown in Fig. 13-21 is obtained. The
same figure also compares the diagrams of pr(ξ) obtained with the two auxiliary windings
used to energize models II and III (concentrated conductors A, B and sinusoidal current
sheet distribution), showing that the result is practically independent of the auxiliary
winding selection.

Fig. 13-20. Air-gap magnetic field computed by FE analysis on models II and III.
174 Inductance expression through winding function theory

Fig. 13-21. (a) Rotor permeance function diagrams obtained with different auxiliary circuits to energize Model II
and III. (b) Rotor air-gap function diagram.

13.3.3.2 Magnetic air-gap versus physical air-gap


The rotor air-gap function gr(ξ) is defined [2] as the inverse of the rotor permeance
function:
1
gr (ξ )= (13.23)
pr (ξ )

The rotor air-gap function gr(ξ) represents the magnetic air-gap width at position ξ. This
coincides with the physical air-gap in case round-rotor machines, but may differ from it in
case of salient-pole machines. The discrepancies between magnetic and physical air-gap
are larger and larger as the air-gap non-uniformity increases. An effective way to visualize
the difference between magnetic and physical air-gaps is to plot the function Rinn−gr(ξ)
(where Rinn is the inner stator bore radius) in polar coordinates (Fig. 13-22a) and
superimpose the resulting diagram to the actual rotor profile (Fig. 13-22b). The
superimposition (Fig. 13-22c) shows that the magnetic air-gap width precisely follows the
physical air-gap in the pole shoe region, while in the inter-pole region (where the air-gap
remarkably increases), the two profiles differ to a significant extent.

Fig. 13-22. (a) Polar plot of the function Rinn−gr(ξ); (b) real rotor; (c) superimposition of (a) and (b).
Inductance expression through winding function theory 175

13.3.4 Numerical expression of phase inductances for fast


computation
Once functions pr (ξ ) and f (ξ ) are identified as per 13.3 and with w 0 (ξ ) given by (13.8),
the inductance mi,j(x) can be evaluated through (13.11) for any rotor position x. From a
practical point of view, this way of computing mi,j(x) suffers from the following drawbacks:

1. It requires to numerically compute an integral each time the evaluation is needed


(i.e. each time the rotor changes position).

2. Functions pr (ξ ) and f (ξ ) , which result from a FE computation, are known in a


sampled form, i.e. the two sets of values below are actually available

(k )
pr = pr (k ∆ξ ) , f (k ) = f (k ∆ξ ) (13.24)

with k indicating the sample number and ∆ξ the discretization step of the interval
[0, 2π]. For numerically evaluating the integral in (13.11), an integration step
different from ∆ξ is to be used, in general, which implies the need for some
interpolation among samples.

This Section is dedicated to proposing a solution to the above issues. The starting point is
to express functions pr (ξ ) and f (ξ ) through Fourier series expansions, i.e.:

f (ξ ) = ∑ Fh
h=1 ,3 ,5 ,...
cos(hx ) (13.25)

pr (ξ ) = ∑ Ph cos
h=2 , 4 ,6 ,...
(hx ) (13.26)

(k )
Fourier series coefficients Fr and Ph are computed using function samples pr and f (k )
(obtained by FE analysis) as follows:

1
Fh =
π ∑f
k
(k )
cos(hk ∆ξ )∆ξ (h = 1, 3, 5, 7, …) (13.27)

1
P0 =

∑pk
r
(k )
∆ξ (13.28)

1
Ph =
π ∑p
k
r
(k )
cos(hk ∆ξ )∆ξ (h = 2, 4, 6, 8, …) (13.29)

where the integer index k (sample number) ranges in the interval [0, 2π/∆ξ].

Fourier expansions (13.27)-(13.29) can be substituted into (13.11) giving:


   
mi(,agj) (x ) = R L µ0 ∫  ∑Fs cos[s(ξ − i α )] ∑ Ph cos[h(ξ − x )] ∑Wr cos[r (ξ − j α )]dξ (13.30)

0 s =1,3,5,...
 
h=2,4,6 ,...  r =1,3,5,... 
176 Inductance expression through winding function theory


= R L µ0 ∫ ∑ ∑ ∑F
0 r =1 ,3 ,5 ,... s =1 ,3 ,5 ,... h=2 , 4 ,6 ,...
s Ph Wr cos[s (ξ − i α )]cos[h(ξ − x )]cos[r (ξ − j α )]dξ

where coefficients Wr, according to (13.8), are given by (13.31).

Fourier coefficient Fk, Pk computed as per (13.27)-(13.29), along with Fourier coefficients
Wk given by (13.31), are shown in Fig. 13-23 for the example machine considered, in its 6-
phase and 9-phase winding arrangements.

 r γ  α qr 
sin  sin s 
Wr =
4N  2   2 
(13.31)
π b α r 
r sin s 
 2 

Using the well-known additivity property of integrals, (13.30) becomes:



m(i ,agj ) (x ) = R L µ0 ∑ ∑ ∑
s =1 ,3 ,5.. r =1 ,3 ,5.. h=2 , 4 ,6..

Fs Wr Ph cos[s (ξ − i α )]cos[r (ξ − j α )]cos[h(ξ − x )]dξ (13.32)
0

At this point, the integral in (13.32) can be symbolically solved. In doing this, one can

Fig. 13-23. Space harmonic spectra of functions w0(ξ) and f(ξ) for (a) the 6-phase winding; (b) the 9-phase
winding arrangement. (c) Rotor permeance function harmonic spectrum.
Inductance expression through winding function theory 177

observe that, out of all the terms in the right-hand side member of (13.32), only those
where h = s + r or h = s − r are different from zero, i.e.:

∫ cos[s(ξ − i α )]cos[r (ξ − jα )]cos[h(ξ − x )]dξ ≠ 0


0
⇔ h = s +r ∨ h = s −r (13.33)

The symbolical solution of the integral in the two cases gives:



π
h= s +r ⇒ ∫ cos[s(ξ − i α )]cos[r (ξ − jα )]cos[h(ξ − x )]dξ = 2 cos[(s i + r j )α − (s + r )x ] (13.34)
0

h= s −r ∧ s ≠ r

π (13.35)
⇒ ∫ cos[s(ξ − i α )]cos[r (ξ − j α )]cos[h(ξ − x )]dξ = 2 cos[(s i − r j )α − (s − r )x ]
0


h = s −r ∧ s = r ⇒ ∫ cos[s(ξ − i α )]cos[r (ξ − j α )]cos[h(ξ − x )]dξ = π cos[s (i − j )α ]
0
(13.36)

Using (13.33)-(13.36), the inductance (13.32) becomes:

 π
mi(,agj ) (x ) = R L µ0  ∑
s ,r =1 ,3,5,... 2
Fs Wr Ps + r cos[(s i + r j )α − (s + r )x ]

 (13.37)
π 
+ ∑ 2
Fs Wr P s −r cos[(s i − r j )α − (s − r )x ] + ∑ π Fs Ws P0 cos[s (i − j )α ]
s ,r =1 ,3 ,5 ,... s =r =1 ,3 ,5 ,... 
s ≠r 

For further simplification, one can observe that the following equality holds:

π

s ,r =1 ,3,5 ,... 2
Fs Wr P s −r cos[(s i − r j )α − (s − r )x ]
s ≠r
(13.38)
π π
= ∑
s ,r =1 ,3 ,5 ,... 2
Fs Wr P s −r cos[(s i − r j )α − (s − r )x ] − ∑
s =1 ,3 ,5 ,... 2
Fs Ws P0 cos[s (i − j )α ]

Substitution of (13.38) into (13.37) gives:

 π
mi(,agj ) (x ) = R L µ 0  ∑
s ,r =1 ,3,5,... 2
Fs Wr Ps +r cos[(s i + r j )α − (s + r )x ]
(13.39)
π π 
+ ∑
s ,r =1 ,3 ,5 ,... 2
Fs Wr P s −r cos[(s i − r j )α − (s − r )x ] + ∑
s =1 ,3 ,5 ,... 2
Fs Ws P0 cos[s (i − j )α ]


which can be written in the following final and compact form:


178 Inductance expression through winding function theory

π R L µ0
mi(,agj ) (x ) =
2
∑ {F W P
s ,r =1 ,3,5,...
s r s +r cos[(s i + r j )α − (s + r )x ]
(13.40)
+ Fs Wr P s −r cos[(s i − r j )α − (s − r )x ] + } π R L µ0
2 ∑ Fs Ws P0 cos[s (i − j )α ]
s =1 ,3 ,5 ,...

13.3.5 Method assessment against direct FE analysis results


The method presented in this Section to compute phase inductances as functions of rotor
position through the winding function theory will be next assessed against inductance
values directly computed from FE analysis.

13.3.5.1 Direct computation of air-gap inductances by FE analysis


For comparison with analytical results, the mutual inductance m(i ,agj ) (x ) between phases i
and j is computed directly by FE analysis on the actual machine model (Fig. 13-8a) with
the rotor placed at position x. For the comparison to make sense, one needs to consider
that only the air-gap flux contributes to mi(,agj ) (x ) . The computation procedure for obtaining

m(i ,agj ) (x ) by FE analysis is thereby the following:

1) Phase i is energized with unity current, while the rotor is placed at position x and
all the other phases are at no load.

2) The model is solved.

3) Inductance m(i ,agj ) (x ) is computed from the solved model as the flux linkage of phase
j due to air-gap flux only. Such flux linkage is computed as follows:

Z −1
mi(,agj ) (x ) = N ∑ A(P )[χ
k =0
k
( top )
k,j + χ k( bot
,j
)
] (13.41)

where: N is the number of series-connected turns per coil; Z is the number of slots;
Pk is the intersection between the air-gap circumference Γ and the symmetry axis
of the kth stator slot (Fig. 13-24); A(Pk) is the vector potential at point Pk and

Fig. 13-24. Air-gap points for the FE computation of phase air-gap inductances.
Inductance expression through winding function theory 179

coefficients χ k(top
,i
)
and χ k( bot
,i
)
are defined as follows:

1 if the k th slot contains "+" conductors of phase j in the top layer



χ k(top
,j
)
= − 1 if the k th slot contains "−" conductors of phase j in the top layer (13.42)
0 if the k th slot does not contain phase j conductors in the top layer

1 if the k th slot contains "+" conductors of phase j in the bottom layer



χ k( bot
,j
)
= − 1 if the k th slot contains "−" conductors of phase j in the bottom layer
0 (13.43)
 if the k th slot does not contain phase j conductors in the bottom layer

The described procedure assures that the FE computation of inductances takes into
account only the air-gap field and is then suitable for comparison with the same quantities
computed analytically through winding function theory.

13.3.5.2 Comparison between FE and analytical results


, j (x ) between phase “0” and
For assessment purposes, the air-gap mutual inductance m0( ag )

phase j is considered and computed by means of (13.40) and by FE analysis as discussed in


13.3.5.1, for different rotor position between 0 and π. The comparison between the results
obtained in the two ways is displayed in Fig. 13-25 and Fig. 13-26, which show a good
accordance both for the 6-phase and the 9-phase winding arrangements.

13.4 Conclusions
In the literature, the use of the winding function theory is substantially confined in the
field of analysis and modeling. In this Chapter, it has been assessed as an effective and
numerically efficient method for the practical computation of phase inductances in a

Fig. 13-25. 6-phase machine mutual inductance between phase “0” and phase j as a function of the rotor position
x, found by direct FE computation and by the proposed winding function theory method.
180 Inductance expression through winding function theory

Fig. 13-26. 9-phase machine mutual inductance between phase “0” and phase j as a function of the rotor position
x, found by direct FE computation and by the proposed winding function theory method.

salient-pole machine. The computation method proposed employs only three


magnetostatic analyses, performed on suitably simplified machine cross section models, in
order to numerically identify stator and rotor permeance functions. By Fourier series
expansion of the indentified permeance functions, an easy-to-compute mutual inductance
expression has been established which does not imply any integral solution. The proposed
method has been validated against direct computation of phase inductances as functions
of the rotor position through FE analysis on an example salient-pole machine, supposed
equipped with either a 6-phase or 9-phase stator winding. A very good accordance has
been achieved between inductances computed through FE simulations and with the
proposed winding function theory application.

13.5 References
[1] J. Faiz, I. Tabatabaei, “Extension of winding function theory for non uniform air-gap
in electric machinery”, IEEE Trans. on Magnetics, vol. 38, no. 6, 2002, pp. 3654-3657.
[2] J. Figueroa, J. Cros, P. Viarouge, “Generalized Transformations for Polyphase Phase-
Modulated Motors”, IEEE Transactions On Energy Conversion, vol. 21, June 2006, pp.
332-341.
[3] I. Tabatabaei, J. Faiz, H. Lesani, M. T. Nabavi-Razavi, “Modeling and simulation of a
salient-pole synchronous generator with dynamic eccentricity using modified
winding function theory”, IEEE Trans. on Magnetics, vol. 40, no. 3, 2004, pp. 1550-
1555.
Inclusion of space harmonics in multiphase machine modeling through VSD 181

14 Inclusion of space harmonics in multiphase machine


modeling through Vector Space Decomposition

Vector Space Decomposition (VSD) is a modeling techniques which has been widely
applied to multiphase machines, with both split-phase [1]-[2] and symmetrical [3]-[4]
stator winding configurations. Its theoretical foundation can be traced back to the
Fortescue symmetrical component (SC) theory for polyphase systems [5]. In fact, it is well
known that, when applied to an ideal round-rotor symmetrical n-phase machine, the SC
transformation is capable of decomposing its model into n−1 fully-decoupled component
models [5]. From an algebraic viewpoint, this means that the machine phase inductance
matrix after transformation assumes a diagonal time-invariant structure, which is suitable
for simulation, analysis and control synthesis purposes. It is also a known fact, however,
that such full decoupling effect is achieved only under some restrictive hypotheses
regarding the sinusoidal winding distribution and the uniform air-gap width [4]. For a real
machine with non-sinusoidal winding distribution and non-uniform air-gap, a Park’s
rotational transformation can be introduced in combination with the SC one [4] in order
for the transformed machine model to keep time-invariant. Nevertheless, the transformed
inductance matrix, although time-independent, loses its diagonal structure in this case. In
other words, the presence of space harmonics causes some out-of-diagonal inductance
elements to appear after transformation.

A complex matrix factorization methodology to account for space harmonics in multiphase


machine modeling through VSD has been proposed in [4]. The method allows one to chose
which space harmonics are to be included in the model and to build the VSD
transformation matrix accordingly. The approach proposed in [4], however, has some
limitations and drawbacks, which are listed below:

1) It assumes that phases are symmetrically distributed with a phase progression


equal to 2π/n electrical radians. As discussed later, this assumption prevents the
method from being applied to all kind of multiphase machines of practical
importance; for example, split-phase winding configurations characterized by an
even number of phases (e.g. the dual star [1] or quadruple star [6] schemes) are
not covered.

2) It is based on complex-valued matrix transformations, while (especially for


software implementation purposes) it would be desirable to work with real
variable transformations.

3) No explanation is given on how model parameters can be computed based on


machine geometry and design quantities. In particular, the validity of the approach
for machines with strongly non-uniform air-gap is regarded as controversial.

This chapter attempts to solve the aforementioned issues by setting forth a general VSD
method featuring the following peculiarities:

1) It applies to all kind of multiphase machines of practical importance, with both


symmetrical and asymmetrical winding structures and whatever phase count.
182 Inclusion of space harmonics in multiphase machine modeling through VSD

2) It employs real-valued variable transformation matrices, which can be built with


no need for factorization or other algebraic manipulations [4].

3) Explicit expressions for computing VSD model parameters (including space


harmonic effects) from machine geometry and design data are provided and
shown to hold also in case of strongly non-uniform air-gap topology.

This Chapter consists of a theoretical part, where the methodology is described


analytically (Sections 14.1, 14.2, 14.3), and of an application part (14.4), where it is applied
to a real 9-phase machine with strongly non-uniform air-gap to predict its dynamic
behavior in presence of significant space harmonic effects. The theoretical part is in turn
organized as follows: first a reference is made to the hypotheses and conventions under
which the treatment is developed (14.1); next the overall VSD proposed strategy is
outlined, introducing the concept of conventional winding scheme (14.2); finally the VSD
theory is presented in detail (14.3).

14.1 Hypotheses and conventions


The hypotheses, conventions and coordinate system adopted in this Chapter for
representing an n-phase machine are substantially the same as those described in the
previous Chapter. Hence, for a detailed explanation, reference can be made to 13.1.1.

14.2 General VSD strategy


The purpose of this Chapter is to propose a VSD method which applies to both
symmetrical and asymmetrical n-phase winding schemes, for whatever integer n greater
than 3. To do this, we propose that the VSD transformation should consist of two cascaded
steps:

1) The first is a merely geometrical transformation (W) capable of mapping the actual
winding structure into a conventional one (Fig. 14-1); the precise meaning of this
“mapping” operation will be clarified in next.

2) The second is a decoupling transformation [represented by matrix T(x) where x is


the rotor position] to be applied to the conventional machine model. Such
transformation is meant to project machine variables onto a set of mutually
orthogonal subspaces.

Fig. 14-1. Two-step transformation for the VSD of a generic multiphase model
Inclusion of space harmonics in multiphase machine modeling through VSD 183

Fig. 14-2. Mapping of a triple-star winding (a) into a symmetrical 9-phase scheme with 2π/9 phase progression
(b); a dual-star winding (c) cannot be mapped into any symmetrical 6-phase scheme with 2π/6 phase
progression.

The overall VSD transformation V(x)=T(x)W will then result from combining the two
transformations. The advantage of this approach is that the properly called VSD theory can
be developed only for the conventional multiphase model (thereby making abstraction of
the particular phase arrangement of the actual machine), instead of tailoring VSD
procedures on any particular multiphase winding topology that may occur in practice.

14.2.1 Selection of the conventional multiphase model


The question arises as to which conventional multiphase model is the most suitable (Fig.
14-1). A natural answer would be the symmetrical n-phase winding scheme with 2π/n
phase progression, which is considered in [4]. With such a choice, the theory proposed in
[4] could be in fact used to build the VSD transformation V(x). The problem which would
occur with this choice, however, would be the lack of generality. In fact, there would be
some n-phase schemes of practical importance which could not be mapped into an
equivalent symmetrical winding with 2π/n phase progression through any transformation
W. For instance, this would happen for any split-phase (multiple-star) windings composed
of an even number of phases. The concept is illustrated in Fig. 14-2; the figure shows how
a triple-star winding can be certainly mapped into a symmetrical 9-phase scheme with
2π/9 phase progression (through a transformation W’3⨯3 mapping phase A1 into A, phase
A2 into –F, phase A3 into B, etc.), while a dual-star winding (Fig. 14-2c) cannot be mapped
into any 6-phase scheme with 2π/6 phase progression, just because there does not exist a
6-phase scheme with 2π/6 phase progression [7].

In order to overcome the above limitation, a different choice of the conventional


multiphase scheme in Fig. 14-1 is made. The conventional n-phase winding arrangement
selected for the purpose is shown in Fig. 14-3 and entails n phases numbered from 0 to
n−1 and sequentially arranged over a pole span with a phase progression angle
184 Inclusion of space harmonics in multiphase machine modeling through VSD

Fig. 14-3. Conventional arrangement for an n-phase winding.

α = π /n (14.1)

With such a choice, any n-phase winding (whether symmetrical or asymmetrical, with
even or odd phase count) can be mapped into a conventional n-phase arrangement such as
that in Fig. 14-3 by means of a geometrical transformation W, built as detailed in the next
Section.

14.2.2 Geometrical transformation into conventional winding


scheme
By geometrical transformation we mean a sequence of phase permutation and reversals
capable of reducing the actual winding scheme into an equivalent one having the
conventional structure shown in Fig. 14-3. The principle is illustrated in Fig. 14-4 with the
examples of a symmetrical 5-phase winding (Fig. 14-4a) and of an asymmetrical 6-phase
(dual star) winding (Fig. 14-4c) to be mapped into their corresponding conventional
arrangements respectively through transformations W5 and W2⨯3. Let us suppose that the
phase variables are arranged in vector form as per (14.2) and (14.3) respectively for the 5-
phase and the dual star case and as per (14.4) for the conventional winding schemes:

y A..E = ( y A yE )
t
yB yC yD (14.2)
y 2× ABC = ( y A1 yC 2 )
t
y A2 y B1 yB2 yC 1 (14.3)
y n = ( y0 y2 L yn−1 )
t
y1 (14.4)

where y indicates a generic phase variable, such as a current, voltage or flux linkage and
superscript t indicates transposition. It can be easily seen that the following relationships
must hold for the windings (a), (c) to be respectively equivalent to windings (b), (d) in Fig.
14-4:

1 0 0 0 0 
 
0 0 0 −1 0 
y 5 = W5 y A..E , W5 =  0 1 0 0 0  (14.5)
 
0 0 0 0 − 1
 
0 0 1 0 0 
Inclusion of space harmonics in multiphase machine modeling through VSD 185

Fig. 14-4. Geometrical transformation into conventional phase arrangement.

1 0 0 0 0 0
 
0 0 0 1 0 0
0 0 −1 0 0 0
y 6 = W2×3 y 2× ABC , W2×3 =  
0 0 0 0 0 − 1 (14.6)
 
0 1 0 0 0 0
0 0 0 0 1 0 

14.2.2.1 General transformation for symmetrical n-phase configurations


Let us consider the general case of a symmetrical n-phase winding with 2π/n phase
progression (see Fig. 14-4a and Fig. 14-2b as examples); it can be mapped into a
conventional phase arrangement through the geometrical transformation Wn defined as:

1 if 2 j − i = 0

{Wn }i , j = − 1 if 2 j − i = n i , j = 0, ..., n − 1 ;
(14.7)
0 otherwise

The formal proof of (14.7) is omitted; the formula can be easily checked on a case-by-case
basis.

14.2.2.2 General transformation for asymmetrical (split-phase) configurations


Let us consider the general case of an asymmetrical (or split-phase) winding composed on
N m-phase stars shifted by 2π/(mN) stars (Fig. 14-2a shows an example with m=3 and
N=3, Fig. 14-4c with m=3 and N=2). Such a winding can be mapped into a conventional
mN-phase arrangement through the geometrical transformation given by:
186 Inclusion of space harmonics in multiphase machine modeling through VSD

1 if i − trunc( j/m) − 2N mod (j, m) = 0



{WN×m }i , j = − 1 if i − trunc( j/m) − 2N mod (j, m) = mN i , j = 0, ..., mN − 1 ;
(14.8)
0 otherwise

The formula can be easily check to hold on a case-by-case basis.

14.3 VSD of a salient-pole machine with conventional n-phase


winding scheme
Thanks to the mapping operation discussed in the 14.2.2, the VSD method for a salient-
pole machine can be not restrictively worked out assuming that its stator winding has a
conventional winding structure Fig. 14-3.

The methodology followed consists of the steps listed below:

1) In Section 14.3.1 A real-valued decoupling transformation T(x) will be defined


suitable for projecting the n stator phase variables into rotating and mutually
orthogonal dq reference frames;

2) In Section 14.3.2, the general structure of machine resistance and inductance


matrices R, L, including leakage-flux and saliency effects, will be defined;

3) In Section 14.3.3, The decoupling transformation T(x) defined as per 1) will be


applied to machine equations and the general form assumed by the transformed
machine matrices will be explicitly determined.

14.3.1 Definition of the decoupling transformation matrix


Various decoupling transformation (DT) forms have been proposed in the literature for n-
phase machines. For example [4] proposes complex-values DTs, depending on rotor
position, which work for symmetrical n-phase machines with 2π/n phase progression; [8]
cites a real-valued form of a DT working under the same hypotheses but not depending on
rotor position (thereby unsuitable for salient-pole machine topologies); other works, like
[9], propose DTs tailored on some particular asymmetrical multiphase (multiple-star)
arrangements.

In this Section the decoupling transformation matrix T(x) is sought which fits an n-phase
machine with conventional multiphase winding structure (Fig. 14-3).

The aim will be attained considering machine steady-state symmetrical and balanced
operation in presence of time harmonics. The full DT definition will encompass three
steps:

1) Firstly, some general considerations and analytical premises (lemmas) will be


presented;

2) Secondly, the DT form will be found which projects machine variables into
stationary (αβ) mutually-decoupled reference frames;

3) Thirdly, a rotational component will be included in the DT by making it dependent


on the rotor position and suitable for mapping machine variables into rotating (dq)
Inclusion of space harmonics in multiphase machine modeling through VSD 187

mutually-decoupled reference frames. This will be the final DT form will be applied
in the following for setting forth the VSD in case of salient-pole machine topology.

14.3.1.1 Generalities and analytical lemmas


Let us consider machine balanced and steady-state operation at constant electrical
pulsation ω. In such conditions, phase quantities (currents, voltages, flux linkages,
inducted e.m.f.’s) are periodic function of time and can be expressed as Fourier series.
Calling ysc the generic phase variable vector in the conventional multiphase arrangement
and calling yk(t) the value of such variable in phase k at instant t, we have by definition:

 

 ∑ Yh cos[hωt − φh ]
h=h1 ,h2 ,h3 ,...


 y0(t )   
  Y cos[h(ωt − α ) − φh ] 


 y1(t )   h=h ,h ,h h,... 
   1 2 3

y sc (t ) = y2(t ) =   (14.9)
 
 M   ∑ Yh cos[h(ωt − 2α ) − φh ] 
   h=h1 ,h2 ,h3 ,... 
y (t )
 n−1   M 
 
 ∑ Yh cos{h[ωt − (n − 1)α ] − φh }

 h=h1 ,h2 ,h3 ,... 

where Yh and φh are the hth time harmonic amplitude and phase and h1, h2, h3, …. are
harmonic orders which appear in the phase quantities. As usually done in the literature for
symmetry reasons, we shall suppose in the following that only odd time harmonics are
present, hence h1, h2, h3, … are supposed to be positive odd integers.

Let us suppose to apply a time-invariant variable transformation C and call y αβ (t ) the


transformed variable vector:

 yαh1 (t )
 
 yβh1 (t )  y0(t ) 
 y (t )  y (t ) 
 αh2   1 
yαβ (t ) =  yβh2 (t ) = C y2(t )  (14.10)
   
 yαh3 (t )  M 
 yβh (t )  yn−1(t )
 3 
 M 

For transformation C to perform a VSD, it is required that the couple of variables yαh, yβh
represent the hth harmonic space vector while not depending on any other harmonic
component. In other words, yαh, yβh shall be the components of a space vector of amplitude
proportional to Yh which rotates at hω electrical radians per second in the αh−βh plane.

In order to find the appropriate form of C which leads to VSD, let us expand (14.9) as
follows:
188 Inclusion of space harmonics in multiphase machine modeling through VSD

 cos(hωt − φh ) 
 
 cos(hωt − φh )cos(hα ) + sin(hωt − φh )sin(hα ) 
 
y sc (t ) = ∑
h=h1 ,h2 ,h3 ,...
Yh

cos(hωt − φh )cos(2hα ) + sin(hωt − φh )sin(2hα )

 M 
 
 cos(hωt − φh )cos[(n − 1)hα ] + sin(hωt − φh )sin[(n − 1)hα ]
(14.11)
  1   0 
    
  cos(hα )   sin(hα ) 
 
= ∑ Yh cos(hωt − φh ) cos(2hα )  + sin(hωt − φh ) sin(2hα ) 
   
h=h1 ,h2 ,h3 ,...   M   M 
    
  cos[(n − 1)hα ]  sin[(n − 1)hα ]

Defining the vectors:

 1   0 
   
 cos(hα )   sin(hα ) 
c h =  cos(2hα )  , s h =  sin(2hα )  (14.12)
   
 M   M 
   
 cos[(n − 1)hα ]  sin[(n − 1)hα ]

equation (14.11) can be rewritten as:

y sc (t ) = ∑Y {cos(hωt − φ )c
V
h h h + sin(hωt − φh )sh } (14.13)

LEMMA
Vectors ch, sh ck, sk for odd values of h and k have the following properties:

− n / 2 if h + k ∈{2n, 4n, 6n,...}



if h − k ∈{0, 2n, 4n, 6n,...}
t t
s h s k = c h c k = n / 2 (14.14)
0 otherwise

t t
s h c k = c h s k = 0 ∀h, k (14.15)

PROOF
t
Based on (14.12), the product c h c k can be expanded as:

n−1
1 n−1
t
ch ck = ∑ cos( jhα )cos( jkα ) = 2 ∑{cos[ j(h + k )α ] + cos[ j(h − k )α ]}
j =0 j =0

(14.16)
1 n−1  (h + k )π  1  (h − k )π 
n−1
= ∑
2 j =0
cos j

 +
n  2 j =0 ∑
cos j
 n 

Since both h and k are positive odd integers, the sum h+k in (14.16) is certainly a positive
even integer and (h + k )π is thereby an integer multiple of 2π: this implies that the first
Inclusion of space harmonics in multiphase machine modeling through VSD 189

sum in the right-side member of (14.16) is always null. As concerns the second sum, if h ≠
k then the difference h − k is a positive even integer too and the sum is zero as well.
Conversely, if h = k, all the terms in the second sum are equal to 1 and the sum thereby
t
equals n. Equation (14.14) is thus proved as far as the product c h c k is concerned.

t
Concerning the product s h s k , this can be expanded as follows:

n−1
1 n−1
t
sh sk = ∑
j =0
sin( jhα )sin( jkα ) = − ∑
2 j =0
{cos[ j (h + k )α ] − cos[ j (h − k )α ]}
(14.17)
1 n−1  (h + k )π  1 n−1  (h − k )π 
=− ∑
2 j =0
cos j

 +
n  2 j =0
∑cos j
 n 

Since both h and k are positive odd integers, the sum h+k in (14.17) is certainly a positive
even integer and (h + k )π is an integer multiple of 2π: this implies that the first sum in the
right-side member of (14.17) is always null. As concerns the second sum, if h ≠ k then the
difference h − k is a positive even integer too and the sum is zero as well. Conversely, if h =
k, all the terms in the second sum are equal to 1 and the sum thereby equals n. Equation
t
(14.14) is thus proved also as far as the product s h s k is concerned.

t
As regards (14.15), the products s h c k can be expanded as:

n−1
1 n−1
t
sh c k = ∑
j =0
sin( jhα )cos( jkα ) = ∑
2 j =0
{sin[ j (h + k )α ] + sin[ j (h − k )α ]}

1 n−1  (h + k )π  1 n−1  (h − k )π  (14.18)


= ∑ sin j
2 j =0 
+ ∑
sin j
n  2 j =0  n 

Since h and k are odd integers, their sum and their difference are certainly null or positive
even integers, hence both sums in the right-side members of (14.18) are always equal to
t
zero. The same kind of proof applies to product c k s h , so (14.15) is fully demonstrated.

⃞-

14.3.1.2 Decoupling transformation into a stationary orthonormal reference frame


Let us suppose that υ time harmonics (of orders h1, h2, …, hυ) are present in phase
variables with:

n
υ = trunc  (14.19)
 2
As a candidate for the VSD transformation through (14.10), let us consider matrix C
defined as follows in terms of vectors (14.12):
190 Inclusion of space harmonics in multiphase machine modeling through VSD

 ch t 
 1 
 sh t 
 1t 
 ch 
2  2t 
Ch1 ..hυ = s (14.20)
n  h2 t 
 ch 
 3t 
 sh3 
 M 
 

The subscript “h1..hυ” indicates that the transformation C h1 ..hυ is not univocal but depends
on the υ harmonic orders h1, …, hυ which are supposed to exist in phase variables.

For the reasons which will become clear later, we suggest that the structure of C should be
defined in a slightly different way depending on whether n is odd or even. In particular, if
n is even (hence υ=n/2), the definition is (14.21), while if n is odd [hence υ = (n−1)/2 ] the
definition is (14.22).

 ch t 
 1 
 sh t 
 1t 
 ch 
2  2t 
Ch1 ..hυ = s (14.21)
n  h2 
 M 
 t
 c hυ 
s t 
 hυ 

 c h1 
t
 
 sh1 
t

 t 
 c h2 
 t 
2 sh2 
Ch1 ..hυ =  M  (14.22)
n
t 
 c hυ 
 shυ 
t
 
 1 t
cn 

 2 

It can be seen from (14.12) that, in case of odd n, the last row of C h1 ..hυ is set as a constant
row, equal to:

1 t
c n = (1 − 1 1 − 1 1 L) (14.23)
2

Since the definition of C h1 ..hυ is not univocal, but it depends on the set of υ odd integers
h1..hυ, the question arises as to whether the choice of these υ integers is free or subject to
any restrictions. To answer this question, we need to define the properties which we want
Inclusion of space harmonics in multiphase machine modeling through VSD 191

matrix transformation C h1 ..hυ to have. For the reasons which will be better explained in
14.3.3, we require that matrix C h1 ..hυ be orthonormal, i.e. invertible and such that its
inverse coincides with its transpose. In symbols the following condition must hold:

t t
Ch1 ..hυ Ch1 ..hυ = Ch1 ..hυ Ch1 ..hυ = I (14.24)

where I is the n⨯n identity matrix.

THEOREM
A necessary and sufficient condition for (14.24) to hold is that indices h1 .. hn satisfy the
following:

hi − hj ∉ {0, 2n, 4n, 6n,...} ∧ hi + hj ∉ {2n, 4n, 6n,...} (14.25)

for any pair of indices i, j between 1 and υ.

PROOF OF THE CONDITION BEING NECESSARY


Let us prove (14.25) by contradiction. In fact, supposing that there exists an integer q such
that hi − h j = 2qn , from (14.12) (where α=π/n) it is straightforward to infer chat c hi = c h j ,
which implies that matrix C h1 ..hυ given by (14.20) does not have full rank and is thereby
not invertible. The same reasoning apply in the case when there exist an integer q such
that hi + h j = 2qn .

PROOF OF THE CONDITION BEING SUFFICIENT


t
Based on definition (14.20), the product Ch1 ..hυ Ch1 ..hυ can be partitioned into 2⨯2 blocks as
follows:

 ch t ch t
c h1 sh1
t
c h1 c h2
t
c h1 sh2 L
 1 1
 sh t c h t
sh1 sh1
t
sh1 c h2
t
sh1 sh2 L
t 2 1 1 
Ch1 ..hυ Ch1 ..hυ =  ch t ch t
c h2 sh1
t
c h2 c h2
t
c h2 sh2 L (14.26)
n  2t 1 t t t 
 sh2 c h1 sh2 sh1 sh2 c h2 sh2 sh2 L
 M M M M 
 

In virtue of properties (14.14)-(14.15), it is clear that condition (14.25) assures that all
out-of-diagonal elements are zero in (14.26) and all the elements on the main diagonal are
equal to 1. It is worth noticing that this property holds also for odd values of n thanks to
1 t 1
the definition (14.22). In fact it is easy to prove from (14.23) that cn cn = 2n .
2 2

Therefore matrix C h1 ..hυ defined as per (14.20) is guaranteed to be orhtonormal under


condition (14.25) as had to prove.

⃞-
192 Inclusion of space harmonics in multiphase machine modeling through VSD

The task is still left to check that C h1 ..hυ accomplishes the VSD. For this purpose, let us
suppose that the phase variable y contains the set of time harmonics of orders h1, h2, …, hυ
and substitute (14.11) into (14.10), obtaining:

yαβ (t ) = Ch1 ..hυ ∑Y {cos(hωt − φ )c


h=h1 ..hυ
h h h + sin(hωt − φh )sh }
(14.27)
= ∑Y {cos(hωt − φ )C
h=h1 ..hυ
h h h1 ..hυ c h + sin(hωt − φh )Ch1 ..hυ sh }

From (14.20) and (14.14)-(14.15), it immediately descends that:

 0   0 
 2(i − 1)    2(i − 1)  
 M   M 
 rows 0   rows 0 
     
 1   0 
Ch1 ..hυ c hi =   , Ch1 ..hυ shi =   (14.28)
 0   1 
 0   0 
   
 M   M 
 0   0 
   
Therefore (14.27) can be written as:
 0 
 yαh1 (t )
 
 2(i − 1) 



(
 cos h1ωt − φh1

)
M
 yβh1 (t )  rows 0  (
 sin h1ωt − φh1 )
 y (t )     cos h ωt − φ
( )
 αh2  2  cos hiωt − φh ( ) 2
2
(
h2
)
yαβ (t ) =  yβh2 (t ) =
 

Yh  i

n i =1,2,..υ i  sin hiωt − φhi ( )=  sin h2ωt − φh2


n
(14.29)

 yαh3 (t )  0


(
 cos h3ωt − φh3 )
 yβh (t )
 
 

(
 sin h3ωt − φh )
 M 
3 3

 M     M 
 0 
from which we obtain:

 yαh (t ) 2  cos(hωt − φh )
 
 yβh (t ) = nYh  sin(hωt − φ )  (14.30)
   h 

for any h ∈ {h1 ,..hυ }. This means that, at steady state, the couple of transformed variables
yαh and y βh actually describe only the hth time harmonic of phase variables. Such

harmonic is in fact represented by a space vector of amplitude 2 / nYh which revolves at


speed hω in the αh−βh plane.

In conclusion, in this Section it has been shown that C h1 ..hυ is an orthonormal matrix under
condition (14.25) and is suitable for decoupling machine time harmonics of orders h1,..,hu
by projecting them onto independent subspaces. The transformed reference frame is
composed by a set of stationary αh−βh orthogonal axis pairs, such that the hth order
harmonic is represented by a space vector rotating at hω electrical speed in the αh−βh
plane.
Inclusion of space harmonics in multiphase machine modeling through VSD 193

14.3.1.3 Decoupling transformation into rotating reference frames


In presence of non-uniform air-gap machine topologies and for the reason which will be
clarified in 14.3.3, it is useful to accomplish the VSD so that the generic hth order time
harmonic is mapped into a constant (fixed) space vector in the dh−qh subspace. This can
be achieved by replacing the stationary αh−βh orthogonal axes with a couple of revolving
axes dh−qh which rotate rotate at speed hω. The two versors ûdh and ûqh of the dh−qh
reference frame have equations:

 cos(ωht )  − sin(ωht )
ûdh =   , ûqh =   (14.31)
 sin(ωht )   cos(ωht ) 

The coordinates of space vector (14.30), representing the hth order harmonic, written in
the new rotating dh−qh reference frame defined by (14.31) are:

 t  yαh (t ) 
 uˆ  
 ydh (t )  dh  yβh (t )   uˆ dht  yαh (t )  cos(ωht ) sin(ωht )  2  cos(ωht − φh )
 
 yqh (t ) =  ( )  =  t  y (t ) =   Yh  
   uˆ  t  yαh t 
   uˆ qh  βh   − sin(ωht ) cos(ωht ) n  sin(ωht − φh ) 
 qh  yβh (t )  (14.32)
  
2  cos(φh ) 
= Yh  
n  − sin(φh )

Writing (14.32) for all h ∈ {h1 ,..hυ } and resorting to matrix notation, the entire variable
vector y dq (t ) in the rotating reference frames dh−qh can be obtained from the vector
yαβ (t ) in the stationary reference frames αh−βh as follows:

 ydh1 
 
 Yh1 cos φh1

( ) 
 yqh1   − Yh1 sin φh1 ( )
y   Y cos φ ( ) 
 dh2  2 2
h h2
y dq =  yqh2  =  − Yh2 sin φh2 ( )
  n
 ydh3   Yh3 cos φh3 ( ) 
 yqh 
 3
 − Yh sin φh
 3 3
( )
 M   M 
(14.33)
 cos(ωh1t ) sin(ωh1t ) 0 0 0 0 L yαh1 (t )
  
 − sin(ωh1t ) cos(ωh1t ) 0 0 0 L yβh1 (t )
 0 0 cos(ωh2t ) sin(ωh2t ) 0 0 L yαh2 (t )
  
= 0 0 − sin(ωh2t ) cos(ωh2t ) 0 0 L yβh2 (t )
  
 0 0 0 0 cos(ωh3t ) sin(ωh3t ) L yαh3 (t )
 0 0 0 0 − sin(ωh3t ) cos(ωh3t ) L yβh3 (t )
  
 M M M M M M O M 

A Park’s real transformation matrix Ph1 ..hυ (x ) can be usefully introduced. Its definition is
given by either (14.34) or (14.35) depending on whether the number of phases n is even
or odd respectively.
194 Inclusion of space harmonics in multiphase machine modeling through VSD

 Ph1 (x ) 02×2 02×2 ⋅ 02×2 


 
 02×2 Ph2 (x ) 02×2 ⋅ 02×2 
Ph1 ..hυ (x ) =  02×2 02×2 Ph3 (x ) ⋅ 02×2 
 (14.34)
 ⋅ ⋅ ⋅ O ⋅ 
 
 02×2 02×2 02×2 ⋅ Phυ (x )

 Ph1 (x ) 02×2 02×2 ⋅ 02×2 02×1 


 
 02×2 Ph2 (x ) 02×2 ⋅ 02×2 02×1 
 0 02×2 Ph3 (x ) ⋅ 02×2 02×1 
Ph1 ..hυ (x ) =  2×2  (14.35)
 ⋅ ⋅ ⋅ O ⋅ ⋅ 
 
0
 2×2 0 2×2 0 2×2 ⋅ Phυ (x ) 02×1 
 0 01×2 01×2 ⋅ 01×2 1 
 1×2

In (14.34)-(14.35), the symbol 0p,q indicates the p⨯q null matrix and

 cos(hx ) sin(hx ) 
Ph (x ) =   . (14.36)
 − sin(hx ) cos(hx )

Combining (14.10) and (14.33) we can synthetically write:

y dq (t ) = Ph1 ..hυ (ωt )C h1 ..hυ y sc (t ) (14.37)

In conclusion, the decoupling transformation which performs the VSD into rotating
reference frames in presence of υ time harmonics of orders h1, h2, …, hυ is:

Th1 ..hυ (x ) = Ph1 ..hυ (x )C h1 ..hυ (14.38)

It is worth noticing that Park’s matrix, defined as per (14.34)-(14.35), is orthonormal, as


can be easily proved observing that Ph (x )Ph (x ) = I2 for any h (I2 being the 2⨯2 identity
t

matrix) and thereby observing that Ph1 ..hυ (x )Ph1 ..hυ (x ) = I . This guarantees that Th1 ..hυ (x ) ,
t

defined as per (14.38), is orthonormal, too, being the product of orthonormal matrices.

14.3.1.4 Selection of the harmonic orders for VSD


In general, phase variables may contain more than υ time harmonics, but in an n-phase
winding the VSD process can work with a maximum number of harmonics equal to u =
trunc(n/2), as will be proven in 14.3.3. The selection of the υ harmonics to be processed
by VSD should obviously consider their amplitude (harmonics of smaller amplitude could
be probably neglected without remarkable loss of accuracy) and also the restriction
expressed by (14.25). In this Section we shall put (14.25) into a different form which can
make the harmonic selection process easier. In fact, we shall prove the following theorem.

THEOREM
The generic set H of feasible harmonic orders h1, h2, …, hυ which can be used to build DT
matrix C h1 ..hυ has the form:
Inclusion of space harmonics in multiphase machine modeling through VSD 195

Fig. 14-5. Time harmonics and their expression through the formula 2nk±q, with k=0, 1, 2, … and q=1, 3, …, 2υ−1.
(a) Case of even n (n=6): all odd integers are covered; (b) Case of odd n (n=9): all odd integers are covered except
for multiples of n.

 h1   2k1n ± 1 
   
 h2   2k2n ± 3 
H =  h3  =  2k3n ± 5  , k1 , k2 ,..., kυ ∈ {0,1,2,3,....} (14.39)
   
 M  M 
   
 hυ   2kυ n ± (2υ − 1)

PROOF
The aim of the proof is to demonstrate that the set H of indices is the most general set of
integers satisfying condition (14.25).

The proof is achieved once the following points are verified:

1) If the number of phases n is even, for any given odd harmonic order h, there exist a
positive or null integer k and a positive integer q ∈ {1, 3, 5, …, 2υ−1} such that:

h = 2kn ± q (14.40)

2) If the number of phases n is odd, proposition 1) is true except for the harmonic
order n and its integer multiples; harmonic order n is in any case included in the
VSD process through the last row of (14.22), which is independent of how indices
h1… hυ are chosen.

3) For any choice of integers k1, …, kυ the set of harmonic orders (14.39) satisfies
(14.25).
196 Inclusion of space harmonics in multiphase machine modeling through VSD

The first two points are quite intuitive and are illustrated by Fig. 14-5 in the cases of n=6
and n=9. To prove point 3), let us take two generic pair of orders hi = 2ki n ± qi and
h j = 2k j n ± q j according to (14.39), i.e. with ki, kj ∈ {0, 1, 2, 3, …}; qi, qj ∈ {1, 3, 5, …, 2υ−1}; qi
≠ qj. Let us consider their sum and difference:

(2ki n ± qi ) − (2k j n ± q j ) = 2n(ki − k j )+ (± qi m q j ) (14.41)

(2ki n ± qi ) + (2k j n ± q j ) = 2n(ki + k j )+ (± qi ± q j ) (14.42)

Because qi and qj are distinct and belong to the set {1, 3, 5, …, 2υ−1}, we can certainly write
the following inequalities:

1 ≤ ±qi ± q j < n ∧ − n < ±qi ± q j ≤ 1 , 1 ≤ ±qi m q j < n ∧ − n < ±qi m q j ≤ 1 (14.43)

which, together with (14.42), guarantee that condition (14.25) is satisfied.

⃞-

Equation (14.39) is of practical use because it assures that choosing a feasible set of
harmonic orders h1, …, hυ is equivalent to choosing υ whatever integers or null numbers
k1, .., kυ together with the relevant signs “±” in (14.39).

14.3.2 Machine model in conventional multiphase variables


The DT matrix T(x) defined in the previous Section will be applied to the model of the n-
phase salient-pole machine having its phases distributed according to the conventional
scheme introduced in 14.2.1. In this Section, such model is considered and an explicit
expression of the relevant matrices derived, mainly based on the results obtained in the
previous Chapter.

The stator voltage equation in matrix form is given by:

d
v s = R sis + ϕs + es (14.44)
dt

where phase variables are (superscript t denotes transposition):

v s = (v 0 v n−1 )
t
v1 L v n−2 (14.45)

i s = (i0 i n−1 )
t
i1 L i n−2 (14.46)

ϕ s = (ϕ 0 ϕ1 L ϕ n−2 ϕ n−1 )
t
(14.47)

e s = (e0 en−1 )
t
e1 L en−2 (14.48)

The symbol xk , with x ∊ {v, i, φ, e} and k ∊ {0, 1,…, n−1} represents the kth phase voltage (v),
current (i), flux linkage (φ) or e.m.f. due to the rotor (e). The resistance matrix R is the n⨯n
diagonal matrix having all its diagonal elements equal to phase resistance r:
Inclusion of space harmonics in multiphase machine modeling through VSD 197

r 0 0
 
0 r 0
Rs =  (14.49)
O 
 
0 0 r 

Phase flux linkage and current vectors are linked by the stator inductance matrix L which,
for salient-pole machines, is a function of the rotor position x.

ϕ s = L s (x )i s (14.50)

The stator inductance matrix is assumed to be composed of a leakage inductance term L(sl ) ,
not dependent on rotor position, and of an air-gap inductance term L(sag ) (x ) :

L s (x ) = L(sl ) + L(sag ) (x ) (14.51)

Substitution of (14.51) into (14.44) gives:

v s = R sis +
d
(L s i s ) + e s = R s i s +  d L s i s + L s d i s + e s (14.52)
dt  dt  dt

14.3.2.1 Leakage inductance matrix structure


The leakage inductance matrix has a peculiar form that is defined by the following
theorem.

THEOREM
The leakage inductance matrix of an n-phase machine with phases arranged according to
the conventional scheme has the peculiar Toeplitz structure shown below:

 l0 l1 l2 − l3 − l2 − l1 
 
 l1 l0 l1 L −l4 − l3 − l2 
 l l1 l0 − l5 −l4 − l3 
 2 
L(sl ) =  M M  (14.53)
 
 − l3 − l4 − l5 l0 l1 l2 
 − l2 − l3 − l4 L l1 l0 l1 
 
 − l1 − l2 − l3 l2 l1 l 0 

where ℓk indicates the leakage inductance between two phases displaced by kα electrical
radians.

PROOF
The structure of the matrix, besides being confirmed by measurements on real machines
(see 9.7, [6]), can be easily justified also from a theoretical viewpoint based on the two
following considerations.

1. The assumption that all phases are geometrically identical and that their leakage
inductance does not depend on the rotor position necessarily implies that the
mutual leakage inductance depends only on their mutual displacements. This
198 Inclusion of space harmonics in multiphase machine modeling through VSD

accounts for the elements on each diagonal (representing the mutual inductances
between equally-distanced phases) to be equal.

2. Furthermore, let us take a generic index j with 1 ≤ j ≤ n−1 and consider phase j and
phase n−j. Looking at the conventional phase arrangement (Fig. 14-3), it is
immediately seen that phases j and n−j have the same displacement from phase “0”
but opposite conventional directions. This implies that their mutual inductances
with respect to phase “0” have equal magnitude and opposite sign, that is:

l j = − l n− j (14.54)

The combination of the two points above fully justifies the leakage inductance structure
(14.53) for machine with conventionally-arranged phases.

⃞-

In particular, it is worthwhile noticing that, in case of even n, (14.54) implies that

l n / 2 = −l n−(n / 2) = −l n−n / 2 ⇒ l n / 2 = 0 (14.55)

14.3.2.2 Leakage inductance matrix representation


In order to derive a useful alternative expression for (14.53), let us introduce an auxiliary
constant n⨯n matrix B defined as follows:

 0 1 0 0 0
 
 0 0 1 0 0
 M O 
B=  (14.56)
 0 0 0 1 0
 
 0 0 0 0 1
 −1 0 0 L 0 0 

It can be easily proved that matrix B, raised at power k (0 ≤ k ≤ n), gives:

 644k4 74448
columns 64n−4 7448 
k columns
 0 0 ⋅ 0 0 1 0 ⋅ 0 0
 
 0 0 ⋅ 0 0 0 1 ⋅ 0 0
 
 ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅
 0 0 ⋅ 0 0 0 0 ⋅ 1 0
k  
B = B BKB =  0 0 ⋅ 0 0 0 0 ⋅ 0 1 (14.57)
1
424 3
k times  − 1 0 ⋅ 0 0 0 0 ⋅ 0 0
 
 0 −1 ⋅ 0 0 0 0 ⋅ 0 0
 ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅
 
 0 0 ⋅ −1 0 0 0 ⋅ 0 0
 0 0 ⋅ 0 −1 0 0 ⋅ 0 0 

Property (14.57) allows for the matrix structure (14.53) to be expressed as follows:
Inclusion of space harmonics in multiphase machine modeling through VSD 199

 n−1 
trunc  
 2 
L(sl ) = l 0 I + ∑ l (B
k =1
k
k
− B n− k ) (14.58)

where I represents the n⨯n identity matrix. Expression (14.58) will be useful in the following
to compute the inductance matrix form after VSD transformation.

14.3.2.3 Air-gap leakage inductance matrix


An expanded expression of the air-gap inductance term L(scag ) (x ) , useful for the forthcoming
VSD processing, will be here derived based on the results obtained in the previous
Chapter. For the sake of commodity, the final expression found there for the air-gap
mutual inductance between two generic phases i and j is reported below:

π R L µ0
mi(,agj ) (x ) =
2
∑ {F W P
s ,r =1 ,3,5,...
s r s +r cos[(s i + r j )α − (s + r )x ]
(14.59)
+ Fs Wr P s −r cos[(s i − r j )α − (s − r )x ] + } π R L µ0
2
∑F W s s P0 cos[s (i − j )α ]
s =1 ,3 ,5 ,...

where α=π/n is the phase progression, R is the radius of the mean air-gap circumference
Γ (see 13.1.3 for exact definition), L is the core length, Fk, Wk and Pk are the Fourier
coefficients computed as per Chapter 13. Here it is important to observe that Fourier
coefficients Fk, Wk and Pk include all the information about the detailed geometry of the
machine, concerning winding distribution and air-gap topology.

Considering that (14.59) is the i, j element of matrix L(scag ) (x ) , the latter can be expressed
as:

π R L µ0  
L(scag )( x ) =
2
 ∑ [
s ,r =1,3,5,...
Fs Wr Ps+r C(r+,s) (x ) + Fs Wr P s−r C(r−,s) (x ) + ] ∑
Fs Ws P0C(s0) 

(14.60)
s =1 ,3,5,...

where the following matrices are introduced:

[C (+)
r ,s (x )]i , j = cos[(s i + r j )α − (s + r )x ] (14.61)

[C ( −)
r ,s (x )]i , j = cos[(s i − r j )α − (s − r )x ] (14.62)

[C ]( 0)
s i, j = cos[s(i − j )α ] (14.63)

By expanding cosines in (14.61)-(14.63) we obtain:

[C (+)
r ,s (x )]i , j = cos(s iα − s x )cos(r jα − r x ) − sin(s iα − s x )sin(r jα − r x ) (14.64)

[C ( −)
r ,s (x )]i , j = cos(s iα − s x )cos(r jα − r x ) + sin(s iα − s x )sin(r jα − r x ) (14.65)

[C ]
(0)
s i,j = cos(s iα )cos(s jα ) + sin(s iα )sin(s jα ) (14.66)

Equations (14.64)-(14.66) suggest the following factorized expression for C(r+,s) (x ) , C(r−,s) (x )
and C(s0) :
200 Inclusion of space harmonics in multiphase machine modeling through VSD

(14.67)
, s (x ) = c s (x )c r (x ) − s s (x )sr (x )
t t
C(r+)
(14.68)
, s (x ) = c s (x )c r (x ) + s s (x )s r (x )
t t
C(r−)

C(s0) = c s (0)c s (0) + s s (0)s s (0)


t t
(14.69)

where c k (x ) and s k (x ) are column vectors defined as:

 cos(− kx )   sin(− kx ) 
   
 cos (α k − kx )   sin (αk − kx ) 
 cos(2αk − kx )   sin(2αk − kx ) 
c k (x ) =   , s k (x ) =   (14.70)
 cos(3αk − kx )   sin(3αk − kx ) 
   
 M   M 
 cos[(n − 1)αk − kx ]  sin[(n − 1)αk − kx ]
   

If we introduce the vector and matrix quantities below:

 1 0 
 
 cos(αk ) sin(αk ) 
 cos(2αk ) sin(2αk ) 
wk =  , (14.71)
 cos(3αk ) sin(3αk ) 
 
 M M 
 cos[(n − 1)αk ] sin[(n − 1)αk ]
 
 cos(kx ) (14.72)
uk (x ) =   ,
 sin(kx ) 
 0 − 1
J2 =   , (14.73)
1 0 

we can write (14.70) as follows:

 cos(kx ) 
 
 cos(αk )cos(kx ) + sin(αk )sin(kx ) 
 cos(2αk )cos(kx ) + sin(2αk )sin(kx ) 
c k (x ) =  
 cos(3αk )cos(kx ) + sin(3αk )sin(kx ) 
 
 M 
 cos[(n − 1)αk ]cos(kx ) + sin[(n − 1)αk ]sin(kx )
 
 1   0  (14.74)
   
 cos(αk )   sin(αk ) 
 cos(2αk )   sin(2αk ) 
=  cos(kx ) +   sin(kx ) = w k u k (x )
 cos(3αk )   sin(3αk ) 
   
 M   M 
 cos[(n − 1)αk ]  sin[(n − 1)αk ]
   
Inclusion of space harmonics in multiphase machine modeling through VSD 201

 − sin(kx ) 
 
 sin(αk )cos(kx ) − cos(αk )sin(kx ) 
 sin(2αk )cos(kx ) − cos(2αk )sin(kx ) 
s k (x ) =  
 sin(3αk )cos(kx ) − cos(3αk )sin(kx ) 
 
 M 
 sin[(n − 1)αk ]cos(kx ) − cos[(n − 1)αk ]sin(kx )
 
(14.75)
 1   0 
   
 cos (αk )   sin (α k ) 
 cos(2αk )   sin(2αk )  − sin(kx )
= −  sin(kx ) +   cos(kx ) = w k   = w k J2 u k (x )
 cos(3αk )   sin(3αk )  
 cos(kx ) 
   
 M   M 
 cos[(n − 1)αk ]  sin[(n − 1)αk ]
   

By substituting (14.74)-(14.75) into (14.67)-(14.69) one obtains:

C(r+,s) (x ) = w s u s (x )ur (x ) w r − w s J2 u s (x )ur (x ) J2 w r


t t t t t

(14.76)
[
= w s u s (x )ur (x ) + J2 u s (x )ur (x ) J2 w r
t t
] t

C(r−,s) (x ) = w s u s (x )ur (x ) w r + w s J2 u s (x )ur (x ) J2 w r


t t t t t

(14.77)
[
= w s u s (x )ur (x ) − J2 u s (x )ur (x ) J2 w r
t t
] t

C(s0) = w s u s (0)u s (0) w s + w s J2 u s (0)u s (0) J2 w s


t t t t t

(14.78)
[
= w s u s (0)u s (0) − J2 u s (0)u s (0) J2 w s
t t
] t

By means of a symbolic math toolbox, it is straightforward to verify that the following


identities hold:

 cos[(s + r )x ] sin[(s + r )x ]  (14.79)


u s (x )ur (x ) + J2 u s (x )ur (x ) J2 =   = Q s +r (x ) ,
t t

 sin[(s + r )x ] − cos[(s + r )x ]
 cos[(r − s )x ] sin[(r − s )x ]
u s (x )u r (x ) − J2 u s (x )ur (x ) J2 =   = Pr − s (x ) ,
t t
(14.80)
 − sin[(r − s )x ] cos[(r − s )x ]

where

 cos(kx ) sin(kx )  (14.81)


Q k (x ) =   ,
 sin(kx ) − cos(kx )
 cos(kx ) sin(kx ) 
Pk (x ) =   , (14.82)
 − sin(kx ) cos(kx )

Based on identities (14.79)-(14.80), equations (14.76)-(14.78) become:

C(r+,s) (x ) = w s Q s +r (x )w r
t (14.83)
202 Inclusion of space harmonics in multiphase machine modeling through VSD

C(r−,s) (x ) = w s Pr −s (x )w r
t (14.84)

t
C(s0) = w s w s (14.85)

Finally, by substituting (14.83)-(14.85) into (14.60), we obtain:

π R L µ0 
L(scag )( x ) =
2
 ∑
s ,r =1 ,3,5,...
[ ]
w s Fs Wr Ps +r Q s +r (x ) + Fs Wr P s −r Pr −s (x ) w r
t

(14.86)
t

+ ∑ Fs Ws
s =1 ,3 ,5 ,...
P0 w s w s 


Equation (14.86) is the final expression which will be used for VSD in the next Section.

14.3.3 Model transformation through VSD


In this Section, the DT T(x) defined in Section 14.3.1 will be applied to the model of the n-
phase salient-pole machine whose model in conventional multiphase coordinates has been
established in 14.3.2. In order to avoid cumbersome notations, the DT defined by (14.39)
will be denoted simply as T(x), omitting subscript h1..hυ. However, it will always to be born
in mind that the definition of T(x) depends on the υ odd integers h1..hυ. The same will be
done with Park’s matrix component P(x).

By applying transformation T(x) to model variables (14.45)-(14.48) and matrices (14.49),


(14.51) we obtain the transformed variables and matrices (marked by subscript dq)
below:

v dq = T( x ) v s , i dq = T( x )i s , ϕ dq = T( x )ϕ s , e dq = T( x )e s (14.87)

R dq = T( x )R s T( x )t = T( x )(rI)T( x )t = rT( x )T( x )t = rI = R s (14.88)

Ldq = T( x )L s ( x )T( x )t (14.89)

In (14.89) we have made the assumption that the transformation T(x), applied to L s (x ) ,
reduces it to a time-invariant form, i.e. to the constant matrix Ldq which does not depend
on rotor position. This assumption, which is essential for the forthcoming passages [see
(14.93)], is not necessarily verified. The precise conditions for it to hold will be
investigated in Section 14.3.3.1.2 when detailing the explicit form assumed by matrix Ldq.

Using (14.87), the relationship between the flux linkage and current vectors (14.50)
becomes:

ϕ s = T( x )t ϕ dq = L s ( x )T( x )t i dq ⇒ ϕ dq = T( x )L s ( x )T( x )t i dq (14.90)

which, in virtue of (14.89), gives:

ϕ dq = L dq i dq (14.91)

Using the above relationships, the stator voltage equation (14.53) becomes:
Inclusion of space harmonics in multiphase machine modeling through VSD 203

v s = T( x )t v dq = R s T( x )t i dq +
d
dt
[
T( x )t ϕ dq + e s ]
d 
= Rs T( x )t idq +
d
[
T( x )t Ldqidq ] [
+ e s = R s T( x )t idq +  T( x )t  Ldqidq + T( x )t
d
] [ ]
Ldqidq + es (14.92)
dt  dt  dt
d  d
[ ]
= R s T( x )t i dq +  T( x )t  L dq i dq + T( x )t L dq i dq + e s
 dt  dt

It is important to remark that in the last passage of (14.92), the assumption has been used
of Ldq being time-invariant, i.e. it has been assumed that

d
dt L dq = 0 (14.93)

so that it is correct to write:

d
dt
[L dq i dq ]= [d
dt
]
L dq i dq + L dq d
dt i dq = L dq d
dt i dq (14.94)

If we left-multiply (14.92) by T(x ) we obtain:

d  d
T( x )v s = v dq = T( x )R s T( x )t i dq + T( x ) T( x )t  L dq i dq + L dq i dq + T( x )e dq
 dt  dt
 dx d  d
= R dq i dq + T( x ) T( x )t L dq i dq + L dq i dq + e dq (14.95)
 dt dx  dt
d  d
= R dq i dq + ω T( x ) T( x )t  L dq i dq + L dq i dq + e dq
 dx  dt

where the rotor speed in electrical radians per second has been introduced:

dx
ω= (14.96)
dt

[ ]
The product T( x ) dxd T( x )t in (14.95) can be expanded using (14.38) as follows:

d  d   d  d 
T( x ) T( x )t  = P( x )C Ct P( x )t  = P( x )C Ct P( x )t + Ct  P( x )t  
 dx   dx   dx   dx 
t
(14.97)
d  d  d 
= P( x )C C  P( x )t  = P( x ) P( x )t  = P( x ) P( x )
t

 dx   dx   dx 

where we have used identities C Ct = I and d


dx
C=0.

Considering the structure (14.34)-(14.35) of P(x), the product P( x )[dxd P( x )] can be


t

expanded as per (14.98) or (14.99) depending on whether the phase count n is even or
odd [see (14.34)-(14.35)]:
204 Inclusion of space harmonics in multiphase machine modeling through VSD

 Ph1 (x ) 02×2 ⋅ 02×2  dxd Ph1 ( x )t 02×2 ⋅ 02×2 


  
 02×2 Ph2 (x ) ⋅ 02×2  02×2 d t
Ph2 ( x ) ⋅ 02×2 
P( x )[dt P( x )] = 
d t dx
 
⋅ ⋅ ⋅ ⋅  ⋅ ⋅ ⋅ ⋅ 
 
 02×2 02×2 
⋅ Phυ (x ) 02×2 02×2 ⋅ dxd Phυ (x ) 
t
  (14.98)
 Ph (x ) d Ph (x )t 02×2 ⋅ 02×2 
 1 dx 1 
 02×2 Ph2 (x ) Ph2 (x )
d t
⋅ 02×2 
= dx

 ⋅ ⋅ ⋅ ⋅ 
 02×2 02×2 ⋅ d t
Phυ (x ) dx Phυ (x ) 

P( x )[dtd P( x )]
t

 Ph1 (x ) 02×2 ⋅ 02×2 02×1  dxd Ph1 ( x )t 02×2 ⋅ 02×2 02×1 


  
 02×2 Ph2 (x ) ⋅ 02×2 02×1  02×2 d
dx
t
Ph2 ( x ) ⋅ 02×2 02×1 
= ⋅ ⋅ ⋅ ⋅ ⋅  ⋅ ⋅ ⋅ ⋅ ⋅ 

 
 02×2 02×2 ⋅ Phυ (x ) 02×1  02×2 02×2 ⋅ d
P (x )
dx hυ
t
02×1 
   (14.99)
 01×2 01×2 ⋅ 01×2 1  01×2 01×2 ⋅ 01×2 0 
 Ph (x ) d Ph (x )t 02×2 ⋅ 02×2 02×1 
 1 dx 1
 02×2 Ph2 (x ) dxd Ph2 (x )
t
⋅ 02×2 02×1 
 
= ⋅ ⋅ ⋅ ⋅ ⋅ 
 02×2 02×2 ⋅ Phυ (x ) dx Phυ (x )
d t
02×1 
 
 01×2 01×2 ⋅ 01×2 0 

where the single product Ph (x ) dxd Ph (x ) , with h = h1..hυ, is [see (14.36)]:


t

t
d  cos(hx ) sin(hx )  − hsin(hx ) hcos(hx ) 
Ph (x ) Ph (x ) = 
t
 
dx  − sin(hx ) cos(hx ) − h cos(hx ) − hsin(hx )
(14.100)
 cos(hx ) sin(hx )  − hsin(hx ) − hcos(hx )  0 − 1 
=    = h  = h J2
 − sin(hx ) cos(hx ) hcos(hx ) − h sin(hx )   1 0 

having used definition (14.73) for J2. In conclusion, the product P( x )[dxd P( x )] becomes a
t

constant which we can define J:

P( x )[dxd P( x )] = J
t
(14.101)

where J is defined by either (14.102) or (14.103) depending on whether the phase count n
is even or odd.

 h1 J 2 02×2 ⋅ 02×2 
 
0 hJ ⋅ 02×2 
J =  2×2 2 2 (14.102)
⋅ ⋅ ⋅ ⋅ 
 
0 ⋅ hυ J2 
 2×2 02×2
Inclusion of space harmonics in multiphase machine modeling through VSD 205

 h1 J2 02×2 ⋅ 02×2 02×1 


 
 02×2 h2 J2 ⋅ 02×2 02×1 
J= ⋅ ⋅ ⋅ ⋅ ⋅  (14.103)
 
 02×2 02×2 ⋅ hυ J2 02×1 
 
 01×2 01×2 ⋅ 01×2 0 

It is important to notice that the definition of J [as well as the definitions of C and P(x)] is
not univocal and depends on the choice of harmonic orders h1..hυ; therefore, according to
the extensive notation employed in Section 14.3.1, it would be correct to indicate J as Jh1..hυ
for the same reason why T(x), P(x) and C were extensively designated as Th1..hυ (x), Ph1..hυ
(x) and Ch1..hυ.

Based on (14.101)-(14.103), the final expression for the machine voltage equation (14.95)
in orthonormal coordinates becomes:

d
v dq = R dq i dq + ω JL dq i dq + L dq i dq + e dq (14.104)
dt

which is formally identical to the transformed voltage equation of a three-phase


synchronous machine in the rotor dq reference frame.

From (14.104) a simple expression for the machine electromagnetic torque can be also
derived. In fact, if we left-multiply both sides of (14.104) by idqt we obtain:

t t t t d t
i dq v dq = i dq R dq i dq + ω i dq JL dqi dq + i dq L dq i dq + i dq e dq . (14.105)
dt

Using (14.45), (14.46), (14.87) we have that

n−1
pe = i dq v dq = [T( x )i s ] T( x )v s = i s T( x )t T( x )v s = i s v s =
t t t t
∑v i
k =0
k k (14.106)

is the instantaneous electrical power entering machine terminals; using (14.88) we have
that

n−1
t t t t
p j = i dq R dq i dq = r i dq i dq = ∑ ri
k =0
k
2
(14.107)

is the total amount of joule losses in stator phases;

t d d d 1 t  1 d t  1 t d
pmag = i dq L dq i dq = w mag =  i dq L dq i dq  =  i dq L dq i dq + i dq L dq i dq (14.108)
dt dt dt  2  2  dt  2 dt

t
is the amount of power used to change the magnetic energy w mag = 12 i dq L dqi dq stored in
machine magnetic circuits. Therefore, (14.105) can be written as:

pe = p j + pmag + pm . (14.109)

where
206 Inclusion of space harmonics in multiphase machine modeling through VSD

t t
pm = ω i dq JL dq i dq + i dq e dq . (14.110)

is the part of the power converted into mechanical power, thereby such that it can be also
written in terms of electromagnetic machine torque Tem and mechanical rotor speed ωm:

ω
pm = Tem ωm = Tem . (14.111)
p

where p is the number of pole pairs. By equaling (14.110) and (14.111) one obtains for the
electromagnetic torque:

t p t
Tem = p i dq JL dq i dq + i dq e dq (14.112)
ω

where the first term represents the reluctance torque component (due to rotor saliency
and acting even in absence of rotor MMF) and the second term represents the torque
component due to the interaction between stator and rotor MMF fields.

14.3.3.1 Explicit inductance matrix expression in orthonormal coordinates


While applying transformation T(x) to the n-phase machine model, we have remarked the
need for assuming condition (14.93) to hold. In other words, the definition of T(x) through
the choice of harmonic orders h1..hυ (see Section 14.3.1) is to be such as to transform the
inductance matrix Ls(x) into a time invariant form through (14.89).

The conditions under which Ldq is actually time invariant will be investigated in this
Section by detailing the explicit expression assumed by Ldq. For this purpose, let us
substitute (14.51) into (14.89) and obtain:

[ ]
Ldq = T( x ) L(sl ) + L(sag ) (x ) T( x )t = T( x )L(sl )T( x )t + T( x )L(sag )T( x )t = L(dq
l) ag )
+ L(dq (14.113)

where

l)
L(dq = T( x ) L(sl ) T( x )t (14.114)

ag )
L(dq = T( x ) L(sag ) (x ) T( x )t (14.115)

are respectively the transformed leakage inductance matrix and air-gap inductance
matrix. We shall examine the two terms (14.114) and (14.115) separately.

14.3.3.1.1 Transformed leakage inductance matrix


Equation (14.114) can be expanded by substitution of (14.58) and (14.38) into it,
obtaining:

  n −1 
trunc   
  2   t
l)
L(dq = P( x ) C l 0 I +
 k = 1
∑ (
l k B k − B n− k )
 C P( x )

t
(14.116)
 
Inclusion of space harmonics in multiphase machine modeling through VSD 207

 n−1 
trunc  
 2 
= l 0 P( x ) C I C t P( x )t + ∑ l [P( x )C (B
k =1
k
k
)
− B n−k C t P( x )t ]
As concerns the term proportional to l 0 , the property of matrix T(x)=P(x)C of being
orthonormal (see Section 14.3.1) assures that:

P( x )C I Ct P( x )t = P( x )C Ct P( x )t = I (14.117)

As concerns the terms included in the indexed sum, their expansion is slightly more
involved and requires the following preliminary lemma to be proved.

LEMMA
For any odd integer k with 1 ≤ k ≤ n, the following identities hold respectively for even and
odd phase count n:

 cos(h1 kα )I2 02×2 ⋅ 02×2 


 
 02×2 cos(h2kα )I2 ⋅ 02×2 
(
C B k − B n−k ) t
C = 2
⋅ ⋅ ⋅ ⋅  (14.118)
 
 02×2 02×2 ⋅ cos(hυ kα )I2 

 cos(h1 kα )I2 02×2 ⋅ 02×2 


02×1
 
 02×2 cos(h2kα )I2 ⋅ 02×2 
02×1
(
C B k − B n−k ) t
C =2

⋅ ⋅ ⋅ ⋅ 
 (14.119)
 02×2 02×2 ⋅ cos(hυ kα )I2 02×1 
 
 01×2 01×2 ⋅ ⋅ cos(nkα )

PROOF
The proof is quite cumbersome and will then be reported by omitting details for the sake
of brevity.

Through a symbolic math tool it is possible to check that matrix B can be always
decomposed as follows:

B = G H DG (14.120)

where D is the diagonal complex-valued matrix:

 exp(− ih1α ) 0 0 0 ⋅
 
 0 exp(− ih2α ) 0 0 ⋅
H
G DG =  0 0 exp(− ih3α ) 0 ⋅ (14.121)
 
 0 0 0 exp − ih4α )
( ⋅
 
 ⋅ ⋅ ⋅ ⋅ ⋅

and G is the complex-valued matrix


208 Inclusion of space harmonics in multiphase machine modeling through VSD

 1 1 1 1 L
 
 exp(− h1iα ) exp(− h2iα ) exp(− h3iα ) exp(− h4iα ) L
 exp(− 2h iα ) exp(− 2h2iα ) exp(− 2h3iα ) exp(− 2h4iα ) L
1 1  (14.122)
G=
n  exp(− 3h1iα ) exp(− 3h2iα ) exp(− 3h3iα ) exp(− 2h4iα ) L
 
 M M M M 
 exp[− (n − 1)h iα ] exp[− (n − 1)h iα ] exp[− (n − 1)h iα ] exp[− (n − 1)h iα ] L
 1 2 3 4

which can be alternatively expressed as:

1
[G]m,q = exp(− iαhq+1m) ∀m, q = 0, 1,.., n − 1 (14.123)
n

In the above equations, i indicates the imaginary unit and superscript H the complex
conjugate.

Identity (14.120) can be verified by checking that the rows of matrix G are eigenvectors
for B and the diagonal elements of D the relevant eigenvalues.

As a consequence of (14.120), we can write that, for any integer k:

Bk = G H Dk G . (14.124)

In fact

424
(
3 14444244443
)( ) (
B k = B BKB = G H DG G H DG K G H DG = G H D DKD G
1 1
424 3
) (14.125)
k times k times k times

since it is easily proved that

GGH = I (14.126)

If we left multiply (14.124) by Ct and right-multiply it by C we obtain:

Ct B k C = C t G H D k GC . (14.127)

At this point, using definition of C and G, one can immediately prove that:

1 0 ⋅ 0 0 ⋅ 0 1
 
−i 0 ⋅ 0 0 ⋅ 0 i
0 1 ⋅ 0 0 ⋅ 1 0
1  
(14.128)
GC =  0 −i ⋅ 0 0 ⋅ i 0 ,
2 
 ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅
0 0 ⋅ 1 1 ⋅ 0 0
 
0 0 ⋅ −i i ⋅ 0 0
Inclusion of space harmonics in multiphase machine modeling through VSD 209

H
1 0 ⋅ 0 0 ⋅ 0 1
 
−i 0 ⋅ 0 0 ⋅ 0 i
0 1 ⋅ 0 0 ⋅ 1 0
1  
Ct G H =  0 −i ⋅ 0 0 ⋅ i 0
2 
 ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅ ⋅
0 0 ⋅ 1 1 ⋅ 0 0
 
0 0 ⋅ −i i ⋅ 0 0

Substitution of (14.128) and of (14.121) into (14.127), written for k and n−k, leads, after a
few algebraic manipulations, to prove identities (14.118)-(14.119).

⃞-

Equations (14.117) and (14.118) are ready for being substituted into (14.116) together
the expression (14.34)-(14.35) for P(x), giving for even n:

 n−1    cos(h1 kα )I 2 0 2×2 ⋅ 0 2×2  


trunc      
 2 
  0 2×2 cos(h2 kα )I 2 ⋅ 0 2×2  t
l)
L(dq = l 0I + 2 ∑ l k P( x )
 ⋅ ⋅ ⋅ ⋅  P( x )

k =1
   
 
⋅ cos(hυ kα )I2 
  0 2×2 0 2×2 
 cos(h1 kα )Ph ( x )Ph ( x )t 02×2 ⋅ 02×2 
 n−1 
trunc   1 1 
 2   02×2 cos(h2kα )Ph1 ( x )Ph1 ( x ) t
⋅ 02×2 
= l 0I + 2 ∑ lk 
⋅ ⋅ ⋅ ⋅

k =1  
 02×2 02×2 ⋅ cos(hυ kα )Phυ ( x )Phυ ( x )t 

 n−1   cos(h1 kα )I2 02×2 ⋅ 
02×2
trunc   
 2 
 0 cos(h2kα )I2 ⋅ 
02×2
= l 0I + 2 ∑ lk  2×2
⋅ ⋅ ⋅ 

k =1  
 02×2 02×2 ⋅ cos(hυ kα )I2 

  
 l 0 + 2
 ∑l k
k cos(h1 kα )I2

02×2 ⋅ 02×2 

 
 

= 02×2

∑l
l 0 + 2
k
k cos(h2kα )I2 ⋅

02×2 

 
 ⋅ ⋅ ⋅ ⋅ 
   

02×2 02×2 ⋅ l 0 + 2

∑ l k cos(hυ kα )I2
 

 k

(14.129)
where index k in all the sums ranges from 1 to trunc[(n−1)/2].

With the same procedure, in case of odd number of phases n we obtain:


210 Inclusion of space harmonics in multiphase machine modeling through VSD

  
 l 0 + 2
 ∑lk
k cos(h1kα )I2 ⋅

02×2 02×1 

 ⋅ ⋅ ⋅ ⋅ 
l)   (14.130)
L(dq =  


02×2 ⋅ l 0 + 2

∑l
k
k cos(hυ kα )I2

02×1 

 


01×2 ⋅ 01×2 ∑
l 0 + 2 l k cos(nkα )
k 

As a conclusion, we can say that transformation T(x), for any choice of orders h1..hu, leads
to a transformed leakage inductance matrix always having a time-invariant and diagonal
form.

14.3.3.1.2 Transformed air-gap inductance matrix


Equation (14.115) can be expanded by substituting (14.38) and (14.86) into it, obtaining:

π R L µ0 
L(dq
ag )
(x) =
2
 ∑
s ,r =1 ,3 ,5,...
[
T( x )w s Fs Wr Ps +r Q s +r (x ) + Fs Wr P s −r Pr −s (x ) w r T( x )t ] t


+ ∑ F W P T( x )w w
s
s =1 ,3 ,5 ,...
s 0 s s
t
T( x )t 

(14.131)
π R L µ0 
=  ∑
2 s ,r =1 ,3 ,5,...
[
P( x )Cw s Fs Wr Ps +r Q s +r (x ) + Fs Wr P s −r Pr − s (x ) w r T( x )t
t
]

+ ∑ F W P P( x )Cw w
s
s =1 ,3 ,5 ,...
s 0 s s
t
Ct P( x )t 


If we consider the definition (14.21)-(14.22) of C and the definition (14.71) of wk, we can
rewrite C as follows:

 wh t 
 1 
2  w h2 
t
C=   (14.132)
n M 
w t 
 hυ 

 w h1  t
 
 w h2 
t

 
2 
C= (14.133)
n w hυ
t 
 
 1 t
 cn 
 2 

where (14.132) applies for even n and (14.133) in case of odd n.

At this point, we need to make a restrictive hypothesis about the number of space
harmonics (of indices s, r) included in the sum in (14.131). The hypothesis consists of
Inclusion of space harmonics in multiphase machine modeling through VSD 211

supposing that the υ harmonic orders h1…hυ used to build matrices C and P(x) (see Section
14.3.1) are considered in such sum; in symbols, we shall suppose that:

s , r ∈ H = {h1 , h2 ,..., hυ } (14.134)

Later, we shall prove that, if this hypothesis is not satisfied, the transformation (14.38)
ag )
does not lead to a time-invariant result L(dq . Conversely, we shall also prove below that, if
ag )
the condition is satisfied, L(dq is time invariant. Therefore, we shall be able to conclude
ag )
that the (14.134) is both a necessary and sufficient condition for L(dq to be time invariant.

Under assumption (14.134), equation (14.131) can be rewritten as:

π R L µ0 2
ag )
L(dq = ×
2 n
  wh t wh   wh t wh 
t

  1 i   1 j 

 w tw   w tw 
υ
×  P( x ) h2 hi  Fhi Whj Phi +hj Q hi +hj (x ) + Fhi Whj P h −h Phj −hi (x ) h2 hj  P( x )t
∑  
i , j=1  M  M 
i j

 w tw  w tw 
  hυ hi   hυ hj  (14.135)

 wh t wh   wh t wh 
t

 1 i   1 i  
υ  wh t wh   wh t wh  
t
∑ P( x ) 2
 M
i
Fhi Whi P0  2
  M
i
 P( x ) 

i =1 
w tw  w tw  
 hυ hi   hυ hi  

π R L µ0 2
L(dq
ag )
= ×
2 n
  wh t wh   wh t wh 
t

  1 i   1 j 
  wh t wh   w tw 
 υ  2 i
   h2 hj 

×  P( x ) M  Fhi Whj Phi +hj Q hi +hj (x ) + Fhi Whj Phi −hj Phj −hi (x ) M
 w tw 
 P( x )
t

i , j=1  w tw 
  hυ t hi   hυ hj 
  1 cn wh   1 c nt w h 
  2 i   2 j 
(14.136)

 wh t wh   wh t wh 
t

 1 i   1 i  
 wh t wh   wh t wh  
υ  2 i
  2 i
 
∑ P( x ) M Fhi Whi P0  M t
 P( x ) 
i =1  w tw   w tw  
 hυ t hi   hυ t hi  
 1 c n w hi   1 c n w hi  
 2   2  

where the former applies for even n and the latter for odd n. Concerning the products
whwk, (14.14)-(14.15) together with (14.71) immediately yield:
212 Inclusion of space harmonics in multiphase machine modeling through VSD

n I if h = k
∀h, k ∈ {h1 ,.., hυ }
t
wh wk = 2 2 (14.137)
02×2 if h ≠ k

where I2 and 02×2 are the 2⨯2 identity and null matrices. Therefore, for any k=1..υ:

 02×2  
 P ( x ) 0 0 ⋅ 0   
 wh t wh   h1 2×2 2×2 2×2  M 
 k − 1 blocks
 1 k 
 0 Ph2 (x ) 02×2 ⋅ 02×2  0  
 w h t w h  n  2×2  2×2  
P(x ) 2 k
 =  02×2 02×2 Ph3 (x ) ⋅ 02×2  I2 

 M  2 ⋅ ⋅ ⋅ O ⋅  02×2 
w tw    
 hυ hk   02×2 02×2 02×2 ⋅ Phυ (x ) M 
 0 
 2×2 
 02×2   (14.138)
  
 M  i − 1 blocks
  
0
n  2×2  
=  Phk (x )
2 
0
 2×2 
 M 
 0 
 2×2 

 02×2  
  
  Ph1 (x ) 02×2 02×2 ⋅ 02×2 02×1  M   k − 1 blocks
w h1 w hk 
t
  
 02×2 Ph2 (x ) 02×2 ⋅ 02×2 02×1  02×2  

 w h2 w hk 
t
 
 
 n 02×2 02×2 Ph3 (x ) ⋅ 02×2 02×1  I2 
P(x ) M =   
 2 ⋅ ⋅ ⋅ O ⋅ ⋅  02×2 
w hυ w hk 
t
   
 02×2 02×2 02×2 ⋅ Phυ (x ) 02×1  M 
 1
c w hk 
t
 0  
 2 n   1×2 01×2 01×2 ⋅ 01×2 1  02×2 
0 
 1×2 
 02×2  (14.139)
  

 M   k − 1 blocks
 0  
 2×2  
n  P (x )
=  hk 
2  02×2 
 M 
 
 02×2 
 0 
 1×2 

where (14.138) and (14.139) respectively hold for even and odd phase count n.

The above results allows us to expand the matrix products involved in (14.135) and
(14.136) as follows:
Inclusion of space harmonics in multiphase machine modeling through VSD 213

t
 wh t wh    w h t w h 
 1 i    1 j 

 wh t wh    w t w 
P(x ) 2 i
Q hi +hj (x )P(x ) 2
h h j

 M    M 
w tw    w t w 
 hυ hi    hυ hj 
t
  02×2   02×2  
     
i − 1 blocks  M   M   j − 1 blocks
     
n2   02×2   02×2  
=  Phi (x )Q hi +h j (x ) Ph j (x )
4  02×2   0 
   2×2 
 M   M 
0   
 2×2   02×2  (14.140)

 02(i −1 )× 2( j −1 ) 02(i −1 )×2 02(i −1 )× 2(n− j ) 


n2  
Phi (x )Q hi +hj (x )Phj (x )
t
=  02×2( j −1 ) 02×2(n− j ) 
4 
 02(n−i )×2( j −1 ) 02(n−i )× 2 02(n−i )×2(n− j ) 
−1 blocks
64j4 744 8

  02×2 L 02×2 02×2 02×2 L 02×2 


  
j −1 blocks   M ⋅ M M M ⋅ M 
 0 L 02×2 02×2 02×2 L 02×2 
n2   2×2 
Phi (x )Q hi +h j (x )Ph j (x )
t
=  02×2 L 02×2 02×2 L 02×2 
4  
 02×2 L 02×2 02×2 02×2 L 02×2 
 M ⋅ M M M ⋅ M 
 
 02×2 L 02×2 02×2 02×2 L 02×2 

when n is even and


t
 wh t wh    w h t w h 
 1 i    1 j 

 wh t wh    w t w 
 2 i
   h2 h j

P(x ) M Q hi +h j (x )P(x ) M 
 w tw    w t w 
 hυ t hi    hυ h j  
 1 cn w h    1 c nt w h 
 2 i 
  2 j 

 02×2   02×2 
t (14.141)
   
   
i − 1 blocks  M   M   j − 1 blocks
 0   0  
  2×2   2×2  
n2
 Phi (x )Q P (x )
= (x ) hj 
 02×2  hi +h j  02×2 
4
   
 M   M 
 02×2   0 
0   2×2 
 1×2   01×2 
214 Inclusion of space harmonics in multiphase machine modeling through VSD

 02(i −1 )×2( j −1 ) 02(i −1 )×2 02(i −1 )× [2(n− j )+1] 


n2  
Phi (x )Q hi +h j (x )Phj (x )
t
=  02× 2( j −1 ) 02× [2(n− j )+1] 
4 
 0[2(n−i )+1 ]×2( j −1 ) 0[2(n−i )+1 ]× 2 0[2(n−i )+1]×[2(n− j )+1 ] 
j −1 blocks
644744 8

 0 2×2 L 0 2×2 02×2 0 2×2 L 0 2×2 0 2×1 


  
  M ⋅ M M M ⋅ M M 
j −1 blocks  0 L 0 2×2 02×2 0 2×2 L 0 2×2 0 2×1 
  2×2 
n2   0 2×2 L 0 2×2 Phi (x )Q hi + h j (x )Ph j (x )
t
0 2×2 L 0 2×2 0 2×1 
=  
4  0 2×2 L 0 2×2 02×2 0 2×2 L 0 2×2 0 2×1 
 M ⋅ M M M ⋅ M M 
 
 0 2×2 L 0 2×2 02×2 0 2×2 L 0 2×2 0 2×1 
0 L 01×2 01×2 0 1×2 L 0 1×2 0 
 1×2

when the phase count n is odd.

The only non-null 2⨯2 block element in (14.140)-(14.141), expanded using (14.81)-
(14.82), is shown to be equal to a constant (x-independent) diagonal matrix as shown
below for any of the index pairs h, k involved:

Pk (x )Q h+k (x )Pk (x )
t

 cos(hx ) sin(hx )  cos[(h + k )x ] sin[(h + k )x ]  cos(kx ) − sin(kx )  1 0  (14.142)


=     =  
 − sin (hx ) cos(hx ) sin[(h + k )x ] − cos[(h + k )x ] sin(kx ) cos(kx )   0 − 1 

Substitution of (14.142) into (14.140)-(14.141) finally gives:

t
 wh t wh    w h t w h 
 1 i    1 j 

 wh t wh    w t w 
P(x ) 2 i
Q hi + h j (x )P(x )
h2 hj

 M    M 
w tw    w t w 
 hυ hi    hυ h j 
(14.143)
 02(i −1 )× 2( j −1 ) 02(i −1 )×2 02(i −1 )×[2(n− j )+1] 
2  
n 1 0
=  02×2( j −1 ) 02× [2(n− j )+1] 
4 0 −1 
0 0 0 
 [2(n−i )+1 ]×2( j −1 ) [2(n−i )+1 ]× 2 [2(n−i )+1]×[2(n− j )+1] 

or
t
 wh t wh    w h t w h 
 1 i 
  1 i 

 wh t wh    w h t w h 
 2 i
   2 i

P(x ) M Q hi +hj (x )P(x ) M  (14.144)
 w tw    w t w 
 hυ t hi    hυ t hi 
 1 cn wh    1 c n w h 
 2 i    2 i 
Inclusion of space harmonics in multiphase machine modeling through VSD 215

 02(i −1 )×2( j −1 ) 02(i −1 )×2 02(i −1 )×[2(n− j )+1 ] 


2 
n 1 0
=  02×2( j −1 ) 02×[2(n− j )+1 ] 
4 0 −1 
0 0 0 
 [2(n−i )+1]×2( j −1 ) [2(n−i )+1]×2 [2(n−i )+1]×[2(n− j )+1] 

respectively in the case of even and odd n.

The same analytical procedure followed for the product P(x)CwhQh+kwktCtP(x)t, which led
to equations (14.143)-(14.144), can be repeated for the product P(x)CwhPk−hwktCtP(x)t
with the only difference that we have:

Pk (x )Pk −h (x )Pk (x )
t

 cos(hx ) sin(hx )  cos[(k − h)x ] sin[(k − h)x ]  cos(kx ) − sin(kx )  1 0  (14.145)


=     =  
 − sin (hx ) cos(hx ) − sin[(k − h)x ] cos[(k − h)x ] sin (kx ) cos(kx )   0 1 

instead of (14.142). This leads to write:

t
 wh t wh    w h t w h 
 1 i    1 j 

 wh t wh    w t w 
P(x ) 2 i
Phj −hi (x )P(x ) 2
h h j

 M    M 
w tw    w t w 
 hυ hi    hυ hj 
(14.146)
 02(i −1 )× 2( j −1 ) 02(i −1 )×2 02(i −1 )×[2(n− j )+1] 
2  
n  1 0
= 02×2( j −1 ) 02× [2(n− j )+1] 
4 0 1 
0 
 [2(n−i )+1 ]×2( j −1 ) 0[2(n−i )+1 ]× 2 0[2(n−i )+1]×[2(n− j )+1] 

or
t
 wh t wh    w h t w h 
 1 i 
  1 i 

 wh t wh    w h
t
w h

 2 i
   2 i

P(x ) M Phj −hi (x )P(x ) M 
 w tw    w t w 
 hυ t hi    hυ t hi  
 1 cn wh    1 c n w h 
 2 i   2 i  (14.147)
 02(i −1 )× 2( j −1 ) 02(i −1 )×2 02(i −1 )×[2(n− j )+1] 
 2 
n 1 0
=  02×2( j −1 ) 02× [2(n− j )+1] 
4 0 1 
0 0 0 
 [2(n−i )+1 ]×2( j −1 ) [2(n−i )+1 ]× 2 [2(n−i )+1]×[2(n− j )+1] 

respectively in the case of even and odd n.

The last row of matrix (14.139), which applies for odd n, is always null because none of the
indices h1..hυ can be equal to n (see Section 14.3.1).

Finally, the last product in (14.135)-(14.136) to be expanded is P(x)CwhwhtCtP(x)t. With


the same procedure followed above, it is immediately found to be:
216 Inclusion of space harmonics in multiphase machine modeling through VSD

t
 w h t w h  w h t w h 
 1 i  1 i 
 02(i −1 )×2(i −1 ) 02(i −1 )×2 02(n−i )×2(n−i ) 
 w h t w h  w h t w h  t n2  
P( x ) 2 i
 2 i
 P( x ) =  02×2(i −1 ) I2 02×2(n−i )  (14.148)
 M  M  4 
 w t w  w t w   02(n−i )×2(n−i ) 02(n−i )×2 02(n−i )×2(n−i ) 
 hυ hi  hυ hi 

or

t
 wh t wh  w h t w h 
 1 i  1 i   02(i −1 )×2(i −1 ) 02(i −1 )×2 02(i −1 )×2(n−i ) 02(i −1 )×1 
 wh t wh  w h t w h   
 2 i
 2 i
 t n  02×2(i −1 )
2 I2 02×2(n−i ) 02×1 
P( x ) M  M  P( x ) = 
 w tw  w t w  4  02(n−i )×2(n−i ) 02(n−i )×2 02(n−i )×2(n−i ) 02(n−i )×1  (14.149)
 hυ t hi  hυ t hi   01×2(i −1 ) 01×2 01×2(n−i ) 0 
 1 c n w hi  1 c n w hi  
 2  2 

respectively in the case when n is even and odd.

At this point, we can substitute expressions (14.143)-(14.144), (14.146)-(14.147),


(14.148)-(14.149) into (14.135)-(14.136), obtaining:

 Λ (1ag )
Λ (1ag )
⋅ Λ (1ag )

 ,1 ,2 ,υ 

π R L µ 0n  Λ (2ag )
Λ 2 ,2 ⋅ Λ 2,υ 
( ag ) ( ag )
L(dq
ag )
= 
,1
 (14.150)
4  ⋅ ⋅ ⋅ ⋅ 
 Λ ( ag ) Λυ( ag,2 ) ⋅ Λυ( ag,υ ) 
 υ ,1

or

 Λ (1ag )
Λ (1ag )
⋅ Λ (1ag )
02×1 
 ,1 ,2 ,υ 
 Λ (2ag
,1
)
Λ 1 ,1 ⋅ Λ 2 ,υ 02×1 
( ag ) ( ag )
π R L µ 0 
n 
L(dq
ag )
=  ⋅ ⋅ ⋅ ⋅ ⋅  (14.151)
4
 Λ υ( ag,1 ) Λυ( ag,2 ) ⋅ Λ υ( ag,υ ) 02×1 
 
 01×2 01×2 ⋅ 01×2 0 

depending on whether n is even or odd, respectively, where the generic 2⨯2 block Λ (i ag )
,j ,

with i, j=1..υ, has the following simple expression:

F W  P  
 hi h j  hi −h j + Phi +h j  0   Fh Wh P0 0 
Λ(i ag )
=    + δ i , j  i i  (14.152)
,j
 0 Fhi Wh j  P h −h − Phi +h j    0 Fhi Whi P0 
  i j 

where δi,j is the Kronecker symbol, equal to 0 or 1 respectively whether i≠j or i=j.

t
We can notice from (14.150) that Λ(i ag ) ( ag ) ( ag )
, j = Λ j ,i = Λ j ,i for any i, j = , which guarantees that
the transformed inductance matrix (14.149) is symmetrical. Because it is also real-valued,
the well known spectral theorem for real symmetric matrices guarantees that it can be
certainly diagonalized through an orthonormal matrix Θ as follows:
Inclusion of space harmonics in multiphase machine modeling through VSD 217

Θ = ΘT (x )L(sag )T (x ) Θt
t
Δ (dqag ) = ΘL(dq
ag ) t
(14.153)

where Δ(ag
dq
)
is diagonal and the orthonormal matrix Θ can be numerically determined by
well-established algorithms known from Numerical Analysis.

Therefore, if needed, we can certainly define a further variable transformation T̂ (x ) as

Tˆ (x ) = ΘT(x ) = ΘP(x )C (14.154)

which reduces the stator inductance matrix in a diagonal time-invariant form.

In conclusion, we have proved that if the transformation matrix T(x) is built using the
same odd harmonic orders which are considered in expanding machine self and mutual
air-gap inductances inductances as function of the rotor position by means of the winding
function theory through (14.59), then the transformed air-gap inductance matrix is time-
invariant and thereby suitable for use in the VSD model of the machine illustrated in
Section 14.3.3.1.

What is still left to prove is that the condition above is not only sufficient but also
necessary. To prove that, let us call H = {h1 ,..., hυ } the set of harmonic orders used to build
the transformation matrix T(x) and call K = {k1 ,..., kυ } the set of harmonic orders involved
in the air-gap inductance Fourier decomposition according to (14.59). Let us then suppose
that the two sets do not coincide. In this case, all the procedure leading to (14.142) would
hold, and the generic form of (14.142) would be:

Phi (x )Q ki +k j (x )Ph j (x )
t
(14.155)

where, for some pair of indices i and j, we would have that hi≠ hj and/or ki≠ kj, so that

hi + h j ≠ k i + k j .
(14.156)

Then we could write:

k i + k j = hi + h j + δ
(14.157)

with δ ≠ 0. The expansion of (14.155) would then give:

Phi (x )Q ki +k j (x )Ph j (x )
t

=  
[
 cos(hi x ) sin(hi x )  cos (hi + h j + δ )x ] [ ]  cos(h x )
sin (hi + h j + δ )x j − sin(hj x )

[
 − sin(hi x ) cos(hi x ) sin (hi + h j + δ )x
 ] [ ] sin(h x )
− cos (hi + h j + δ )x j cos(h j x )  (14.158)
 cos(δ x ) sin (δ x ) 
=  
 sin(δ x ) − cos(δ x )

If δ=0, this means that the product depends on x and, following the procedure seen above,
it is easy to see that the entire transformed inductance matrix would not be constant, as a
consequence. This completes the proof about the condition being necessary.
218 Inclusion of space harmonics in multiphase machine modeling through VSD

Fig. 14-7. Prototype machine: (a) frame; (b) rotor; (c) cross-section. model

Fig. 14-6. (a) Connections from stator coils to the terminal box; (b) terminal box.

14.4 Application example and experimental validation


The theory developed in this Chapter on the inclusion of space harmonics in the lumped-
parameter modeling of multiphase salient-pole machine has been applied to simulate the
behavior of a real machine with a strongly non-uniform air-gap in an operating condition
where the effect of space harmonics is particularly significant, that is during a sustained
short-circuit test. The testing set-up is described next.

14.4.1 Testing set-up and conditions


The testing equipment employed for validation is based on the same prototype generator
(Fig. 14-7) which was employed in 3.2 too. A rotor design without damper cage (Fig.

Fig. 14-8. Prototype stator winding configurations used for testing: (a) dual star; (b) triple star.
Inclusion of space harmonics in multiphase machine modeling through VSD 219

Fig. 14-9. Connections inside the terminal box to implement: (a) dual-star winding configuration; (b) triple-star
winding configuration.

14-7b) was used in this case in order not to introduce model complications due to rotor
ammortisseur circuits (whose inclusion in machine model is widely covered by existing
literature); it is clear that such a wound-field rotor, if supplied by a constant field current,
behaves like a salient-pole or reluctance-assisted permanent magnet machine.

Tests could be performed on the prototypes in two different multiphase arrangements,


characterized by an even (n=6) and odd (n=9) number of phases, respectively. In the 6-
phase arrangement, phases are distributed according to a dual-star configuration, while in
the 9-phase arrangement according to a triple star arrangement (Fig. 14-8).

Implementing different winding schemes on the same machine was possible thanks to the
particular design of the prototype, whose stator coils are individually connected to the
terminal box (Fig. 14-6). Therefore, stator coils can differently connected by changing the
connections in the terminal box (Fig. 14-9).

As a three-phase machine with two parallel paths per phase, the prototype is rated 22
kVA, 760 V, 50 Hz, 3000 rpm.

The prototype testing condition reproduced to validate the modeling strategy proposed in
this Chapter is the sustained short-circuit operation at 1500 rpm and constant field
excitation current. This is achieved by turning the machine with a suitable drive motor
(Fig. 14-7a) while stator phases are short circuited and the field winding is supplied with a
fixed excitation current. Sustained short circuit operation has been chosen as testing
condition because during such operation mode the machine space harmonics, which are
responsible for air-gap field distortion, cause very large circulation currents to circulate in
in shorted stator phases and therefore produce large effects, which should be also caught
by the proposed model where space harmonics are incorporated.
220 Inclusion of space harmonics in multiphase machine modeling through VSD

14.4.2 Machine model for numeric simulation


The machine model is described by the matrix differential equation (14.95), which is
reported below for the sake of commodity.

d
v dq = R dq i dq + ω JL dq i dq + L dq i dq + e dq (14.159)
dt

Written in space-state form with idq chosen as the state variable vector, it becomes:

d
i dq = −L dq (R dq + ω JL dq )i dq + L dq (v dq − e dq )
−1 −1

dt (14.160)

or, with System Theory notation:

x& = A x + Bu
(14.161)
y =Cx

where:

A = −L dq
−1
(R dq + ω JL dq ) (14.162)
−1
B = −L dq (14.163)
C=I (14.164)
x = i dq (14.165)
u = v dq − e dq (14.166)

14.4.3 Variable transformation


The numerical integration of the space-state system (14.161) gives the time evolution of
the state, i.e. of the stator currents in orthonormal coordinates. Such result needs to be
compared to the measured currents. For this purpose, the solved current vector idq needs
to be anti-transformed back to the natural phase variable space.

By natural phase variables we mean the quantities of machine phases arranged as per Fig.
14-8, that is written in vector form as follows (in the instance of phase currents):

i s ,6 = (i A1 iC 2 )
t
i B1 iC 1 i A2 i B2 (14.167)

i s ,9 = (i A1 iC 3 )
t
i B1 iC 1 i A2 i B2 iC 2 i A3 i B3 (14.168)

where subscripts 6 and 9 respectively indicate the number of phases (n=6, n=9) of the
stator winding configuration.

The geometrical transformation of the actual winding scheme into the conventional one
(see Section 14.2.2.2) is accomplished through matrix (14.8) written for m=3 and N equal
to either 2 (dual-star configuration) or 3 (triple-star configuration), i.e.:
Inclusion of space harmonics in multiphase machine modeling through VSD 221

Fig. 14-10. Magnitude of coefficients FsWsPs+r and FsWsP|s+r| for s and r between 1 and 11 for the 6-phase machine.

1 0 0 0 0 0 
 
0 0 0 1 0 0 
0 0 −1 0 0 0 
W2×3 =  ;
0 0 0 0 0 − 1 (14.169)
 
0 1 0 0 0 0 
0 0 0 0 1 0 

1 0 0 0 0 0 0 0 0 
 
0 0 0 1 0 0 0 0 0 
0 0 0 0 0 0 1 0 0 
 
0 0 −1 0 0 0 0 0 0 
 
W3×3 = 0 0 0 0 0 −1 0 0 0 .
(14.170)
0 0 0 0 0 0 0 0 − 1
 
0 1 0 0 0 0 0 0 0 
0 0 0 0 1 0 0 0 0 
 
0 0 0 0 0 0 0 1 0 

As concerns the decoupling matrix T(x), its definition requires choosing the set of υ
harmonics to be included in the VSD model, where υ=trunc(n/2) equals respectively 3 and
4 in the case of the 6-phase and 9-phase winding. The criterion to be followed is obviously
to include those space harmonic orders r, s which are associated to the highest values of
Fourier coefficients Fs Wr Ps +r and Fs Wr P s −r in the expansion (14.59) of self and mutual
air-gap inductances. For example, the magnitude of coefficients Fs Wr Ps +r and Fs Wr P s −r
are reported in Fig. 14-10 with respect to the 6-phase winding configuration. Based on this
criterion, the harmonic orders 1, 3, 5 are chosen for the 6-phase configuration and the
harmonic orders 1, 3, 5, 7 are chosen for the 9-phase configuration.

Based on this choice, matrix C is built according to (14.21)-(14.22), obtaining respectively


for the 6-phase and the 9-phase machine configurations:
222 Inclusion of space harmonics in multiphase machine modeling through VSD

 c1t   1 cos(α6 ) cos(2α6 ) cos(3α6 ) cos(4α6 ) cos(5α6 ) 


   
 s1   0 sin(α6 ) sin(2α6 ) sin(3α6 ) sin(4α6 ) sin(5α6 ) 
t

 t 
2  c3  2  1 cos(3α6 ) cos(6α6 ) cos(9α6 ) cos(12α6 ) cos(15α6 )
C6 = =  (14.171)
6  s3t  6  0 sin(3α6 ) sin(6α6 ) sin(9α6 ) sin(12α6 ) sin(15α6 ) 
 t  
 c5   1 cos(5α6 ) cos(10α6 ) cos(15α6 ) cos(20α6 ) cos(25α6 )
s t   0 sin(5α ) sin(10α ) sin(15α ) sin(20α6 ) sin(25α6 ) 
 5   6 6 6

 c1t  1 cos(α 9 ) cos(2α9 ) L cos(8α9 ) cos(9α 9 ) 


   
 s1t  0 sin(α9 ) sin(2α 9 ) L sin(8α 9 ) sin(9α9 ) 
 t 1 cos(3α 9 ) cos(6α9 ) L cos(24α9 ) cos(27α 9 ) 
 c3   
 s3t  0 sin(3α9 ) sin(6α 9 ) L sin(24α9 ) sin(27α9 ) 
2 t  2 
C9 =  c5  =  1 cos(5α 9 ) cos(10α9 ) L cos(40α9 ) cos(45α 9 )  (14.172)
9 t  9
s5 0 sin(5α9 ) sin(10α 9 ) L sin(40α 9 ) sin(45α9 ) 
 t  
 c7  1 cos(7α9 ) cos(14α 9 ) L cos(56α9 ) cos(63α 9 ) 
 t 0 (α )
sin 7 9 (
sin 14 9α ) L ( α )
sin 56 9 sin(63α9 ) 
 s7   
c t 
 9 
1
 2
1
2
(α)
cos 9 9 1
2
( α)
cos 18 9 1
2
( α)
cos 72 9 1
2
cos(81α 9 )

where

π π
α6 = , α9 = . (14.173)
6 9

As concerns Park’s matrix P(x), application of (14.34)-(14.35) with the selected harmonic
orders gives:

 cos(x ) sin(x ) 0 0 0 0 
 
 − sin(x ) cos(x ) 0 0 0 0 
 0 0 cos(3x) sin(3x) 0 0 
P6 (x ) =   (14.174)
 0 0 − sin(3x) cos(3x) 0 0 
 
 0 0 0 0 cos(5x) sin(5x) 
 0 0 0 0 − sin(5x) cos(5x)

 cos(x) sin(x) 0 0 0 0 0 0 0
 
 − sin(x) cos(x) 0 0 0 0 0 0 0
 0 0 cos(3x) sin(3x) 0 0 0 0 0
 
 0 0 − sin(3x) cos(3x) 0 0 0 0 0
 
P9 (x ) =  0 0 0 0 cos(5x) sin(5x) 0 0 0
(14.175)
 0 0 0 0 − sin(5x) cos(5x) 0 0 0
 
 0 0 0 0 0 0 cos(7x) sin(7x) 0
 0 0 0 0 0 0 − sin(7x) cos(7x) 0
 
 0 0 0 0 0 0 0 0 1

The overall variable transformation matrix is then the following:


Inclusion of space harmonics in multiphase machine modeling through VSD 223

V6 (x ) = T6 (x )W2×3 = P6 (x )C 6 W2×3 . (14.176)

V9 (x ) = T9 (x )W3×3 = P9 (x )C 9 W3×3 . (14.177)

respectively for the 6-phase and 9-phase machine configuration.

14.4.4 Machine model characterization


Characterizing the machine model means to identify matrices Rdq, Ldq, J and the input
vector v dq − e dq . Because the test is performed in stator short circuit conditions, we shall
certainly be able to set v dq = 0 .

14.4.4.1 Resistance matrix


The resistance matrices are easily computed form (14.88) as:

R dq ,6 = r6 I6 (14.178)
R dq ,9 = r9 I 9 (14.179)

where r6 and r9 are the phase resistances in the two configurations and I6, I9 are the 6⨯6
and 9⨯9 identity matrices.

14.4.4.2 Leakage inductance matrix


Leakage inductances are computed by a combination of FE analysis and measurements on
the actual machine with the rotor withdrawn. The procedure is described next.

After rotor removal (Fig. 14-11a), one of the stator phases (which we call h) is supplied
with a measured 50 Hz current I. The e.m.f. induced in the other phases at no load is
measured. Calling E k(meas ) the e.m.f. induced in the kth phase, let us call

E k( meas )
mk( meas
,h
)
= (14.180)
I

the mutual inductance between the two phases with the rotor removed. Now we can
repeat the same test with a FE analysis simulation (Fig. 14-11b, Fig. 14-11c), imposing the
same current as in the test and making the FE software compute the induced e.m.f. E k(FEM )

Fig. 14-11. (a) Test on the machine with the rotor removed and one phase supplied; (b) simulation of the test by
FE analysis in the 6-phase configuration; (c) simulation of the test in the 9-phase configuration.
224 Inclusion of space harmonics in multiphase machine modeling through VSD

Fig. 14-12. Self and mutual inductances with rotor removed measured and computed by FE analysis; the
difference gives the leakage inductances. (a) 6-phase configuration; (b) 9-phase configuration.

in phase k, but considering only contribution due to the flux in the stator bore region. This
can be done in the same way as described in Section 16.3.3 where air-gap inductances are
to be computed with the rotor in place, i.e. by adding suitable auxiliary air-gap point for
vector potential computation.

Let us call m(kFEM


,h
)
the inductance computed by FE analysis:

E k( FEM )
mk( FEM
,h
)
= . (14.181)
I

The mutual inductance computed by (14.180), i.e. from measurement, is larger (in
magnitude) that that computed by (14.181). In fact, (14.181) accounts only for the flux in
the stator bore region, while (14.180) includes the contribution of the same stator bore
flux plus the leakage flux (end-coil and slot components). Therefore, the leakage
inductance contribution can be segregated as:

mk( leak
,h
)
= m(kmeas
,h
)
− m(kFEM
,h
)
. (14.182)
Inclusion of space harmonics in multiphase machine modeling through VSD 225

Supposing that phases are numbered according to the conventional multiphase scheme
(Section 14.2.1) and that phase 0 is supplied, the results shown in Fig. 14-12 are obtained
and differences (14.182) directly give leakage inductances l k , with
k=0,1,..,trunc[(n−1)/2]), which appear in (14.53).

The leakage inductance matrix in orthonormal coordinates is then computed using


(14.129)-(14.130), which gives:

 cos(kα 6 )I 2 0 2×2 0 2×2 


 
L(dq
l)
,6 = l 0 I6 + 2 ∑ l k  0 2×2
 0
cos(3kα 6 )I 2 0 2×2 
k =1 ,2
 2×2 0 2×2 cos(5kα 6 )I2 
 10.1 0 0 0 0 0 
 
 0 10.1 0 0 0 0  (14.183)
 0 0 2.49 0 0 0 
= 10 −3   henries
 0 0 0 2.49 0 0 
 
 0 0 0 0 1.53 0 
 0 0 0 0 0 1.53

 cos(kα 9 )I2 02×2 02×2 02×2 02×1 


 
 02×2 cos(3kα 9 )I2 02×2 02×2 02×1 
l)
L(dq ,9 = l 0I9 + 2 ∑ l k  02×2 02×2 cos(5kα 9 )I2 02×2 02×1 
 
k =1,2,3, 4
 02×2 02×2 02×2 cos(7kα 9 )I2 02×1 
 
 01×2 01×2 01×2 01×2 cos(9kα9 )
 6.80 0 0 0 0 0 0 0 0 
 
 0 6.80 0 0 0 0 0 0 0 
 0 0 1.76 0 0 0 0 0 0  (14.184)
 
 0 0 0 1.76 0 0 0 0 0 
 
= 0 0 0 0 1.07 0 0 0 0  mH
 0 0 0 0 0 1.07 0 0 0 
 
 0 0 0 0 0 0 0.880 0 0 
 0 0 0 0 0 0 0 0.880 0 
 
 0 0 0 0 0 0 0 0 0.851 

14.4.4.3 Air-gap inductance matrix


The air-gap inductance matrix in orthonormal coordinates is computed according to
(14.150)-(14.152), where Fourier coefficients Fh, Wh, Ph are computed as discussed in the
previous Chapter (the results are reported in Errore. L'origine riferimento non è stata
trovata.). The evaluation gives the following results respectively for the 6-phase and the
9-phase machine configurations

π R L µ0 6
ag )
L(dq ,6 = ×
4
226 Inclusion of space harmonics in multiphase machine modeling through VSD

 F1 W1 (2P0 + P2 ) 0 F1 W3 (P2 + P4 ) 0 F1 W5 (P4 + P6 ) 0 


 
 0 F1 W1 (2P0 − P2 ) 0 F1 W3 (P2 − P4 ) 0 F1 W5 (P4 − P6 ) 
 F W (P + P ) 0 F3 W3 (2P0 + P6 ) 0 F3 W5 (2P2 + P8 ) 0 
× 3 1 2 4 
 0 F3 W1 (P2 − P4 ) 0 F3 W3 (2P0 − P6 ) 0 F3 W5 (2P2 − P8 ) 
 
 F5 W1 (P4 + P6 ) 0 F5 W3 (P2 + P8 ) 0 F5 W5 (2P0 + P10 ) 0 
 0 F5 W1 (P4 − P6 ) 0 F5 W3 (P2 − P8 ) 0 F5 W5 (2P0 − P10 )

 620 0 − 60.1 0 0.917 0 


 
 0 205 0 − 53.7 0 − 0.279
 − 60.1 0 31.8 0 − 6.49 0 
=  mH
 0 − 53.7 0 30.2 0 − 5.43 
 
 0.917 0 − 6.49 0 3.38 0 
 0 − 0.279 0 − 5.43 0 6.64 

(14.185)

π R L µ0 9
L(dq
ag )
,9 = ×
4
 F1 W1 (2P0 + P2 ) 0 L F1 W7 (P6 + P8 ) 0 0
 
 0 F1 W1 (2P0 − P2 ) L 0 F1 W7 (P6 − P8 ) 0
 M M L M M 0
× 
 F7 W1 (P6 + P8 ) 0 L F7 W7 (2P0 + P14 ) 0 0
 
 0 F7 W1 (P6 − P8 ) L 0 F7 W7 (2P0 − P14 ) 0
 0 0 L 0 0 0

 418 0 − 42.8 0 1.61 0 − 0.994 0 0
 
 0 138 0 − 37.9 0 0.266 0 0.477 0
 − 42.8 0 23.7 0 − 5.43 0 0 0 0
 
 0 − 37.9 0 22.6 0 − 4.39 0 0.241 0
 
=  1.61 0 − 5.43 0 4.05 0 − 0.791 0 0 mH
 0 0.266 0 − 4.39 0 4.39 0 − 0.812 0
 
 − 0.994 0 0 0 − 0.791 0 0.615 0 0
 0 0.477 0 0.241 0 − 0.812 0 0.626 0
 
 0 0 0 0 0 0 0 0 0
(14.186)

14.4.4.4 Phase e.m.f. induced by the rotor


To complete machine characterization, one has to determine the forcing term (14.166),
which reduces to −edq because the machine operates in short circuit and therefore vdq is
zero. edq is the vector, written in orhtonormal coordinates, of the e.m.f.’s induced by the
rotor in stator phases at the field excitation current equal to that measured during the
short-circuit test (1.58 A).

To determine edq the machine no-load voltage at the desired field current (1.58 A) is
measured and computed by FE analysis (as can be seen from Fig. 14-13, the two
waveforms are very close to each other). The vectors es,6(t) and es,9(t) of the n phase
e.m.f.’s arranged in the same order as per (14.167)-(14.168), are then transformed into
Inclusion of space harmonics in multiphase machine modeling through VSD 227

Fig. 14-13. No-load phase voltage waveforms obtained from FE analysis and measurements, with a rotor
excitation current of 1.58 A, (a) in the 6-phase machine configuration; (b) in the 9-phase configuration.

orthonormal coordinates through the variable transformations V6, V9 defined in Section


14.2, thus obtaining:

e dq ,6 (t ) = V(ωt )e s ,6 (t ) . (14.187)
e dq ,9 (t ) = V(ωt )e s ,9 (t ) . (14.188)

where the rotor position is set equal to x = ωt with ω indicating the electrical rotation
speed.

14.4.5 Simulation and experimental result


The numerical integration of (14.161) and the anti-transformation of the output vector
variable idq through matrices (14.176)-(14.177) from the orthonormal to the natural
multiphase reference frame gives the short circuit current waveforms shown in Fig. 14-15
for the six-phase and the 9-phase configurations. The simulated waveforms can be seen to
match very well the recorded oscillograms of the same currents.

The question may arise at this point as what role is played by space harmonics in the
simulated and measured phenomenon. The answer can be given by running the same
simulation assuming a merely diagonal inductance matrix, i.e. neglecting the out-of-
diagonal elements in (14.185)-(14.186). This equivalent to building the machine model
without taking space harmonics into account, i.e. considering only P0 and P2 permeance
function Fourier coefficients and only W1 winding function Fourier coefficient. The result
is given in Fig. 14-14 which clearly highlights that neglecting space harmonic in the VSD
machine model causes simulation results to become definitely inaccurate.
228 Inclusion of space harmonics in multiphase machine modeling through VSD

Fig. 14-15. Current waveforms recorded during the test and obtained by integrating the VSD model including
space harmonics: (a) six-phase configuration; (b) nine-phase configuration.

Therefore we can conclude that the inclusion of space harmonics in the lumped-parameter
modeling of the machine is crucial for obtaining accurate simulation results in multiphase
machines with non-uniform air-gap and non-ideal winding distribution.

Fig. 14-14. Current waveforms resulting from: measurement; simulation with machine VSD model including space
harmonics; simulation with machine VSD neglecting space harmonics.
Inclusion of space harmonics in multiphase machine modeling through VSD 229

Fig. 14-16.Dual-star machine FE model used for time-stepping simulation. Comparison between current
waveforms resulting from measurement and time-stepping FE analysis.

Fig. 14-17.Triple-star machine FE model used for time-stepping simulation. Comparison between current
waveforms resulting from measurement and time-stepping FE analysis.

The possibility to enrich the multiphase machine lumped-parameter model with space
harmonic information is practically important because it provides the designer and the
analyst with a highly fast and convenient alternative to time-stepping FE simulations for
the simulation of all those phenomena where important space harmonic effects are
expected.

To have an idea of the mentioned practical convenience, the permanent short-circuit


current waveforms shown in Fig. 14-15 was found alterativaly using a time-stepping
simulation, as illustrated in Fig. 14-16 and Fig. 14-17. As can be seen, the accuracy
obtained is not worse than that achieved with the lumped parameter simulations (Fig.
14-15), but while the lumped-parameter simulation (run in the Matlab/Simulink
enviroment) took few seconds, the time-stepping FE simulation led to approximatively the
same results after more than two hours (on the same PC hardware platform).

14.5 References
[1] Y. Zhao, T.A. Lipo, “Space vector PWM control of dual three-phase induction machine
using vector space decomposition”, IEEE Trans. on Industry Application, Sept.-Oct.
1995, vol. 31, pp. 1100-1109.
[2] D. Hadiouche, H. Razik, A. Rezzoug, “On the modeling and design of dual-stator
windings to minimize circulating harmonic currents for VSI-fed AC machines”, IEEE
Trans. on Industry Applications, vol. 40, Mar./Apr. 2004, pp. 506-515.
[3] S. Gataric, “A polyphase Cartesian vector approach to control of polyphase AC
machines”, 2000 IEEE IAS Annual Meeting, Rome, Italy, 2000, pp. 1648-1654.
[4] J. Figueroa, J. Cros, P. Viarouge, “Generalized Transformations for Polyphase Phase-
Modulated Motors”, IEEE Transactions On Energy Conversion, vol. 21, June 2006, pp.
332-341.
[5] D.C. White, H.H. Woodson, Electromechanical Energy Conversion, John Wiley and Sons,
New York, 1959.
230 Inclusion of space harmonics in multiphase machine modeling through VSD

[6] A. Tessarolo, C. Bassi, “Stator harmonic currents in VSI-fed synchronous motors with
multiple three-phase armature windings”, IEEE Trans. on Energy Conversion, vol. 25,
no. 4, Dec. 2010, pp. 974-982.
[7] A. Tessarolo, “On the modeling of poly-phase electric machines through vector-space
decomposition: theoretical considerations”, International Conference on Power
Engineering, Energy and Electrical Drives, POWERENG 2009, Lisboa, Portugal, 18-20
March 2009, pp. 519-523.
[8] E. Levi, R. Bojoi, F. Profumo, H. A. Tolyat, S. Williamson, “Multiphase induction motor
drives – a technology status review”, Electric Power Applications, IET, vol. 1, Jul. 2007,
pp. 489-516.
[9] M.J. Duran, E. Levi, M. Jones, “Indipendent vector control of asymmetrical nine-phase
machines by means of series connection”, IEEE International Electric Machines and
Drives Conference, IEMDC, 2005, 15-18 May 2005, San Antonio, Texas, USA, pp. 167-
173.
231

PART VI. Analysis of


multiphase machines fed by
multiple CSIs or multiple VSIs

The modeling and simulation work described in the Previous Parts has provided with the
analysis tools required to describe and explain in detial some aspects of multiphase machine
operation. In particular, this part collects two examples of multiphase machine analysis
concerning the operation of multiple-star motor when supplied by the two main types of
inverters presently used in high power applications: the Load Commtated Inverter (LCI) as
which is an example of Current Source Inverter (CSI) and the multilevel Medium Voltage
PWM inverter, which is an example of Voltage-Souruce Inverter.

Converning LCI-fed motors, the typical case is investigated in Chapter 15 of a machine with N
three-phase sets, each supplied by an LCI independently. It has been theoretically predicted
and experimentally observed that, in these machine, the phase current commutation
phenomena may exhibit a strongly different dynamics compared to the case of three-phase
LCI-fed cases. The difference is due to the fact that the commutations occurring in one
winding section affect the other winding sections through stator mutual inductances and this
may significantly slow down the commutation transient if two commutations occur
simultaneously in different motor stars. These considerations have been formalized in
analytical terms and led to set forth a relatively simple circuit-analytical model capable of
describiling the commutation transient including the mutual interaction effects among
simultaneously commutating stator stator phases. The model has been successfully validated
against experimental measurements on a dual-star synchronous motor fed by two LCIs.

As concerns VSI-fed motors, the case is investigated in Chapter 16 of a machine with N three-
phase sets, each supplied by a PWM inverter independently. Some experimental observations
have shown that, during the operation of such drive systems, quite large low-freqeuncy
current harmonics arise in addition to the expected PWM-excited high-freqeuncy harmonics.
The phenomenon could be accurately reproduced by time-stepping Finite Element analysis
but some uncertainty remained about its origin and on the possibility to predict it
analytically. Chapter 16 takes the example of a quadruple-star synchronouys motor fed by
four PWM inverters and, based on the Vector-Space Decomposition (VSD) technique
described in Parts IV and V, it is shown that low-frequency circulation harmonics can be
predicted also analytically with a definitely good accuracy with respect to experimental
measurements. The analysis has also led to physically interpreting the phenomoneon as a
consequence of the 5th and 7th harmonic distortion of the air-gap flux due to the non-uniform
air gap and to the non-sinusoidal winding distribution. The phenomenon thereby constitutes
a typical example of how space hamrmonic effects can strongly affect multiphase machine
232

performance and of the importance of including them in machine lumped-parameter models


with the techniques discussed in Part V.
Modeling of commutation transients in split-phase LCI-fed motors 233

15 Modeling of commutation transients in split-phase


synchronous motors supplied by multiple load-
commutated inverters

Nomenclature
N Number of stator windings of the split-phase machine.
τ Displacement angle between stator windings.
µ Commutation angle.
α1, α2 Firing angles of the LCIs that supply windings 1, 2.
vab1, vab2 Line-to-line (a-b) voltages of stator windings 1, 2.
eab1, eab2 Motor e.m.f. between phases a, b in windings 1, 2.
ia1, ib1 Currents in phases a, b of stator winding 1.
ia2, ib2 Currents in phases a, b of stator winding 2.
Idc DC-link current (average value).
Lc Commutation inductance of a three-phase machine.
i1, i2 Commutation circulating current in windings 1, 2.
Ld′′ , Lq′′ Sub-transient inductances of an individual winding.

θ Rotor position in electrical radians.


ω Supply electrical pulsation.
VM Line-to-line voltage fundamental (peak value).
L11, L22 Self inductances of the proposed split-phase machine model.
L12 Mutual inductance of the proposed split-phase machine model.
∆Lσ Leakage inductance term in the expression of L12.

Lσa1, a1 Self leakage inductance of phase a in winding 1.

LσX ,Y Mutual leakage inductance between phases X, Y.

V, E, I Fundamental of measured supply voltage (V), e.m.f. (E) and current (I).
φV,I Phase shift between V and I.
φE,I Phase shift between E and I.

15.1 Introduction
Split-phase synchronous motors are special electric machines whose stator phases are
grouped into two or more (N) three-phase windings, normally displaced by 60/N electrical
degrees apart [2]-[6] each suitable for being supplied by a three-phase inverter
independently. The advantages of electrical drives based on split-phase motors have been
widely investigated [2], [1], [1]; they mainly relate to the overall drive power rating
234 Modeling of commutation transients in split-phase LCI-fed motors

Fig. 15-1. Stator phase arrangement in a phase-split motor with N windings, each composed of three symmetrical
phase set (a, b, c).

achievable, to the intrinsic fault-tolerant structure and to the improvement of system


performance, in terms of efficiency and torque ripple above all.

In combination with Voltage-Source Inverters (VSI), several split-phase induction and


synchronous motor configurations have been analysed and implemented: the most
common is certainly the dual-stator induction motor (DSIM), where N=2, [2], [3], [9] but
interesting references can be also found on VSI-fed machines equipped with N=3 [15] and
N=4 [6] stator three-phase windings.

As concerns split-phase motors used in Current-Source Inverter (CSI) drives, a dual three-
phase wound-rotor synchronous machine (N=2), fed by a couple of LCIs, is normally
employed [10], [11]. This solution is consolidated for those applications where a very high
power rating (in the tens of megawatts range), along with some degree of fault-tolerance,
is to be guaranteed while a relatively poor dynamic performance may be accepted [11].

Under some conditions, the use of LCI-fed synchronous motors with more than two three-
phase sections (N>2) would magnify the merits of the dual three-phase configuration
(N=2) compared to the single three-phase one [12]. In particular, [12] investigates the
expected benefits of adopting a quadruple three-phase synchronous machine (N=4)
supplied by four LCIs in terms of power factor, efficiency and output torque quality.

As better explained in Section 15.2, the main drawback of increasing N in LCI-fed


synchronous machines is that the minimum time interval between two commutations
diminishes as N grows. This leads to the possibility that, during overloads as well as in
case of absent or faulty synchronization among the inverters, commutations that occur in
different motor windings may overlap [14]. The electromagnetic transient that originates
in this case cannot be studied through the models proposed in the literature for normal
commutation [13], due to the close and complex interactions between simultaneously
commutating phases, both among them and with rotor circuits.

This electromagnetic transient is an issue that has been investigated in [14] in detail. As a
result, it has been shown how the split-phase motor behaviour during overlapping
commutations can be described through a simple model, which may be expressed in either
circuit or analytical form. In this Chapter, such model will be briefly discussed (Section
15.3) and validated through measurements collected on a real dual LCI synchronous
motor drive (Section 15.4). Finally, the results of some dedicated tests on a prototype
Modeling of commutation transients in split-phase LCI-fed motors 235

Fig. 15-2. Current waveforms in two motor phases (e.g. a1 and a2) displaced by an electrical angle τ, at electrical
pulsation ω.

synchronous machine will be presented (Section 15.5) to assess the model validity in
various split-phase winding configurations and for different rotor positions.

15.2 Split-Phase Machines and Overlapping Commutation Issue


The schematic of a split-phase stator system, composed of N three-phase windings, is
depicted in Fig. 15-1: each stator winding comprises three phases (a, b, c) shifted by 2π/3
electrical radians; the N windings are in turn displaced by

τ = π /(3N ) . (15.1)

electrical radians apart.

Fig. 15-2 schematically highlights how the current waveforms of a generic couple of
phases, physically displaced by τ radians apart (like phases a1 and a2, Fig. 15-1), are
shifted by the same electrical angle τ. In virtue of (15-1), it is evident that for increasing N
such phase shift τ diminishes progressively so that the following condition may occur:

τ ≤µ, (15.2)

where µ indicates the commutation angle [13]. Condition (15-2) implies that
commutations, which take place in different stator windings, overlap (as can be inferred
from Fig. 15-2).

In practice, for N=2, N=3, N=4, N=5 we have that τ respectively equals 30, 20, 15, 12
electrical degrees, thus possibly drooping lower than µ. Furthermore, as discussed in [14],
should the LCIs which supply different motor windings be controlled with different firing
angles (e.g. in case of absent or faulty synchronization), a commutation overlap could
occur even for smaller values of µ than given by (15-2).
236 Modeling of commutation transients in split-phase LCI-fed motors

Fig. 15-3. Simultaneous commutation of a1-b1 and a2-b2 phase pairs. Thin lines and empty SCRs denote paths
where no current flows.

15.3 Split-Phase Motor Model During Commutations


As an example, the case is next examined of the commutation between phases a1, b1 in a
split-phase motor equipped with N stator windings (Fig. 15-1), each supplied by an LCI.
While phase a1 is carrying the DC-link current Idc (Fig. 15-2, point A), the input SCR of
phase b1 is triggered on, so that a temporary short-circuit is established between phases
a1, b1 (vab1=0). During this transient, the motor e.m.f. eab1 ― which equals motor a1-b1
terminal voltage vab1 before commutation starts, if armature resistive drop is neglected
(Fig. 15-3) ― forces the current ia1 to diminish and the current ib1 to grow in such a way
that ia1 = Idc − i1 and ib1 = i1, where i1 indicates the circulation current in the closed loop
formed by phases a1, b1. Apart from resistive effects, the rate of change of i1 is governed
by motor commutation inductance Lc [13], i.e.:

eab1 = 2 Lc (di1 / dt ) , (15.3)

In the event of simultaneous commutation, phases a2, b2 start commutating (Fig. 15-2,
point B) before ia1 has extinguished. The resulting scenario is depicted in Fig. 15-3, where
i2 denotes the circulation current that the e.m.f. eab2 drives in the loop formed by phases
a2, b2 (only windings 1 and 2 are included in Fig. 15-3 for the sake of simplicity).

During simultaneous commutations (15-3) does not hold any more. In fact, the circulation
current i2 affects the rate of change of i1 due to the magnetic coupling among phases
through stator mutual inductances, and vice versa. Furthermore, the presence of the rotor
and its electric circuits ― a ϐield winding (f) and a damper (kd) on the d axis; a damper (kq)
on the q-axis ― needs to be taken into account.

The analytical formalization of the phenomenon is reported in [14], where the differential
equations of a split-phase machine during single and overlapping commutations are
Modeling of commutation transients in split-phase LCI-fed motors 237

manipulated leading to a simple model that describes how i1, i2 evolve during the
transient. The model representation in terms of equivalent circuit is shown in Fig. 15-4.

Explicit expressions for parameters L11, L22, L12, that appear in the circuit, are given by (15-
4)-(15-6) in terms of the sub-transient inductances Ld′′ , Lq′′ (of an individual three-phase
stator winding) and of rotor position θ, measured in electrical radians with respect to the
magnetic axis of phase a1 (Fig. 15-3).

( ) ( )
L11 = Ld′′ + Lq′′ + Ld′′ − Lq′′ cos[2(θ + π / 6 )] , (15.4)

( ) ( )
L22 = Ld′′ + Lq′′ + Ld′′ − Lq′′ cos[2(θ − τ + π / 6 )] , (15.5)

( ) ( )
L12 = Ld′′ + Lq′′ cos(τ ) + Ld′′ − Lq′′ cos[2(θ − τ / 2 + π / 6)] + ∆Lσ , (15.6)

Furthermore, (15-6) includes a leakage inductance term ∆Lσ, whose expression has been
derived as follows [14]:

(
∆Lσ = 2 Lσa1, a 2 − Lσa1, b 2 − Lσb1, a 2 − 2 cos(τ ) Lσa1, a1 − Lσa1, b1 , ) (15.7)

where Lσa1, a1 denotes the self leakage inductance of a stator phase and LσX ,Y denotes the
mutual leakage inductance between two generic phases X and Y. Because the self leakage
inductance Lσa 1, a 1 is usually much larger than the mutual ones, ∆Lσ is expected to be
negative, as confirmed by measurements (Section 15.5).

The equivalent circuit of Fig. 15-4 directly yields the time derivatives of the circulation
currents i1, i2 during simultaneous commutation as per (15-8).

eab1 L22 − eab 2 L12 eab2 L11 − eab1 L12


i1′ = 2
, i2′ = , (15.8)
L11L22 − L12 L11L22 − L12 2

In virtue of the method used in its derivation [14], the model also holds in the hypothesis
that one commutation happens at a time (which is the case of normal drive operation):
setting i2=0 and i1=0, Fig. 15-4 respectively yields:

i1′ = eab1 / L11 , i2′ = eab 2 / L22 . (15.9)

Equations (15-9) are consistent with (15-3), provided that the commutation inductance Lc

Fig. 15-4. Equivalent circuit form of the model.


238 Modeling of commutation transients in split-phase LCI-fed motors

is approximated as a θ-independent value equal to the average of Ld′′ and Lq′′ as proposed
in [13]. The approximation is equivalent to neglecting the θ-dependent terms proportional
to Ld′′ − Lq′′ in (15-4)-(15-5), which seems reasonable because the difference Ld′′ − Lq′′ is
much less than Ld′′ + Lq′′ in high-power synchronous machines with normal damper circuit
construction (see Appendix A for an example).

To summarize, the proposed model (expressed by Fig. 15-4 in circuit form, by (15-8)-(15-
9) in analytical form) enables to extend and refine the concept of commutation inductance
Lc, introduced for three-phase machines [13], in such a way that: (a) the influence of rotor
position θ is considered; (b) the case of simultaneous commutation events, that may occur
in split-phase machines, can be accounted for, as well.

15.4 Example of Application to Commutation Transient Analysis


In [14] a complete drive system, including a dual three-phase synchronous motor supplied
by two LCIs, is accurately simulated in the Matlab/Simulink environment under different
(both normal and abnormal) operating conditions; numerical simulations results are then
used to show how the motor transient behavior during commutations can be very well
predicted by the simple model described above.

Fig. 15-5. Functional block-scheme of the dual LCI synchronous motor drive.
Modeling of commutation transients in split-phase LCI-fed motors 239

Fig. 15-6. Main drive components: (a) dual 3-phase synchronous motor; (b) dual converter power electronics; (c)
control boards.

To further assess the model validity and to illustrate its practical applications,
measurements collected on a real drive are reported hereinafter for comparison with
model outputs.

15.4.1 Drive system description


A schematic and some pictures of the equipment used are given in Fig. 15-5 and Fig. 15-6;
nameplate ratings of the single components can be found in Appendix A.

The equipment is mainly composed of two SCR inverters (LCI#1 and LCI#2) which supply
the stator windings of a dual three-phase synchronous motor (N=2, τ=π/6). The two LCIs
are synchronized to the respective stator windings with firing angles (α1, α2) that can be
manually and independently adjusted. The two grid-side SCR rectifiers, instead, are
synchronized to the grid voltages with firing angles (β1, β2) which are the outputs of DC-
link current controllers. The reference DC-link current (Idc*), in turn, results from a speed
controller which regulates the motor speed to the desired value (ω*). Finally, the motor
voltage is maintained at its commanded value (V*) acting on the field excitation supply.

A digital oscilloscope is used to record phase currents ia1, ia2 and line-to-line voltages vab1,
vab2 with a sampling interval of 10−7 s.

15.4.2 Normal commutation analysis


To assess equations (15-9), the described drive is operated normally setting the two firing
angles α1 and α2 at the same value. For example, Fig. 15-7a shows the waveforms of ia1, ia2
and vab1, vab2, recorded by the digital oscilloscope, when α1=α2= 125 electrical degrees. The
operating point is also characterized by: a motor supply pulsation ω=314 rad/s, a line-to-
line voltage fundamental peak value VM = 501 V and an average DC-link current Idc=65 A.

Fig. 15-7a highlights that both voltage and current waveforms of the two windings are
shifted by τ=π/6 electrical radians apart; the commutation of phase a1 starts (at point C)
with a delay of α1 electrical radians from the zero-crossing instant (A) of voltage vab1;
similarly, the commutation of phase a2 starts (D) with a delay of α2 electrical radians from
the zero-crossing instant (B) of voltage vab2.
240 Modeling of commutation transients in split-phase LCI-fed motors

Fig. 15-7. Normal drive operation with equal firing angles α1=α2 =125°. (a) Recorded phase currents ia1, ia2 and
recorded line-to-line voltages vab1, vab2; (b) zoomed view around point C, where phase a1 starts commutating.

By zooming on point C, the normal commutation transient can be seen in more detail (Fig.
15-7b). This enables to appreciate how the rate of increase of ia1 is well predicted through
(15-9), where i1′=−ia1′ (Section 15.3), so that:

ia′ 1 = −eab1 / L11 (15.10)

In fact, since the machine under testing has Ld′′ ≅ Lq′′ , parameters L11 and L22 are almost
independent of θ and, for any rotor position, their measured value is (Appendix A):

L11 ≅ L22 ≅ Lq′′ + Lq′′ = 1.72 ×10 −3 H (15.11)

Concerning eab1, it follows vab1 except for commutation voltage dips (Section 15.3); hence
form Fig. 15-7a one can write:

eab1 ≅ −VM sin(α 1 ) (15.12)

From (15-10)-(15-12), ia1′=2.39×105 A/s (Fig. 15-7b) is so calculated.


Modeling of commutation transients in split-phase LCI-fed motors 241

Fig. 15-8. Drive operation with different firing angles (α1=155°, α1=128°). (a) Recorded phase currents ia1, ia2 and
recorded line-to-line voltages vab1, vab2; (b) zoomed view around point A, showing a simultaneous commutation
transient that involves phases a1-b1 and a2-b2.

15.4.3 Overapping commutation analysis


In order to illustrate the application of (15-8), the drive is operated with different firing
angles α1, α2. In particular, while α1 is kept at 155°, α2 is progressively diminished. The
effect of decreasing α2 is that, as the phase shift τ=π/6 between vab1 and vab2 remains
practically unchanged, the current waveform of ia2 “slides” to the left with respect to ia1
(Fig. 15-7a), so that point D approaches point C. For a given value of α1 (such that
α1−α2 ≅ τ), the commutation transients involving phases a1-b1 and a2-b2 overlap. Such a
situation is shown in Fig. 15-8a, which refers to the case where α1 and α2 respectively
equal 155 and 128 electrical degrees. The drive operating point is further characterized
by: a motor supply pulsation ω=314 rad/s, a line-to-line voltage fundamental peak value
VM = 540 V and an average DC-link current Idc=51 A.

By zooming on point A, the simultaneous commutation transient appears in more detail


(Fig. 15-8b).
242 Modeling of commutation transients in split-phase LCI-fed motors

At instant t0 phase a1 starts commutating first. While ia1 is still growing, namely at instant
t1, phase a2 starts commutating, too. Therefore, between t1 and t2 both a1-b1 and a2-b2
phase pairs are commutating simultaneously. During this interval it is evident from Fig.
15-8b how a2-b2 commutation current strongly affects the dynamics of a1-b1
commutation due to the mutual magnetic couplings between phases [14]. The influence is
such that the slope of ia1 is even reversed (time derivative becomes negative) until a2-b2
commutation ends, i.e. until t2. After this instant, current ia1 continues increasing with the
same time derivative it had for t0<t<t1, up to the end of the commutation (t3).

As shown in Fig. 15-8b, the dynamics of the overall commutation transient can be well
predicted by the proposed model. In fact, during intervals t0-t1 and t2-t3, when only one
winding (i.e. winding 1) commutates, the first of (15-9) holds, with

ia1′ = − i1′, eab1 ≅ −VM sin(α1), L11 ≅ 1.72×10−3 H; (15.13)

hence the commutation current derivative is calculated as:

ia1′ = 1.33×105 A/s (t0< t< t1, t2< t< t3). (15.14)

During t1-t2 interval, when both windings are commutating together, equations (15-8)
become applicable instead, with:

ia1′ = − i1′, ia2′ = − i2′, eab1 ≅ −VM sin(α1), eab2 ≅ −VM sin(α2),
(15.15)
L11 ≅ L22 ≅ 1.72×10−3 H, L12 ≅ 1.24×10−3 H.

The numeric evaluation of (15-8) with the above data yields to:

ia1′ = −9.51×104 A/s, ia2′ = 3.16×105 A/s (t1< t< t2). (15.16)

The slopes given by (15-14) and (15-16) are those used to plot the diagrams “from
calculation” in Fig. 15-8b.

15.4.4 General remarks


In addition to confirming the proposed model validity, the experiments reported in this
Section demonstrate that, in split-phase machines supplied by multiple LCIs, different
stator windings may simultaneously commutate. It is shown that such an event does not
necessarily result in either a commutation loss or a fault, but strongly affects the dynamics
of the commutation transient. In particular, as it can be theoretically predicted [14], it may
happen that the current in one of the two simultaneously commutating windings
temporarily reverses. This leads to a remarkable increase in the overall time interval
required for commutations to complete and, consequently, to a reduction in the
commutation margin angle [13].

The simple model proposed in this Chapter is able to predict the split-phase machine
behavior during both normal and overlapping commutation transients with adequate
accuracy. The use of such a simple analytical or circuit model may represent a useful
alternative to the complete modeling and numeric simulation of the entire drive system
[12], [14], especially when a very large amount of commutation transient scenarios needs
to be investigated in the drive design stage.
Modeling of commutation transients in split-phase LCI-fed motors 243

Fig. 15-9. Prototype machine used for testing: (a) view of internal structure with connections from each single
stator coil to the terminal box; (b) terminal box.

15.5 Experimental results on Model Parameter Calculation


In the previous Section the proposed model has been validated against measurements on a
real split-phase LCI-fed machine. However, the machine used for experiments is equipped
with a fixed number (N=2) of stator windings and is characterized by very close values of
sub-transient inductances Ld′′ and Lq′′ , which makes model parameters almost insensitive
to rotor position θ, in accordance with (15-4)-(15-6). The aim of this Section is to extend
the experimental validation of the model so as to cover: (a) the case of a different number
N of stator windings (N>2); (b) a possible significant difference between d and q sub-
transient inductances, which enables to validate the model dependency on rotor position;
(c) the algorithms (15-4)-(15-7) introduced to compute model parameters L11, L22, L12
from machine inductances.

For the above purposes, a laboratory test-bench has been prepared based on a prototype
salient-pole wound-rotor synchronous machine (nameplate ratings are reported in
Appendix B). The double-layer short-pitch stator winding of the prototype has been
designed so that both leads of each individual coil are accessible from the terminal box
(Fig. 15-9a). Hence, a wide variety of winding arrangements can be implemented by
simply changing the connections inside the terminal box (Fig. 15-9b). In particular, for the
purposes of this Chapter, the phase-split configurations characterized by N=2, N=3, N=4
three-phase windings have been implemented, according to the schemes of Fig. 15-10.

For each of the three configurations, the following tests were carried out:

Fig. 15-10. Physical phase-belt extension and arrangement over a single double-layer pole span, for N=2 (A), N=3
(B) and N=4 (C).
244 Modeling of commutation transients in split-phase LCI-fed motors

Fig. 15-11. Test circuit and measured quantities for determination of L11, L12.

1. Measurement of the sub-transient inductances Ld′′ , Lq′′ of an individual stator


winding. For this purpose, the test procedure described in [15] for sub-transient
inductance measurement through stationary or unbalanced test is applied to the
individual three-phase winding 1 (composed of phases a1, b1, c1). Measured
values are given in Table I.

2. Detection of the magnetic axis of phase a1. For this purpose, the rotor field winding
is supplied with a 50 Hz fixed current and the open-circuit e.m.f. induced in phase
a1 was recorded for several equally-distanced rotor positions. The position
corresponding to the maximum of the e.m.f. curve is considered as the magnetic
axis of phase a1, i.e. as the zero-reference for rotor position θ (Fig. 15-3).

3. Measurements of parameters L11, L22, L12. Parameters L11 and L22 are determined as
the self inductances of the circuit loops respectively formed by phases a1, b1 and
phases a2, b2 (Fig. 15-3, Fig. 15-4). Parameter L12 was measured as the mutual
inductance between the mentioned loops (Fig. 15-4). Therefore, to measure L11
and L12 the test circuit of Fig. 15-11 is used: while supplying the series of phases
a1, b1 with a voltage V and current I of frequency f=50 Hz, the open-circuit e.m.f
E induced across the series of phases a2, b2 was recorded for several equally-
distanced rotor positions θ, measured from the magnetic axis of phase a1 as per 2).
The values of L11 and L12 are then computed as per (15-17), where φV,I and φE,I are
the measured phase shifts between phasors V , I and E , I respectively.

(V / I ) sin (φV , I ) (E / I ) sin (φ E , I )


L11 = L12 = (15.17)
2π f 2π f

For the measurement of L22, the same test circuit is employed, but with the series
of phases a2, b2 supplied and the series of phases a1, b1 at open circuit.

In all measurements, the waveforms of V , E , I were recorded with a digital


oscilloscope and the fundamental sine waves are extracted by Fourier analysis:
amplitudes V, E, I and phase shifts φV,I, φE,I in (15-17) are those of the fundamental
waves.
Modeling of commutation transients in split-phase LCI-fed motors 245

Fig. 15-12. Inductive parameters L11, L22, L12 as functions of rotor position for different split-phase configurations
(N=2, N=3, N=4). Circles represent measured values, solid lines result from plotting equations (4)-(6).

4. Measurement of stator phase leakage inductances. This task is necessary to


determine the term ∆Lσ, given by (15-7), included in the analytical expression (15-
6) for L12. The procedure followed for the measurement is based on the machine
test with the rotor removed and is detailed in Appendix C.

Fig. 15-12 illustrates the comparison between the values of L11, L22, L12 measured as per 3)
and the values obtained from the analytical model (15-4)-(15-6) for each of the split-phase
configurations taken into account; the abscissa θ=0 in all diagrams corresponds to the
position of the phase a1 magnetic axis detected as per 2). In Table I the parameters used
for the analytical model (15-4)-(15-6) are reported, being Ld′′ and Lq′′ measured as per 1)
and ∆Lσ computed through (15-7) from stator leakage inductances (Appendix C).

TABLE I
VALUES OF ANALYTICAL MODEL PARAMETERS

N=2 N=3 N=4

Ld′′ (mH) 18.3 7.57 4.66

Lq′′ (mH) 72.9 33.2 18.0

∆Lσ (mH) −4.69 −2.20 −2.38

τ (deg) 30 20 15
246 Modeling of commutation transients in split-phase LCI-fed motors

15.6 Conclusion
High-power electrical drives using split-phase synchronous machines equipped with N
stator windings, each supplied by a Load Commutated Inverter (LCI), are investigated in
this Chapter. The need for growing power levels, reliability and performance in such drive
systems would lead designers to increase the number N of stator windings. One of the
main criticalities thus encountered is the possible overlap between commutations which
take place in different machine windings. As experimentally proved in this Chapter, the
occurrence of such event, although not necessarily resulting from a fault or a trip, gives
rise to abnormal phenomena like significant changes in commutation current derivatives.

To describe the split-phase machine dynamics during commutation transients (including


simultaneous commutations), a relatively simple mathematical model has been proposed,
which applies to a generic number N of stator windings. The accuracy and effectiveness of
the model in predicting the machine behavior has been demonstrated by comparison with
measurements collected on a real dual three-phase LCI-fed machine during both normal
and abnormal commutation transients. The model validity for a higher number (N=3, N=4)
of stator windings has been checked, too, thanks to a prototype synchronous machine
equipped with a reconfigurable stator winding.

The use of the proposed model in the drive design stage enables to analytically predict the
split-phase machine behavior during various possible commutation scenarios (different
voltage and load conditions, different firing angles, different machine parameters, etc.)
with no need for the entire drive system (motor, inverter, control) to be modeled,
implemented and studied on a case-by-case basis through time-consuming numerical
simulations.

Appendix A
The technical data of the dual three-phase LCI drive used for the testing activity reported
in Section 15.4 are provided next.

Ratings of the dual three-phase motor (Fig. 15-6a): 250 kW, 380 V, 50 Hz, 0.9 power factor,
1500 rpm, 4 poles, two stator 3-phase windings shifted by 30 electrical degrees apart.
Motor sub-transient inductances: Ld′′ =0.85 mH, Lq′′ =0.87 mH. These inductances have
been determined as per Section 15.5-1. Model parameters L11, L22, L12 have been identified
with the procedure described in Section 15.5-3 obtaining: L11=1.72×10−3 H, L12=1.24×10−3
H regardless of rotor position.

Each SCR converter used to supply the motor (Fig. 15-5, Fig. 15-6b-d) is equipped with a
DC-link inductance Ldc=3.8 mH.

Appendix B
The nameplate ratings of the prototype synchronous machine used for the testing
described in Section 15.5 (referred to the single three-phase stator winding configuration)
are as follows: 22 kVA, 760 V, 50 Hz, 0.8 power factor, 3000 rpm.
Modeling of commutation transients in split-phase LCI-fed motors 247

Appendix C
In this Appendix the procedure followed to measure stator phase leakage inductances of
the split-phase machine prototype is presented. The sought parameters, which appear in
the expression (15-7) for ∆Lσ, are in fact quite cumbersome to estimate by calculation,
especially as concerns their component due to end-winding leakage flux (some analytical-
numeric methods for this purpose are discussed in [23]). On the other hand, even for
ordinary three-phase machines, stator leakage inductances are known to be difficult both
to compute and to measure [17], [10]. The strategy used for this Chapter basically follows
the guidelines provided by [23], [17], [10] extending them to the multi-phase winding
configurations in a quite natural way.

As in three-phase machines, a good basis for stator leakage inductance measurement is the
test with the rotor removed. Let us suppose that the mutual leakage inductance LσX ,Y
between two generic stator phases X, Y is to be determined (obviously becoming a self
inductance if X=Y). For this purpose, the total mutual inductance LrrX ,Y between X and Y,
with the rotor removed (rr), is first measured. This value is actually due not only to the
slot and end-coil leakage flux, but also to the flux passing through the region normally
occupied by the rotor [17], i.e. in the stator bore region. In other words, Lrr
X ,Y can be
expressed as:

LrrX ,Y = LσX ,Y + Lbore


X ,Y (15.18)

where Lbore
X ,Y denotes the inductance component due to the flux in the stator bore. The
latter term, however, is relatively easy to determine, e.g. through a Finite Element (FE)
analysis of the machine with the rotor removed, as proposed in [17]. The machine stator,
in each split-phase configuration under test, was then modeled and analyzed through a 2D
FE tool, energizing the supplied phase with the same current as measured during the test
on the actual machine. From the solved FE model, it was straightforward to determine the
σ
value of Lbore
X ,Y [17] and thus to find L X ,Y by subtracting it from the measured

Fig. 15-13. Test-set up (a) used for checking the FE model correct tuning (b) through the use of a search coil
inside the stator bore after rotor removal.
248 Modeling of commutation transients in split-phase LCI-fed motors

inductance Lrr
X ,Y .

This procedure is repeated for all the phase pairs involved in (15-7) and its results are
reported in Table II and Table III. In particular, the values of Table III are used to compute
∆Lσ according to (15-7).

Each time a FE program has to be used to compute some quantities that cannot be directly
measured (as occurs in this case for the flux in the stator bore region), it is fundamental
that the FE model be previously checked to be correctly tuned, so that the computed
values can be deemed as reliable. This check is successfully performed configuring the
prototype as an ordinary three-phase machine through the appropriate connections in its
terminal box and then testing it as prescribed by [10] for the test with the rotor removed.
Namely, all the three stator phases are supplied with a symmetrical system of 50 Hz
currents, while a search coil, shaped and placed according to [10], is located inside the
stator bore (Fig. 15-13). The test is then simulated on the FE model, with the same current
and frequency, setting the axial depth of the 2D model equal to the actual stator core
length (150 mm). The e.m.f. measured at the search coil terminals is finally compared with
the value obtained from the simulation. As summarized in Table IV, a discrepancy around
5% is found, which represents a sufficient level of accuracy for the FE model employed.

TABLE II
PHASE INDUCTANCES WITH THE ROTOR REMOVED (mH)

N=2 N=3 N=4

Lrr bore
a1, a1 , La1, a1 11.347, 4.85 5.354, 2.280 3.710, 1.387

Lrr bore
a1,b1 , La1,b1 −2.257, −1.126 −0.971, −0.490 −0.510, −0.278

Lrr bore
a1, a 2 , La1, a 2 5.878, 2.959 3.452, 1.728 1.962, 1.034

Lrr bore
a1,b 2 , La1,b 2 −5.681, −2.985 −1.808, −0.933 −0.850, −0.426

Lrr bore
b1,a 2 , Lb1,a 2 −0.004, 0.004 −0.314, −0.152 −0.263, −0.116

TABLE III
MEASURED PHASE LEAKAGE INDUCTANCES (mH)

N=2 N=3 N=4

Lσa1,a1 6.497 3.074 2.323

Lσa1,b1 −1.131 −0.481 −0.232

Lσa1,a 2 2.919 1.724 0.928

Lσa1,b 2 −2.696 −0.875 −0.424

Lσb1,a 2 −0.008 −0.162 −0.147


Modeling of commutation transients in split-phase LCI-fed motors 249

TABLE IV
CHECK FOR FE MODEL ACCURACY
FE simulation Test

Number of turns per search coil 75 75

Stator core length (mm) 150 150

Supply phase current and frequency 2 A, 50 Hz 2 A, 50 Hz

E.m.f. induced in the search coil (V) 3.99 3.78

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250 Modeling of commutation transients in split-phase LCI-fed motors

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[15] IEEE Std 115-1995. IEEE Guide: Test Procedures for Synchronous Machines, Part II,
Sections 11.13: Stationary or unbalanced test for determining X d′′ , X2, or X q′′ .
[16] A. Tessarolo, F. Luise, “An analytical-numeric method for stator end-coil leakage
inductance computation in multi-phase electric machines”, IEEE Industry Application
Society Annual Meeting, IAS 2008, 5-9 Oct. 2008, Edmonton, Canada, CD-rom paper
n. 79.
[17] D. Ban, D. Zarko, I. Mandic, “Tubogenerator end-winding leakage inductance
calculation using a 3-D analytical approach based on the solution of Neumann
integrals”, IEEE Trans. on Energy Conversion, vol. 20, Mar. 2005, pp. 98-105.
[18] IEC 34-4 Std., 1995, Rotating Electrical Machines, Part 4: Methods for Determining
Synchronous Machine Quantities from Tests.
Stator harmonic currents in VSI-fed split-phase synchronous motors 251

16 Stator harmonic currents in VSI-fed synchronous


motors with multiple three-phase armature windings

16.1 Introduction
Multi-phase machines are of increasing importance in today’s electric motor drives as they
allow for higher performance, reliability and power rating levels than achievable with
traditional three-phase configurations [1].

Out of the various multi-phase arrangements that can be adopted in stator winding design,
an important role is played by the so called asymmetrical multi-phase or split-phase
configurations. They result from grouping stator coils into multiple (N) three-phase
windings, displaced by 60/N electrical degrees apart, each suitable for being separately
supplied by a three-phase inverter [1], [11].

When Voltage-Source Inverters (VSIs) are employed to supply the stator windings, all
inverters should ideally output three-phase voltage systems of identical amplitude shifted
by 60/N electrical degrees. Each time this ideal condition is violated, circulation currents
appear in stator phases, mainly limited by phase leakage inductances [23], [26], [22].

This phenomenon has been widely studied in low-voltage Dual Stator Induction Machines
(DSIMs) where the main source of voltage imbalance is given by PWM inverter switching,
causing high-frequency circulation current harmonics [22], [3].

On the other hand, in modern medium-voltage motor drives, the use of VSIs with multi-
level topology in combination with synchronous machines is becoming important to
achieve high power and performance levels [1]. The Chapter illustrates how, in this case,
other possible sources of circulation currents can gain importance, due to the internal
motor structure. In fact, in wound-rotor synchronous machines, rotor conductors are not
uniformly distributed as in squirrel-cage induction motors and the air-gap permeance is
not uniform due to the different rotor reluctance along d and q axes. Both effects,
combined with possible magnetic saturation, may cause the air-gap field to significantly
deviate from its ideal sinusoidal waveform and some space harmonics (of 3rd, 5th and 7th
order above all) to appear in it. As a consequence, internally-generated low-frequency
phase circulation currents appear, which cumulate with possible PWM-related high-
frequency harmonics, already known from split-phase induction motor experience [22],
[3].

The aforementioned phenomenon is investigated in this Chapter by focusing on a 12-


phase round-rotor 45-MW synchronous motor whose stator coils are grouped into four
three-phase windings, displaced by 15 electrical degrees apart and supplied by multi-level
PWM VSIs [1]. Although the rotor of the machine has a round-pole design with uniform
air-gap, significant 5th and 7th order current circulation harmonics are predicted and
observed during its full load operation under PWM supply. The origin of such harmonics
as an effect of internal motor structure is proved in the Chapter by predicting them in two
252 Stator harmonic currents in VSI-fed split-phase synchronous motors

Fig. 1. Overall drive layout (a); motor phase arrangement (b) with displacement angles represented in electrical
degrees.

independent ways, i.e.: through an analytical method assisted by magneto-static Finite-


Element (FE) analyses (Section 16.3) and with a merely numerical approach using time-
stepping FE technique (Section 16.4). Both methods disregard possible external inverter-
related harmonic sources and, however, lead to predict current waveforms which closely
match experimental measurements (Section 16.5). This confirms that the investigated
phenomenon originates inside the machine and that its prediction in the design stage
requires the detailed electromagnetic structure of the motor to be accurately considered,
e.g. by means or with the support of FE approaches.

16.2 System Description


An overall layout of the system analyzed in this Chapter is sketched in Fig. 16-1a. The
synchronous motor (its data are given in Appendix A) drives a high-speed compressor
load and is rated 45 MW at 3000 rpm. It has a four-pole round rotor and is equipped with
four three-phase star-connected stator windings, displaced by 15 electrical degrees apart
(Fig. 16-1b), independently supplied by medium-voltage PWM VSIs.

Each of the four VSI’s (rated 15 MVA, 7200 V, 100 Hz) has a cascaded topology with
several series-connected IGBT H-bridge cells per phase, [1]. Thanks to the PWM strategy
adopted and due to the high number of cascaded cells, the output phase voltage
approximates a sinusoidal waveform very closely, as confirmed by measurements (see
Section 16.5).

Finally, in order to limit the effects of stator circulation currents which will be investigated
next, external reactors (of 0.215 mH each) are added on all phases between motor and
inverter terminals.

16.3 Motor Steady-State Analysis through VSD


Different approaches have been proposed in the literature to model n-phase electric
machines (with n greater than three). For instance, in the 1970s Nelson and Krause
proposed a methodology [11] which extends d-q transformation to the case of an
induction machine with multiple three-phase stator sets. When it comes to analyze the
machine behavior in presence of time and space harmonics, however, the Vector-Space
Decomposition (VSD) technique is a more convenient alternative [1], [7]. The method has
been extensively applied to symmetrical poly-phase machines, with five-phase [16], seven-
Stator harmonic currents in VSI-fed split-phase synchronous motors 253

Fig. 2. Original phase arrangement (a) and equivalent scheme with sequentially-distributed phases (b).

phase [7] and nine-phase [10] winding arrangements, as well as to asymmetrical or split-
phase induction motors with N stator three-phase sets displaced by 60/N electrical
degrees apart (N=2 in [22], [3]; N=3 in [11]). The main common purpose of these VFD
applications consists of controlling the high-frequency current harmonics induced in
stator phases as an effect of the inverter PWM switching.

In this Section, the VSD approach is adopted to model a VSI-fed synchronous motor with
an asymmetrical 12-phase winding arrangement (composed of N=4 three-phase sets). The
aim of the study is to predict the current harmonics not injected by the inverters (which
output almost sinusoidal voltages), but generated inside the machine due to its air-gap
field distortion. For this purpose, it is straightforward that a lumped parameter approach
is not adequate to fully catch the details of the motor electromagnetic structure (including
saturation, permeance harmonics and winding distribution effects). These details will be
properly taken into account, instead, by resorting to a sequence of FE magneto-static
analyses, as discussed in Section 16.3.3.

16.3.1 Machine modeling through VSD


The first step is to write the stator voltage equation using phase quantities (currents,
voltages, flux linkages) as variables. This can be done in vector form as follows
d
v = rs i + lext dt
i + dtd ψ tot (16.1)

where: v is the vector of inverter output phase voltages; rs is the resistance of a motor
phase; lext is the external reactor inductance; ψtot is the vector of total flux linkages of
motor phases.

It is convenient to split the total flux linkage into two terms:

ψ tot = Lσ i + ψ (16.2)

the former accounts for stator leakage flux by means of the leakage inductance matrix Lσ,
which can be assumed constant (i.e. not depending on rotor position and magnetic
saturation, [7]); the latter accounts for the machine air-gap flux, caused by both stator and
254 Stator harmonic currents in VSI-fed split-phase synchronous motors

rotor MMFs, and includes the effects of magnetic saturation and air-gap permeance
harmonics.

Equation (16-1) thus becomes:

d d
v = rs i + lext dt
i + Lσ dt
i + dtd ψ (16.3)

The structure of leakage inductance matrix Lσ obviously depends on the order in which
phase quantities are arranged to build up vector variables v, i, ψ. A convenient structure
for VSD purposes, in particular, is obtained by thinking of stator phases not grouped into
four three-phase sets (Fig. 16-2a) but sequentially arranged over a pole span and
numbered with sequential indices (1, 2, …, 12), as illustrated in Fig. 16-2b. The current
vector i will then be:

1 0 0 0 0 0 0 0 0 0 0 0 
 
 i1   0 0 0 1 0 0 0 0 0 0 0 0  i a1 
    
 i2   0 0 0 0 0 0 1 0 0 0 0 0  i b1 

  0 0 0 0 0 0 0 0 0 1 0 0  i c 1 
    
  0 0 −1 0 0 0 0 0 0 0 0 0  i a2 
 M  0  
0 0 0 0 −1 0 0 0 0 0 0  i b2 
i= =  (16.4)
 M  0 0 0 0 0 0 0 0 −1 0 0 0  i c 2 
  0  
0 0 0 0 0 0 0 0 0 0 − 1  M 
   
  0 1 0 0 0 0 0 0 0 0 0 0  i a 4 
 i 11    
0 0 0 0 1 0 0 0 0 0 0 0  i b4 
 i   
 12   0 0 0 0 0 0 0 1 0 0 0 0  i c 4 
 
0 0 0 0 0 0 0 0 0 0 1 0 

where ia1, ib1, ic1, ia2, ib2, ic2, etc. are the physical currents flowing in phases a1, b1, c1, a2, b2,
c2, etc. The same obviously apply to vector variables v and ψ.

With such a choice, Lσ takes the Toeplitz form below, [7]:

 l0 l1 L l10 l11 
 
 l1 l0 L l9 l10 
Lσ =  M M O M M  (16.5)
 
 l10 l9 L l0 l1 
 
 l11 l10 L l1 l0 

where l0 is the self leakage inductance of a stator phase, while lk indicates the mutual
leakage inductance between two phases displaced by k × 15 electrical degrees, for
k=1,..,11. The values of lk resulting from measurements on the actual machine are reported
in Appendix A. As can be expected from winding geometry, measurements confirm that
l1=−l11, l2=−l10, l3=−l9, etc, i.e. in general
ln = −l12 − n (16.6)

for any n=1,..11. In virtue of (16-6), the stator inductance matrix (16-5) can be reduced to
a diagonal form L̂σ as follows:
Stator harmonic currents in VSI-fed split-phase synchronous motors 255

 lˆ1 0 0 0 L 0 0 
 
 0 lˆ1 0 0 L 0 0 
 ˆ 
 0 0 l3 0 L 0 0 
Lˆ σ =  0 0 0 ˆl
3 L 0 0  = T Lσ T
t
(16.7)
 
M M M M O M M 
0 0 0 0 L lˆ11 0
 
0 0 0 0 L 0 ˆl 
 11 

where superscript “t” denotes transposition and T is the constant decoupling matrix given
below, [4], [5]:

 1 cos(α ) cos(2α ) cos(3α ) L cos(11α ) 


 
 0 sin(α ) sin (2α ) sin (3α ) L sin (11α ) 
 1 cos(3α ) cos(6α ) cos(9α ) L cos(33α ) 
 
 0 sin (3α ) sin (6α ) sin (9α ) L sin(33α ) 
 
T = 16  1 cos(5α ) cos(10α ) cos(15α ) L cos(55α )  (16.8)
 0 sin (5α ) sin (10α ) sin (15α ) L sin(55α ) 
 
M M M M O M 
 1 cos(11α ) cos(22α ) cos(33α ) L cos(121α )
 
 0 sin (11α ) sin (22α ) sin (33α ) L sin(121α ) 

with α equal to 15 electrical degrees.

If model variables and parameters transformed through T are marked with a circumflex
accent “∧”, the stator voltage equation (16-3) becomes:

vˆ = rs iˆ + lext d
dt
iˆ + Lˆ σ d
dt
iˆ + dtd ψ
ˆ (16.9)

where
(
iˆ = iˆd 1 iˆq1 iˆd 3 iˆq3 L iˆd 11
t
)
iˆd 11 = T (i1 L i12 )
t

vˆ = (vˆ d1 vˆ d11 ) = T (v1 L v12 )


t t
vˆ q1 vˆ d 3 vˆ q3 L vˆ d 11
ˆ = (ψˆ
d 1 ψ q1 ψ d 3 ψ q3 L ψ d 11 ψ d 11 ) = T (ψ 1 Lψ 12 )
t t
ψ ˆ ˆ ˆ ˆ ˆ
(16.10)
Thanks to the diagonal form of L̂σ , (16-9) naturally splits into the following set of scalar
equations:

vˆ dn = rs iˆdn + lext d ˆ
dt i dn + lˆn dtd iˆdn + dtd ψˆ dn (16.11)

vˆ qn = rs iˆq n + lext d ˆ
dt i qn + lˆn dtd iˆqn + dtd ψˆ qn (16.12)

with n=1,3,…,11.
256 Stator harmonic currents in VSI-fed split-phase synchronous motors

16.3.2 Model expression at steady-state


Equations (16-11)-(16-12) are suitable for analyzing the machine harmonic behavior
during steady-state operation at electrical speed ω. In fact, if a generic time harmonic of
odd order h=24q±n (with n=1,3,..,9,11 and q=0,1,2,..) is present in phase variables, this will
affect only the dn−qn components of the corresponding transformed vectors (16-10). For
example, a harmonic phase current system of order 24q±n and amplitude I24q±n is
transformed by T into a space vector (iˆdn iˆqn ) of amplitude 6 I24q±n which revolves at
t

(24q±n)ω speed. This can be easily proven based on the identity:

0
 


[
I24q±n cos (24q ± n)ωt + φ24q±n ] 

 M  [
 I24q±n cos (24q ± n)(ωt − α ) + φ24q±n ] 
0  I [
cos (24q ± n)(ωt − 2α ) + φ24q±n ] 
   24q±n 
ˆ
 idn   
 ˆ  = T M
 (16.13)
 iqn   
0  
   
 M  [
 I 24q±n cos (24q ± n)(ωt − 10α ) + φ24q±n ] 
0
 
I [
 24q±n cos (24q ± n)(ωt − 11α ) + φ24q±n ] 

with

[
iˆdn = 6 I24q±n cos (24q ± n)ωt + φ24q±n ] (16.14)

[
iˆqn = 6I24q±n sin (24q ± n)ωt + φ24q±n ] (16.15)

With complex notation, the (iˆdn iˆqn ) space vector can be represented as:
t

iˆdn + jiˆqn = 6 I24q±n exp[ j (24q ± n)ωt ] (16.16)

where j denotes the imaginary unit and I 24q ± n = I 24q ± n exp( jφ24q ± n ) . Definition (16-16) can
be naturally extended to voltage and flux linkage variables as well, leading to the below
complex expression of (16-11)-(16-12):

[ ( )]
V24q±n = rs + jω (24q ± n) lext + lˆn I24q±n + jω (24q ± n)Ψ 24q±n (16.17)

for any q=0,1,2,… and any n=1,3,…,9,11; finally, (16-17) can be put in the form:

Vh = Z hIh + E h , (16.18)

with h=24q±n, having introduced motor harmonic impedances Z h and internal EMF
harmonics Eh due to internal air-gap flux as follows:

( )
Z h = Z 24q ± n = rs + jω (24q ± n ) lext + lˆn , (16.19)

Eh = E24q ± n = jω (24q ± n )Ψ 24q ± n (16.20)


Stator harmonic currents in VSI-fed split-phase synchronous motors 257

Equation (16-18) relates voltage, current and internal EMF phasors for any odd harmonic
order h. It thus enables to compute current harmonic amplitudes Ih based on:

• the supply voltage spectrum (Vh);


• the internal EMF spectrum (Eh) due to air-gap flux;
• parameters rs, lext and lˆn which appear in (16-18).

Obviously this holds under the usually-verified hypothesis that the above spectra include
only odd-order harmonics, [7].

In the case of the machine under study, parameters rs, lext and lˆn are reported in Appendix
A. As concerns the supply voltage spectrum, it will be assumed that the inverter output
voltage is perfectly sinusoidal (i.e. Vh=0 for any h different from 1) since the focus of the
Chapter is on the effects of internally-generated low-order harmonics: the assumption is
anyway consistent with measurements (Fig. 16-11a) apart from high-frequency voltage
harmonics due to inverter switching, which are shown to cause negligible current
circulation effects.

The most delicate point is determining internal EMF harmonics (Εh) due to air-gap field
distribution in full-load conditions. For this purpose, some 2D magneto-static FE
simulations can be used as a source of information, as explained in the next Section.

16.3.3 Estimation of internal EMF harmonics due to air-gap flux


To determine Εh, a motor cross-sectional 2D model is first set up including the B-H curve
of stator and rotor core materials. The comparison between the open-circuit curve
obtained from FE analysis (Fig. 16-4a) and the no-load test results, shown in Fig. 16-3,
confirms that both motor geometry and material properties are modeled correctly.

Next, the full-load steady-state operating point is simulated by magneto-static FE analysis


at a given instant of time t (Fig. 16-4b). To do this, stator phase currents are set as per
nameplate ratings, while the rotor position and field current are adjusted until the torque
computed with Maxwell tensor method equals the rated value of 143 kNm and the EMF
fundamental E1 due to air-gap flux equals its value at unity power factor, i.e. (Fig. 16-8):

Fig. 3. Comparison of open-circuit saturation curves from measurement and form FE analysis. Abscissa is in per unit of the
field current that produces the rated flux at no-load.
258 Stator harmonic currents in VSI-fed split-phase synchronous motors

E1 = (V1 − rs I1 )2 + ω 2lˆ12I12 (16.21)

where V1 = 7200 × 2 / 3 V , I1= 917 × 2 A , ω = 2π 100 rad/s and rs, lˆ1 as per Appendix A.

The solved FE model yields the flux density distribution in the air gap at time t. If B
indicates the normal flux density component across the mean air-gap circumference γ (Fig.
16-5), then the air-gap flux linkage of a stator coil is computed as:

P2
ψ coil (t ) = N s L∫ B(t )dx (16.22)
P1

where Ns is the number of turns per coil, L is the core length, x is the spatial coordinate
along γ and P1, P2 are the intersections between γ and the segments joining the coil sides
with the center of the machine. The total air-gap flux linkage of a stator phase is simply
obtained by summing the contributions, computed through (16-22), of all its series-
connected coils.

The calculation is repeated for subsequent equally-displaced time instants t by


maintaining the rotor locked in synchronism with phase of stator currents. The diagram of
phase flux linkages due to air-gap field depicted in Fig. 16-6 is obtained as a result.

By Fourier analysis of flux linkage function versus time, the sought EMF harmonics
Eh = jωhΨ h are finally obtained with the amplitudes shown in Fig. 16-7. It can be seen that
Eh are very small in percentage of the fundamental E1; nevertheless, they are capable of
driving non-negligible currents due to the very low harmonic impedances Zh which appear
in (16-18).

It is important to notice that such phase circulation currents cannot be included in the FE
simulations described above as they are the unknowns of the problem. Nevertheless, this
leads to theoretically null (and practically negligible) errors as far as the air-gap flux

Fig. 4. Motor FE analysis at no-load (a) and full load (b). Magnetic field produced by a 5th harmonic (c) and a 7th
harmonic in stator phase currents.
Stator harmonic currents in VSI-fed split-phase synchronous motors 259

Fig. 5. Points for air-gap flux linkage computation of a stator coil.

linkage computation (Fig. 16-6) is concerned. In fact, it is known from multi-phase


machine theory [23]-[3] that in a machine with N stator three-phase windings displaced
by 60/N electrical degrees apart, all the air-gap fields due to phase current harmonics
cancel out at the air-gap, except for harmonic orders equal to 6Nn±1 (with integer n). In
the case under study, where N=4, all phase current harmonics have no effect on air-gap
flux apart from those of orders 24n±1 (see Fig. 16-4c, 16-4d for example). The lowest
order harmonics that should be taken into account would then be the 23rd and the 25th,
which give rise to the same air-gap field distribution as the fundamental; though,
measurements confirm a posteriori that these harmonic orders are not detectable in phase
current spectrum, so that disregarding them brings definitely negligible errors. This is
numerically checked by running the magneto-static FE simulations again with the total
phase current waveforms included as per measurements (Fig. 16-11b) and verifying that
the same results as in Fig. 16-7 are obtained with less than 0.1% discrepancies on all
significant components Eh.

The computed Eh harmonics originate from both magnetic saturation and rotor anisotropy
(i.e. the slightly non-uniform air-gap permeance and non-sinusoidal current distribution
which characterize the rotor of a synchronous machine). The two contributions can be

Fig. 6. Air-gap flux linked by the three phases (a, b, c) of stator winding 1. Each point is obtained from a 2D
magneto-static FE analysis.
260 Stator harmonic currents in VSI-fed split-phase synchronous motors

Fig. 7. Internal EMF harmonic En due to air-gap flux in percentage of the fundamental E1,

segregated by computing Eh in the hypothesis of infinite magnetic core permeability, too:


the results are given in Fig. 16-7. The comparison between FE simulations with saturated
and unsaturated motor model shows, in particular, how harmonics E3 and E9 (which are
ineffective in star-connected three-phase windings) are strongly sensitive to magnetic
saturation, whilst E5 and E7 (which are responsible for the highest current circulation
effects, Fig. 16-11e) mainly depend on rotor shape. This explains why the low-frequency
current circulation phenomena under study are not importantly observed in star-
connected DSIMs, which may be subjected to significant saturation but have a perfectly
uniform air-gap permeance and almost sinusoidal bar current distribution around rotor
circumference.

16.3.4 Computation of circulation current harmonics


The steady-state motor model (16-18) can be evaluated numerically with the above
computed EMF spectrum. Under the assumption of sinusoidal inverter output voltage
(Vh=0 for any h≠1), circulation current harmonic phasors I h are:

− E / Z if h ∈ {5, 7, 11, 13, 17, 19, ...}


Ih =  h h (16.23)
0 if h ∈ {3, 9, 15, 21, 27, ...}

In fact, multiple-of-three order EMF harmonics, although present with considerable


amplitude (Fig. 16-7), cannot produce any circulation current because motor windings are
star-connected.

The evaluation of (16-23), together with the application of the phasor diagram of Fig 16-
8a for the fundamental components (h=1) at unity power factor, leads to the numerical
results reported in Table I.

Phasor harmonic currents I h can be finally brought back to the time domain as follows:

 
ik (t ) = Re

∑I h
h exp[ jhωt ]

(16.24)
Stator harmonic currents in VSI-fed split-phase synchronous motors 261

Fig. 8. Phasor diagrams for the fundamental (a) and higher order harmonic quantities (b) at steady-state.

for one stator phase; the other phase current waveforms are simply shifted by integer
multiples of the phase progression α=15 electrical degrees. The resulting diagrams for one
of the four motor windings are shown in Fig. 16-11c; they are in good accordance with
current waveforms recorded during motor testing in rated steady-state conditions (Fig.
16-11b).

TABLE II

NUMERIC COMPUTED VALUES FOR MOTOR HARMONIC QUANTITIES IN STEADY-STATE RATED CONDITIONS

h Vh [V] E h [V] Z h [Ω] Ih [A]

1 229 − j 5883 − 666 − j 5908 7.3×10−3 + j 5.21 50.5 − j 1298

3 0 − 431 − j 58.5 7.3×10−3 + j 1.16 0

5 0 30.7 + j 56.7 7.3×10−3 + j 1.22 46.4 + j 25.4

7 0 55.1 − j 9.06 7.3×10−3 + j 1.69 5.2 + j 32.6

9 0 − 70.7 − j 40.2 7.3×10−3 + j 3.26 0

11 0 28.6 + j 32.3 7.3×10−3 + j 5.21 − 6.2 + j 5.5

13 0 − 33.0 − j 15.7 7.3×10−3 + j 6.16 2.6 − j 5.4

15 0 15.1 + j 25.9 7.3×10−3 + j 5.43 0

17 0 2.78 − j 4.94 7.3×10−3 + j 4.11 − 4.8 + j 2.8

19 0 2.50 − j 0.33 7.3×10−3 + j 4.64 1.2 + j 1.0

21 0 − 1.23 + j 1.47 7.3×10−3 + j 8.15 0

16.4 Motor Analysis with Time-Stepping FE Simulation


In order to confirm the nature and the origin of the circulation harmonics being
investigated, these are also simulated with an alternative method, which is completely
independent of that described in the previous Section. The method is purely numerical
and consists of simulating motor operation at steady-state rated conditions by time-
262 Stator harmonic currents in VSI-fed split-phase synchronous motors

Fig. 9. External circuits for time-stepping FE simulation. Each “phase” circuit element is linked to the
corresponding coils of motor FE model.

stepping FE analysis. For the above purpose, the motor 2D geometrical model (Fig. 16-4) is
imported in the Ansoft Maxwell environment and interfaced with the external circuit
elements that represent phase resistances, reactors and inverters (Fig. 16-9). The latter
are intentionally modeled as perfectly sinusoidal voltage sources since the aim of the
simulation is to prove that harmonic circulation currents are not excited by external
voltages but by the EMFs that arise inside the machine due to rotor geometry.

The difference between magneto-static FE simulations used in Section 16.3 and the time-
stepping one being described now is that in the former a fixed current is imposed in each
phase, while in the latter inverter output voltages vak, vbk, vck, for k=1, 2, 3, 4, are prescribed
as simulation inputs according to the functions below:

vak (t ) = V0 cos[ωt − (k − 1)α ] (16.25)

v bk (t ) = V0 cos[ωt − (k − 1)α − 2π / 3] (16.26)

vck (t ) = V0 cos[ωt − (k − 1)α − 4π / 3] (16.27)

where α=15 electrical degrees, ω=2π100 rad/s and V0 = 7200 × 2 / 3 V .

Furthermore, the rotor of the model is assigned a total inertia including that of coupled
rotating equipment and a ramp of resistant torque is applied to it up to the rated value of
143 kNm; a DC component of the field current such that the rated flux is obtained in the
air-gap is also imposed.

The FE analysis output is the evolution of all machine quantities (air-gap torque, speed,
phase currents and total field currents including possible induced ripples) as functions of
time. After the synchronization transient, the steady-state is reached and the phase
current waveforms given in Fig. 16-11d are obtained (for a motor winding), which well
Stator harmonic currents in VSI-fed split-phase synchronous motors 263

Fig. 10. Back-to-back system test arrangement.

match experimental results (Fig. 16-11b). This accordance confirms that the observed
circulating harmonics are generated inside the machine due to its geometric structure,
since no inverter switching nor control features are included in the time-stepping FE
simulation.

16.5 Experimental results


The current circulation phenomena investigated in this Chapter are observed and
measured in the full-load testing of the quadruple three-phase 45-MW drive system
described in Section 16.2 and Appendix A.

The system test is carried out in the back-to-back arrangement sketched in Fig. 16-10, by
mechanically coupling two identical machines, of which one is operated as a motor and the
other as a generator. The four converters connected to the generator machine work in

Fig. 11. Supply voltage (a) and current (b) waveforms recorded on a motor winding during the system testing,
over one period interval (10 ms); voltage and current amplitudes are 7200 V rms and 900 A rms respectively.
264 Stator harmonic currents in VSI-fed split-phase synchronous motors

Fig. 12. Current waveforms resulting from motor VSD analysis (a) and time-stepping FE simulation (b); relevant
current harmonic amplitudes in percent of the fundamental (c).

regenerative mode (through their Active Front Ends) and feed the four converters
connected to the machine acting as a motor. This allows for a system test to be performed
with rated motor power P flowing through the shaft, while only the power corresponding
to total tested system losses Ptest is drawn from the mains.

Phase currents and line-to-line voltages are measured at all the twelve stator terminals of
the motoring machine during steady-state operation in rated balanced conditions by
digital oscilloscopes, showing identical amplitudes and waveforms. The waveforms
recorded on one of the four motor windings are shown in Fig. 16-11a-b, to be compared
with the current diagrams obtained by analysis and FE simulation of the machine in the
same operating conditions (Fig. 16-12a, 16-12b). It can be seen that the circulation
harmonics which affect phase currents can be predicted by both analysis and simulation
with satisfactory accuracy.

As a general remark resulting from the system test campaign, the circulation currents in
issue, although apparent from oscilloscope recordings, are shown not to harmfully impact
on the system performance. In fact, both temperature rise and torque ripple requirements
are met with adequate margins. In particular, the torque pulsation are assessed by means
of torque meters based on shaft-mounted strain gauges and reveal a ripple amplitude
lower than 1% peak-to-peak. This confirms the theoretical prediction that all the
measured current harmonics (i.e. up to the 11th order) do not take part in the energy
conversion process nor pass the air-gap, their magnetic energy being all stored in stator
leakage flux (Fig. 16-4c-d).
Stator harmonic currents in VSI-fed split-phase synchronous motors 265

16.6 Implications in the Design of High-Power Synchronous Motor


Drives
The results presented in this Chapter can serve as a warning in the design of new high-
power electrical drives based on synchronous motors. In fact, two important trends can be
recognized in the state-of-the-art of this kind of drives:

1) Load-Commutated Inverters (LCIs) are more and more frequently being replaced by
voltage-source PWM inverters for synchronous motor supply in order to achieve
better performance in terms of efficiency, torque ripple and power factor [1], [15].
2) The need for high power rating and reliability levels often forces the designer to
segment the overall power into multiple inverters, which in turn implies a split-phase
motor winding structure [1], [15].
The resulting drive configuration is of the type investigated in this Chapter, i.e.
characterized by multiple VSIs supplying a split-phase synchronous motor. The results
discussed in the Chapter show that, even though the VSI output voltage has a nearly ideal
multi-level waveform and the motor has a uniform air-gap, non-negligible issues are still
to be expected due to internally-generated low-frequency circulation currents excited by
air-gap space harmonics.

These issues need to be properly taken into account in the drive system design stage so as
to adopt the adequate countermeasures (such as the inclusion of properly-sized input
reactors between motor and inverter terminals) and avoid system performance
degradation. In any case, the performance degradation to be expected mainly concerns
possible overheating caused by additional copper losses in motor and inverter phases.
Conversely, no detrimental effects in terms of torque pulsations and rotor circuit extra-
losses are to be expected, as proved by the reported system tests (Section 16.5), thanks to
the mutual cancellation effects among the air-gap fields produced by stator circulation
currents.

16.7 Conclusion
In this Chapter the performance of synchronous machines with multiple three-phase
stator windings, independently supplied by voltage source inverters (VSIs), is investigated
with respect to the occurrence of circulation currents in stator phases during normal
steady-state operation. The problem is well known in case of VSI-fed dual stator induction
motors, where it depends on high-frequency switching harmonics in inverter output
voltages. This Chapter illustrates how, in case of synchronous machines used as electric
motors, a further and possibly major source for low-frequency circulation currents arises
due to space harmonics in the air-gap field. These are explained in the Chapter as a
consequence of the synchronous motor non-uniform air-gap permeance and rotor field
circuit distribution. The phenomenon is investigated focusing on a quadruple three-phase
45-MW round-rotor synchronous motor supplied by four multilevel VSIs. To investigate
the origin of its phase circulation currents (mainly consisting of 5th and 7th order
harmonics), these are computed in two independent ways (analytically and with time-
stepping FE analysis) by intentionally disregarding inverter-related effects. The
accordance of the results obtained in both ways with experimental measurements
confirms that the observed circulation currents originate inside the machine.
266 Stator harmonic currents in VSI-fed split-phase synchronous motors

The results presented in the Chapter are finally contextualized in the field of modern high-
power split-phase synchronous motor drives, where the choice of replacing traditional
Load-Commutated Inverters with multi-level PWM ones (even with almost sinusoidal
voltage waveform) should take into account the investigated non-negligible low-frequency
circulation current issues.

Appendix A
The ratings of the quadruple three-phase synchronous motor investigated in this Chapter
are listed next:

Power: 45 MW

Rotor speed: 3000 rpm

Number of poles: 4

Number of phases: 4×3

Line-to-line voltage: 7200 V

Phase current: 936 A

Supply frequency: 100 Hz

Power factor: 1.0

Field current: 420 A

The inductance of each phase input reactor is 0.215 mH.

Concerning motor parameters, the model (16-3) adopted in Section 16.3 for the quadruple
three-phase synchronous machine requires the knowledge of stator phase resistance rs
and stator phase inductances l0..l11 which constitute matrix Lσ as per (16-5). In fact, once
l0..l11 are known, parameters lˆn for h=1,3,..,11 can be computed through (16-7) and, finally,
leakage harmonic impedances Z h , for any odd harmonic order h, can be obtained from
(16-19).

The phase resistance value, referred to rated operating conditions, is 7.3×10−3 Ω.

The measured values of stator phase inductances l0..l11, along with the parameters lˆn that
result from (16-7), are reported in Table II.

TABLE II

STATOR LEAKAGE INDUCTANCE PARAMETERS

h l h [mH] lˆh [mH] h l h [mH] lˆh [mH]


0 0.421 - 6 0.000 -
1 0.060 0.882 7 −0.011 0.170
2 0.156 - 8 −0.016 -
3 0.035 0.402 9 −0.033 0.362
4 0.020 - 10 −0.156 -
5 0.011 0.173 11 −0.060 0.539
Stator harmonic currents in VSI-fed split-phase synchronous motors 267

Fig. 13. Solved FE model with rotor removed and one phase supplied, used to compute lhbore .

Self and mutual phase leakage inductances lh were determined based on impedance
measurements with the rotor removed. The test method adopted, which is detailed in [23],
[15], mainly follows the guidelines given in [10], [5] for leakage inductance determination
in three-phase machines, by extending it to the case of more than three stator phases. The
procedure is shortly recalled next for the sake of commodity.

In brief, to determine the parameter lh a stator phase is supplied with current I, voltage V
and frequency f=50 Hz after rotor removal; the voltage E thus induced across the stator
phase displaced by hα electrical degrees is measured; for h=0, E coincides with the voltage
on the supplied phase once the resistive drop has been removed as follows:

E = V 2 − rs I 2 (A1)

A total inductance l hrr with the rotor removed (self inductance if h=0, mutual otherwise)
is then determined as:

lhrr = E /(2π f I ) (A2)

This includes two contributions, [10], [5]:

lhrr = lh + lhbore (A3)

of which the former coincides with the sought leakage inductance, the latter is due to the
flux which passes through the stator bore, i.e. in the region usually occupied by the rotor.

As proposed in [5], the term lhbore can be accurately estimated with a 2D FE analysis of the
motor cross-section after rotor removal (Fig. 16-13).
268 Stator harmonic currents in VSI-fed split-phase synchronous motors

The axial depth L of the model to be used for this purpose (including the effects of radial
ventilation ducts which may slightly reduce the useful core length compared to its
geometric value) can be thoroughly calibrated by means of a search coil placed inside the
stator bore as recommended in [10].

Table III provides the values of l hrr obtained directly from measurements through (A2) and
the values of lhbore obtained with the calibrated FE analysis. The values of leakage
inductances lh given in Table II are finally determined as:

l h = l hrr − l hbore (A4)

TABLE II

DATA FOR LEAKAGE INDUCTANCE DETERMINATION

h lhrr [mH] lhbore [mH] h lhrr [mH] lhbore [mH]

0 0.695 0.273 6 0.000 0.000


1 0.260 0.199 7 −0.042 −0.031
2 0.344 0.188 8 −0.082 −0.066
3 0.147 0.112 9 −0.145 −0.112
4 0.086 0.066 10 −0.344 −0.188
5 0.042 0.031 11 −0.260 −0.199

16.8 References
[1] E. Levi, R. Bojoi, F. Profumo, H.A. Tolyat, S. Williamson, “Multiphase induction
motor drives – a technology status review”, Electric Power Application, IET,
2007, July 2007, vol. 1, pp. 489-516.
[2] R.H. Nelson, P.C. Krause, “Induction machine analysis for arbitrary
displacement between multiple winding sets”, IEEE Trans. on Power
Apparatus and Systems, May./June 1974 vol. PAS-94, pp. 841-848.
[3] E.A. Klingshirn, “High phase order induction motors−Part I−Description and
theoretical considerations”, IEEE Trans. on Power Apparatus and Systems, Jan.
1983, vol. PAS-102, pp. 47-53.
[4] E.A. Klingshirn, “High phase order induction motors−Part I−Experimental
results”, IEEE Trans. on Power Apparatus and Systems, Jan. 1983, vol. PAS-
102, pp. 54-59.
[5] D. Hadiouche, H. Razik, A. Rezzoug, “On the modeling and design of dual-
stator windings to minimize circulating harmonic currents for VSI-fed AC
machines”, IEEE Trans. on Industry Applications, vol. 40, Mar./Apr. 2004, pp.
506-515.
[6] Y. Zhao, T.A. Lipo, “Space vector PWM control of dual three-phase induction
machine using vector space decomposition”, IEEE Trans. on Industry
Application, Sept.-Oct. 1995, vol. 31, pp. 1100-1109.
[7] J. Rodriguez, S. Bernet, B. Wu, J.O. Pontt, S. Kouro, “Multilevel voltage-source-
converter topologies for industrial medium-voltage drives”, IEEE Trans. on
Industrial Electronics, vol. 54, no. 6, Dec. 2007, pp. 2930-2944.
[8] J. Figueroa, J. Cros, P. Viarouge, “Generalized Transformations for Polyphase
Phase-Modulated Motors”, IEEE Transactions On Energy Conversion, vol. 21,
June 2006, pp. 332-341.
Stator harmonic currents in VSI-fed split-phase synchronous motors 269

[9] L.A. Pereira, C. C. Scharlau, L.F.A. Pereira, J.F. Haffner, “General model of a
five-phase induction machine allowing for harmonics in the air-gap”, IEEE
Trans. on Energy Conversion, vol. 21, issue 4, Dec. 2006, pp. 891-899.
[10] D. Dujic, M. Jones, E. Levi, “Space-Vector PWM for nine-phase VSI with
sinusoidal output voltage generation: analysis and implementation”, 33rd
Annual Conference of the IEEE Industrial Electronic Society, 2007, IECON 2007,
Taipei, Taiwan, Japan, 5-8 Nov. 2007, pp. 1524-1529.
[11] M.J. Duran, E. Levi, M. Jones, “Independent vector control of asymmetrical
nine-phase machines by means of series connection”, 2005 IEEE International
Conference on Electric Machines and Drives, S. Antonio, Texas, USA, 15-18
May, 2005, pp. 167-173.
[12] A. Tessarolo, “On the modeling of poly-phase electric machines through
vector-space decomposition: theoretical considerations”, International
Conference on Power Engineering, Energy and Electrical Drives, POWERENG
2009, pp. 519-523.
[13] A. Tessarolo, “On the modeling of poly-phase electric machines through
vector-space decomposition: numeric application cases”, International
Conference on Power Engineering, Energy and Electrical Drives, POWERENG
2009, pp. 524-528.
[14] A. Tessarolo, F. Luise, “An analytical-numeric method for stator end-coil
leakage inductance computation in multi-phase electric machines”, IEEE
Industry Application Society Annual Meeting, IAS 2008, 5-9 Oct. 2008,
Edmonton, Canada, CD-rom paper n. 79.
[15] A. Tessarolo, S. Castellan, R. Menis, G. Ferrari, “On the modeling of
commutation transients in split-phase synchronous motors supplied by
multiple load-commutated inverters”, IEEE Transactions on Industrial
Electronics, accepted paper, in press. Online preview available at:
http://ieeexplore.ieee.org/stamp/stamp.jsp?tp=&arnumber=5229192&isnu
mber=4387790.
[16] IEC 34-4 Std., 1995, Rotating Electrical Machines, Part 4: Methods for
Determining Synchronous Machine Quantities from Tests.
[17] D. Ban, D. Zarko, I. Mandic, “Turbogenerator end-winding leakage inductance
calculation using a 3-D analytical approach based on the solution of
Newmann integrals”, IEEE Transactions on Energy Conversion, vol. 20, Mar.
2005, pp. 90-105.
270
271

Acknowledgements

The author wishes to gratefully thank the following people:

Roberto Menis, Giorgio Sulligoi, Simone Castellan, Alfredo Contin, Mario Mezzarobba,
Michele Degano, Luca Spangaro, Mauro Favot

from the University of Trieste

Fabio Luise, Cristina Bassi, Davide Giulivo, Piero Raffin, Riccardo Macuglia, Gianfranco
Zocco, Antonio Calonico, Antonio Odorico, Carlo Tonello, Giancarlo Ferrari, Antonella
Scaglia

from Ansaldo Sistemi Industriali

A special thank is due to Prof. Roberto Menis, who has always made it possible for
me to work in freedom and serenity.

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