PUN PUN SUSPENSION PROJECT BH-3

PILE CAPACITY FOR FLYOVER FOUNDATION

PILES IN GRANULAR SOIL

pile diameter D 1.5 Units are in kN, m

cs area at pile toe Ap 1.767
eff. Unit wt at pile toe g 10

depth of soil above pile top dst 0

length of pile Lp 35
eff. Over.bur at toe PD 350
angle of int. fric. toe f 30.5 deg.
bearing cap. Factor Ng 24.195
bearing cap. Factor Nq 19.515

End Bearing capacity CEB 12391 2805 kN/m2

calculation of shaft friction

d K tand Asi PDi K.PDi.tand.Asi

layer layer
number thickness deg. m2 kN/m2
1 1.5 0 1.2 0.000 7.069 7.5 0
2 1.5 0 1.2 0.000 7.069 22.5 0
3 1.5 0 1.2 0.000 7.069 37.5 0
4 1.5 0 1.2 0.000 7.069 52.5 0
5 1.5 0 1.2 0.000 7.069 67.5 0
6 1.5 7.33 1.2 0.129 7.069 82.5 90
7 1.5 4 1.2 0.070 7.069 97.5 58
8 1.5 3.3 1.2 0.058 7.069 112.5 56
9 1.5 3.7 1.2 0.064 7.069 127.5 69
10 1.5 2.7 1.2 0.047 7.069 142.5 56
11 3 5.3 1.2 0.093 14.137 165 261
12 3 17.3 1.2 0.312 14.137 195 1032
13 3 18.0 1.2 0.325 14.137 225 1240
14 3 19.3 1.2 0.351 14.137 255 1518
15 3 19.3 1.2 0.351 14.137 285 1696
16 3 20.0 1.2 0.364 14.137 315 1945
17 2 20.3 1.2 0.371 9.425 340 1425
total 35 9447

Ultimate bearung Capacity Qu 21838

Factor of safety 2.5
Pile capacity 8735 kN

Uplift Capacity 2645 kN

PILES IN COHESIVE SOIL SOIL Units are in kN, m

pile diameter D 1.5
pile length L 35
Bearing
Capacity
Factors
f Nc Nq Ng
0 5.14 1 0
1 5.38 1.09 0.07
2 5.63 1.2 0.15
3 5.9 1.31 0.24
4 6.19 1.43 0.34
5 6.49 1.57 0.45
6 6.81 1.72 0.57
7 7.16 1.88 0.71
8 7.53 2.06 0.86 Interpolated Bearing Capacity Factors
9 7.92 2.25 1.03 f Nc Nq Ng
10 8.35 2.47 1.22 f 30.5 31.405 19.515 24.195
11 8.8 2.71 1.44 f up 31 32.67 20.63 25.99
12 9.28 2.97 1.69 f down 30 30.14 18.4 22.4
13 9.81 3.26 1.97
14 10.37 3.59 2.29
15 10.98 3.94 2.65 f' N'c N'q N'g
16 11.63 4.34 3.06 f' 20.333333333 15.16 6.62 5.66
17 12.34 4.77 3.53 f'up 21 15.82 7.07 6.2
18 13.1 5.26 4.07 f' down 20 14.83 6.4 5.39
19 13.93 5.8 4.68
20 14.83 6.4 5.39 Shape Factors
21 15.82 7.07 6.2 code Sc Sq Sg
22 16.88 7.82 7.13 Continuous Strip 1 1.00 1.00 1.00
23 18.05 8.66 8.2 Rectangle 2 1.00 1.00 1.00
24 19.32 9.6 9.44 Square 3 1.30 1.20 0.80
25 20.72 10.66 10.88 Circle 4 1.30 1.20 0.60
26 22.25 11.85 12.54 Interpolated Values
27 23.94 13.2 14.47 #REF! #REF! #REF! #REF! #REF!
28 25.8 14.72 16.72
29 27.86 16.44 19.34
30 30.14 18.4 22.4
31 32.67 20.63 25.99
32 35.49 23.18 30.22
33 38.64 26.09 35.19
34 42.16 29.44 41.06
35 46.12 33.3 48.03
36 50.59 37.75 56.31
37 55.63 42.92 66.19
38 61.35 48.93 78.03
39 67.87 55.96 92.25
40 75.31 64.2 109.41
41 83.86 73.9 130.22
42 93.71 85.38 155.55
43 105.11 99.02 186.54
44 118.37 115.31 224.64
45 133.88 134.88 271.76
46 152.1 158.51 330.35
47 173.64 187.21 403.67
48 199.26 222.31 496.01
49 229.93 265.51 613.16
50 266.89 319.07 762.89
PUN PUN SUSPENSION PROJECT

PILE CAPACITY FOR FLYOVER FOUNDATION

PILES IN GRANULAR SOIL BH-4

pile diameter D 1.5 Units are in kN, m

cs area at pile toe Ap 1.767
eff. Unit wt at pile toe g 10

depth of soil above pile top dst 0

length of pile Lp 35
eff. Over.bur at toe PD 350
angle of int. fric. toe f 30 deg.
bearing cap. Factor Ng 22.4
bearing cap. Factor Nq 18.4

End Bearing capacity CEB 11677 2643 kN/m2

calculation of shaft friction

d K tand Asi PDi K.PDi.tand.Asi

layer layer
number thickness deg. m2 kN/m2
1 1.5 0 1.2 0.000 7.069 7.5 0
2 1.5 0 1.2 0.000 7.069 22.5 0
3 1.5 0 1.2 0.000 7.069 37.5 0
4 1.5 0 1.2 0.000 7.069 52.5 0
5 1.5 0 1.2 0.000 7.069 67.5 0
6 1.5 3.00 1.2 0.052 7.069 82.5 37
7 1.5 3.3333333 1.2 0.058 7.069 97.5 48
8 1.5 5.3 1.2 0.093 7.069 112.5 89
9 1.5 3.3 1.2 0.058 7.069 127.5 63
10 1.5 6.0 1.2 0.105 7.069 142.5 127
11 3 4.0 1.2 0.070 14.137 165 196
12 3 12.0 1.2 0.213 14.137 195 703
13 3 16.0 1.2 0.287 14.137 225 1095
14 3 17.3 1.2 0.312 14.137 255 1350
15 3 18.7 1.2 0.338 14.137 285 1633
16 3 19.3 1.2 0.351 14.137 315 1875
17 3 17.3 1.2 0.312 14.137 345 1827
18 2 22 1.2 0.404 9.424778 370 1691
total 38 10733

Ultimate bearung Capacity Qu 22410

Factor of safety 2.5
Pile capacity 8964 kN

Uplift Capacity 3005 kN

PILES IN COHESIVE SOIL SOIL Units are in kN, m

pile diameter D 8.14

pile length L 20
cs area at pile toe Ap 52.040
shaft surface area As 511.451
bearing cap. Factor Nc 9
Bearing
Capacity
Factors
f Nc Nq Ng
0 5.14 1 0
1 5.38 1.09 0.07
2 5.63 1.2 0.15
3 5.9 1.31 0.24
4 6.19 1.43 0.34
5 6.49 1.57 0.45
6 6.81 1.72 0.57
7 7.16 1.88 0.71
8 7.53 2.06 0.86 Interpolated Bearing Capacity Factors
9 7.92 2.25 1.03 f Nc Nq Ng
10 8.35 2.47 1.22 f 30 30.14 18.4 22.4
11 8.8 2.71 1.44 f up 31 32.67 20.63 25.99
12 9.28 2.97 1.69 f down 30 30.14 18.4 22.4
13 9.81 3.26 1.97
14 10.37 3.59 2.29
15 10.98 3.94 2.65 f' N'c N'q N'g
16 11.63 4.34 3.06 f' 20 14.83 6.40 5.39
17 12.34 4.77 3.53 f'up 21 15.82 7.07 6.2
18 13.1 5.26 4.07 f' down 20 14.83 6.4 5.39
19 13.93 5.8 4.68
20 14.83 6.4 5.39 Shape Factors
21 15.82 7.07 6.2 code Sc Sq Sg
22 16.88 7.82 7.13 Continuous Strip 1 1.00 1.00 1.00
23 18.05 8.66 8.2 Rectangle 2 #REF! #REF! #REF!
24 19.32 9.6 9.44 Square 3 1.30 1.20 0.80
25 20.72 10.66 10.88 Circle 4 1.30 1.20 0.60
26 22.25 11.85 12.54 Interpolated Values
27 23.94 13.2 14.47 #REF! #REF! #REF! #REF! #REF!
28 25.8 14.72 16.72
29 27.86 16.44 19.34
30 30.14 18.4 22.4
31 32.67 20.63 25.99
32 35.49 23.18 30.22
33 38.64 26.09 35.19
34 42.16 29.44 41.06
35 46.12 33.3 48.03
36 50.59 37.75 56.31
37 55.63 42.92 66.19
38 61.35 48.93 78.03
39 67.87 55.96 92.25
40 75.31 64.2 109.41
41 83.86 73.9 130.22
42 93.71 85.38 155.55
43 105.11 99.02 186.54
44 118.37 115.31 224.64
45 133.88 134.88 271.76
46 152.1 158.51 330.35
47 173.64 187.21 403.67
48 199.26 222.31 496.01
49 229.93 265.51 613.16
50 266.89 319.07 762.89
PROPOSAL FOR FOUR LANING OF KOPARGAON AHMEDABAD ROAD
S.H. 10 - Km 78/200 TO Km 174/200 7/3/2020
MAIN LINE - MAJOR BRIDGES
BRIDGE OVER RIVER SINA AT CHAINAGE - Km 119.63

Superstructure type: PSC BOX GIRDER

Span configuration : 41.75 m+2x46.75m+41.75m
Deck Width 11.23 m
No. of Lanes 2 HFL
Design of Pier Foundation : units are in kN, m. 1200 mm dia
Vertical Loads: bored cast in-situ
Superstructure: Pile Foundation
Dead Load of Superstructure 10598
Superimposed Dead load 2263
Footpath Live Load 701 Maximum
Live Load on c/w (70R Tracked V.) 963 Scour Level
or Live Load on c/w (70R Wheeled V.) 1108
Substructure:
Pier cap Length of pier cap 6.3
width of pier cap 2.5
depth 1.5
weight 567 Foundation
Pier height of pier 7 Level
width of pier 5
thickness 2.5
weight 2100
Deck depth+brg+pedestal 3

Foundation:
Length of pile cap 12.3
width of pile cap 5.1
depth 2.3
height of soil 1
wt of pile Cap 3463
wt of soil 1255
sand filling
0
Total Vertical Load 22073
Horizontal Loads & moments at top of pile level
Load lever arm ML MT
Frictional restarint (Longitudinal dir.) 733 10.8 3878 7922
Seismic force (Longitudinal dir.) supstr 1221 12.3 0 15013
piercap 51 10.05 513
pier 189 5.8 1096
pilecap 312 1.15 358
eccent. BM 9967
Total 1772 26947
Seismic force (Transverse dir.) supstr 1357 12.3 16691.8186
piercap 51 10.05 512.8515
pier 189 5.8 1096.2
pilecap 312 1.15 358.389036
eccent. BM 10396
Total 1909 25768 10396
CHECK FOR STABILITY OF PILE CAP

Design Forces at bottom of Pile Cap

Normal Seismic-L Seismic-T L
P 22073 20965 21519
ML 3878 0 25768 M
MT 7922 26947 10396 1 H 2
H 733 1772 1909
rL
Total no of piles 8
SrL2 25.92 T T
SrT 2
129.6
rLmax 1.8
rTmax 5.4 3 4
rT
Loads on pile L
Normal Seismic-L Seismic-T
Load,1 3148 4492 2338
Load,2 3471 4492 4485
Load,3 2047 749 894
Load,4 2371 749 3042

BRIDGE OVER RIVER SINA AT CHAINAGE - Km 170.32

Superstructure type: PSC BOX GIRDER
Span configuration : 41.75 m+2x46.75m+41.75m
QUANTITIES
Piles:PIERS Total
Capacity 450 t no of piles
PILE LENGTH 20 m PILE LENGTH 24 480 m
Dia fo pile 1.20 m Dia fo pile 1.20 m
concrete/pile (M35 grade) 22.619 m3 concrete (M35 grade) 24 543 m3
reinforcement/pile 3.96 t reinforcement 24 95 t
Rock socketing 3 m/pile 72 m

Piles:ABUTMENTS Total
Capacity 450 t no of piles
PILE LENGTH 20 m PILE LENGTH 16 320 m
Dia fo pile 1.00 m Dia fo pile 1.00 m
concrete/pile (M35 grade) 15.708 m3 concrete (M35 grade) 16 251 m3
reinforcement/pile 2.75 t reinforcement 16 44 t
Rock socketing 3 m/pile 48 m

Pile Caps: PIERS no of pilecaps Total

L 12.3 Concrete/pc(M35 grade) 144.3 m 3
2 289 m3
B 5.1 reinforcement/pc 25.2 t 2 50 t
H 2.3 lean concrete (100mm) 68.0 m2 2 136 m2
Formwork 80.0 m2 2 160 m2
Earthwork 436.6 m3 2 873 m3
Pile Caps: ABUTMENTS no of pilecaps Total
L 11.4 Concrete/pc(M35 grade) 104.9 m3 2 210 m3
B 4.6 reinforcement/pc 18.4 t 2 37 t
H 2 lean concrete (100mm) 57.3 m2 2 115 m2
Formwork 64.0 m2 2 128 m2
Earthwork 353.8 m3 2 708 m3

Quantities for Deck Quantities for Deck

PSC BOX GIRDER RCC BOX GIRDER
Length 81.6 m length 20.4 m
CS area 7.885 m 2
CS area 7.885 m2
1. Concrete grade 45 1. Concrete grade 35
Deck 643.416 m3 Deck 160.854 m3
End diaphragm 79.2 m3 End diaphragm 39.6 m3
Int. diaphragm 0 m3 Int. diaphragm 0 m3
Total 722.616 m3 Total 200.454 m3
2. Prestressing Steel 2. Prestressing Steel
@55kg/m3 39.7 t @0kg/m3 0.0 t
3. Reinforcing Steel (HYSD bars) 3. Reinforcing Steel (HYSD bars)
@200kg/m3 144.5 t @350kg/m3 70.2 t
4. Formwork 4. Formwork
deck@33m/m 2692.8 deck@33m/m 673.2
diaphragms 91.2 diaphragms 45.6
2784 m2 718.8 m2

5.00
Quantities for Substructure: PIER 6.50
Concrete : 0.75 2.50
Pier cap 12.1875
Pier cap 10.78125 0.75
Pier shaft 87.5
Total/pier 110.5
No of piers 2
Total 221 m3 7.00
Steel :
@300kg/m3 66.3 t
Formwork :
Pier cap 13.5
Pier cap 17.7
Pier shaft 105.0
Total/pier 136.2
No of piers 2.0
Total 273 m2

Quantities for Substructure: ABUTMENT

Concrete : 1.50
abut shaft 68.4 3.5 0.40
dirt wall 13.224
wing walls 9.0
wing walls 2.04 0.75
Total/pier 92.7 2.9
No of abtmts 2 1.5
Total 186 m3
Steel :
@200kg/m3 37.2 t 0.4 11.40
Formwork :
abut shaft 125.4 4.00
dirt wall 68.4 1.8
wing walls 45.0
wing walls 10.2
Total/pier 249.0
No of abtmts 2.0
Total 499 m2

Approach Slab
L B T Nos
11.4 3.5 0.3 2
Concrete 23.9 m3
steel 3.6 t
formwork 17.9 m2
lean concrete 79.8 m2

POT BEARINGS
Vertical Loads:
Superstructure:
Dead Load of Superstructure 4625
Superimposed Dead load 987
Footpath Live Load 306
Live Load on c/w (70R Tracked V.) 770
or Live Load on c/w (70R Wheeled V.) 886
Total 6804
Bending Moments:
due to transverse eccentricity 2216

Load,max 3956 nominal load (no factor)

Adopt a capacity of 5000 t

No. of bearings 12
Capacity 5000 t

Expansion Joints :
no of EJs 4
Total length @11.4m/EJ 45.6 m
1200 mm dia
bored cast in-situ
Pile Foundation
PROPOSAL FOR FOUR LANING OF KOPARGAON AHMEDABAD ROAD
S.H. 10 - Km 78/200 TO Km 174/200
MAIN LINE - MAJOR BRIDGES
BRIDGE OVER PRAVA RIVER AT CHAINAGE - Km 119.630

Span configuration : 41.75 m + 46.75 m + 46.75 m + 41.75 m

Deck Width 11.23 m
No. of Lanes 3 HFL
Design of abutment Foundation : units are in kN, m.
Vertical Loads:
Superstructure
Dead Load of Superstructure 4190
Superimposed Dead load 919
Footpath Live Load 313 Maximum
Live Load on c/w (70R Tracked V.) 1246 Scour Level
or Live Load on c/w (70R Wheeled V.) 1494
Substructure 15
Pier cap 651 Active
Pier 1627.2 Earth Pressure
Foundation
well diameter 6 Foundation
length of well 20 Level
well cap thickness 1.5
thicknes of well steining 0.9 minimum thickness 0.80498447
wt of .Well Cap 1018
Well Steining 6402
Back Fill 2640 base area 30 tilt+shift
sand filling 0 Pressure 601 0.4
uplift due to buoyancy (5m) -1413.7167
Total Vertical Load 17841

Horizontal Loads & moments hor. Load ML MT Resultant pressure Total Pr.
Frictional restarint (Longitudinal dir.) 346 5187 0 12323 245 846
Seismic force (Longitudinal dir.) 390 0 5855.75376 12992 258 859
Seismic force (Transverse dir.) 444 6662 0 13799 275 875

CHECK FOR STABILITY OF WELL

Design Forces at Top of Well Cap P

Normal Seismic-L Seismic-T
P 17841 16347 17094
M 12323 12992 13799 M
H 346 390 444 H

Resisting Forces due to Earth Pressure

Maximum
Diameter of well 6 (MSL) Scour Level
Active EP Coefficient Ka 0.33
Passive EP Coefficient Kp 3 15
depth from well top to MSL 5 Active
Height of soil from FL to MSL 15 Earth Pressure
Effective unit wt of soil 10
Factor of safety Normal 3 (FL) Foundation
Factor of safety Seismic 2.4 Level
Resisting horizontal force
Normal Seismic
4519 6829
Resisting Moment
Normal Seismic
22596 28245
Net Moment -10273 -14446
Pressure due to M 0 0
Total base pressure 601 601
Allowable Bearing Pressure 600 for soil having SPT value of 50 (Terzaghi & Peck)
kN/m2 Medium to Dense sand
Passive
Earth
Pressure

Passive
Earth
Pressure
PROPOSAL FOR FOUR LANING OF KOPARGAON AHMEDABAD ROAD
S.H. 10 - Km 78/200 TO Km 174/200
MAIN LINE - MAJOR BRIDGES
BRIDGE OVER PRAVA RIVER AT CHAINAGE - Km 119.630

Span configuration : 41.75 m + 46.75 m + 46.75 m + 41.75 m

Deck Width 11.23 m
No. of Lanes 3 HFL
Design of Pier Foundation : units are in kN, m.
Vertical Loads:
Superstructure
Dead Load of Superstructure 9384
Superimposed Dead load 2057
Footpath Live Load 701 Maximum
Live Load on c/w (70R Tracked V.) 1400 Scour Level
or Live Load on c/w (70R Wheeled V.) 1758
Substructure 12
Pier cap 384 Active
Pier 2073.6 Earth Pressure
Foundation
well diameter 8 Foundation
length of well 20 Level
well cap thickness 2
thicknes of well steining 0.9 minimum thickness 1.07331263
wt of .Well Cap 2413
Well Steining 8672
sand filling 4830.51286 base area 52 tilt+shift
Buoyancy (10m) -5026.5482 Pressure 522 0.4
Total Vertical Load 27247

Horizontal Loads & moments hor. Load ML MT Resultant pressure Total Pr.
Frictional restarint (Longitudinal dir.) 695 13900 0 24799 493 1016
Seismic force (Longitudinal dir.) 874 0 17485.4444 28384 565 1087
Seismic force (Transverse dir.) 938 18751 0 29650 590 1112

CHECK FOR STABILITY OF WELL

Design Forces at Top of Well Cap P

Normal Seismic-L Seismic-T
P 27247 25489 26368
M 24799 28384 29650 M
H 695 874 938 H

Resisting Forces due to Earth Pressure

Maximum
Diameter of well 8 (MSL) Scour Level
Active EP Coefficient Ka 0.33
Passive EP Coefficient Kp 3 12
depth from well top to MSL 8 Active
Height of soil from FL to MSL 12 Earth Pressure
Effective unit wt of soil 10
Factor of safety Normal 3 (FL) Foundation
Factor of safety Seismic 2.4 Level
Resisting horizontal force
Normal Seismic
5126 6408
Resisting Moment
Normal Seismic
20506 25632
Net Moment 4293 4018
Pressure due to M 85 80
Total base pressure 608 602
Allowable Bearing Pressure 600 For soil having SPT value of 50 (Terzaghi & Peck)
kN/m2 Medium to Dense Sand
Passive
Earth
Pressure

Passive
Earth
Pressure
 Bridge at km 5.800, ALT-1: PSC Box girder with pile foundations

PROPOSAL FOR FOUR LANING OF KOPARGAON AHMEDABAD ROAD

S.H. 10 - Km 78/200 TO Km 174/200 7/3/2020
MAIN LINE - MAJOR BRIDGES
SHIRDI-RAHATA BYEPASS BRIDGE AT CHAINAGE - Km 5.800
Superstructure type: PSC BOX GIRDER
Span configuration : 44 m
Deck Width 12 m
No. of Lanes 2
Design of Pier Foundation : units are in kN, m.
Concrete : 1.50
abut shaft 72 3.5 0.40
dirt wall 13.92
wing walls 9.9
wing walls 2.584 0.9
Total/pier 98.4 2.9 PSC BOX GIRDER
No of abtmts 2 2
Total 197 m3
Steel :
@200kg/m3 39.4 t 0.4 ABUTMENT 12.00
Formwork :
abut shaft 132.0 4.00
dirt wall 71.9 1.8
wing walls 49.7
wing walls 12.92
Total/pier 266.5
No of abtmts 2.0
Total 534 2.00

Design of Pier Foundation : units are in kN, m.

Vertical Loads:
Superstructure:
Dead Load of Superstructure 4987
Superimposed Dead load 1065
Footpath Live Load 330
Live Load on c/w (70R Tracked V.) 770
or Live Load on c/w (70R Wheeled V.) 886
Substructure: Abutment
dirt wall Length 12.00
height 2.90
thickness 0.40
weight 334 HFL
Abut. Shaft height 4.00 1200 mm dia
width 12.00 bored cast in-situ
thickness 1.50 Pile Foundation
weight 1728
Wing wall weight 300
Maximum
Scour Level
Deck depth+brg+pedestal 3
Foundation:
Length of pile cap 12.3
width of pile cap 4.6
depth 2
height of soil 1 Foundation
wt of pile Cap 2716 Level
wt of soil 763
back fill in excess to 1 m 2548.8

482427802.xlsx 18
 Bridge at km 5.800, ALT-1: PSC Box girder with pile foundations

Total Vertical Load 15658

482427802.xlsx 19
 Bridge at km 5.800, ALT-1: PSC Box girder with pile foundations

Earth Pressure
Earth Pressure coefficient 0.3
Live load surcharge 10 kN/m2
height of soil 6.90 m
unit wt of soil 20 kN/m3
H-force L-arm from MT
pc-base
1714 2.30 3942
248 3.45 857
Total 1962 4799

Horizontal Loads & moments at top of pile level

Load lever arm ML MT
Frictional restarint (Longitudinal dir.) 363 8.90 3103 3234
Seismic force (Longitudinal dir.) supstr 574 10.4 0 5974
piercap 30 7.45 224
pier 156 4 622
pilecap 244 1 244
eccent. BM 0
EP 1962 4799
Total 2967 11863
Seismic force (Transverse dir.) supstr 684 10.4 7109.19874
piercap 30 7.45 224.00064
pier 156 4 622.08
pilecap 244 1 244.4256
eccent. BM 0
EP 1962 4799
Total 3076 8200 4799

CHECK FOR STABILITY OF PILE CAP

Design Forces at bottom of Pile Cap

Normal Seismic-L Seismic-T L
P 15658 14772 15215
ML 3103 0 8200 M
MT 3234 11863 4799 1 H 2
H 363 2967 3076
4.6 rL
Total no of piles 8
S rL2 25.92 T T
SrT2 90
rLmax 1.8
rTmax 4.5 3 4
rT
Loads on pile L
Normal Seismic-L Seismic-T 12.3
Load,1 2027 2670 1825
Load,2 2337 2670 2645
Load,3 1578 1023 1159
Load,4 1888 1023 1979

482427802.xlsx 20
 Bridge at km 5.800, ALT-1: PSC Box girder with pile foundations

SHIRDI-RAHATA BYEPASS BRIDGE AT CHAINAGE - Km 5.800

QUANTITIES
Piles: Capacity 450 t no of piles Total
PILE LENGTH 20 m PILE LENGTH 16 320 m
Dia fo pile 1.00 m Dia fo pile 1.00 m
concrete/pile (M35 grade) 15.708 m3 concrete (M35 grade) 16 251 m3
reinforcement/pile 2.75 t reinforcement 16 44 t
Rock socketing 5 m/pile 80 m

Pile Caps: no of pilecaps Total

L 12.3 Concrete/pc(M35 grade) 113.2 m 3
2 226 m3
B 4.6 reinforcement/pc 19.8 t 2 40 t
H 2 lean concrete (100mm) 61.7 m2 2 123 m2
Formwork 67.6 m2 2 135 m2
Earthwork 377.5 m3 2 755 m3

Quantities for Deck

PSC BOX GIRDER
Length 44 m
CS area 7.885 m2
1. Concrete grade 45
Deck 346.94 m3
End diaphragm 20 m3
Int. diaphragm 0 m3
Total 366.94 m3
2. Prestressing Steel
@55kg/m3 20.2 t
3. Reinforcing Steel (HYSD bars)
@200kg/m3 73.4 t
4. Formwork
deck@33m/m 1452
diaphragms 45.6
1497.6 m2

482427802.xlsx 21
 Bridge at km 5.800, ALT-1: PSC Box girder with pile foundations

Quantities for Substructure: ABUTMENT

Concrete : 1.50
abut shaft 72 3.5 0.40
dirt wall 13.92
wing walls 9.9
wing walls 2.584 0.9
Total/pier 98.4 2.9
No of abtmts 2 2
Total 197 m3
Steel :
@200kg/m3 39.4 t 0.4 12.00
Formwork :
abut shaft 132.0 4.00
dirt wall 71.9 1.8
wing walls 49.7
wing walls 12.92
Total/pier 266.5
No of abtmts 2.0
Total 534 m2

Approach Slab
L B T Nos
11.4 3.5 0.3 2
Concrete 23.9 m3
steel 3.6 t
formwork 17.9 m2
lean concrete 79.8 m2

POT BEARINGS
Vertical Loads:
Superstructure:
Dead Load of Superstructure 4625
Superimposed Dead load 987
Footpath Live Load 306
Live Load on c/w (70R Tracked V.) 770
or Live Load on c/w (70R Wheeled V.) 886
Total 6804
Bending Moments:
due to transverse eccentricity 2216

Load,max 3956 nominal load (no factor)

Adopt a capacity of 5000 t

No. of bearings 4
Capacity 5000 t

Expansion Joints :
no of EJs 2
Total length @12m/EJ 24 m

482427802.xlsx 22