Techni-Tips: Filtration Plays Vital Role in Oil Cleanliness
Techni-Tips: Filtration Plays Vital Role in Oil Cleanliness
Techni-Tips: Filtration Plays Vital Role in Oil Cleanliness
Particle Contamination
Typical contaminants include dirt, process material and
rates should be selected in order to
allow the sump to circulate several
equipment components.
A good rule of thumb
Typical Film Thickness for
is to circulate the
Various Equipment Components
reservoir volume
Component Film Thickness
Rolling Bearings 0.1 to 1 µm
Gears 0.1 to 1 µm
Gear Pumps 0.5 to 5 µm
an oil analysis program,
Piston Pumps 0.5 to 40 µm
Servo Valves 1 to 60 µm be trended and
Journal Bearings 5 to 50 µm results recorded over
Actuators 50 to 250 µm
Table 1
in order to show
pieces of equipment to
Component Pressure
Pumps < 2,000 psi 2,000-3,000 psi > 3,000 psi
Water Contamination Fixed Gear/Vane 20/18/15 19/17/14 18/16/13
Fixed Piston 19/17/14 18/16/13 17/15/12
Variable Vane 18/16/13 17/15/12 n/a
and metal surfaces. It can also accelerate Variable Piston 18/16/13 17/15/12 16/14/11
Valves
Check Valve 20/18/15 20/18/15 19/17/14
20/18/15 19/17/14 18/16/13
In order to prevent moisture ingression, 20/18/15 19/17/14 18/16/13
Flow Control
desiccant breathers should be installed on
17/15/12 17/15/12 16/14/11
storage tanks or equipment reservoirs to
Servo 16/14/11 16/14/11 15/13/10
prevent them from breathing in wet air. Dry
Actuators
Cylinders, Vane Motors, Gear Motors 20/18/15 19/17/14 18/16/13
Sight glasses with petcock valves can be Piston Motors, Swash Plate Motors 19/17/14 18/16/13 17/15/12
16/15/12 16/14/11 15/13/10
Bearings
Journal 17/15/12 n/a n/a
Industrial Gearboxes 17/15/12 n/a n/a
Ball Bearings 15/13/10 n/a n/a
Roller Bearings 16/14/11 n/a n/a
Table 2 | Source: www.hydacusa.com
If proper techniques are not used in this area, all of the other
and in-service lubricant cleanliness would have been wasted. be color coded and labeled to ensure accurate lubricant
However, if proper techniques are followed, equipment and
Summary
Lubricants should be treated as assets. When managed
transferred from bulk storage containers to handheld portable
and maintained properly, lubricants can help improve any
LI20121 5-16