Techni-Tips: Filtration Plays Vital Role in Oil Cleanliness

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Techni-Tips 121

A Publication of the Lubrication Engineers Technical Department

Filtration Plays Vital Role in Oil Cleanliness


Introduction ingression because they limit exposure of the lubricant to

bearings, gears and hydraulics. Clean oil can enhance the


reliability and service life of equipment, while dirty oil can

Particle Contamination
Typical contaminants include dirt, process material and
rates should be selected in order to
allow the sump to circulate several
equipment components.
A good rule of thumb
Typical Film Thickness for
is to circulate the
Various Equipment Components
reservoir volume
Component Film Thickness
Rolling Bearings 0.1 to 1 µm
Gears 0.1 to 1 µm
Gear Pumps 0.5 to 5 µm
an oil analysis program,
Piston Pumps 0.5 to 40 µm
Servo Valves 1 to 60 µm be trended and
Journal Bearings 5 to 50 µm results recorded over
Actuators 50 to 250 µm
Table 1
in order to show

plans. Warning and

pieces of equipment to

schedules. Table 2 shows


typical cleanliness targets for
various types of equipment.

Asset Reliability Solutions™ www.LElubricants.com • 800-537-7683


Techni-Tips

Recommended Target ISO Cleanliness Codes

Component Pressure
Pumps < 2,000 psi 2,000-3,000 psi > 3,000 psi
Water Contamination Fixed Gear/Vane 20/18/15 19/17/14 18/16/13
Fixed Piston 19/17/14 18/16/13 17/15/12
Variable Vane 18/16/13 17/15/12 n/a
and metal surfaces. It can also accelerate Variable Piston 18/16/13 17/15/12 16/14/11
Valves
Check Valve 20/18/15 20/18/15 19/17/14
20/18/15 19/17/14 18/16/13
In order to prevent moisture ingression, 20/18/15 19/17/14 18/16/13
Flow Control
desiccant breathers should be installed on
17/15/12 17/15/12 16/14/11
storage tanks or equipment reservoirs to
Servo 16/14/11 16/14/11 15/13/10
prevent them from breathing in wet air. Dry
Actuators
Cylinders, Vane Motors, Gear Motors 20/18/15 19/17/14 18/16/13
Sight glasses with petcock valves can be Piston Motors, Swash Plate Motors 19/17/14 18/16/13 17/15/12
16/15/12 16/14/11 15/13/10
Bearings
Journal 17/15/12 n/a n/a
Industrial Gearboxes 17/15/12 n/a n/a
Ball Bearings 15/13/10 n/a n/a
Roller Bearings 16/14/11 n/a n/a
Table 2 | Source: www.hydacusa.com

containers is one of the primary sources of

If proper techniques are not used in this area, all of the other

and in-service lubricant cleanliness would have been wasted. be color coded and labeled to ensure accurate lubricant
However, if proper techniques are followed, equipment and

Summary
Lubricants should be treated as assets. When managed
transferred from bulk storage containers to handheld portable
and maintained properly, lubricants can help improve any

lengthen service life, and increase lubricant performance.

to assure minimal exposure to atmosphere. Both of these

LI20121 5-16

1919 E. Tulsa | Wichita, KS 67216 www.LElubricants.com | 800.537.7683

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